CN109126230B - Integrated rotary type sewage in-situ regeneration device - Google Patents
Integrated rotary type sewage in-situ regeneration device Download PDFInfo
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- CN109126230B CN109126230B CN201811135331.0A CN201811135331A CN109126230B CN 109126230 B CN109126230 B CN 109126230B CN 201811135331 A CN201811135331 A CN 201811135331A CN 109126230 B CN109126230 B CN 109126230B
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- vibrator
- frame
- mechanical arm
- vibrator head
- integrated
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- 230000008929 regeneration Effects 0.000 title claims abstract description 17
- 238000011069 regeneration method Methods 0.000 title claims abstract description 17
- 238000011065 in-situ storage Methods 0.000 title claims abstract description 14
- 239000010865 sewage Substances 0.000 title abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 230000010354 integration Effects 0.000 claims abstract description 17
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000002699 waste material Substances 0.000 claims description 2
- 210000003437 trachea Anatomy 0.000 claims 1
- 230000007704 transition Effects 0.000 abstract description 11
- 230000007613 environmental effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 description 15
- 239000010802 sludge Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 238000009851 ferrous metallurgy Methods 0.000 description 3
- 239000006004 Quartz sand Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D24/00—Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
- B01D24/46—Regenerating the filtering material in the filter
- B01D24/4668—Regenerating the filtering material in the filter by moving the filtering element
- B01D24/4673—Regenerating the filtering material in the filter by moving the filtering element using rotary devices or vibration mechanisms, e.g. stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2201/00—Details relating to filtering apparatus
- B01D2201/08—Regeneration of the filter
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
Abstract
The invention discloses an integrated rotary type sewage in-situ regeneration device, wherein a holding ring is arranged at the upper end of a support column, two side walls of the holding ring are connected or provided with a mechanical arm and a driving wheel, and a positioning ring is sleeved on the support column close to the holding ring. The right end of the mechanical arm is provided with a driver, an output shaft of the driver is connected with a connecting shaft, and the lower end of the connecting shaft is connected with the vibrator head integrated frame through a transition pipe. The vibrator heads with the number larger than 1 are arranged on the inner side wall of the outer frame of each unit of the vibrator head integrated frame, and a plurality of vibrator heads are connected in parallel by leads to form the integrated arrangement in the real sense. The water/air pipes with the number more than 1 are arranged at the corners of the outer frames of all units of the vibrator head integrated frame. The mounting panel is located the top of oscillator head integration frame, and rotary joint that quantity is greater than 2 is adorned on the mounting panel, has the wire to connect ultrasonic generator after each rotary joint is group formula intercommunication connector. The device has high sewage treatment rate, can clean and recycle sewage in the filter/pool, and has good environmental protection benefit.
Description
Technical Field
The invention relates to a regeneration device, in particular to an in-situ regeneration device of polluted filter materials (i.e. sewage) applied to water treatment systems or water circulation systems in ferrous metallurgy, petrochemical industry or papermaking industry.
Background
At present, filter materials (such as quartz sand, ceramics, clean coal or activated carbon and the like) in filters/tanks in water treatment systems/water circulation systems of domestic (foreign) ferrous metallurgy, petrochemical, power generation or papermaking industries and civil water works become dirty materials after a period of use time, and the treatment or the regeneration of the dirty materials always puzzles the boss of the enterprises because the substance components adhered to the dirty materials are complex and have strong adhesive force. Although various types of equipment/devices have been designed and built, a number of processes have been proposed by those skilled in the art, such as ZL200720065649.7 and ZL200710303491.7, examples of which have been known to have achieved some degree of effectiveness to date. New devices/equipment must be available.
Disclosure of Invention
The invention aims to provide an integrated rotary type in-situ sewage regeneration device which can effectively clean and reuse (regenerate) polluted filter materials (namely sewage materials) in a filter/pool in a water treatment system in ferrous metallurgy industry and the like by a non-chemical method.
