Disclosure of Invention
In view of the above, the invention aims to provide a chlorine-free reinforced slump retaining cement grinding aid and a preparation method thereof. The cement grinding aid provided by the invention has a good grinding aiding effect, and the early and later strength of cement is remarkably improved; the cement slump loss resistance is excellent, the adaptability with concrete admixture is good, and the construction performance is greatly improved; and the paint does not contain any chloride ion and sulfate ion components, is nontoxic, green and environment-friendly, has no corrosivity, and does not damage human bodies and buildings.
In order to achieve the above object, the present invention provides the following technical solutions:
the invention provides a chlorine-free enhanced slump retaining cement grinding aid which comprises the following components in parts by weight:
2-8 parts of diethanolisopropanolamine
6-20 parts of triethanolamine
10-25 parts of sodium formate
0.5-2 parts of organic phosphonate retarder
0.5-2 parts of polymer dispersant
2-4 parts of molasses
The balance of water.
Preferably, the chlorine-free reinforced cement grinding aid comprises the following components in parts by weight:
5 parts of diethanolisopropanolamine
Triethanolamine 8 parts
15 parts of sodium formate
Organic phosphonate retarder 1 part
1 part of polymer dispersant
Molasses 2 parts
68 parts of water.
Preferably, the organophosphate retarder comprises one or more of disodium hydroxyethylidene diphosphonate, potassium hydroxyethylidene diphosphonate and sodium ethylenediaminetetramethylidene phosphonate.
Preferably, the polymeric dispersant comprises one or more of polyepoxysuccinic acid, sodium polyepoxysuccinate and sodium polyacrylate.
Preferably, the mass ratio of the organic phosphonate retarder to the polymer dispersant is (1-2): 1.
The invention also provides a preparation method of the chlorine-free enhanced slump retaining cement grinding aid in the technical scheme, which comprises the following steps:
1) weighing the following raw materials: diethanol monoisopropanolamine, triethanolamine, sodium formate, organic phosphonate retarder, polymer dispersant, molasses and the balance of water;
2) adding the water obtained in the step 1) into a stirring tank, stirring, slowly adding sodium formate to completely dissolve the sodium formate, and continuously stirring to obtain a sodium formate solution;
3) adding diethanol monoisopropanolamine, triethanolamine, an organic phosphonate retarder and a polymer dispersant into the sodium formate solution obtained in the step 2) in sequence, and stirring to obtain a mixed solution;
4) and (3) adding molasses into the mixed solution obtained in the step 3), and stirring to obtain the cement grinding aid.
Preferably, the stirring time of the step 3) is 2 min.
Preferably, the stirring time of the step 4) is 5 min.
The invention provides a chlorine-free enhanced slump retaining cement grinding aid which comprises the following components in parts by weight: 2-8 parts of diethanol monoisopropanolamine, 6-20 parts of triethanolamine, 10-25 parts of sodium formate, 0.5-2 parts of organic phosphonate retarder, 0.5-2 parts of polymer dispersant, 2-4 parts of molasses and the balance of water. The chlorine-free enhanced slump retaining cement grinding aid takes diethanol monoisopropanolamine, an organic phosphonate retarder and a polymer dispersant as core raw materials; wherein, the diethanol monoisopropanol is matched with the triethanolamine and the sodium formate for use, which obviously improves the early and later strength characteristics of the cement; the organic phosphonate retarder is compatible with the polymer dispersant for use, has good adaptability with concrete admixture, and has good slump retaining performance; in actual use, the early strength and the later strength of the cement are improved by 3-5 MPa, the adaptability of the cement to naphthalene series, aliphatic series and polycarboxylic acid water reducing agents is good, and the fluidity of the cement paste is not lost within 2 hours; and the paint does not contain any chloride ion and sulfate ion components, is nontoxic, green and environment-friendly, has no corrosivity, and does not damage human bodies, buildings and the like. Compared with common retarders such as sodium gluconate, white sugar and sodium tripolyphosphate, the organic phosphonate retarder has the advantages of high retarding efficiency of 3-5 times, good chemical stability and temperature resistance, and good retarding effect at 250 ℃; and the calcium ion complex can form a complex with calcium ions in cement slurry, can well control the concentration of the calcium ions in a liquid phase at the initial stage of hydration, is well adsorbed on crystal embryos of a new phase of a hydration product, changes the generation speed of the crystal embryos of the hydration product in a saturated solution, and has a good retarding effect. The polymer dispersant can reduce the surface energy of particles, improve the affinity with a dispersion medium, effectively inhibit agglomeration among the particles, release interstitial water among the particles, further reduce the water consumption of the standard consistency of cement, improve the performance of the cement, improve the fluidity of the particles, and improve the surface property of cement paste, thereby increasing the dispersion performance of the cement paste, increasing the thickness of a hydrated layer on the surface of the particles, and ensuring that the paste is soft and has better fluidity. When the cement paste is compounded with the organic phosphonate retarder, an ideal synergistic effect is shown, so that the slump retaining performance of the cement paste is obviously improved.
