[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

CN109094148B - Forming process of high-performance antifouling knitted fabric - Google Patents

Forming process of high-performance antifouling knitted fabric Download PDF

Info

Publication number
CN109094148B
CN109094148B CN201810675795.4A CN201810675795A CN109094148B CN 109094148 B CN109094148 B CN 109094148B CN 201810675795 A CN201810675795 A CN 201810675795A CN 109094148 B CN109094148 B CN 109094148B
Authority
CN
China
Prior art keywords
layer
cleaning
annular
fiber
strip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201810675795.4A
Other languages
Chinese (zh)
Other versions
CN109094148A (en
Inventor
黄海防
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ashford Textile Zhangzhou Co ltd
Original Assignee
Ashford Textile Zhangzhou Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ashford Textile Zhangzhou Co ltd filed Critical Ashford Textile Zhangzhou Co ltd
Priority to CN201810675795.4A priority Critical patent/CN109094148B/en
Publication of CN109094148A publication Critical patent/CN109094148A/en
Application granted granted Critical
Publication of CN109094148B publication Critical patent/CN109094148B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/18—Handling of layers or the laminate
    • B32B38/1808—Handling of layers or the laminate characterised by the laying up of the layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4391—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
    • D06C13/08—Cutting pile loops
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/03—3 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/20—Inorganic coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B32B2264/102—Oxide or hydroxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/12—Mixture of at least two particles made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21—Anti-static
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/73—Hydrophobic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2432/00—Cleaning articles, e.g. mops or wipes

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Knitting Of Fabric (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a forming process of a high-performance antifouling knitted fabric, which comprises a step of forming a base layer, a step of forming a cleaning layer, a step of forming a waterproof layer, a step of connecting the cleaning layer, the base layer and the waterproof layer together and a step of coating an antifouling layer on one side of the waterproof layer far away from the base layer; the invention has good cleaning capability on solid and liquid substances, avoids polluting the hands of users and is clean and sanitary to use.