In order to achieve the above purpose, the invention adopts the following technical scheme: the integrated rotary type sewage in-situ regeneration device comprises a support column, a holding ring, a driving wheel, a positioning ring, a mechanical arm, a driver, a connecting shaft, a mounting plate, a rotary joint, a vibrator head integrated frame, a water/air pipe and a vibrator head. The embracing ring is assembled at the upper end of the support column, one end of the mechanical arm is connected to one side wall of the embracing ring and is symmetrical to the mechanical arm, a driving wheel is arranged on the other side wall of the embracing ring, and the rotating speed of the embracing ring is 0.5-2.0 rpm. A positioning ring is arranged on the support column close to the holding ring. The upper side of the other end of the mechanical arm is provided with a driver, an output rotating shaft of the driver is connected with a connecting shaft after penetrating through the mechanical arm, the lower end of the connecting shaft is connected with a vibrator head integrated frame after being tightly matched with a transition pipe, and the rotating speed of the vibrator head integrated frame is 1.0-8.0 rpm.
Vibrator head integrated frames with the number more than 2 are uniformly or unevenly fixedly connected to the outer periphery of the transition pipe, and static fit is formed between the transition pipe and the connecting shaft. The vibrator heads with the number larger than 1 are arranged on the inner side wall of the outer frame of each unit of the vibrator head integrated frame, the connector lug is arranged on each vibrator head, and the vibrator heads with the number larger than 1 are connected into a whole by using a wire to form the integrated arrangement in a real sense. The water/air pipes with the number larger than 1 are arranged at the corners of the outer frames of all units of the vibrator head integrated frame, and the top end surfaces of all the water/air pipes are on the same horizontal plane with the top end surface of the vibrator head integrated frame.
The top end of the vibrator head integration frame is provided with a mounting plate, the mounting plate is provided with rotary joints with the number more than or equal to 2, the connector lugs on the vibrator head are connected with the rotary joints in groups, the rotary joints are connected with one end of a connector by connecting wires, and the other end of the connector is connected/communicated with the access end of the ultrasonic generator.
Compared with the prior art, the integrated rotary type sewage in-situ regeneration device provided by the technical scheme has the technical effects that: (1) the whole device has compact structure, good maneuverability and convenient use; (2) the outer moving ring sleeved on the support column and provided with a plurality of movable joints with the number larger than 1 is fixedly connected with a mechanical arm (manipulator), and under the action of the joints, the mechanical arm can stretch back and forth (namely, the length of the mechanical arm can be changed according to working conditions) and swing left and right (namely, between 0 and 360) 0 Clockwise or counterclockwise rotation within the range) and up-and-down movementThe included angle alpha between the axial center line of the mechanical arm and the axial center line of the strut can be between 0 and 90 0 Change between them), can realize omnibearing action; (3) the treatment of the sewage with different particle diameters in the filter/pool of the water treatment system is mainly carried out by the vibrator head integrated frame, and the vibrator head integrated frame can be used for 0-360% in the working process 0 It can also make 0-360 deg. around the supporting column 0 N Zhou Shun/counter clockwise rotation, the action of the vibrator head integrated frame can be involved in all corners in the filter/pool, so that the omnibearing cleaning is carried out, and the efficiency is high; (4) the vibrator head integrated frame is internally provided with vibrator heads with the number more than or equal to 1, the connecting lines of all the vibrator heads are directly connected with an ultrasonic generator, ultrasonic signals (or ultrasonic currents) generated by the ultrasonic generator directly transmit the vibrator heads without attenuation, and the vibrator heads vibrate high-pressure water (MPa level) or high-pressure air (MPa level) matched with the edge of the vibrator heads to loosen or clean peripheral sewage; (5) a sludge pump is generally arranged beside the vibrator head integrated frame, sludge generated in the process of cleaning the sewage is directly pumped by the sludge pump and then discharged from the population at the top end of the filter/pond, and the actions are parallel, so that the sludge cleaning effect is excellent; (6) the power line, the water/air source pipeline and the like which are connected with the in-situ regeneration device can be led in from the population at the top end of the filter/pond, so that the operation is convenient; (7) can be popularized or applied to other fields.
Drawings
Fig. 1 is a schematic structural diagram of an integrated rotary type in-situ regeneration device for waste materials.
Fig. 2 is a schematic cross-sectional view taken along line A-A of fig. 1.