Detailed Description
The invention provides a chlorine-free enhanced slump retaining cement grinding aid which comprises the following components in parts by weight: 2-8 parts of diethanol monoisopropanolamine, 6-20 parts of triethanolamine, 10-25 parts of sodium formate, 0.5-2 parts of organic phosphonate retarder, 0.5-2 parts of polymer dispersant, 2-4 parts of molasses and the balance of water.
The chlorine-free reinforced slump loss resistant cement grinding aid provided by the invention comprises 2-8 parts by weight of diethanol monoisopropanolamine, preferably 3-7 parts by weight, and more preferably 4-6 parts by weight. The source of the ethanol monoisopropanolamine in the present invention is not particularly limited, and commercially available products known to those skilled in the art may be used. In the invention, the diethanol monoisopropanolamine obviously improves the early strength and the later strength of the cement.
Based on the weight parts of the diethanol monoisopropanolamine, the chlorine-free enhanced slump retaining cement grinding aid provided by the invention comprises 6-20 parts of triethanolamine, preferably 6-15 parts, and more preferably 6-10 parts. The source of the triethanolamine is not particularly limited in the present invention, and commercially available products known to those skilled in the art may be used. In the invention, when the triethanolamine reacts with other substances in the cement, a large amount of water is consumed and heat is generated, so that the water content in the cement is reduced due to the reaction and evaporation, the water-gel ratio and the compactness of the cement are improved, and the strength of the cement is improved.
Based on the weight parts of the diethanolisopropanolamine, the chlorine-free reinforced slump loss resistant cement grinding aid provided by the invention comprises 10-25 parts of sodium formate, preferably 10-20 parts of sodium formate, and more preferably 14-16 parts of sodium formate. The source of the sodium formate is not particularly limited in the present invention, and commercially available products known to those skilled in the art may be used. In the invention, the sodium formate is an additive without any corrosion to the reinforcing steel bar, and is used together with the diethanol monoisopropanolamine and the triethanolamine to play a mutual catalysis role, accelerate the hydration rate of tricalcium silicate in cement, improve the early strength of the cement, not attenuate the later strength, greatly improve the sulfate corrosion resistance of the cement and improve the durability.
Based on the weight parts of the diethanol monoisopropanolamine, the chlorine-free enhanced slump-retaining cement grinding aid provided by the invention comprises 0.5-2 parts by weight of an organic phosphonate retarder, preferably 0.5-1.5 parts by weight, and more preferably 0.8-1.2 parts by weight. The organic phosphonate retarder comprises one or more of hydroxy ethylidene diphosphonate disodium, hydroxy ethylidene diphosphonate potassium and ethylene diamine tetramethylene phosphonic acid sodium. The source of the organic phosphonate retarder is not particularly limited in the present invention and may be any commercially available product known to those skilled in the art. In the invention, the organic phosphonate retarder is compatible with the polymer dispersant for use, has good adaptability with concrete admixture, and has good slump retaining performance; in actual use, the early strength and the later strength of the cement are improved by 3-5 MPa, the adaptability of the cement to naphthalene series, aliphatic series and polycarboxylic acid water reducing agents is good, and the fluidity of the cement paste is not lost within 2 hours; compared with common retarders such as sodium gluconate, white sugar and sodium tripolyphosphate, the retarder has the advantages of high retarding efficiency of 3-5 times, good chemical stability and temperature resistance, and good retarding effect at 250 ℃; the calcium ion-containing aqueous solution can form a complex with calcium ions in the cement slurry, can well control the concentration of the calcium ions in a liquid phase at the initial stage of hydration, is well adsorbed on crystal embryos of a new phase of a hydration product, changes the generation speed of the crystal embryos of the hydration product in a saturated solution, and has a good retarding effect; when the cement paste is compounded with a polymer dispersant, an ideal synergistic effect is shown, and the slump retaining performance of the cement paste is obviously improved.