Description

Forming process of high-performance antifouling knitted fabric
The patent application of the invention is a divisional application of a Chinese patent application number 201810618740.X, the application number of the original application is 201810618740.X, the application date is 2018, 06, 15 days, and the invention is named as a high-performance knitted fabric with a cleaning function and a forming process thereof.
Technical Field
The invention relates to a preparation technology of novel fiber and composite material, in particular to high-performance knitted fabric with a cleaning function and a forming process thereof.
Background
The knitted fabric is a fabric formed by bending yarns into loops by using a knitting needle and interlooping the loops. According to the processing method, the knitted fabric can be divided into a single-side weft (warp) knitted fabric and a double-side weft (warp) knitted fabric. The knitted fabric has rebound elasticity and is not easy to deform.
In life, people use the knitted fabric for cleaning work, and the knitted fabric has good water absorption property and is not easy to denature, so that the knitted fabric is convenient to use in cleaning work. However, a single knitted fabric has poor cleaning ability against solid or dust, and is likely to cause hand contamination when wiping oil or the like.
In view of the above, the applicant has assiduously studied and developed the present invention.
Disclosure of Invention
The invention mainly aims to provide a high-performance knitted fabric with a cleaning function, which has good cleaning capability on solid and liquid substances, avoids polluting the hands of a user and is clean and sanitary to use.
In order to solve the technical problem, the technical scheme of the invention is as follows: a high-performance knitted fabric with a cleaning function comprises a base layer, wherein a cleaning layer is sewn on one side of the base layer, the cleaning layer is a chemical fiber fabric, a fabric inner layer and a plurality of cleaning hooks are formed on the chemical fiber fabric, one end of each cleaning hook is connected to the fabric inner layer, and the other end of each cleaning hook is a free end for cleaning a solid; a waterproof layer is sewn on the other side of the base layer and is formed by blending polyester fibers and polyethylene fibers;
antistatic yarns are further arranged in the cleaning layer and are spun by polyester antistatic fibers added with antistatic agents; the side of the waterproof layer, which is far away from the base layer, is coated with an antifouling layer, and the antifouling layer is made of TiO2With a hydrophobic and oleophobic surface.
Further, the cleaning layer has a thickness of 50 μm to 5000 μm.
The invention also aims to provide a forming process of the high-performance knitted fabric with the cleaning function, which comprises a step of forming a base layer, a step of forming a cleaning layer, a step of forming a waterproof layer, a step of connecting the cleaning layer, the base layer and the waterproof layer together and a step of coating an antifouling layer on one side of the waterproof layer away from the base layer;
the base layer forming step comprises spinning, weaving, presetting, singeing, mercerizing, preprocessing cloth boiling, singeing, dyeing, setting and preshrinking, wherein the presetting refers to the presetting of the knitted fabric, and the singeing refers to the singeing of the front and back surfaces of the knitted fabric after the presetting;
the step of forming the cleaning layer comprises the steps of:
firstly, forming a base part of a fabric inner layer by combing and lapping first strip-shaped fibers;
secondly, a layer of annular fiber is paved on the upper part of the inner layer of the fabric;
thirdly, laying second strip-shaped fibers with a connecting effect on the annular fiber layer;
fixing the connecting layer formed in the step (c) and the annular fiber layer formed in the step (c) on the inner layer of the fabric together through needling;
adopting a sectioning cutter to cut the annular fiber to form a cleaning hook of the cleaning layer, wherein the depth of the sectioning cutter is less than the sum of the thickness of the annular fiber layer and the thickness of the connecting layer.
The annular fiber of the second step is made of strip-shaped fiber through a making device, the making device is provided with an annular guide seat, a feeding mechanism and a cutting mechanism, the feeding mechanism is provided with a front guide seat, a rear guide seat, a driving roller and a driven roller, the front guide seat and the rear guide seat are used for guiding the strip-shaped fiber, the driving roller and the driven roller are oppositely arranged and used for conveying the strip-shaped fiber, the front guide seat is used for conveying the strip-shaped fiber between the driving roller and the driven roller, and the rear guide seat is used for conveying the strip-shaped fiber conveyed from the driving roller and the driven roller into the annular guide seat; the annular guide seat is provided with an annular surface, and the guide path of the strip-shaped fibers in the annular surface is continuously bent to form annular fibers.
Further, the cutting mechanism is provided with a cutter, a connecting rod, a vertical rod, a roller and a cam fixed on the rotating shaft of the driving roller, the cam is connected with the roller in an abutting mode, the roller is rotatably connected onto the vertical rod, and the vertical rod is fixedly connected with the connecting rod.
Further, the cutter is positioned at the outlet of the annular guide seat, and a heater for melting the fibers is also arranged on the cutter.