Fig. 3 is a schematic cross-sectional view taken along line B-B of fig. 2.
FIG. 4 is a schematic diagram of the operation of the in situ regeneration device of the wastewater in the filter/pond of the water treatment system. Coarse filter material of 20-50 mm, medium filter material of 10-20 mm and fine filter material of 5-10 mm, such as quartz sand, ceramic, clean coal, active carbon, etc. are set in the filter/pond in different layers.
Description of the embodiments
The following describes the embodiments of the present invention in further detail with reference to the drawings.
As shown in figure 1, the integrated rotary type sewage in-situ regeneration device comprises a support column 1, a holding ring 2, a driving wheel 2a, a positioning ring 2b, a mechanical arm 3, a driver 5, an output rotating shaft 6, a connecting shaft 7, a mounting plate 7a, a rotating joint 7b, a vibrator head integrated frame 8, a water/air pipe 9, a vibrator head 10, a connector 13, an ultrasonic generator 14 and a transition pipe 15, wherein the holding ring 2 is a holding ring with a rolling bearing structure, can be designed and manufactured by self and can be purchased in the market; the robot arm 3 may also be called a manipulator, and is provided with a plurality of movable joints 3a in the prior art; the driver 5 can be a whole formed by a motor and a gearbox, and is of a general technology; the output rotating shaft 6 is the output end of the gearbox; the transducer head 10 and the ultrasonic generator 14 are commercially available products such as those available from Shandong Jining Corp.
As shown in fig. 1, a holding ring 2 is mounted at the upper end of a strut 1, one side wall of the holding ring 2 is connected with one end of a mechanical arm 3, the mechanical arm 3 is provided with a number of movable joints 3a which is greater than or equal to 1, the movable joints 3a can enable the mechanical arm 3 to stretch left and right and move up and down (namely, an included angle alpha between the axial center line of the strut 1 and the axial center line of the mechanical arm 3 is 0-90 0 Range change) and bending back and forth. And the other side wall of the embracing ring 2 is provided with a driving wheel 2a which is symmetrical to the mechanical arm 3, and the mechanical arm 3 can be driven to act at the same rotating speed by the rotation of the driving wheel 2 a. In general, the driving wheel 2a is required to be firstly driven by 0 to 360 DEG 0 Rotate clockwise and then take 0 to 360 degrees again 0 And rotates in the counter-clockwise direction. The power line of the drive wheel 2a leads from the top population 23 of the filter/pond 16, which is a common technique. For safety, a positioning ring 2b is arranged on the support column 1 and the support column 1 is not slid up and down by the clamp ring 2 after positioning.
On the other head side of the arm 3 is mounted a driver 5, said driver 5 usually being a combination of an electric motor and a gearbox. The output rotating shaft 6 of the driver 5 is connected with the connecting shaft 7 after passing through the mechanical arm 3, and the connection between the output rotating shaft 6 and the connecting shaft 7 can be a welding structure or a flange plate structure. The lower end of the connecting shaft 7 is connected with the vibrator head integration frame 8 through a transition pipe 15. As shown in fig. 2, a transition pipe 15 is sleeved around the connecting shaft 7, and when the transition pipe 15 is sleeved, the transition pipe 15 and the connecting shaft 7 form an interference fit, so that the transition pipe 15 can rotate around the connecting shaft 7. Vibrator head integrated frames 8 with the number more than 2 are uniformly or unevenly fixedly connected to the outer periphery of the transition pipe 15, and form a whole. As shown in fig. 2 and 3, vibrator heads 10 with the number of 1 or more are arranged on the inner side wall of the outer frame of each unit (for example, four units in this case) of the vibrator head integration frame 8 from top to bottom, and (typically) connector lugs 11 are arranged on each vibrator head 10, and the vibrator heads 10 are connected in parallel by using a wire. The oscillator heads 10 connected in parallel in each unit in the oscillator head integration frame 8 are connected into a whole by leads, so that the integrated arrangement in the true sense is realized.