Based on the weight parts of the diethanol monoisopropanolamine, the chlorine-free enhanced slump retaining cement grinding aid provided by the invention comprises 0.5-2 parts by weight of a polymer dispersant, preferably 0.5-1.5 parts by weight, and more preferably 0.8-1.2 parts by weight. The polymer dispersant of the invention comprises one or more of polyepoxysuccinic acid, sodium polyepoxysuccinate and sodium polyacrylate. The source of the polymeric dispersant in the present invention is not particularly limited, and commercially available products known to those skilled in the art may be used. In the invention, the polymer dispersant and the organic phosphonate retarder are compatible for use, and the polymer dispersant has good adaptability with concrete admixture and good slump retaining performance; in actual use, the early strength and the later strength of the cement are improved by 3-5 MPa, the adaptability of the cement to naphthalene series, aliphatic series and polycarboxylic acid water reducing agents is good, and the fluidity of the cement paste is not lost within 2 hours; the polymer dispersant can also reduce the surface energy of particles, improve the affinity with a dispersion medium, effectively inhibit the agglomeration phenomenon among the particles, release interstitial water among the particles, further reduce the water consumption of the standard consistency of cement and improve the performance of the cement; the fluidity of the particles is improved, the surface property of the cement paste is improved, so that the dispersion performance of the cement paste is improved, the thickness of a hydrated layer on the surface of the particles is increased, and the paste is soft and has better fluidity. When the cement paste is compounded with the organic phosphonate retarder, an ideal synergistic effect is shown, so that the slump retaining performance of the cement paste is obviously improved.
Based on the weight parts of the diethanol monoisopropanolamine, the chlorine-free enhanced slump-retaining cement grinding aid provided by the invention comprises 2-4 parts of molasses, preferably 2-3 parts. The source of the molasses is not particularly limited in the present invention, and the molasses commonly used by those skilled in the art can be used. In the invention, the molasses is a viscous, black brown and semi-flowing byproduct in the sugar industry, and the polyhydroxy component in the molasses increases the lubricating effect of a hydration membrane, can reduce the surface energy of powder particles, can improve the flow rate of materials in the material grinding process, reduces the agglomeration of fine particles and plays a role in enhancing grinding aid; when cement particles contact with water, hydrophilic membranes with the same charges are formed, so that the cement particles are mutually repelled and the cement hydration is hindered, further the cement setting time is prolonged, and the slump retaining performance of the cement is improved.
Based on the weight parts of the diethanol monoisopropanolamine, the chlorine-free enhanced slump loss resistant cement grinding aid provided by the invention comprises the balance of water in parts by weight. The type of water is not particularly limited in the present invention, and those skilled in the art may select the water according to the need, such as tap water.
In the invention, the mass ratio of the organic phosphonate retarder to the polymer dispersant is preferably (1-2): 1, more preferably 1: 1.
The invention also provides a preparation method of the chlorine-free reinforced cement grinding aid in the technical scheme, which comprises the following steps:
1) weighing the following raw materials: diethanol monoisopropanolamine, triethanolamine, sodium formate, organic phosphonate retarder, polymer dispersant, molasses and the balance of water;
2) adding the water obtained in the step 1) into a stirring tank, stirring, slowly adding sodium formate to completely dissolve the sodium formate, and continuously stirring to obtain a sodium formate solution;
3) adding diethanol monoisopropanolamine, triethanolamine, an organic phosphonate retarder and a polymer dispersant into the sodium formate solution obtained in the step 2) in sequence, and stirring to obtain a mixed solution;
4) and (3) adding molasses into the mixed solution obtained in the step 3), and stirring to obtain the cement grinding aid.
Preferably, the stirring time of the step 3) is 2 min.
Preferably, the stirring time of the step 4) is 5 min.
The chlorine-free reinforced cement grinding aid and the preparation method thereof provided by the invention are described in detail below with reference to examples, but the invention is not to be construed as being limited by the scope of the invention.
Example 1
Preparing a cement grinding aid, which comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1 part of hydroxy ethylidene diphosphonic acid disodium, 1 part of polyepoxysuccinic acid, 2 parts of molasses and 68 parts of water; .