Further, in the fifth step, the whole cleaning layer is firstly placed on a height-adjustable platform, a locking device for locking the cleaning layer is further arranged on the height-adjustable platform, the sectioning cutter is positioned right above the height-adjustable platform and is provided with a cutter rest and a plurality of sectioning cutters which are connected and fixed on the cutter rest.
Further, the step of forming the cleaning layer further comprises:
and sixthly, putting the cleaning layer which preliminarily forms the cleaning hook into an oven, arranging a carding mechanism for carding the cleaning hook after softening in the oven and a shaping mechanism positioned at the rear end of the carding mechanism in the oven, and cooling the carded cleaning hook by blowing cold air in the shaping mechanism.
By adopting the technical scheme, the invention has the beneficial effects that: the cleaning layer and the waterproof layer are respectively arranged on the two sides of the base layer, the chemical fiber soft velvet fabric and the base layer are matched for use, so that the water absorption function is good, relatively long fibers are arranged in the cleaning layer, and good wrapping and cleaning effects on solid dust are achieved; meanwhile, the waterproof layer is arranged on the other side of the base layer, so that water, oil or other pollutants in the base layer and the cleaning layer are prevented from directly contacting with the hands of a user, and the hands of the user are protected from being clean and sanitary while a good cleaning effect is ensured.
Drawings
Fig. 1 is a schematic cross-sectional structure view of a high-performance knitted fabric having a cleaning function according to the present invention.
FIG. 2 is a schematic front view of an apparatus for forming a loop fiber according to the present invention.
FIG. 3 is a negative schematic view of an apparatus for forming the loop fiber of the present invention.
Fig. 4 is a schematic structural view of a sectioning cutter in the present invention.
In the figure:
a base layer-1; a cleaning layer-2; a waterproof layer-3; an antifouling layer-4;
an annular guide seat-5; a feeding mechanism-6; a front conductive seat-61;
a rear conductive mount-62; a drive roll-63; a rotating shaft-631; a passive roller-64;
a cutting mechanism-7; a cutter-71; a connecting rod-72;
a vertical rod-73; a roller-74; a cam-75;
a height adjustable platform-8; a sectioning cutter-81; a tool holder-82;
a cutting knife-83.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
The invention discloses a high-performance knitted fabric with a cleaning function, which comprises a base layer 1, wherein a cleaning layer 2 is sewn on one side of the base layer 1, and the cleaning layer 2 is a chemical fiber fabric; and a waterproof layer 3 is sewn on the other side of the base layer 1, and the waterproof layer 3 is formed by blending polyester fibers and polyethylene fibers. In the embodiment, the cleaning layer 2 and the waterproof layer 3 are respectively arranged on the two sides of the base layer 1, so that the chemical fiber soft velvet fabric and the base layer 1 can have a good water absorption function when used in a matched manner, and also have good wrapping and cleaning effects on solid dust; simultaneously be equipped with waterproof layer 3 at the opposite side of basic unit 1, prevent that water, oil or other pollutant in basic unit 1 and the clean layer 2 from directly contacting with user's hand, when guaranteeing that this embodiment has good clean effect, protection user's hand sanitation and hygiene.
In this embodiment, an antistatic yarn is further disposed in the cleaning layer 2. The antistatic yarns are arranged in the cleaning layer 2 and used for reducing the generation of static electricity in the process of rubbing the surface of an object; especially when cleaning electronic equipment or test board etc. the static that produces when reducing the friction, protection board that can be very big does benefit to the application range who enlarges this embodiment, does benefit to the popularization and the use of this embodiment.
In this embodiment, the antistatic yarn is spun from antistatic polyester fiber with an antistatic agent. The antistatic yarn is formed by mixing various fibers, so that the embodiment has good antistatic property, and meanwhile, the cleaning layer 2 has good structural performance.
The thickness of the cleaning layer 2 in this embodiment is 50 μm to 5000 μm. The thickness of the cleaning layer 2 can be determined to be 50 μm, 1000 μm, 2000 μm, 3000 μm, 4000 μm or 5000 μm according to the use requirement, so as to meet the requirement of achievable cleanliness of the embodiment under different use environments.
In this embodiment, the side of the waterproof layer 3 away from the base layer 1 is coated with an antifouling layer 4. The antifouling layer 4 is made of TiO2The nano-particles and the micro-particles form a micro-nano structure, so that the characteristics of hydrophobicity and oleophobicity are realized, the cleaning of the embodiment is facilitated, one side of a user in hand contact is kept clean and sanitary, and the method has great significance for protecting the health of the user.
The invention also provides a forming process of the high-performance knitted fabric with the cleaning function, which comprises a step of forming the base layer, a step of forming the cleaning layer, a step of forming the waterproof layer, a step of connecting the cleaning layer, the base layer and the waterproof layer together and a step of coating the antifouling layer on one side of the waterproof layer far away from the base layer;