The water/air pipes 9 with the number larger than 1 are arranged at the corners of the outer frame of the oscillator head integration frame 8, the length of each water/air pipe 9 is equal to the height of the oscillator head integration frame 8, and the top end surfaces of the water/air pipes 9 and the top end surface of the oscillator head integration frame 8 are on the same horizontal plane. The water pressure/air pressure in the water/air pipe 9 is in the MPa level. The water/gas line 9 is introduced from the mouth 23 at the top of the filter 16.
As shown in fig. 3, the vibrator heads 10 of which the number is greater than 1 are connected in parallel, and the mounting plate 7a is mounted on the top end of the vibrator head integration frame 8, so that each unit of the vibrator head integration frame 8 is in a sealed state. The mounting plate 7a is provided with a number of rotary joints 7b which is greater than or equal to 2, and the rotary joints 7b are commercially available products. The connector lug 11 on each vibrator head 10 connected in parallel is connected with the rotary joint 7b on the mounting plate 7a through a wire, and each rotary joint 7b is connected with one end of the connector 13 through a connecting wire 12. The connector 13 may also be referred to as a "rotary power source connection device", and the invention/invention patent is filed on the same date as the present application. The other end of the connector 13 is connected/communicates with the access end of an ultrasonic generator 14, said ultrasonic generator 14 being mounted outside the filter/tank 16. The ultrasonic signal (or ultrasonic current) sent by the ultrasonic generator 14 is transmitted to each vibrator head 10 through the connector 13 and the rotary joint 7b by the signal wire, and the vibrator heads 10 generate vibration, so that the vibration shakes water or air to loosen surrounding polluted filter materials (sewage) and further clean the sewage.
In practice, as shown in fig. 4, the integrated rotary type sewage in-situ regeneration device is placed in the middle part of the filter/pond 16, so that the tip end of the vibrator head integrated frame 8 is inserted into a small-diameter filter material 22 with the particle size of 5-10 mm, a medium-diameter filter material 21 with the particle size of 10-20 mm or a large-diameter filter material 20 with the particle size of 20-50 mm. The driver 5 is started to drive the connecting shaft 7, the vibrator head integrated frame 8 and the water/air pipe 9 to rotate simultaneously, the rotating speed (autorotation) of the vibrator head integrated frame 8 is controlled to be in the range of 1.0-8.0 rpm, and water or air (all in MPa level) of the water/air pipe 9 is sprayed out to clean the sewage.
In order to timely discharge the sludge generated during the cleaning of the sewage, more than one sludge pump is generally arranged beside the vibrator head integration frame 8, and the sludge pumps can timely discharge the sludge from the population 23 at the top end of the filter/pond 16 through the sludge pipe. Meanwhile, the working position of the vibrator head integration frame 8 in the filter/pool 16 is adjusted at any time according to the working condition, and the dirt at each part in the filter/pool 16 is loosened and cleaned.
The rotational speed of the clasping ring 2 is adjusted and controlled within the range of 0.5-2.0 rpm. The rotation of the embracing ring 2 drives the mechanical arm (mechanical arm) 3 to act, and the rotation of the mechanical arm 3 enables the vibrator head integrated frame 8 connected with the mechanical arm to rotate along with the rotation, namely the vibrator head integrated frame 8 rotates around the support column 1, the rotation angle is controlled to be 0-360 degrees as much as possible, and the vibrator head integrated frame rotates clockwise and counter-clockwise. It is understood that the vibrator head integration frame 8 "rotates" and "revolves", and the vibrator head integration frame 8 operates in the entire range of the filter/tank 16.
The extension and retraction of the mechanical arm 3 are controlled, and the included angle alpha between the axial center line of the mechanical arm 3 and the axial center line of the strut 1 can be changed within the range of 0-90 degrees, so that the polluted filter material (i.e. the sewage) at the middle part of the filter/pond 16 is cleaned.
After the filter/pool 16 is cleaned, the in-situ regeneration of the sewage is realized, the sewage can be reused, part of the generated filtered water flows into the water cavity 18 through the drain holes 19 with the number larger than 1 on the bottom plate of the filter/pool 16, the switch on the drain pipe 17 at the bottom end of the water cavity 18 is opened, the sewage is discharged, and the sewage is treated in a concentrated way, so that the aim of the invention can be realized.
Claims (2)
1. The utility model provides an integrated form rotation type dirt normal position regeneration position, includes pillar (1), embraces ring (2), drive wheel (2 a), retainer plate (2 b), arm (3), driver (5), output pivot (6), connecting axle (7), mounting panel (7 a), rotary joint (7 b), vibrator head integration frame (8), water/trachea (9) and vibrator head (10), its characterized in that: the holding ring (2) is assembled at the upper end of the support column (1), one end of the mechanical arm (3) is connected to one side wall of the holding ring (2), the mechanical arm is symmetrical to the mechanical arm (3), a driving wheel (2 a) is arranged on the other side wall of the holding ring (2), and a positioning ring (2 b) is arranged on the support column (1) close to the holding ring (2);
the embracing ring (2) is a embracing ring of a rolling bearing structure type, and the rotating speed of the embracing ring (2) is controlled within the range of 0.5-2.0 rpm;
a driver (5) is arranged on the upper side of the other end of the mechanical arm (3), an output rotating shaft (6) of the driver (5) is connected with a connecting shaft (7) after penetrating through the mechanical arm (3), the lower end of the connecting shaft (7) is tightly matched with a filter pipe (15), and vibrator head integrated frames (8) with the number more than 2 are uniformly or non-uniformly fixedly connected on the outer periphery of the filter pipe (15);
vibrator heads (10) with the number larger than 1 are arranged on the inner side wall of the outer frame of each unit of the vibrator head integrated frame (8) from top to bottom, wiring heads (11) are arranged on each vibrator head (10), and all vibrator heads (10) are connected in parallel by leads to form an integrated arrangement; the water/air pipes (9) with the number more than 1 are arranged at the corners of the outer frames of all units of the vibrator head integrated frame (8);
the top end of the vibrator head integration frame (8) is provided with a mounting plate (7 a), the mounting plate (7 a) is provided with rotary joints (7 b) with the number more than or equal to 2, the connector lugs (11) on the vibrator heads (10) which are connected in parallel are connected with the rotary joints (7 b) through wires, one end of the rotary joints (7 b) is connected with one end of the connector (13) through a connecting wire (12), and the other end of the connector (13) is connected/communicated with the access end of the ultrasonic generator (14).
2. An integrated rotary in-situ regeneration device for waste material as claimed in claim 1, wherein: the top end surface of each water/air pipe (9) is on the same horizontal plane with the top end surface of the vibrator head integration frame (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811135331.0A CN109126230B (en) | 2018-09-28 | 2018-09-28 | Integrated rotary type sewage in-situ regeneration device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811135331.0A CN109126230B (en) | 2018-09-28 | 2018-09-28 | Integrated rotary type sewage in-situ regeneration device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109126230A CN109126230A (en) | 2019-01-04 |
| CN109126230B true CN109126230B (en) | 2023-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811135331.0A Active CN109126230B (en) | 2018-09-28 | 2018-09-28 | Integrated rotary type sewage in-situ regeneration device |
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| CN (1) | CN109126230B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110624315A (en) * | 2019-02-24 | 2019-12-31 | 田大志 | Environment-friendly treatment method for recycling polluted and ineffective filter material |
| CN112744888A (en) * | 2019-10-31 | 2021-05-04 | 中国石油天然气股份有限公司 | Purifying device for filter material |
| CN110801650A (en) * | 2019-11-28 | 2020-02-18 | 湖南娄底泰阳科技有限公司 | Staple bolt formula frame gravity dispersion devices |
| CN112190988A (en) * | 2020-07-20 | 2021-01-08 | 南昌航空大学 | Novel ultrasonic backwashing V-shaped filter |
| CN113413647A (en) * | 2021-03-06 | 2021-09-21 | 韩方 | Ultrasonic filter cleaning technology |
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| CN102099098A (en) * | 2008-07-14 | 2011-06-15 | 福吉米株式会社 | Filtration method, method of purifying abrasive composition using the same, method of regenerating filter for use in filtration, and apparatus for regenerating filter |
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| CN109126230A (en) | 2019-01-04 |
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