Example 2
Preparing a cement grinding aid, which comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1 part of potassium hydroxyethylidene diphosphonate, 1 part of sodium polyepoxysuccinate, 2 parts of molasses and 68 parts of water.
Example 3
Preparing a cement grinding aid, which comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1 part of ethylene diamine tetramethylene phosphonic acid sodium, 1 part of sodium polyacrylate, 2 parts of molasses and 68 parts of water.
Example 4
Preparing a cement grinding aid, which comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 0.5 part of hydroxy ethylidene diphosphonate disodium, 0.5 part of polyepoxy sodium succinate, 2 parts of molasses and 69 parts of water.
Example 5
Preparing a cement grinding aid, which comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1.5 parts of hydroxy ethylidene diphosphonate disodium, 1.5 parts of sodium polyacrylate, 2 parts of molasses and 67 parts of water.
Example 6
Preparing a cement grinding aid, which comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 2 parts of hydroxy ethylidene diphosphonic acid potassium, 2 parts of polyepoxysuccinic acid, 2 parts of molasses and 66 parts of water.
Example 7
Preparing a cement grinding aid, which comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1 part of potassium hydroxyethylidene diphosphonate, 1 part of sodium polyacrylate, 2 parts of molasses and 68 parts of water.
Example 8
Preparing a cement grinding aid, which comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1 part of ethylene diamine tetramethylene phosphonic acid sodium, 1 part of polyepoxysuccinic acid, 2 parts of molasses and 68 parts of water.
Example 9
Preparing a cement grinding aid, which comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1 part of ethylene diamine tetramethylene phosphonic acid sodium, 1 part of polyepoxysuccinic acid sodium, 2 parts of molasses and 68 parts of water.
Comparative example 1
Preparing a cement grinding aid, wherein the cement grinding aid comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 2 parts of molasses and 70 parts of water.
Comparative example 2
Preparing a cement grinding aid, wherein the cement grinding aid comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1 part of hydroxy ethylidene diphosphonic acid disodium, 2 parts of molasses and 69 parts of water.
Comparative example 3
Preparing a cement grinding aid, wherein the cement grinding aid comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1 part of polyepoxysuccinic acid, 2 parts of molasses and 69 parts of water.
Comparative example 4
Preparing a cement grinding aid, wherein the cement grinding aid comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1 part of sodium gluconate, 1 part of polyepoxysuccinic acid, 2 parts of molasses and 68 parts of water.
Comparative example 5
Preparing a cement grinding aid, wherein the cement grinding aid comprises the following raw materials in parts by weight: 5 parts of diethanol monoisopropanolamine, 8 parts of triethanolamine, 15 parts of sodium formate, 1 part of sodium tripolyphosphate, 1 part of polyepoxysuccinic acid, 2 parts of molasses and 68 parts of water.
Comparative example 6
Commercial cement grinding aid with excellent performance
Taking all raw materials for producing PO.42.5 cement in the same batch, and carrying out a small grinding test according to an actual production ratio, wherein the grinding aids of the prepared examples, comparative examples and commercial cement grinding aids are added according to the weight percentage of 0.1%, and the grinding aid effect of the prepared cement sample is determined according to the national standard GB/T26748-2011 cement grinding aid; the cement samples prepared above and three water reducing agents, namely a polycarboxylic acid water reducing agent, an aliphatic water reducing agent and a naphthalene water reducing agent, which are most commonly used in the market are taken to carry out adaptability tests of cement and the water reducing agents, wherein the addition amount of the water reducing agents is 2.0%, the initial fluidity and the 2-hour fluidity are respectively measured according to the method of GBT8077-2000 'concrete admixture homogeneity experimental method', and the results are shown in Table 1.
Table 1 shows the results of strength and fluidity of the cement grinding aids prepared in the blank samples, examples 1 to 9 and comparative examples 1 to 6
From the results in table 1: the increase of the compressive strength of cement samples in examples 1-9 in comparison with blank and comparative examples is obvious, which shows that the grinding aid prepared in examples 1-9 has obvious grinding aid effect and obviously improves the early strength and the later strength of the cement; compared with the blank water reducing agents and the comparative examples, the initial fluidity of the grinding aid is obviously increased, and the grinding aid is basically not lost or even slightly increased after 2 hours, so that the slump retaining performance of the cement is obviously improved by the grinding aid prepared in the examples 1-9, and the adaptability of the grinding aid to the water reducing agents is good.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.