the base layer forming step comprises spinning, weaving, presetting, singeing, mercerizing, preprocessing cloth boiling, singeing, dyeing, setting and preshrinking, wherein the presetting refers to the presetting of the knitted fabric, and the singeing refers to the singeing of the front and back surfaces of the knitted fabric after the presetting;
the step of forming the cleaning layer comprises the steps of:
firstly, forming a base part of a fabric inner layer by combing and lapping first strip-shaped fibers;
secondly, a layer of annular fiber is paved on the upper part of the inner layer of the fabric;
thirdly, laying second strip-shaped fibers with a connecting effect on the annular fiber layer;
fixing the connecting layer formed in the step (c) and the annular fiber layer formed in the step (c) on the inner layer of the fabric together through needling;
adopting a sectioning cutter to cut the annular fiber to form a cleaning hook of the cleaning layer, wherein the depth of the sectioning cutter is less than the sum of the thickness of the annular fiber layer and the thickness of the connecting layer.
It all fixes second bar fibre, annular fibre on the fabric inlayer so it utilizes the acupuncture technology, lets the three link together steadily promptly, then recycles the cutter of dissecting and cuts off the annular fibre of connecting on the fabric inlayer, every annular fibre after so cutting off all can form two clean colludes, the free end that these two clean colludes can expose outside the articulamentum, it needs to explain that, the direction of dissecting of the cutter is parallel with the extending direction of second bar fibre, can form the result of dissecting of preferred so, dissect the in-process and can inevitably cause some pieces, it sets up to the multiunit side by side to dissect the cutter, the direction of arranging of adjacent cutter is perpendicular with the extending direction of second bar fibre.
As shown in fig. 2, the structure of the manufacturing apparatus for processing the strip-shaped fiber into the annular fiber is schematically illustrated, the manufacturing apparatus has an annular guide seat 5, a feeding mechanism 6 and a cutting mechanism 7, the feeding mechanism 6 has a front guide seat 61, a rear guide seat 62, a driving roller 63 and a driven roller 64, the front guide seat 61 and the rear guide seat 62 are used for guiding the strip-shaped fiber, the driving roller 63 and the driven roller 64 are oppositely arranged and used for conveying the strip-shaped fiber, the front guide seat 61 is used for conveying the strip-shaped fiber between the driving roller 63 and the driven roller 64, and the rear guide seat 62 is used for conveying the strip-shaped fiber conveyed from the driving roller 63 and the driven roller 64 to the annular guide seat 5.
The annular guide seat 5 has an annular surface, and the guiding path of the strip-shaped fibers in the annular surface is continuously bent to form annular fibers.
The cutting mechanism 7 is provided with a cutter 71, a connecting rod 72, a vertical rod 73, a roller 74 and a cam 75 fixed on a rotating shaft 631 of the driving roller 63, the cam 75 is connected with the roller 74 in an abutting mode, the roller 74 is rotatably connected onto the vertical rod 73, the vertical rod 73 is fixedly connected with the connecting rod 72, the cam 75 can move in a cycle when the driving roller 63 rotates, the cutter 71 is driven to perform a cutting action, and the driving roller 63 drives the strip-shaped fibers to generate a displacement when the strip-shaped fibers are displaced, so that the strip-shaped fibers can be cut off once, and an equivalent annular fiber can be accurately formed.
More preferably, the cutting knife 71 is located at the outlet of the annular guide 5, and a heater (not shown) is further disposed on the cutting knife 71, which ensures that the cutting knife 71 is at a high temperature, so as to melt the fibers, so that the formed annular fibers are a closed loop, thereby facilitating the subsequent processing.
More preferably, please refer to fig. 4, in the fifth step, the whole cleaning layer is firstly placed on the height adjustable platform 8, the height adjustable platform 8 is further provided with a locking device for locking the cleaning layer, the sectioning cutter 81 is located right above the height adjustable platform 8, and the sectioning cutter 81 is provided with a cutter frame 82 and a plurality of sectioning cutters 83 connected and fixed on the cutter frame 82. Utilize height-adjustable platform can change the area of contact between clean layer 2 on section cutter 83 and height-adjustable platform 8 to can be according to the situation of current clean layer 2, the self-adaptation regulation dissects the volume, still avoids directly dissecting the fabric inlayer when guaranteeing to dissect the effect.
More preferably, in order to further improve the product quality, the step of forming the cleaning layer further comprises:
and sixthly, putting the cleaning layer which preliminarily forms the cleaning hook into an oven, arranging a carding mechanism for carding the cleaning hook after softening in the oven and a shaping mechanism positioned at the rear end of the carding mechanism in the oven, and cooling the carded cleaning hook by blowing cold air in the shaping mechanism. So utilize the hot-blast softening to colluding to the cleanness of oven, then comb the cleanness and collude, promote the carding effect greatly, utilize cold wind to collude to stereotype the clean of combing well immediately after combing the completion, promote the regularity of clean colluding greatly, further promote the cleaning performance on whole clean layer.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.

Claims (1)

1. A forming process of a high-performance antifouling knitted fabric is characterized in that the knitted fabric comprises a base layer, a cleaning layer is sewn on one side of the base layer, the cleaning layer is a chemical fiber fabric, a fabric inner layer and a plurality of cleaning hooks are formed on the chemical fiber fabric, one end of each cleaning hook is connected to the fabric inner layer, and the other end of each cleaning hook is a free end for cleaning a solid; a waterproof layer is sewn on the other side of the base layer and is formed by blending polyester fibers and polyethylene fibers; the side of the waterproof layer, which is far away from the base layer, is coated with an antifouling layer, and the antifouling layer is made of TiO2The micro-particles and the nano-particles are provided with hydrophobic and oleophobic surfaces;
the forming process comprises a step of forming a base layer, a step of forming a cleaning layer, a step of forming a waterproof layer, a step of connecting the cleaning layer, the base layer and the waterproof layer together and a step of coating an antifouling layer on one side of the waterproof layer far away from the base layer;
the step of forming the cleaning layer comprises the steps of:
firstly, forming a base part of a fabric inner layer by combing and lapping first strip-shaped fibers;
secondly, a layer of annular fiber is paved on the upper part of the base part of the inner layer of the fabric;
thirdly, laying second strip-shaped fibers with a connecting effect on the annular fiber layer;
fixing the connecting layer formed in the step (c) and the annular fiber layer formed in the step (c) on the inner layer of the fabric together through needling;
adopting a sectioning cutter to cut the annular fiber to form a cleaning hook of the cleaning layer, wherein the depth of the sectioning cutter is less than the sum of the thickness of the annular fiber layer and the thickness of the connecting layer;
the cleaning layer has a thickness of 50 to 5000 μm;
the annular fiber of the second step is made of strip-shaped fiber through a making device, the making device is provided with an annular guide seat, a feeding mechanism and a cutting mechanism, the feeding mechanism is provided with a front guide seat, a rear guide seat, a driving roller and a driven roller, the front guide seat and the rear guide seat are used for guiding the strip-shaped fiber, the driving roller and the driven roller are oppositely arranged and used for conveying the strip-shaped fiber, the front guide seat is used for conveying the strip-shaped fiber between the driving roller and the driven roller, and the rear guide seat is used for conveying the strip-shaped fiber conveyed from the driving roller and the driven roller to the annular guide seat; the annular guide seat is provided with an annular surface, and the guide path of the strip-shaped fibers in the annular surface is continuously bent to form annular fibers.
CN201810675795.4A 2018-06-15 2018-06-15 Forming process of high-performance antifouling knitted fabric Active CN109094148B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810675795.4A CN109094148B (en) 2018-06-15 2018-06-15 Forming process of high-performance antifouling knitted fabric

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201810618740.XA CN109094147B (en) 2018-06-15 2018-06-15 High-performance knitted fabric with cleaning function and forming process thereof
CN201810675795.4A CN109094148B (en) 2018-06-15 2018-06-15 Forming process of high-performance antifouling knitted fabric

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201810618740.XA Division CN109094147B (en) 2018-06-15 2018-06-15 High-performance knitted fabric with cleaning function and forming process thereof

Publications (2)

Publication Number Publication Date
CN109094148A CN109094148A (en) 2018-12-28
CN109094148B true CN109094148B (en) 2020-08-25

Family

ID=64796857

Family Applications (4)

Application Number Title Priority Date Filing Date
CN201810675795.4A Active CN109094148B (en) 2018-06-15 2018-06-15 Forming process of high-performance antifouling knitted fabric
CN201810618740.XA Active CN109094147B (en) 2018-06-15 2018-06-15 High-performance knitted fabric with cleaning function and forming process thereof
CN201810675801.6A Active CN109094149B (en) 2018-06-15 2018-06-15 High-efficiency forming process of high-cleaning-performance knitted fabric
CN201810676159.3A Active CN109094150B (en) 2018-06-15 2018-06-15 Forming process of high-performance knitted fabric with good uniformity

Family Applications After (3)

Application Number Title Priority Date Filing Date
CN201810618740.XA Active CN109094147B (en) 2018-06-15 2018-06-15 High-performance knitted fabric with cleaning function and forming process thereof
CN201810675801.6A Active CN109094149B (en) 2018-06-15 2018-06-15 High-efficiency forming process of high-cleaning-performance knitted fabric
CN201810676159.3A Active CN109094150B (en) 2018-06-15 2018-06-15 Forming process of high-performance knitted fabric with good uniformity

Country Status (1)

Country Link
CN (4) CN109094148B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113812895A (en) * 2021-09-29 2021-12-21 仪征威英化纤有限公司 Water-absorbing cleaning cloth regenerated colored fiber

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5825768B2 (en) * 1976-03-17 1983-05-30 カネボウ株式会社 Fiber bundle manufacturing method for bulky yarn by tow splitting
US4569264A (en) * 1984-11-29 1986-02-11 Lummus Industries, Inc. Apparatus for cutting elongated material into shorter lengths
JP3124478B2 (en) * 1995-12-01 2001-01-15 ユニ・チャーム株式会社 Manufacturing method of disposable wiping tools
JP2000296084A (en) * 1999-04-13 2000-10-24 Uni Charm Corp Disposable wiping tool and its manufacture
CN200998232Y (en) * 2006-12-20 2008-01-02 奈森克林(苏州)日用品有限公司 Rag
CN102719931B (en) * 2012-06-28 2014-06-18 东华大学 Preparation method of functionalized polyester fiber
CN203152905U (en) * 2013-04-11 2013-08-28 宁波三邦日用品有限公司 Bristled cleaning head
CN204339831U (en) * 2014-12-23 2015-05-20 宁国市华成金研科技有限公司 Fiber cutting mechanism
CN104494216A (en) * 2014-12-23 2015-04-08 佛山市南海威竣纺织有限公司 Novel composite fabric as well as production device and production process thereof
CN205234418U (en) * 2015-12-01 2016-05-18 杭州洁诺清洁用品股份有限公司 Cleaning wipe
EP3437798A4 (en) * 2016-03-28 2019-03-06 Fujimi Incorporated Polishing pad and polishing method
CN106544886A (en) * 2016-12-06 2017-03-29 太仓大唐化纤厂 A kind of waterproof antistatic looped fabric and its production technology
CN206394127U (en) * 2016-12-30 2017-08-11 海宁市饰雅纺织有限公司 A kind of sofa composite material and its production equipment

Also Published As

Publication number Publication date
CN109094147A (en) 2018-12-28
CN109094147B (en) 2020-08-25
CN109094150A (en) 2018-12-28
CN109094148A (en) 2018-12-28
CN109094149A (en) 2018-12-28
CN109094150B (en) 2020-08-25
CN109094149B (en) 2020-08-25

Similar Documents

Publication Publication Date Title
CN1097114C (en) Mechanical and internal softening for nonwoven web
CN104349703A (en) Cleaning sheet and manufacturing method therefor
CN109094148B (en) Forming process of high-performance antifouling knitted fabric
JP5843396B2 (en) Nonwoven manufacturing method
CN1262360C (en) Cleaning thing
CN102425046A (en) Preparation method of polyester-nylon composite superfine fiber towel cloth and towel cloth thereof
EP1325182A1 (en) Differentially entangled nonwoven fabric
CN207331257U (en) A kind of textile chemical-fiber cleaning device
CN215328762U (en) Cleaning device for knitted fabric
CN215758061U (en) Double-sided fluffing device for producing cashmere fabric
TR201816501T4 (en) Cleaning system with a planar adhesive sealing member and such a planar adhesive sealing member.
KR100327315B1 (en) cutting machine for vertical blind
CN108909135B (en) Efficient forming process of breathable chemical fiber blanket
CN220183492U (en) Superfine antistatic reel dust-free cloth for clean room
CN207711502U (en) A kind of screening non-woven fabrics with surface relief structure
ES2065782T3 (en) PROCEDURE FOR CARDING TEXTILE FABRICS.
KR200229649Y1 (en) Poli brushing machine for mink blanket
CN221605344U (en) Warp knitting suede fabric with good weft elasticity
CN216040190U (en) Yarn rinsing device in textile fabric processing process
CN216915089U (en) Anti-static non-lining woven fabric
CN221855027U (en) Cloth surface fiber removing device for clothing production
CN210481840U (en) A high-efficient defeathering machine for weaving
CN209989576U (en) Steel wire fluffing device is used in cashmere cloth processing
CN117468199A (en) Napping roller, napping machine, lyocell spunlaced fabric processing method and Lyocell spunlaced fabric
JP2002017619A (en) Wiping implement

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant