CN108971975B - Automatic starter assembling device with function of detecting retained workpieces - Google Patents
Automatic starter assembling device with function of detecting retained workpieces Download PDFInfo
- Publication number
- CN108971975B CN108971975B CN201811025340.4A CN201811025340A CN108971975B CN 108971975 B CN108971975 B CN 108971975B CN 201811025340 A CN201811025340 A CN 201811025340A CN 108971975 B CN108971975 B CN 108971975B
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- ptc
- registering
- cylinder
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- 239000007858 starting material Substances 0.000 title claims abstract description 201
- 230000000717 retained effect Effects 0.000 title claims description 24
- 235000014676 Phragmites communis Nutrition 0.000 claims abstract description 294
- 238000001514 detection method Methods 0.000 claims abstract description 121
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 238000009434 installation Methods 0.000 claims abstract description 26
- 230000000670 limiting effect Effects 0.000 claims description 27
- 230000004308 accommodation Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000014759 maintenance of location Effects 0.000 claims 27
- 230000010355 oscillation Effects 0.000 claims 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000002829 reductive effect Effects 0.000 abstract description 4
- 238000006073 displacement reaction Methods 0.000 description 96
- 238000013519 translation Methods 0.000 description 84
- 238000003825 pressing Methods 0.000 description 49
- 238000003780 insertion Methods 0.000 description 37
- 230000037431 insertion Effects 0.000 description 37
- 238000000151 deposition Methods 0.000 description 31
- 238000000034 method Methods 0.000 description 21
- 230000009467 reduction Effects 0.000 description 21
- 230000008569 process Effects 0.000 description 19
- 230000001012 protector Effects 0.000 description 18
- 230000003028 elevating effect Effects 0.000 description 16
- 238000005057 refrigeration Methods 0.000 description 16
- 238000003860 storage Methods 0.000 description 16
- 230000002441 reversible effect Effects 0.000 description 15
- 210000000078 claw Anatomy 0.000 description 11
- 230000009977 dual effect Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 8
- 238000012546 transfer Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000008451 emotion Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000013341 scale-up Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
An automatic starter assembly device with a function of detecting a detained workpiece belongs to the technical field of special facilities of an automatic production line of electronic and electric products. Comprises a workbench; a rotary disc and a rotary disc drive mechanism; single reed installation mechanism, two plug-in pin installation mechanism, PTC installation mechanism, single plug-in pin installation mechanism and dress lid mechanism, characteristics: the device also comprises a detained workpiece detection mechanism arranged on the workbench, wherein a starter component registering clamp is arranged on the rotary disc and corresponds to the position of the detained workpiece detection mechanism, and the detained workpiece detection mechanism comprises a detained workpiece detection sensor seat, a detained workpiece detection sensor seat fixing column, a detained workpiece detection sensor swinging block shaft and a detained workpiece detection sensor swinging head. The downtime is shortened, and the automatic assembly efficiency is ensured; the manpower input is reduced; the operation intensity is reduced; the assembly quality is ensured; meets the requirement of industrialized mass production.
Description
Technical Field
The invention belongs to the technical field of special facilities of an automatic production line of electronic and electric products, and particularly relates to an automatic starter assembly device with a function of detecting retained workpieces.
Background
The above-mentioned starter refers to a starter of a motor of a refrigeration compressor. The common refrigeration compressor motor is taken as an example, and is a low-power single-phase alternating current motor, so that the motor needs to be started by a starter in an auxiliary way when the motor starts, and needs to be protected by a protector after the compressor enters a normal running state, so that the power supply of the refrigeration compressor is ensured to be disconnected when an overload condition occurs in the running process of the refrigeration compressor, and the damage of the refrigeration compressor caused by overheat is avoided.
Technical information about motor starters for refrigeration compressors is seen in the published chinese patent literature, e.g. CN2664281Y recommends "motor starter" and CN2664283Y is provided with "motor starter with improved structure", etc.
In view of resource saving, integration (i.e., modularization), manufacturing cost reduction, installation space reduction, and rapid assembly, etc., in recent years, a refrigeration compressor motor starter and a refrigeration compressor motor protector are generally integrated in the same housing and generally appear under the name of "motor start protector", which is not bad in the published chinese patent literature, such as CN2606490Y (motor start protector), CN2606491Y (integrated motor start, protector), CN102386815B (integrated motor start protector with improved structure), CN100581043C (energy-saving integrated single-phase ac motor start, protector), CN104734428a (energy-saving single-phase ac motor start protector with improved structure), CN104734569A (energy-saving single-phase ac motor start protector), CN104734570a (energy-saving single-phase ac motor start protector with no power consumption), CN104734571a (energy-saving integrated single-phase ac motor start protector), and so on.
As can be seen from a reading of patent documents not limited to the above examples: the structure of the motor starter for the refrigeration compressor is shown in fig. 20, and comprises a housing cover 10 molded by plastic, a single reed socket 101, a single pin insert hole 102, a double pin insert first insertion hole 103, a double pin insert second insertion hole 104 and a PTC insertion cavity 105 are formed on the housing cover 10, wherein a single reed insertion hole 1011 is formed on the single reed socket 101, a single reed 1012 is inserted into the single reed insertion hole 1011, a single pin insert 1021 is inserted into the single pin insert hole 102, a double pin insert first insertion hole 1061 of a double pin insert 106 and a double pin insert second insertion hole 1062 of the double pin insert 106 are respectively inserted into the double pin insert first insertion hole 103 and the double pin insert second insertion hole 104, a PTC1051 is inserted into the PTC insertion cavity 105, and the single reed 1012 and the double pin insert 106 are electrically contacted (i.e., electrically contacted) with the front side of the PTC 1051. Since the specific positional relationship of the single-pin socket 101, the single-pin insert hole 102, the double-pin insert first and second insertion holes 103, 104, and the PTC penetration cavity 105 is known in the art, for example, see the above-mentioned patent documents, the applicant will not be described in detail. Furthermore, according to common general knowledge and according to the aforementioned published patent documents, the cover 10 is fitted with a case not shown in the drawings, and since it is common to now integrate the starter and the protector even between the same cover 10 and case, a protector fitting chamber 107 is also formed on the cover 10. The aforementioned PTC is undoubtedly referred to as a positive temperature coefficient thermistor (hereinafter referred to as PTC).
The prior art has typically been manually mounted by a worker to the specific locations of the cover referred to above for the aforementioned single reed, single pin insert, double pin insert, and PTC. This assembly has at least the following drawbacks: firstly, because the manual assembly efficiency is low, the labor input is high, so that not only is the precious labor resource wasted, but also the manufacturing cost is increased; secondly, because the single reed, the single pin inserting piece, the double pin inserting piece and the PTC are inserted in place in the assembling process, downward pressing force is required to be applied to the parts in the assembling process, so that the working intensity and the physical energy consumption of workers are high; thirdly, because the manual installation and the assembly quality are often changed correspondingly due to the experience, the proficiency, the physical ability, the responsibility and even the emotion of an assembler, the workload is increased for the subsequent inspection and the probability of poor assembly is high; fourth, because of the manual assembly, the assembly speed cannot meet the expectations of the industry, namely, is not suitable for the requirement of industrial scale-up production.
The mounting of the single reed, single pin insert, double pin insert and PTC to the housing cover of the starter in an automated assembly line would undoubtedly eliminate the aforementioned drawbacks. The form of work station arrangement (arrangement) of the automatic assembly line for assembling the work pieces mainly comprises two types: firstly, arranging all mechanical arms for realizing automatic assembly in a straight line according to the sequential assembly sequence of the components; secondly, arranging all the mechanical arms for realizing automatic assembly in the circumferential direction according to the sequence of assembly of the components.
If the single reed, single pin tab, double pin tab, and PTC described above are to be mechanically and automatically mounted to the housing cover of the starter, the starter automatic assembly device includes the following stations (also referred to as steps or processes): the device comprises a single reed installation station, a double-pin inserting sheet installation station, a PTC installation station, a single-pin inserting sheet installation station and a cover installation station for installing the four components to a cover. After the cover is assembled, the cover is driven away from the cover assembling station. However, in the actual automatic installation process, there is a case where the capping mechanism at the capping station fails to transfer all of the aforementioned single reed, double pin tab, PTC, single pin tab from the jigs (the lifter member storing jigs, the same applies hereinafter) on the rotary tray to the cap, that is, there is a possibility that a certain member remains on the jigs. Thereby generating dove nest to influence the smooth installation of the next round. The applicant has made an advantageous design and developed the solution to be described below.
Disclosure of Invention
The invention aims to provide an automatic starter assembly device with a function of detecting retained workpieces, which is beneficial to supervising a starter component registering clamp to prompt personnel to handle in time and is beneficial to shortening the downtime so as to ensure the automatic assembly efficiency.
The object of the invention is achieved by an automatic starter assembly device with a function of detecting a retained workpiece, comprising a workbench which is supported on a floor of an assembly work place by a workbench supporting leg in a use state; the rotary disc corresponds to the upper part of the workbench, and the rotary disc driving mechanism is fixed on one side of the workbench facing downwards and is in transmission connection with the central position of the rotary disc; the single reed installation mechanism, the double pin inserting sheet installation mechanism, the PTC installation mechanism, the single pin inserting sheet installation mechanism and the cover installation mechanism are corresponding to the upper part of the edge part of the rotary disc and are fixed with the workbench in a mode of being arranged at intervals anticlockwise around the circumferential direction of the rotary disc, wherein: a starter component registering fixture is arranged on the rotary disc and at the positions corresponding to the single reed mounting mechanism, the double-pin inserting piece mounting mechanism, the PTC mounting mechanism, the single-pin inserting piece mounting mechanism and the cover mounting mechanism, and is characterized by further comprising a detaining workpiece detecting mechanism which is arranged on the workbench at the position corresponding to the position between the cover mounting mechanism and the single reed mounting mechanism, a starter component registering fixture is also arranged on the rotary disc and at the position corresponding to the detaining workpiece detecting mechanism, the detaining workpiece detecting mechanism comprises a detaining workpiece detecting sensor seat, a detaining workpiece detecting sensor seat fixing column, a detaining workpiece detecting sensor swinging block shaft and a detaining workpiece detecting sensor swinging head, the cross section shape of the detention workpiece detection sensor seat fixing column is circular, the bottom of the detention workpiece detection sensor seat fixing column is fixed with a detention workpiece detection sensor seat fixing column jack arranged on the workbench or fixed with the workbench through a detention workpiece detection sensor seat fixing column supporting frame fixed at the lower part of the detention workpiece detection sensor seat fixing column, one end of the detention workpiece detection sensor seat facing the detention workpiece detection sensor seat fixing column is provided with a detention workpiece detection sensor seat fixing column matching hole, the detention workpiece detection sensor seat fixing column matching hole is sleeved at the upper end of the detention workpiece detection sensor seat fixing column in an up-down adjusting way and is limited by a detention workpiece detection sensor seat limiting screw which is arranged on the detention workpiece detection sensor seat and communicated with the detention workpiece detection sensor seat fixing column matching hole, the end of the retaining work piece detection sensor seat far away from the retaining work piece detection sensor seat fixing column stretches to the upper part corresponding to the starter component registering clamp in a horizontal cantilever state towards the direction of the starter component registering clamp and forms a retaining work piece detection sensor accommodating cavity, the retaining work piece detection sensor is fixed with the retaining work piece detection sensor seat through retaining work piece detection sensor fixing screws at the position corresponding to the upper part of the retaining work piece detection sensor accommodating cavity and electrically connected with the electric controller through a circuit, a retaining work piece detection sensor swinging head cavity is formed at one side of the retaining work piece detection sensor facing downwards, the upper part of the retaining work piece detection sensor swinging block is sleeved on a swinging block sleeve, the lower part of the work piece detection sensor swinging block is formed into a free end, a gap of 2-4mm is kept between the bottom surface of the free end and the upper part of the starter component registering clamp, the swinging block sleeve is sleeved at the middle part of a retaining work piece detection sensor swinging block shaft at the position corresponding to the retaining work piece detection sensor accommodating cavity and is electrically connected with the electric controller through a circuit, the retaining work piece detection sensor swinging block is sleeved at the middle part of the retaining work piece detection sensor swinging block corresponding to the retaining work piece detection sensor swinging block, the upper part of the retaining work piece detection sensor is corresponding to the retaining work piece detection sensor swinging block is fixed at the two ends of the retaining work piece detection sensor swinging block, and the retaining work piece detection sensor swinging block is corresponding to the retaining work piece detection sensor swinging block is corresponding to the two ends of the retaining work piece detection sensor swinging block.
In a specific embodiment of the present invention, a positioning sleeve for preventing the detaining-workpiece-detecting sensor holder from moving downward is fixed to the detaining-workpiece-detecting-sensor-holder fixing column and at a position corresponding to the lower side of the detaining-workpiece-detecting-sensor holder by a positioning sleeve screw, and one end of the detaining-workpiece-detecting-sensor holder toward the detaining-workpiece-detecting-sensor-holder fixing column is supported on the positioning sleeve.
In another specific embodiment of the present invention, a clamp base plate fixing cavity recessed in the upward facing side surface of the rotary plate is provided at a position corresponding to the starter block receiving clamp at a position corresponding to the upward facing side surface of the rotary plate, and the starter block receiving clamp is fixed to the rotary plate at a position corresponding to the clamp base plate fixing cavity.
In yet another specific embodiment of the present invention, the starter block register fixture includes a fixture bottom plate, a single pin insert pad register table slider, a double pin insert pad register table slider, a single pin insert pad register table, a double pin insert pad register table, a PTC register seat, a single reed register socket positioning block, a single reed register socket, a PTC register seat first support spring and a PTC register seat second support spring, the fixture bottom plate is fixed in the fixture bottom plate fixing cavity and one side surface of the fixture bottom plate facing upward and one side surface of the rotary disk facing upward are flush with each other, a register slide slider guide rail is fixed in the middle of one side of the fixture bottom plate facing upward through a register slide slider guide screw, the register slide slider guide rail extends from one end to the other end in the length direction of the fixture bottom plate, a register table stopper is fixed in the fixture bottom plate and between the right sides of the insert pad register table and the double pin insert pad register table through a register table stopper fixing screw, a register table stopper is formed in one end of the register table stopper, one end of the register table stopper is formed in the position corresponding to one end of the insert pad stopper and one end of the two pin slider guide rails is fixed in the register table stopper seat 35 and one end of the two pin stopper slider is formed in the position of the position stopper seat corresponding to the two pin stopper seat, the single-pin inserting sheet depositing table sliding block end face baffle is also in sliding fit with the depositing sliding table sliding block guide rail, the double-pin inserting sheet depositing table sliding block is in sliding fit with the other end of the depositing sliding table sliding block guide rail, a double-pin inserting sheet depositing table sliding block end face baffle is respectively fixed at the positions corresponding to the two ends of the double-pin inserting sheet depositing table sliding block, the double-pin inserting sheet depositing table sliding block end face baffle is also in sliding fit with the depositing sliding table sliding block guide rail, the single-pin inserting sheet depositing table is fixed with one side of the single-pin inserting sheet depositing table sliding block in the upward direction through the single-pin inserting sheet depositing table fixing screw, a PTC depositing seat fixing plate sliding groove and a limit plate flange groove are formed on one side of the single-pin inserting sheet depositing table in the upward direction, the PTC depositing seat fixing plate sliding groove extends from one end to the other end of the single-pin inserting sheet depositing table in the length direction, the limit plate flange groove extends from one end to the other end of the single-pin inserting sheet depositing table in the width direction, and is in crisscross relation with the PTC depositing seat fixing plate sliding plate groove, a single-pin inserting sheet depositing seat is further formed on one side of the single-pin inserting sheet depositing table facing the PTC depositing seat, a single-pin inserting sheet pin depositing jack and a single-pin inserting sheet head depositing embedding groove are formed on the single-pin inserting sheet depositing seat, the single-pin inserting sheet pin depositing jack is positioned on one side of the single-pin inserting sheet depositing seat facing upwards, the single-pin inserting sheet head depositing embedding groove corresponds to one side of Shan Chajiao inserting sheet pin depositing jack facing the workbench, a single-pin inserting sheet depositing table limiting pin is formed on one side of the single-pin inserting sheet depositing table facing one end of the PTC depositing seat and at a position corresponding to the depositing table limiting block, the single-pin inserting sheet registering table limiting pin is matched with the registering table limiting pin limiting groove, a single-pin inserting sheet registering table limiting groove is formed between the single-pin inserting sheet registering table limiting pin and the side surface of the single-pin inserting sheet registering table and at the position corresponding to the single-pin inserting sheet registering table limiting groove limiting pin, the single-pin inserting sheet registering table limiting groove is matched with the single-pin inserting sheet registering table limiting groove limiting pin, a first supporting spring supporting hole is formed on the end surface of the single-pin inserting sheet registering table facing the PTC registering seat and at the position corresponding to the first supporting spring of the PTC registering seat, the double-pin inserting sheet registering table is fixed with one side of the double-pin inserting sheet registering table sliding block facing upwards through a double-pin inserting sheet registering table fixing screw, a double-pin inserting sheet registering seat is formed at one end of the double-pin inserting sheet registering table facing the single-spring registering socket positioning block in a state perpendicular to the double-pin inserting sheet registering table, a pair of double-pin plug-in pin registering jacks are arranged on one side of the double-pin plug-in pin registering seat, a double-pin plug-in pin registering seat limiting slot is arranged on the side part of one end of the double-pin plug-in pin registering seat facing the single-spring plate registering socket positioning block and corresponds to the position of the limiting pin of the double-pin plug-in pin registering seat limiting slot, the double-pin plug-in pin registering seat limiting slot is matched with the limiting pin of the double-pin plug-in pin registering seat limiting slot, the lower part of one side of the double-pin plug-in pin inserting seat facing the registering seat limiting block is inserted into the registering seat limiting pin limiting slot, a second supporting spring supporting hole is arranged on the end face of the double-pin plug-in pin registering seat facing the single-spring plate registering socket positioning block and corresponds to the position of the second supporting spring of the PTC registering seat, a PTC deposit seat fixing plate is fixed at the lower part of one side of the PTC deposit seat facing the single-pin inserting sheet deposit table, the PTC deposit seat fixing plate is in sliding fit with the PTC deposit seat fixing plate sliding groove, a PTC deposit seat fixing plate limit strip groove is formed in the middle of one side of the PTC deposit seat fixing plate facing upwards, a PTC deposit seat fixing plate limit strip is arranged above the corresponding PTC deposit seat fixing plate, the PTC deposit seat fixing plate limit strip is fixed with one side of the single-pin inserting sheet deposit table facing upwards through a limit strip fixing screw, a limit flange protruding from the lower surface of the PTC deposit seat fixing plate limit strip is formed at one side of the PTC deposit seat fixing plate limit strip facing downwards, the middle part of the limit flange is inserted into the PTC deposit seat fixing plate limit strip groove, two ends of the limit flange are inserted into the limit plate flange groove, a PTC registering cavity is formed on the PTC registering seat, a single-reed registering socket positioning block is positioned between the PTC registering seat and the double-pin inserting sheet registering table, a positioning block fixing seat is formed at the lower part of one side of the single-reed registering socket positioning block facing the PTC registering seat, the positioning block fixing seat is fixed with a clamp bottom plate through a positioning block fixing seat screw, a single-reed registering socket matching groove is formed at the middle position of the upper part of the single-reed registering socket positioning block, a single-reed registering socket return spring hole is extended at the bottom corresponding to the Shan Huangpian registering socket matching groove, a single-reed registering socket return spring is arranged in the single-reed registering socket return spring hole, a single-reed top piece foot embedding groove is formed at one side of the single-reed registering socket matching groove, a single-reed top piece foot is inserted at the position corresponding to the single-reed top piece foot embedding groove, the upper end of the single reed jack foot protrudes out of the upper surface of the single reed register socket positioning block, a support spring relief hole is formed in the single reed register socket positioning block and at the position corresponding to the second support spring supporting hole, the lower part of the Shan Huangpian register socket is floatingly inserted into the single reed register socket matching groove, the upper end of the single reed register socket return spring is supported on the single reed register socket bottom surface of the single reed register socket, the lower end of the single reed register socket return spring is supported on the clamp bottom plate, a single reed register slot is formed in the upper part of the single reed register socket, the upper end of the single reed jack foot extends into the single reed register slot, a single reed register socket limit groove is formed in one side of the upper part of the single reed register socket, a single reed register socket limit piece is arranged at the position corresponding to the single reed register socket limit groove, the position fixed by the limit piece fixing screw and the single reed register socket corresponding to the limit piece fixing pin arranged on the upper surface of the single reed register socket, the single reed register socket is fixed by the limit piece fixing screw hole, the single reed register socket is arranged at the position corresponding to the PTC register socket fixing hole, the first end of the single reed register socket is opposite to the first end of the single reed register socket, the single reed register socket is supported in the PTC register socket, the PTC is opposite to the first end of the PTC register socket is opposite to the first end, the PTC is opposite to the first end of the PTC register socket is supported by the first end, and the PTC is opposite to the first end of the PTC support seat, and the PTC support seat is opposite to the PTC support seat.
The technical scheme provided by the invention has the technical effects that: because the detention work piece detecting mechanism is additionally arranged on the workbench and at the position corresponding to the position between the cover mounting mechanism and the single reed mounting mechanism, when the cover mounting mechanism fails to fully transfer the components of the structural system of the starter on the starter component registering clamp, the residual work piece detecting mechanism detects the residual work piece, so that the residual work piece detecting mechanism can be timely taken away by a personnel on the machine, thereby being beneficial to shortening the downtime and ensuring the automatic assembly efficiency. In addition, the following advantages are provided: the single reed, the double-pin inserting piece, the PTC and the single-pin inserting piece can be arranged on the shell cover in a way of replacing people, so that the manpower investment is obviously reduced, and precious labor resources are saved; because the stations can be matched in an automatic relay mode, and one worker can check a plurality of machines and does not need to be assembled by the worker, the operation intensity of the worker can be obviously reduced; the mechanical automatic assembly can avoid a plurality of adverse factors of manual assembly, so that the assembly efficiency can be improved, and the assembly quality can be ensured; can meet the requirements of industrial mass production of the motor protector of the refrigeration compressor.
Drawings
Fig. 1 is a schematic view of an automatic starter assembling apparatus with a function of detecting a retained workpiece according to the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a structural view of the rotary disk drive mechanism shown in fig. 1 and 2.
Fig. 4 is a block diagram of the starter block register jig provided on the rotary disk corresponding to each station.
Fig. 5 is an assembly structure diagram of fig. 4.
Fig. 6 is a structural view of the retained workpiece detection mechanism shown in fig. 1 and 2 as a first station.
Fig. 7 is a detailed construction view of the single reed mounting mechanism as the second station shown in fig. 1 and 2.
Fig. 8 is a detailed structural view of the single reed spin chuck cylinder and the single reed spin chuck shown in fig. 7.
Fig. 9 is a block diagram of the dual pin blade mounting mechanism shown in fig. 1 and 2 as a third station.
Fig. 10 is a structural view of the PTC mounting mechanism shown in fig. 1 and 2 as a fourth station.
Fig. 11 is a detailed construction view of the PTC feed tray moving apparatus and PTC feed tray of fig. 10 removed.
Fig. 12 is a configuration diagram showing the cooperation of the PTC feed tray and the PTC feed tray moving apparatus shown in fig. 10.
Fig. 13 is a schematic view showing an operation state in which the PTC suction device shown in fig. 10 and 11 is engaged with the starter block register fixture.
Fig. 14 is a block diagram of the single pin blade mounting mechanism shown in fig. 1 and 2 as a fifth station.
Fig. 15 is a structural view of the capping mechanism as a sixth station shown in fig. 1 and 2.
Fig. 16 is a schematic view of the actuator assembly pressure plate of fig. 15 in an inverted state.
Fig. 17 is a detailed construction view of the cover loading device shown in fig. 16.
Fig. 18 is a schematic view of fig. 15 and 16 pressing the starter element into the cover.
Figure 19 is a detailed block diagram of the single-prong receptacle of figure 16.
Fig. 20 is a block diagram of a conventional starter for a motor of a refrigeration compressor.
Detailed Description
In order to make the technical spirit and advantages of the present invention more clearly understood, the applicant will now make a detailed description by way of example, but the description of the examples is not intended to limit the scope of the invention, and any equivalent transformation made merely in form, not essentially, according to the inventive concept should be regarded as the scope of the technical solution of the present invention.
In the following description, any reference to the directional or azimuthal sense of up, down, left, right, front and rear is not to be construed as a specific limitation on the solution provided by the present invention, as it relates to the position state of the drawing being described.
Referring to fig. 1 and 2, a work table 20 is shown, the work table 20 being supported in use on a floor of a starter assembly workplace by table support feet 206 (shown in fig. 3); a rotary disk 1 and a rotary disk drive 2 are shown, the rotary disk 1 corresponding to the upper side of the table 20, the rotary disk drive 2 being fixed to the table 20 on the side facing downwards and in driving connection with the central position of the rotary disk 1; showing a single reed mounting mechanism 4 as a second station, a double pin tab mounting mechanism 5 as a third station, a PTC mounting mechanism 6 as a fourth station, a single pin tab mounting mechanism 7 as a fifth station, and a capping mechanism 8 as a sixth station, the single reed mounting mechanism 4, double pin tab mounting mechanism 5, PTC mounting mechanism 6, single pin tab mounting mechanism 7, and capping mechanism 8 corresponding to the upper side of the edge portion of the rotary disk 1 and being fixed to the aforementioned table 20 in a counterclockwise spaced arrangement around the circumferential direction of the rotary disk 1, wherein: a starter block register jig 9 is provided on the aforementioned rotary tray 1 at positions corresponding to the aforementioned single reed mounting mechanism 4, double pin tab mounting mechanism 5, PTC mounting mechanism 6, single pin tab mounting mechanism 7 and capping mechanism 8, respectively.
Referring to fig. 6 and referring to fig. 1 to 2, in the structure of the automatic starter assembling device, a work-hold-up detecting mechanism 3 is further included as a first station, the work-hold-up detecting mechanism 3 is provided on the work table 20 at a position corresponding to between the capping mechanism 8 and the single-reed mounting mechanism 4, and the starter component holding jig 9 is also provided on the rotary table 1 and at a position corresponding to the work-hold-up detecting mechanism 3.
The aforementioned hold-up workpiece detecting mechanism 3 includes a hold-up workpiece detecting sensor holder 31, a hold-up workpiece detecting sensor holder fixing post 32, a hold-up workpiece detecting sensor 33, a hold-up workpiece detecting sensor swinging block 34, a hold-up workpiece detecting sensor swinging block shaft 35, and a hold-up workpiece detecting sensor swinging head 36, the hold-up workpiece detecting sensor holder fixing post 32 has a circular cross-sectional shape, in this embodiment, the bottom of the hold-up workpiece detecting sensor holder fixing post 32 is fixed to a hold-up workpiece detecting sensor holder fixing post insertion hole (not shown) opened in the table 20, but may be fixed to the table 20 through a hold-up workpiece detecting sensor holder fixing post support fixed to the lower portion of the hold-up workpiece detecting sensor holder fixing post 32, a hold-up work detection sensor holder 31 having a hold-up work detection sensor holder fixing post engaging hole 311 formed at one end thereof facing the hold-up work detection sensor holder fixing post 32, the hold-up work detection sensor holder fixing post engaging hole 311 being fitted over the upper end of the hold-up work detection sensor holder fixing post 32 with an up-down adjustment, defined by hold-up work detection sensor holder defining screws 312 provided on the hold-up work detection sensor holder 31 and communicating with the hold-up work detection sensor holder fixing post engaging hole 311, the hold-up work detection sensor holder 31 being extended in a horizontally cantilever state toward the direction of the aforementioned starter member holding jig 9 to a position above the position corresponding to the starter member holding jig 9 and constituting a hold-up work detection sensor accommodating chamber 313, the hold-up work detection sensor 33 is fixed to the hold-up work detection sensor holder 31 by hold-up work detection sensor fixing screws 332 at a position corresponding to the upper portion of the hold-up work detection sensor accommodation chamber 313 and is electrically connected to the electric controller by a wire, a hold-up work detection sensor swinging head chamber 331 is formed on the side of the hold-up work detection sensor 33 facing downward, the upper portion of the hold-up work detection sensor swinging block 34 is fitted over the swinging block sleeve 341, the lower portion of the hold-up work detection sensor swinging block 34 is formed as a free end, and a gap of 2 to 4mm, preferably a gap of 2.5 to 3.5mm is maintained between the bottom surface of the free end and the upper portion (i.e., upper surface) of the aforementioned starter member holding jig 9, preferably, a gap of 3mm (3 mm in this embodiment) is left empty in the swing block sleeve 341 above the center position of the hold-up workpiece detection sensor swing block shaft 35 and corresponding to the starter member register jig 9 at a position corresponding to the hold-up workpiece detection sensor accommodation chamber 313, the hold-up workpiece detection sensor swing block shaft 35 corresponds to the lower portion of the hold-up workpiece detection sensor accommodation chamber 313 and both ends of the hold-up workpiece detection sensor swing block shaft 35 are supported on the corresponding chamber walls of the hold-up workpiece detection sensor accommodation chamber 313, and the hold-up workpiece detection sensor swing head 36 is fixed to the upper portion of the hold-up workpiece detection sensor swing block 34 at a position corresponding to the hold-up workpiece detection sensor swing head chamber 331 and is projected into the hold-up workpiece detection sensor swing head chamber 331.
A positioning sleeve 321 for preventing the retained workpiece detection sensor mount 31 from moving downward is fixed to the retained workpiece detection sensor mount fixing post 32 by a positioning sleeve screw 3211 at a position corresponding to the lower side of the retained workpiece detection sensor mount 31, and one end of the retained workpiece detection sensor mount 31 facing the retained workpiece detection sensor mount fixing post 32 is supported by the positioning sleeve 321.
As shown in fig. 1 and 2, a first holding station 207 is provided on the rotary disk 1 and corresponds to the position between the PTC mounting arrangement 6 and the single pin plug-in mounting arrangement 7, i.e. a first holding station 207 is assigned between the fourth and fifth stations, and a starter component holding fixture 9 is likewise fastened to the rotary disk 1 at the first holding station 207. A second holding station 208 is also provided on the rotary table 1 and at a position corresponding to the position between the single pin insert mounting means 7 and the capping means 8, i.e. a second holding station 208 is assigned between the fifth and sixth stations, and a starter component holding fixture 9 is likewise fixed at the second holding station 208 with the rotary table 1 as carrier. Corresponding detection means may be provided at the positions corresponding to the first and second predetermined positions 207, 208 as required, for example, after the PTC mounting mechanism 6 is mounted, by the detection means at the first predetermined position 207, or, for example, after the single pin tab mounting mechanism 7 is mounted, by the detection means at the second predetermined position 208. Of course, the function of the first and second reservation stations 207, 208 is not necessarily for detection purposes, for example, as the technology advances, when the refrigeration compressor motor starter has the potential to add corresponding components due to functional expansion, then the first reservation station 207 and/or the second reservation station may be activated, whereby the first reservation station 207 and the second reservation station 208 may be referred to as standby stations.
Referring to fig. 3 and in combination with fig. 1 and 2, a turntable fixing shaft relief hole 201 is formed in the table 20 at a center position corresponding to the turntable 1, a turntable fixing shaft 11 is fixed at a center position of a downward facing side of the turntable 1, a lower end of the turntable fixing shaft 11 extends below the table 20 at a position corresponding to the turntable fixing shaft relief hole 201, a center shaft fit shaft head insertion hole 112 is formed at a center position of a lower end face of the turntable fixing shaft 11, a turntable fixing shaft head 111 is extended upward at a center position of an upper end face of the turntable fixing shaft 11, a turntable fixing shaft head insertion hole 12 is formed in the turntable 1 at a position corresponding to the turntable fixing shaft head 111, and the turntable fixing shaft head 111 is inserted into the turntable fixing shaft head insertion hole 12, and the turntable driving mechanism 2 is in driving connection with the turntable fixing shaft 11.
As shown in fig. 3, a turntable fixing screw hole 14 is provided on the turntable 1 at a distance around the turntable fixing shaft head insertion hole 12, a turntable fixing shaft fixing screw 141 is provided on the turntable fixing screw hole 14, a turntable fixing shaft screw hole 114 is provided on the turntable fixing shaft 11 at a distance around the turntable fixing shaft head 111 and at a position corresponding to the turntable fixing screw hole 14, and the turntable 1 is fixed to the turntable fixing shaft 11 by screwing the turntable fixing shaft screw 141 into the turntable fixing shaft hole 114 so that the turntable 1 is driven to move counterclockwise by the turntable fixing shaft 11.
With continued reference to fig. 3, the aforementioned rotary disk drive mechanism 2 includes a rotary disk drive motor 21, a rotary disk drive reduction gearbox 22, a reduction gearbox power take-off shaft drive pulley 23, a cam divider power input shaft drive pulley 24, a drive belt 25, a cam divider 26, a cam divider signal trigger 27 and a cam divider signal collector 28, the rotary disk drive motor 21 is in driving engagement (i.e., in driving connection) with the rotary disk drive reduction gearbox 22 and is fixed by the rotary disk drive reduction gearbox 22 together with the rotary disk drive motor 21 by means of screws with a rotary disk drive reduction gearbox seat 222, the rotary disk drive reduction gearbox seat 222 is fixed by means of rotary disk drive reduction gearbox seat screws 2221 with a cam divider 26, the reduction gearbox power take-off shaft drive pulley 23 is fixed on a rotary disk drive reduction gearbox output shaft 221 of the rotary disk drive reduction gearbox 22, the cam divider 26 is fixed by means of cam division fixing bolts 263 at a position corresponding to the lower end of the aforementioned rotary disk drive reduction gearbox shaft 11 with the aforementioned work bench 20 on the side facing downward, a central shaft 261 is formed at a central shaft center shaft 261 of the cam divider output shaft 261 of the aforementioned cam divider 26 with a central shaft end fitting in the central shaft axle head 2611 and is fitted in the central shaft head 2611 at a spaced-apart position around the central shaft end 2611, the cam divider output shaft 261 is connected with the rotary disc fixing shaft 11 by a group of cam divider output shaft connecting bolts 2613 through the rotary disc fixing shaft bolt holes 113 formed on the rotary disc fixing shaft 11 in turn and screwed into the matching shaft head connecting bolt holes 2612, the cam divider power input shaft driving wheel 24 is fixed with the left end of the cam divider power input shaft 262 of the cam divider 26 at a position corresponding to the rear of the reduction gearbox power output shaft driving wheel 23, the middle part of the cam divider power input shaft 262 is matched with the cam divider output shaft 261 in the cam divider 26 in a driving way, the right end of the cam divider power input shaft 262 extends out of the cam divider 26, one end of the driving belt 25 is sleeved on the reduction gearbox power output shaft driving wheel 23, the other end is sleeved on the cam divider power input shaft driving wheel 24, the cam divider signal trigger 27 is fixed on the right end of the cam divider power input shaft 262 and corresponds to the cam divider signal collector 28, and the cam divider signal collector 28 is fixed on the right side wall of the cam divider 26 through the cam divider signal collector bracket 281.
In the present embodiment, the aforementioned reduction gearbox power take-off shaft drive wheel 23 and cam divider power input shaft drive wheel 24 employ sprockets, and correspondingly the aforementioned drive belt 25 employs a chain, however, if a pulley is used instead of a sprocket and a belt is used instead of a chain accordingly, then this should be regarded as essentially the same technical means. Further, since the cam divider 26 is of conventional technology, for example, see, but not limited to, the exemplified chinese patent CN104889985A (side-to-side cam divider) and CN103111908A (a free control cam divider), etc., the applicant will not be further described.
Under the operation of the rotary disc driving motor 21, the rotary disc driving motor 21 drives the rotary disc driving reduction gearbox 22, the rotary disc driving reduction gearbox 22 is used for reducing speed, the rotary disc driving reduction gearbox output shaft 221 drives the reduction gearbox power output shaft driving wheel 23, the reduction gearbox power output shaft driving wheel 23 drives the cam divider power input shaft driving wheel 24 through the driving belt 25, the cam divider power input shaft driving wheel 24 drives the cam divider output shaft 261, the cam divider output shaft 261 drives the rotary disc fixing shaft 11, and the rotary disc fixing shaft 11 drives the rotary disc 1 to rotate anticlockwise. The cam divider signal trigger 27 is simultaneously driven during the rotation of the cam divider power input shaft 262, and each time the cam divider signal trigger 27 triggers the cam divider signal collector 28, the rotary disc 1 rotates one station.
Referring to fig. 4 and 5, a clamp base plate fixing cavity 13 (shown in fig. 4) recessed in the upwardly facing side surface of the rotary plate 1 is formed at a position corresponding to the starter block accommodating clamp 9, and the preferred but not absolute limited structure of the starter block accommodating clamp 9 is as follows: comprises a clamp bottom plate 91, a single pin inserting table sliding block 92, a double pin inserting table sliding block 93, a single pin inserting table 94, a double pin inserting table 95, a PTC registering seat 96, a single reed registering seat positioning block 97, a single reed registering seat 98, a PTC registering seat first supporting spring 99a and a PTC registering seat second supporting spring 99b, wherein the clamp bottom plate 91 is fixed in a clamp bottom plate fixing cavity 13, a clamp bottom plate fixing screw hole 913 is respectively arranged at four corners of the clamp bottom plate 91 as shown in figure 5, the clamp bottom plate 91 is fixed with a cavity bottom wall (a screw hole is arranged on the cavity bottom wall) of the clamp bottom plate fixing cavity 13 at a position corresponding to the clamp bottom plate fixing screw hole 913 by a clamp bottom plate fixing screw 9131, one side surface of the clamp bottom plate 91 facing upwards and one side surface of the rotary plate 1 facing upwards are mutually leveled (shown in figure 4), a register slide slider rail 911 is fixed to the middle of the upward facing side of the clamp base 91 by means of register slide slider rail fixing screws 9111 which are spaced apart, the register slide slider rail 911 extends from one end to the other end of the clamp base 91 in the longitudinal direction, that is, the register slide slider rail 911 coincides with the length of the clamp base 91, a register stopper 912 is fixed to the clamp base 91 and between the register table 94 corresponding to the Shan Chajiao plug-in sheet and the right side of the two-pin plug-in sheet 95 by means of register stopper fixing screws 9121 at a position corresponding to register slide stopper fixing screw holes 914 preset on the clamp base 91, a register stopper 9122 is formed at the upward facing side of the register stopper 912, a single pin insert pad deposit box limit pin 91221 is formed at one end (left end in the state shown in fig. 5) of the deposit box limit slot 9122 and at a position corresponding to the Shan Chajiao insert pad deposit box 94, a double pin insert pad deposit box limit pin 91222 is formed at the other end (right end in the state shown in fig. 5) of the deposit box limit slot 9122 and at a position corresponding to the double pin insert pad deposit box 95, a limit slot bottom screw hole 91223 which is opened at the bottom of the deposit box limit slot 9122 and corresponds to the deposit box limit screw 9121 is also shown in fig. 5, the deposit box limit screw 9121 is fixed with the deposit box limit screw hole 914 through the limit slot bottom screw hole 91223, the single pin insert pad deposit box slide 92 is slidably matched with one end (left end in the state shown in fig. 5) of the deposit box slide guide rail, and a single pin insert pad slide block 921 is fixed with each of the two end baffles 921 of the deposit box slide block slide 92 corresponding to the two end of Shan Chajiao, the single pin insert pad slide block 911 is fixed with the slide block slide guide rail 931 corresponding to the two end of the slide block slide guide rail 93 through the limit slot bottom screw hole 91223, the single pin tab deposit table 94 is fixed to the upward facing side of the single pin tab deposit table slide 92 by a single pin tab deposit table fixing screw 941, a PTC deposit table fixing plate slide 942 and a limit plate flange groove 943 are provided on the upward facing side of the single pin tab deposit table 94, the PTC deposit table fixing plate slide 942 extends from one end to the other end (left end to right end in the position state shown in fig. 5) of the single pin tab deposit table 94 in the longitudinal direction, the limit plate flange groove 943 extends from one end to the other end (front end to rear end in the position state shown in fig. 5) of the single pin tab deposit table 94 in the width direction, and the limit plate flange groove 943 and the PTC deposit table fixing plate slide 942 form a crisscross relationship, a single pin tab deposit seat 949442 is also provided on the side of the single pin tab deposit table 94 facing one end of the PTC deposit table 96, a single pin tab deposit jack 9441 and a single pin head insert 9442 are provided on the single tab deposit table seat 9441, the single pin jack 41 is located on the single tab deposit table 9462 facing one side of the single pin tab deposit table, and the limit table is located on the front side of the single pin tab deposit table 912 facing the corresponding to the limit table front end of the single pin tab deposit table 94, and the limit plate deposit table is located on one side of the front end of the limit table 912 forms a crisscross staggered relationship, a single pin insert pad retaining groove 946 is formed between the single pin insert pad retaining leg 945 and the side surface of the single pin insert pad 94 and at a position corresponding to the Shan Chajiao insert pad retaining groove retaining leg 91221, the single pin insert pad retaining groove 946 is engaged with the single pin insert pad retaining groove retaining leg 91221, a first supporting spring supporting hole 947 is formed at an end surface of the single pin insert pad 94 facing the PTC pad 96 and at a position corresponding to the PTC pad first supporting spring 99a, the double pin insert pad 95 is fixed to a side of the double pin insert pad slider 93 facing by the double pin insert pad retaining screw 951, a double pin insert pad 952 is formed at an end of the double pin insert pad 95 facing the single reed pad positioning block 97 in a state perpendicular to the double pin insert pad 95, a pair of double pin insert pin registering insertion holes 9521 are formed at the upward facing side of the double pin insert pin registering seat 952, a double pin insert pin registering seat limit groove 953 is formed at the side of the double pin insert pin registering seat 95 facing one end of the single spring plate registering socket positioning block 97 and at the position corresponding to the double pin insert pin registering seat limit groove limit pin 91222, the double pin insert pin registering seat limit groove 953 is matched with the double pin insert pin registering seat limit groove limit pin 91222, the lower part of the double pin insert pin registering seat 952 facing one side of the registering seat limit block 912 is inserted into the registering seat limit groove 9122, a second supporting spring supporting hole 954 is formed at the end face of the double pin insert pin registering seat 95 facing one end of the single spring plate registering socket positioning block 97 and at the position corresponding to the PTC registering seat second supporting spring 99b, a PTC register seat fixing plate 961 is fixed at the lower part of one side of the PTC register seat 96 facing the Shan Chajiao insert plate register table 94, the PTC register seat fixing plate 961 is slidably engaged with the PTC register seat fixing plate sliding groove 942, a PTC register seat fixing plate limit bar groove 9611 is provided at the middle part of one side of the PTC register seat fixing plate 961 facing upwards, a PTC register seat fixing plate limit bar 9612 is provided above the PTC register seat fixing plate 961, the PTC register seat fixing plate limit bar 9612 is fixed with one side of the PTC register seat fixing plate 94 facing upwards through a limit bar fixing screw 96121, a limit flange 96122 protruding from the lower surface of the PTC register seat fixing plate limit bar 9612 is formed at one side of the PTC register seat fixing plate limit bar 9612 facing downwards, the middle part of the limit flange 96122 is inserted into the PTC register seat fixing plate limit bar groove 9611, while both ends (front and rear ends in the position shown in fig. 5) of the limit flange 96122 are inserted into the limit plate flange groove 943, a PTC registering cavity 962 is formed on the PTC registering base 96, the single reed registering socket positioning block 97 is located between the PTC registering base 96 and the double pin inserting piece registering base 95, a positioning block fixing base 971 is formed at the lower portion of the side of the single reed registering socket positioning block 97 facing the PTC registering base 96, the positioning block fixing base 971 is fixed with the clamp base 91 through a positioning block fixing base screw 9711, a single reed registering socket fitting groove 972 is formed at the central position of the upper portion of the single reed registering socket positioning block 97, a single reed registering socket return spring hole 9721 is extended at the bottom of the corresponding Shan Huangpian registering socket fitting groove 972, a single reed registering socket return spring 97211 is provided in the single reed registering socket return spring hole 9721, a single-leaf spring top-piece foot insertion groove 9722 is also provided at one side of the single-leaf spring storage socket fitting groove 972, a single-leaf spring top-piece foot 97221 is inserted in a position corresponding to the single-leaf spring top-piece foot insertion groove 9722, the upper end of the single-leaf spring top-piece foot 97221 protrudes out of the upper surface of the single-leaf spring storage socket positioning block 97, a support spring relief hole 973 is provided on the single-leaf spring storage socket positioning block 97 and in a position corresponding to the second support spring support hole 954, the lower part of the single-leaf spring storage socket 98 is floatingly (vertically displaceable) inserted into the single-leaf spring storage socket fitting groove 972, the upper end of the Shan Huangpian storage socket return spring 97211 is supported on the single-leaf spring storage socket bottom surface 981 of the single-leaf spring storage socket 98, and the lower end of the single-leaf spring storage socket return spring 97211 is supported on the clamp bottom plate 91, a single reed registering socket 982 is formed at the upper portion of the single reed registering socket 98, the upper end of the single reed top piece 97221 is inserted into the single reed registering socket 982, a single reed registering socket limit groove 983 is formed at one side of the upper portion of the single reed registering socket 98, a single reed registering socket limit piece 9831 is provided at a position corresponding to the single reed registering socket limit groove 983, the single reed registering socket limit piece 9831 is fixed with the single reed registering socket locating block 97 at a position corresponding to a limit piece fixing screw hole 974 formed at the upper surface of the single reed registering socket locating block 97 by a limit piece fixing screw 98311, one end of a PTC registering socket first supporting spring 99a is supported in the first supporting spring supporting hole 947, the other end is supported at one side of the PTC registering socket 96 facing the Shan Chajiao inserting piece registering table 94, one end of the PTC registering seat second support spring 99b is supported at a side of the PTC registering seat 96 facing the single reed registering socket positioning block 97 after passing through the aforementioned support spring relief hole 973, and the other end is supported in the aforementioned second support spring supporting hole 954, and the PTC registering seat first support spring 99a and the PTC registering seat second support spring 99b are formed in a diagonally arranged positional relationship with each other.
To facilitate an understanding of the present invention, a single reed 1012, a single pin blade 1021, a double pin blade 106, and a PTC1051 are shown in figure 4. In the process of automatic assembly, the single reed 1012 is temporarily inserted and matched with the single reed accommodating slot 982; the single pin insert 1021 is also called an S pin insert or S pin, the single pin insert 1021 has a single pin insert pin 10211 and a single pin insert head 10212, during the automated assembly process, the single pin insert pin 10211 is temporarily inserted into the single pin insert pin registering receptacle 9441, and the single pin insert head 10212 is temporarily inserted into the single pin insert head registering receptacle 9442; during the automated assembly process, PTC1051 is temporarily (i.e., temporarily) inserted into PTC registering cavity 962 as described above; the two-pin insert 106 is also referred to as an M insert or an M pin, the two-pin insert 106 has a two-pin insert first pin 1061 and a two-pin insert second pin 1062, the two-pin insert first pin 1061 is temporarily mated with one of the two-pin insert pin registering receptacles 9521 and the two-pin insert second pin 1062 is temporarily mated with the other of the two-pin insert pin registering receptacles 9521 during an automated assembly process.
When there is a case where the capping mechanism 8 fails to remove the assembled starter component from the starter component holding jig 9, then it is detected at the retained work detecting mechanism 3 as the first station, specifically: when the rotary disk 1 rotates, the components of the motor starter of the refrigeration compressor such as the single reed 1012, the single pin insert 1021, the double pin insert 106 and/or the PTC1051 collide with the hold-up work piece detecting sensor swinging block 34, the hold-up work piece detecting sensor swinging block 34 swings together with the hold-up work piece detecting sensor swinging head 36, the hold-up work piece detecting sensor 33 receives a signal and feeds back the signal to the electric controller 635, the electric controller 635 gives a command to the rotary disk driving motor 21 of the aforementioned rotary disk driving mechanism 2, the rotary disk driving motor 21 stops working, the rotary disk 1 stops rotating, and the hold-up component of the motor starter of the refrigeration compressor held on the starter component holding jig 9 of the station is taken out by an on-line operator. And vice versa. As a result, the retained workpiece detection means 3 as the first station can be also called a clearing means. The applicant needs to say that: the structure of the retained workpiece detection mechanism 3 may be varied in a non-limited manner, and thus should not be limited to the above-exemplified structure of the present invention.
Referring to fig. 7 and 8 in combination with fig. 1 to 2, there is shown the above-mentioned single reed mounting mechanism 4 as the second station, the single reed mounting mechanism 4 including a single reed rotary chuck cylinder fixing seat 41, a single reed rotary chuck cylinder 42, a single reed rotary chuck 43, a single reed mounting station holder 44, a single reed mounting translation cylinder 45, a single reed mounting elevation cylinder 46, a single reed mounting rotary cylinder 47, a single reed mounting jaw cylinder 48 and a pair of single reed mounting jaws 49, a lower portion of the single reed rotary chuck cylinder fixing seat 41 being fixed to the aforementioned work table 20 at a position corresponding to a single chuck cylinder fixing seat adjustment screw hole 412 opened on the single reed rotary chuck cylinder fixing seat 41 by a single reed rotary chuck cylinder fixing seat screw 411, a lower end of the single reed rotary chuck cylinder fixing seat 421 being fixed to the single chuck cylinder 43 by the single chuck cylinder fixing seat screw 4211 at a position corresponding to a single chuck 413 of the upper end of the single chuck cylinder fixing seat 41, the single chuck cylinder fixing seat being set to the single chuck cylinder fixing seat 43 by a single chuck screw hole, the single reed cylinder fixing seat being set to the single chuck cylinder fixing seat 43 and the single chuck cylinder fixing seat 43 being set toward the single rotary cylinder 43 and fixed to the single cylinder fixing seat 43 by the single chuck cylinder fixing screw hole, the single reed in-place signal collector 4312 is fixed to the single reed in-place signal collector fixing base 43121 by a single reed in-place signal collector fixing base fixing screw 43122 at a position corresponding to the Shan Huangpian tank 4311, the single reed in-place signal collector fixing base 43121 is fixed to the single reed spin chuck rim 431, the single reed mounting station bracket 44 is fixed to the workbench 20 in a state corresponding to the single reed spin chuck cylinder fixing base 41, the single reed mounting translation cylinder 45 and the single reed mounting station bracket 44 are fixed to an upper portion of one side of the single reed spin chuck cylinder fixing base 421, and the single reed mounting translation cylinder 451 of the single reed mounting translation cylinder 45 is fixed to the single reed mounting elevation cylinder 46, a single reed mounting translation cylinder sliding table 452 for collecting a limit position signal of a displacement of the single reed mounting translation cylinder 451 in a direction of the single reed spin chuck 43 is fixed to one end of the single reed mounting translation cylinder 45, a single reed mounting translation cylinder sliding table for collecting a limit position signal of the single reed chuck 451 is fixed to the other end of the single reed mounting translation cylinder 45 is fixed to the single reed mounting translation cylinder fixing base 46, the single reed mounting translation cylinder side of the single reed translation cylinder 451 is fixed to the single reed mounting clamp side of the single reed mounting translation cylinder 451 in a single reed mounting translation cylinder 453 is fixed to the limit position of the single reed chuck 45, and a single reed mounting rotary cylinder upward limit stroke signal collector 462 for collecting a limit stroke signal of upward displacement of the single reed mounting rotary cylinder 47 is fixed at an upper portion of the single reed mounting lifting cylinder 46, a single reed mounting lifting cylinder column of the single reed mounting lifting cylinder 46 is directed downward, the single reed mounting rotary cylinder 47 is fixed at an upper portion of a single reed mounting rotary cylinder fixing seat 471, a lower portion of the single reed mounting rotary cylinder fixing seat 471 is fixed with a single reed mounting rotary cylinder fixing seat slide block 4712 through a single reed mounting rotary cylinder fixing seat screw 4711, and the single reed mounting rotary cylinder fixing seat slide block 4712 is connected with the single reed mounting lifting cylinder column of the single reed mounting lifting cylinder 46, the single reed mounting rotary cylinder column of the single reed mounting rotary cylinder 47 passes through the single reed mounting rotary cylinder fixing seat 471 and is fixed with a single reed mounting rotary cylinder connecting seat 472, the single reed mounting jaw cylinder 48 and the single reed mounting rotary cylinder connecting seat 472 are fixed to one side facing downward, and the pair of single reed mounting jaws 49 are connected to the single reed mounting jaw cylinder 48 in a state facing each other, wherein a single reed vibration disk feed guide 202 (also referred to as "single reed vibration disk feed guide groove") is fixed to the aforementioned table 20 and at a position corresponding to the aforementioned single reed rotary chuck 43, and the single reed rotary chuck 43 corresponds between the single reed vibration disk feed guide 202 and the aforementioned starter block registering jig 9.
The single reed 1012 is introduced into the single reed vibration disk feed guide 202 by a single reed vibration disk not shown in the drawing, introduced into the aforementioned Shan Huangpian reservoir 4311 of the single reed rotary chuck 43 by the single reed vibration disk feed guide 202, and gripped and released into the aforementioned single reed registering receptacle 982 (shown in fig. 5) on the starter block registering fixture 9 by the pair of single reed mounting claws 49.
Applicants describe the transfer of single reed 1012 from single reed vibration disk feed guide 202 to single reed deposit socket 982 in connection with figures 7 and 8. The single reed storage tank 4311 on which the single reed rotary chuck 43 is rotated by the operation of the single reed rotary chuck cylinder 42 corresponds to the single reed vibration disk feed guide groove 2021 on the single reed vibration disk feed guide 202 (shown in fig. 8), at this time, the single reed 1012 follows the single reed vibration disk feed guide groove 2021 into the single reed storage tank 4311, when the single reed 1012 enters the single reed storage tank 4311, the single reed in-place signal collector 4312 collects a signal and feeds the signal back to the electric controller 635, and the electric controller 635 gives an instruction to make the single reed rotary chuck cylinder 42 to work in the reverse direction, so that the single reed rotary chuck 43 is driven to rotate in the reverse direction and take the state shown in fig. 7. At this time, under the operation of the single reed mounting translation cylinder 45, a pair of single reed mounting claws 49 corresponds to the upper side of the single reed 1012, that is, corresponds to the upper side of the single reed rotating chuck 43 and grips the single reed 1012 therefrom, specifically: when the single reed mounting translation cylinder sliding table 451 moves to acquire a signal by the single reed mounting translation cylinder sliding table translation limit position first signal acquisition unit 452, the signal is fed back to the electric controller 635 by the single reed mounting translation cylinder sliding table translation limit position first signal acquisition unit 452, and the electric controller 635 sends an instruction to enable the single reed mounting translation cylinder 45 to stop working. Then, the single reed mounting and lifting cylinder 46 is operated, the single reed mounting and lifting cylinder column of the single reed mounting and lifting cylinder 46 drives the single reed mounting and rotating cylinder fixing seat slide 4712 to move downwards, the single reed mounting and rotating cylinder fixing seat slide 4712 drives the single reed mounting and rotating cylinder fixing seat 471 to move downwards correspondingly, the single reed mounting and rotating cylinder 47 is mounted on the single reed mounting and rotating cylinder fixing seat 471, the single reed mounting clamping jaw cylinder 48 is fixedly connected with the single reed mounting and rotating cylinder connecting seat 472 of the single reed mounting and rotating cylinder 47, and the single reed mounting clamping jaw 49 is connected with the single reed mounting clamping jaw cylinder 48, so that when the single reed mounting and rotating cylinder fixing seat 471 moves downwards, the single reed mounting and rotating cylinder 47, the single reed mounting clamping jaw cylinder 48 and the pair of single reed mounting clamping jaws 49 synchronously move downwards. In this process, the single reed mounting rotary cylinder 47 is operated, the single reed mounting jaw cylinder 48 is rotated by an angle through the single reed mounting rotary cylinder connecting seat 472, that is, to the state shown in fig. 7, and under the operation of the single reed mounting jaw cylinder 48, the pair of single reed mounting jaws 49 are in the state of being repelled from each other, and when the single reed mounting lifting cylinder column of the aforementioned single reed mounting lifting cylinder 46 is lowered to such an extent that the pair of single reed mounting jaws 49 correspond to both sides of the single reed 1012, respectively, the single reed mounting jaw cylinder 48 is operated, so that the pair of single reed mounting jaws 49 are folded (closed) toward each other to clamp the single reed 1012. Then the single reed mounting lifting cylinder 46 works in the opposite direction, the single reed mounting lifting cylinder column is lifted to drive the single reed mounting rotary cylinder fixing seat 471 to lift, the single reed mounting rotary cylinder upper limit travel signal collector 462 fixed on the top of the single reed mounting lifting cylinder 46 through the collector fixing seat 4621 senses the limit lifting position of the single reed mounting rotary cylinder 47, that is, in the process that the single reed mounting lifting cylinder 46 drives the single reed mounting rotary cylinder 47 to lift through the single reed mounting rotary cylinder fixing seat 471, when the single reed mounting rotary cylinder upper limit travel signal collector 462 collects signals, the single reed mounting lifting cylinder 46 stops working, and the single reed mounting rotary cylinder 47 does not lift any more. In the foregoing single-reed mounting rotary cylinder 47 ascending process, the single-reed mounting jaw cylinder 48 and the pair of single-reed mounting jaws 49 are driven by it to ascend in a state of sandwiching the single reed 1012, whereby the single reed 1012 previously located in the single-reed storage tank 4311 is pulled out of the single-reed storage tank 4311 by the pair of single-reed mounting jaws 49. At this point, the single reed spin chuck cylinder 42 is again operated with the single reed spin chuck 43 in the position shown by FIG. 8 to receive the single reed 1012 from the Shan Huangpian vibratory disc feed guide 202. Meanwhile, the single reed mounting translation cylinder 45 is operated reversely, the single reed mounting lifting cylinder 46, the single reed mounting rotary cylinder 47, the single reed mounting clamping jaw cylinder 48 and the pair of single reed mounting clamping jaws 49 clamping the single reed 1012 are driven by the single reed mounting translation cylinder sliding table 451 to move towards the direction of the starter component registering clamp 9, when the single reed mounting translation cylinder sliding table 451 is displaced towards the direction of the starter component registering clamp 9 and is displaced to the position where the signal is acquired by the single reed mounting translation cylinder sliding table translation limit position second signal acquisition unit 453, the signal is fed back to the electric controller 635 by the single reed mounting translation cylinder sliding table translation limit position second signal acquisition unit 453, and the electric controller 635 gives an instruction to stop the single reed mounting translation cylinder 45. At this time, the aforementioned single reed 1012 in the state of being held by the pair of single reed mounting claws 49 corresponds to just above the single reed housing slot 982 of the single reed housing receptacle 98 of the starter block housing jig 9 shown in fig. 5, then the single reed mounting lift cylinder 46 is operated reversely, the single reed mounting lift cylinder is lowered, the pair of single reed mounting claws 49 are lowered in the same manner as described above, and the single reed 1012 is inserted (i.e., temporarily housed) into the single reed housing slot 982. Then the pair of single reed mounting jaws 49 are separated from each other, releasing the single reed 1012, then the single reed mounting lift cylinder 46 is moved upward and the single reed mounting translation cylinder 45 is operated, as described above, until the pair of single reed mounting jaws 49 are brought into correspondence over the single reed 1012 in the single reed receptacle 4311 of the single reed rotary chuck 43.
Referring to fig. 9 in combination with fig. 1 to 2, there is shown a double pin insert mounting mechanism 5 provided at the above-mentioned third station, the double pin insert mounting mechanism 5 including a double pin insert spin chuck cylinder fixing plate seat 51, a double pin insert spin chuck cylinder 52, a double pin insert spin chuck 53, a double pin insert mounting station bracket 54, a double pin insert mounting translation cylinder 55, a double pin insert mounting lifting cylinder 56, a double pin insert mounting rotation cylinder 57, a double pin insert mounting jaw cylinder 58 and a double pin insert detecting means 59, the lower end of the double pin insert spin chuck cylinder fixing plate seat 51 being fixed to the aforementioned table 20 by a double pin insert spin chuck cylinder fixing plate seat screw 511 at a position corresponding to a double pin insert spin chuck cylinder fixing plate seat adjusting hole 512 provided at the double pin insert spin chuck cylinder fixing plate seat 51, the double pin insert rotary chuck cylinder 52 is fixed to the upper end of the double pin insert rotary chuck cylinder fixing plate 521 by screws, and the lower end of the double pin insert rotary chuck cylinder fixing plate 521 is fixed to the upper end of the double pin insert rotary chuck cylinder fixing plate seat 51 by double pin insert rotary chuck cylinder fixing plate screws 5211 in an up-down adjusting manner, the double pin insert rotary chuck cylinder column of the double pin insert rotary chuck cylinder 52 faces the double pin insert rotary chuck 53 and extends to a side of the double pin insert rotary chuck cylinder fixing plate 521 facing the double pin insert rotary chuck 53, the double pin insert rotary chuck 53 is fixed to the double pin insert rotary chuck cylinder column, a double pin insert caulking groove 5311 is opened on the double pin insert rotary chuck plate edge 531 of the double pin insert rotary chuck 53, the double pin insert mounting station bracket 54 is fixed to the aforementioned work table 20 in a state corresponding to the aforementioned double pin insert rotary chuck cylinder fixing plate seat 51, the double pin insert mounting translation cylinder 55 is fixed to an upper portion of a side of the double pin insert mounting station bracket 54 facing the double pin insert rotary chuck cylinder fixing plate 521 through the double pin insert mounting translation cylinder fixing plate 551, and the double pin insert mounting translation cylinder slider 552 of the double pin insert mounting translation cylinder 55 faces the double pin insert mounting lifting cylinder 56, a double pin insert mounting translation cylinder slider translation limit position first signal collector 553 for collecting a limit position signal of the displacement of the double pin insert mounting translation cylinder slider 552 in the direction of the aforementioned starter component registering jig 9 is fixed to one end of the double pin insert mounting translation cylinder 55, a second signal collector 554 for collecting the extreme position signal of the displacement of the sliding table of the double-pin inserting sheet mounting translation cylinder for collecting the extreme position signal of the sliding block 552 of the double-pin inserting sheet mounting translation cylinder in the direction of the rotary chuck 53 of the double-pin inserting sheet is fixed at the other end of the double-pin inserting sheet mounting translation cylinder 55, a double-pin inserting sheet mounting lifting cylinder 56 is fixed on a double-pin inserting sheet mounting lifting cylinder connecting seat 561 towards one side of the double-pin inserting sheet mounting translation cylinder 55, a double-pin inserting sheet mounting lifting cylinder connecting seat sliding block 5611 is fixed on one side of the double-pin inserting sheet mounting lifting cylinder connecting seat 561 towards the double-pin inserting sheet mounting translation cylinder 55, the double-pin inserting sheet mounting lifting cylinder connecting seat sliding block 5611 is in sliding fit with a lifting cylinder connecting seat sliding block guide rail 56111, the lifting cylinder connecting seat slide block guide rail 56111 is fixed with the double pin insert mounting translation cylinder 55 by a guide rail fixing screw, and a double pin insert mounting rotation cylinder upper stroke degree signal collector 562 for collecting a displacement degree signal of upward displacement of the double pin insert mounting rotation cylinder 57 is fixed at the upper part of the double pin insert mounting lifting cylinder 56, the double pin insert mounting lifting cylinder column of the double pin insert mounting lifting cylinder 56 is downward, the double pin insert mounting rotation cylinder 57 is fixed at the upper part of the double pin insert mounting rotation cylinder fixing seat 571, the double pin insert mounting rotation cylinder fixing seat 571 is fixed with the double pin insert mounting rotation cylinder fixing seat sliding table 5712 by a double pin insert mounting rotation cylinder fixing seat screw 5711, the lower part of the double pin insert mounting rotary cylinder fixing seat sliding table 5712 is connected with the double pin insert mounting lifting cylinder column of the double pin insert mounting lifting cylinder 56 through a sliding table connecting seat 57121, the double pin insert mounting rotary cylinder fixing seat sliding table 5712 is also in sliding fit with the cylinder body of the double pin insert mounting lifting cylinder 56, the double pin insert mounting rotary cylinder column of the double pin insert mounting rotary cylinder 57 penetrates through the double pin insert mounting rotary cylinder fixing seat 571 and is fixedly provided with a double pin insert mounting rotary cylinder connecting seat 572, the double pin insert mounting clamping jaw cylinder 58 is fixedly provided with a pair of double pin insert mounting clamping jaws 581 at the lower part of the double pin insert mounting clamping jaw cylinder 58, the double pin insert detecting device 59 is fixedly arranged on the workbench 20 at a position corresponding to the starter component registering clamp 9, wherein, a two-pin insert vibration disk feed guide 203 is fixed to the table 20 at a position corresponding to the two-pin insert rotation chuck 53, and the two-pin insert rotation chuck 53 corresponds to a position between the two-pin insert vibration disk feed guide 203 and the aforementioned starter component holding jig 9.
With continued reference to fig. 9, the aforementioned dual pin insert sheet detecting device 59 includes a dual pin insert sheet detecting sensor holder fixing post 591, a dual pin insert sheet detecting sensor holder 592, and a dual pin insert sheet detecting sensor 593, the dual pin insert sheet detecting sensor holder fixing post 591 is fixed to the aforementioned table 20 in a longitudinal state at a position corresponding to the aforementioned starter component holding fixture 9, one end of the dual pin insert sheet detecting sensor holder 592 facing the dual pin insert sheet detecting sensor holder fixing post 591 is fixed to an upper end of the dual pin insert sheet detecting sensor holder fixing post 591, and the dual pin insert sheet detecting sensor 593 and the dual pin insert sheet detecting sensor holder 592 are fixed to one end of the starter component holding fixture 9.
The double pin insert 106 of the structural system of the refrigeration compressor motor starter illustrated in fig. 4 is introduced into the double pin insert spin chuck 53 by the double pin insert vibration disk feed guide 203 (also referred to as "double pin insert vibration disk feed slot") illustrated in fig. 1, 2 and 9 and is transferred into the double pin insert pin registering receptacle 9521 provided on the double pin insert seat 952 of the double pin insert table 95 of the starter component registering fixture 9 provided on the rotary disk 1 after being gripped by the pair of double pin insert mounting jaws 581, the specific procedure of which is described in detail below.
The double-pin insert rotary chuck cylinder 52 operates, and the double-pin insert rotary chuck cylinder 52 drives the double-pin insert rotary chuck 53 to enable the double-pin insert caulking groove 5311 of the double-pin insert rotary chuck 53 to correspond to the double-pin insert vibration disk feeding guide groove 2031 of the double-pin insert vibration disk feeding guide frame 203, so that the double-pin insert 106 guided by the double-pin insert vibration disk feeding guide groove 2031 enters the double-pin insert caulking groove 5311. Next, the double pin insert rotation chuck cylinder 52 operates in reverse, driving the double pin insert rotation chuck 53 to rotate to the state shown in fig. 9 with the double pin insert 106 in the double pin insert bezel 5311. The pair of two-pin insert mounting jaws 581 now move from just above the position corresponding to the starter block holding fixture 9 to above the two-pin insert rotating chuck 53, i.e., above the two-pin insert 106, in particular, by: the double-pin insert mounting translation cylinder 55 works, and the double-pin insert mounting translation cylinder sliding block 552 is used for collecting the double-pin insert to drive the double-pin insert mounting lifting cylinder connecting seat 561 to move from the station of the starter component registering clamp 9 to the station of the double-pin insert rotating chuck 53. Because the double-pin insert mounting lifting cylinder 56 is fixed with the double-pin insert mounting lifting cylinder connecting seat 561, and because the double-pin insert mounting rotating cylinder 57 is connected with the double-pin insert mounting lifting cylinder 56 through the double-pin insert mounting rotating cylinder fixing seat 571, and because the double-pin insert mounting clamping jaw cylinder 58 is connected with the double-pin insert mounting rotating cylinder 57, when the double-pin insert mounting translation cylinder slider 552 drives the double-pin insert mounting lifting cylinder connecting seat 561 to displace in the direction of the double-pin insert rotating chuck 53, the double-pin insert mounting lifting cylinder 56, the double-pin insert mounting rotating cylinder 57 and the double-pin insert mounting clamping jaw cylinder 58 together with the pair of double-pin insert mounting clamping jaws 581 also displace synchronously in the direction of the double-pin insert rotating chuck 53. When the two-pin insert mounting lift cylinder connection block 5611 of the two-pin insert mounting lift cylinder connection block 561 moves along the lift cylinder connection block slide guide rail 56111 to acquire a signal from the two-pin insert mounting translation cylinder slide translation limit position second signal collector 554, the two-pin insert mounting translation cylinder slide translation limit position second signal collector 554 feeds back the signal to the electric controller 635, and the electric controller 635 sends an instruction to stop the two-pin insert mounting translation cylinder 55, and at this time, the pair of two-pin insert mounting clamping jaws 581 just correspond to the upper part of the two-pin insert rotating chuck 53. Next, the two-pin insert mounting rotary cylinder 57 is operated to rotate the two-pin insert mounting jaw cylinder 58 by an angle such that the pair of two-pin insert mounting jaws 581 respectively correspond to both sides of the two-pin insert 106 on the two-pin insert caulking groove 5311, while the two-pin insert mounting jaw cylinder 58 is operated to repel the pair of two-pin insert mounting jaws 581 from each other. At the same time, the two-pin insert mounting lift cylinder 56 operates to move the two-pin insert mounting swivel cylinder 57 and the two-pin insert mounting jaw cylinder 58 downward, and the two-pin insert 106 corresponds to between the pair of two-pin insert mounting jaws 581. Next, the double pin insert mounting jaw cylinder 58 is operated in the reverse direction with respect to the above-described operation, so that the pair of double pin insert mounting jaws 581 are closed in the opposite direction to clamp the double pin insert 106, and at the same time, the double pin insert mounting lifting cylinder 56 is operated in the reverse direction to drive the double pin insert mounting rotary cylinder 57 and the double pin insert mounting jaw cylinder 58 to move upward, thereby pulling out the double pin insert 106 in the state clamped by the pair of double pin insert mounting jaws 581 from the double pin insert caulking groove 5311 of the double pin insert rotary chuck 53. At this time, the double pin insert rotary chuck cylinder 52 operates again to drive the double pin insert rotary chuck 53, so that the double pin insert caulking groove 5311 on the double pin insert rotary chuck 53 corresponds to the double pin insert vibration plate feeding frame guide groove 2031 again to receive the material. Meanwhile, the two-pin insert mounting translation cylinder 55 works in the opposite direction, and the two-pin insert mounting translation cylinder sliding block 552 drives the two-pin insert mounting lifting cylinder connecting seat 561 to displace in the direction of the starter component registering fixture 9 according to the same principle, when the two-pin insert mounting lifting cylinder connecting seat sliding block 5611 is moved to the position signal acquired by the two-pin insert mounting translation cylinder sliding block translation limit position first signal collector 553, the signal is fed back to the electric controller 635, the two-pin insert mounting translation cylinder 55 stops working, and at this time, the two-pin insert 106 in the clamped state by the pair of two-pin insert mounting clamping jaws 581 corresponds to the upper side of the two-pin insert pin registering slot 9521 of the two-pin insert registering seat 952. Next, the two-pin insert mounting rotary cylinder 57 is operated to rotate the two-pin insert mounting jaw cylinder 58 through an angle such that the pair of two-pin insert mounting jaws 581 are brought into the state shown in fig. 9, and at the same time, the two-pin insert mounting lifting cylinder 56 is operated in the opposite direction such that the two-pin insert mounting rotary cylinder 57 and the two-pin insert mounting jaw cylinder 58 are moved down, and the two-pin insert first pin 1061 and the two-pin insert second pin 1062 (shown in fig. 4) of the two-pin insert 106 in the state clamped by the two-pin insert mounting jaw 581 are inserted into the aforementioned two-pin insert pin registering slot 9521. Next, the double pin insert mounting jaw cylinder 58 is operated again to release the pair of double pin insert mounting jaws 581 from each other, i.e., to release the double pin insert 106, and the double pin insert mounting lift cylinder 56 is operated to move the double pin insert mounting swivel cylinder 57 and the double pin insert mounting jaw cylinder 58 upward, while the double pin insert mounting translation cylinder 55 is operated again to cause the pair of double pin insert mounting jaws 581 to correspond again to the station of the double pin insert swivel chuck 53, and so on.
Referring to fig. 10 to 13 in combination with fig. 1 to 2, there is shown a PTC mounting mechanism 6 provided as the fourth station mentioned above, the PTC mounting mechanism 6 comprising a PTC mounting station first bracket 61a, a PTC mounting station second bracket 61b, a PTC mounting horizontal displacement device 62, a PTC mounting up-down displacement device 63, a PTC mounting elevating platform 64, a PTC suction device 65, a PTC supply tray empty tray removal device 66, a PTC supply tray removal device 67 and a PTC supply tray 68, the PTC mounting station first bracket 61a and the PTC mounting station second bracket 61b being fixed to the aforementioned table 20 in a state corresponding to each other, wherein the position of the PTC mounting station first bracket 61a on the table 20 is located at an edge portion of the side of the table 20 facing the aforementioned rotary tray 1, and the position of the PTC mounting station second bracket 61b on the table 20 is located at a portion of the table 20 remote from the rotary tray 1, the PTC mounting horizontal displacement device 62 is supported on the top of the PTC mounting station first bracket 61a and the top of the PTC mounting station second bracket 61b, the PTC mounting up-down displacement device 63 is connected with one side of the PTC mounting horizontal displacement device 62 facing the PTC feeding tray 68, the PTC mounting up-down displacement device 64 is connected with one side of the PTC mounting up-down displacement device 63 facing the PTC feeding tray 68, the PTC suction device 65 and the PTC feeding tray empty tray removing device 66 are arranged on one side of the PTC mounting up-down displacement device 64 facing the PTC feeding tray 68, the PTC suction device 65 is positioned below the side of the PTC feeding tray empty tray removing device 66, the PTC feeding tray moving device 67 is arranged on the workbench 20 at a position corresponding to the position between the PTC mounting station first bracket 61a and the PTC mounting station second bracket 61b, the PTC feeding tray 68 is rested on the PTC feeding tray displacement device 67, the PTC suction device 65 and the PTC feed tray empty tray removal device 66 correspond to the upper side of the PTC feed tray 68, and the PTC feed tray 68 side toward the rotary tray 1 corresponds to the starter block register fixture 9 provided on the rotary tray 1.
The bottom of the PTC mounting station first bracket 61a is fixed to the table 20 by a PTC mounting station first bracket fixing screw 61c (shown in fig. 10), and the bottom of the PTC mounting station second bracket 61b is fixed to the table 20 by a PTC mounting station second bracket fixing screw 61d (shown in fig. 10).
The PTC-mounting horizontal displacement device 62 includes a PTC-mounting horizontal displacement slider driving screw frame 621, a PTC-mounting horizontal displacement slider driving screw 622, a PTC-mounting horizontal displacement slider driving screw motor 623, a PTC-mounting horizontal displacement slider 624, and a pair of PTC-mounting horizontal displacement slider rails 625, the PTC-mounting horizontal displacement slider driving screw frame 621 being fixed to one side of the PTC-mounting horizontal displacement slider driving screw frame fixing plate 6211 facing the PTC-feeding tray 68, one end of the PTC-mounting horizontal displacement slider driving screw frame fixing plate 6211 facing the first PTC-mounting-position bracket 61a being fixed to the top of the first PTC-mounting-position bracket 61a, and the middle of the PTC-mounting horizontal displacement slider driving screw frame fixing plate 6211 being fixed to the top of the second PTC-mounting-position bracket 61b, the PTC-mounting horizontal displacement slider driving screw motor 623 being fixed to the PTC-mounting horizontal displacement slider driving screw motor seat 6231, the PTC-mounting horizontal displacement slider driving screw motor seat 6231 is fixed to the end plate of the PTC-mounting horizontal displacement slider driving screw frame 621 at the end far from the rotary disk 1, the PTC-mounting horizontal displacement slider driving screw 622 is rotatably supported on the end plate 6212 of the PTC-mounting horizontal displacement slider driving screw frame 621 at the end toward the rotary disk 1 at the end toward the first bracket 61a of the PTC-mounting station, the one end of the PTC-mounting horizontal displacement slider driving screw 622 toward the PTC-mounting horizontal displacement slider driving screw motor seat 6231 is in driving connection with the PTC-mounting horizontal displacement slider driving screw motor shaft of the PTC-mounting horizontal displacement slider driving screw motor 623, the upper and lower portions of the side of the PTC-mounting horizontal displacement slider 624 toward the PTC-mounting horizontal displacement slider driving screw 622 are respectively in sliding fit with the pair of PTC-mounting horizontal displacement slider guide rails 625, and a PTC mounting horizontal displacement slider nut (not shown) is further provided at the middle of one side of the PTC mounting horizontal displacement slider 624 facing the PTC mounting horizontal displacement slider driving screw 622, the PTC mounting horizontal displacement slider nut is screw-fitted with the PTC mounting horizontal displacement slider driving screw 622, a PTC mounting horizontal displacement slider nut protection plate 6241 is respectively provided at both sides corresponding to the PTC mounting horizontal displacement slider nut, the PTC mounting horizontal displacement slider nut protection plate 6241 is fixed to the PTC mounting horizontal displacement slider 624 by a PTC mounting horizontal displacement slider nut protection plate fixing screw 62411 and screw-fitted with the PTC mounting horizontal displacement slider driving screw 622, a pair of PTC mounting horizontal displacement slider rails 625 is fixed to the PTC mounting horizontal displacement slider driving screw frame 621 at positions corresponding to the upper and lower portions of the PTC mounting horizontal displacement slider 624, and a PTC mounting up-down lifting screw fixing plate displacement signal collector 6251 (three in total) is provided on one PTC mounting horizontal displacement slider rail corresponding to the upper portion of the pair of PTC mounting horizontal displacement slider rails 625, and a PTC mounting horizontal displacement slider guide is further shown in fig. 10 and 11 to be provided on the PTC mounting horizontal displacement frame 6213 and the suction nozzle connecting to the suction chain and suction pipe respectively.
The PTC mounting up-down displacement device 63 includes a PTC mounting up-down screw seat fixing plate 631, a PTC mounting up-down screw seat 632, a PTC mounting up-down screw 633 and a PTC mounting up-down screw drive motor 634, the PTC mounting up-down screw seat fixing plate 631 is fixed to the PTC mounting horizontal displacement slider 624, a PTC mounting up-down screw seat fixing plate displacement signal trigger 6311 is fixed to the top of the PTC mounting up-down screw seat fixing plate 631, the PTC mounting up-down screw seat displacement signal trigger 6311 corresponds to the PTC mounting up-down screw seat displacement signal collector 6251, the PTC mounting up-down screw seat 632 is fixed to one side of the PTC mounting up-down screw seat fixing plate 631 toward the PTC mounting up-down platform 64, a PTC mounting up-down screw slider position signal collector fixing bar 6321 is fixed to one side of the PTC feed tray 68, a PTC mounting up-down screw slider 6322 is repeatedly mounted to one side of the PTC mounting up-down screw seat fixing plate 632, the PTC mounting up-down screw drive motor mount plate 6322 is repeatedly mounted to one side of the PTC mounting up-down screw seat fixing plate 6341, the upper end of the PTC mounting up-down screw 633 passes upward through the PTC mounting up-down screw seat top plate 6322 and is in driving connection with the PTC mounting up-down screw drive motor shaft of the PTC mounting up-down screw drive motor 634 at a position corresponding to the aforementioned PTC mounting up-down screw drive motor seat 6341, while the lower end of the PTC mounting up-down screw 633 is rotatably supported on the PTC mounting up-down screw seat bottom plate 6323 of the PTC mounting up-down screw seat 632, wherein: a pair of PTC mounting elevation platform slider rails 6324 are fixed to one side of the PTC mounting elevation platform 64 facing the PTC mounting elevation screw base 632 in a longitudinal state, the pair of PTC mounting elevation platform slider rails 6324 respectively corresponding to both sides of the PTC mounting elevation screw 633 in a height direction; the upper part of the PTC mounting elevation platform 64 is fixed to the PTC mounting elevation platform slider 641 by PTC mounting elevation platform screws 642 at positions corresponding to PTC mounting elevation platform slider screw holes 6412 formed in the PTC mounting elevation platform slider 641, the PTC mounting elevation platform slider 641 is slidably engaged with the pair of PTC mounting elevation platform slider rails 6324 toward one side of the PTC mounting elevation screw seat 632, and the PTC mounting elevation platform slider 641 is screw-engaged with the PTC mounting elevation screw 633 by PTC mounting elevation platform slider nuts 6411, and a signal collector trigger pin 6413 is fixed to the PTC mounting elevation platform slider 641 at positions corresponding to the PTC mounting elevation screw slider signal collectors 63211 by signal collector trigger pin screws 64131, the signal collector trigger pin 6413 being engaged with the PTC mounting elevation screw slider signal collectors 63211.
The aforementioned PTC suction device 65 includes a PTC suction nozzle frame rotating cylinder 651, a PTC suction nozzle frame 652 and a PTC suction nozzle 653, the PTC suction nozzle frame rotating cylinder 651 is fixed to a lower portion of the aforementioned PTC mounting elevating platform 64, a PTC suction nozzle frame rotating cylinder turntable 6511 of the PTC suction nozzle frame rotating cylinder 651 faces the aforementioned PTC feed tray 68, an upper end of the PTC suction nozzle frame 652 is fixed to the PTC suction nozzle frame rotating cylinder turntable 6511 by a PTC suction nozzle frame fixing screw 6521, and the PTC suction nozzle 653 is fixed to a lower end of the PTC suction nozzle frame 652 and corresponds to an upper portion of the PTC feed tray 68.
The PTC feed tray empty tray removal apparatus 66 includes a PTC feed tray empty tray removal cylinder 661, a PTC feed tray empty tray removal suction nozzle fixing seat connection plate 662, a PTC feed tray empty tray removal suction nozzle fixing seat 663, and a set of PTC feed tray empty tray removal suction nozzles 664, the PTC feed tray empty tray removal cylinder 661 is fixed to the upper portion of the PTC installation elevating platform 64, the PTC feed tray empty tray removal cylinder 661 of the PTC feed tray removal cylinder 661 has a PTC feed tray empty tray removal cylinder column 661 facing downward and fixed to the middle portion of the cylinder column fixing plate 6612, a cylinder column fixing plate up-down displacement guide column 66121 is fixed to the cylinder column fixing plate 661 at positions corresponding to both sides of the PTC feed tray empty tray removal cylinder column 661, respectively, the cylinder column fixing plate up-down displacement guide column 66121 is in sliding fit with the cylinder body of the PTC feed tray empty tray removal cylinder 661, one end of the PTC feed tray empty tray moving-away nozzle fixing seat connecting plate 662 facing the cylinder column fixing plate 6612 is fixed to the side of the cylinder column fixing plate 6612 facing downward, while one end of the PTC feed tray empty tray moving-away nozzle fixing seat connecting plate 662 facing away from the cylinder column fixing plate 6612 is configured as a horizontal cantilever end and one side facing downward at the horizontal cantilever end is fixed with a PTC feed tray empty tray moving-away nozzle fixing seat connecting rod 6621, the PTC feed tray empty tray moving-away nozzle fixing seat 663 is fixed to the lower end of the PTC feed tray moving-away nozzle fixing seat connecting rod 6621, and a group of PTC feed tray empty tray moving-away nozzles 66 (three in this embodiment) 4 are distributed around the periphery of the PTC feed tray empty tray moving-away nozzle fixing seat 663 at intervals and are fixed to the side facing downward with the PTC feed tray empty tray moving-away nozzle fixing seat 663.
Referring to fig. 12, the aforementioned PTC feed tray moving apparatus 67 includes a PTC feed tray moving screw seat 671, a PTC feed tray moving screw 672, a PTC feed tray moving screw drive motor 673, a PTC feed tray moving screw nut slider 674, a PTC feed tray pallet fixing 675 and a PTC feed tray pallet 676, the PTC feed tray moving screw seat 671 is fixed on the aforementioned table 20 at a position corresponding to the position between the first support 61a and the second support 61b of the aforementioned PTC mounting station by PTC feed tray moving screw seat fixing screws 6714, a pair of PTC feed tray moving screw nut slider rails 6711 are fixed on the PTC feed tray moving screw seat 671, the pair of PTC feed tray moving screw nut slider rails 6711 are respectively located at both sides of the lower portion length direction of the PTC feed tray moving screw seat 671 and are provided with PTC feed tray moving screw slider position signal collectors 67111 on the PTC feed tray moving screw nut guide 671, the PTC feed tray moving screw guide 673 is moved away from the PTC feed tray moving screw seat 673 at one end of the PTC feed tray moving screw seat fixing screw guide 671, the PTC feed tray moving screw guide 673 is moved away from the PTC feed tray moving screw guide 671, the PTC feed tray moving screw guide 671 is moved away from the PTC feed tray moving screw seat 673 moving screw motor 673, one end of the PTC feed tray moving screw 672 facing the PTC feed tray moving screw driving motor 673 is in driving connection with the PTC feed tray moving screw driving motor shaft of the PTC feed tray moving screw driving motor 673 at a position corresponding to the PTC feed tray moving screw driving motor seat 6731, the PTC feed tray moving screw nut slide 674 is in screw fit with the PTC feed tray moving screw 672 and simultaneously in sliding fit with the PTC feed tray moving screw nut slide rail 6711, a PTC feed tray moving screw nut slide position signal collector contact pin 6751 is fixed at the side of the PTC feed tray moving screw nut slide 674 at a position corresponding to the PTC feed tray moving screw nut slide position signal collector 67111, the PTC feed tray support plate fixing plate 675 is fixed at the upper part of the PTC feed tray moving screw nut slide 674 through the PTC feed tray support plate fixing plate screw 675, a slide guide plate 6752 is formed between the PTC feed tray moving screw nut slide plate 675 and the PTC feed tray moving screw nut slide 6752, the PTC feed tray guide plate 6752 is fixed at the position corresponding to the PTC feed tray moving screw nut slide 6762 in the PTC feed tray guide plate 6762, and the PTC feed tray is not matched with the PTC feed tray guide plate 6768 in the PTC feed tray guide plate 6762, and the PTC feed tray is fixed at the upper side of the PTC feed tray guide plate 6768.
When the PTC mounting horizontal displacement slider driving screw motor 623 of the structural system of the PTC mounting horizontal displacement device 62 and having the forward and reverse rotation function operates, the PTC mounting horizontal displacement slider driving screw 622 is driven by the PTC mounting horizontal displacement slider driving screw 622, the PTC mounting horizontal displacement slider 624 is driven by the aforementioned PTC mounting horizontal displacement slider nut of the PTC mounting horizontal displacement slider driving screw 622 to displace toward the PTC feed tray 68, i.e., toward the direction away from the starter member registering jig 9, the PTC mounting up-down screw seat fixing plate 631 of the structural system of the PTC mounting displacement device 63 is driven by the PTC mounting horizontal displacement slider 624 to displace accordingly, and when the PTC mounting up-down screw fixing plate displacement signal trigger 6311 fixed on the top of the PTC mounting up-down screw seat fixing plate 631 touches the PTC mounting up-down screw fixing plate displacement signal collectors 6251 (three in total), the PTC mounting up-down screw fixing plate displacement signal collectors 6251 collect signals and feed back the signals to the electrical controller 635, so that the PTC mounting horizontal displacement slider driving screw motor 623 is suspended from operating, and vice versa. Under the above action, when the PTC suction nozzle 653 is above the PTC feed tray 68, the PTC mounting up-down screw driving motor 634 which is a structural system of the PTC mounting up-down displacement device 63 and has a forward-reverse rotation function is operated, the PTC mounting up-down screw 633 is driven to rotate, the PTC mounting up-down screw 633 drives the PTC mounting up-down platform slider 641 to move down, and when the signal collector trigger pin 6413 of the PTC mounting up-down platform slider 641 moves down to the above PTC mounting up-down screw slider signal collector 63211 located at the lower portion, the PTC mounting up-down screw slider signal collector 63211 collects a signal and feeds the signal back to the electrical controller 635, so that the PTC mounting up-down screw driving motor 634 is suspended.
Since the PTC suction device 65 and the PTC feed tray removal device 66 are both fixed to the PTC mounting elevation platform 64, and since the PTC mounting elevation platform 64 is fixedly connected to the PTC mounting elevation platform slider 641, when the PTC mounting elevation platform slider 641 is down, the PTC suction nozzle frame rotating cylinder 651, the PTC suction nozzle frame 652, the PTC suction nozzle 653, the PTC feed tray empty tray removal cylinder 661, the PTC feed tray empty tray removal suction nozzle fixing seat connecting plate 662, the PTC feed tray empty tray removal suction nozzle fixing seat 663, and the group of PTC feed tray empty tray removal suction nozzles 664 of the structural system of the PTC suction device 65 are in a horizontal state as shown in fig. 10 and 11.
Since the set of PTC feed tray empty tray removal suction nozzles 664 are only activated when the PTC1051 in the PTC feed tray 68 is exhausted, the applicant first describes the PTC suction nozzles 653, and when the PTC suction nozzles 653 descend to such an extent that they tend to come into contact with the PTC1051 in the PTC feed tray 68 (the aforementioned signal collector trigger pins 6413 touch the aforementioned one of the three PTC-mounted up-down screw slider signal collectors 63211, which is located at the lowermost position), the PTC1051 is sucked by a negative pressure generating means such as a vacuum pump connected to the negative pressure piping of the PTC suction nozzles 653, so that the PTC suction nozzles 653 are under negative pressure. After the suction, the PTC mounting up-down lift screw driving motor 634 is operated in the opposite direction, the PTC suction nozzle 653 is moved upward in a state of sucking the PTC1051 in the opposite direction, and the PTC mounting horizontal displacement slider is operated to drive the screw motor 623, so that the PTC suction nozzle 653 is displaced toward the rotary disk 1, i.e., toward the position of the starter component holding jig 9, and the degree of displacement is also determined by the PTC mounting up-down lift screw fixing plate displacement signal collector 6251 (e.g., the one located on the left side of the position shown in fig. 10). In this process, the PTC suction nozzle holder rotating cylinder 651 is operated, and the PTC suction nozzle holder rotating cylinder turntable 6511 drives the PTC suction nozzle holder 652 to rotate by a certain angle, so that the PTC1051 in the state of being sucked by the PTC suction nozzle 653 assumes the state of being in by fig. 13. Next, the PTC mounting up-down screw driving motor 634 is operated again, and the PTC suction nozzle 653 in the state of fig. 13 is lowered in the same manner as described above, so that the PTC1051 is inserted into the PTC storage chamber 962 of the PTC storage seat 96 illustrated in fig. 4 and 5. At this time, the negative pressure generating device described above is suspended, and the PTC suction nozzle 653 is at positive pressure to release the PTC 1051. Then, the PTC mounting up-down elevating screw driving motor 634 is operated reversely to make the PTC suction nozzle 653 move upward, and at the same time, the PTC mounting horizontal displacement slider driving screw motor 623 is operated reversely to make the PTC suction nozzle 653 displace again in the direction of the PTC feed tray 68 to take out the material, and the above steps are repeated.
In the above process, whenever one PTC1051 is sucked from the PTC feed tray 68 by the PTC suction nozzle 653, the PTC feed tray moving screw driving motor 673 having the forward and reverse rotation function is operated once by the structural system of the PTC feed tray moving apparatus 67, so that the PTC feed tray 68 is moved to a position of one PTC1051 degree, ensuring that the PTC suction nozzle 653 accurately sucks the PTC1051.
When the PTC1051 in the PTC feed tray 68 is exhausted, then the empty tray is sucked off by a set of PTC feed tray empty tray removal suction nozzles 664 and the full tray PTC feed tray 68 is landed on the PTC feed tray pallet 676 by an on-line operator, i.e., a check-in machine (one person can handle multiple devices of the present invention).
Referring to fig. 14 in combination with fig. 1 and 2, there is shown a single pin insert mounting mechanism 7 provided at the above-mentioned fifth station, the single pin insert mounting mechanism 7 including a single pin insert translation cylinder bracket 71, a single pin insert swing chuck driving cylinder fixing plate bracket 72, a single pin insert translation cylinder 73, a single pin insert lifting cylinder 74, a single pin insert mounting swing cylinder 75, a single pin insert clamping cylinder 76, a single pin insert swing chuck driving cylinder 77 and a single pin insert swing chuck 78, the lower end of the single pin insert translation cylinder bracket 71 being fixed to the aforementioned table 20, that is to say the lower end of the single pin insert translation cylinder bracket 71 being fixed to the table 20 by screws, the single pin insert rotary chuck driving cylinder fixing plate holder 72 is fixed to the table 20 by means of a single pin insert rotary chuck driving cylinder fixing plate holder screw 721 in a state corresponding to the single pin insert translation cylinder holder 71, and the single pin insert rotary chuck driving cylinder fixing plate holder 72 corresponds to the aforementioned side of the starter member registering jig 9 toward the table 20, the single pin insert translation cylinder 73 is fixed to the upper end of the single pin insert translation cylinder holder 71 on the side toward the single pin insert rotary chuck driving cylinder fixing plate holder 72, and the single pin insert translation cylinder slide 731 of the single pin insert translation cylinder 73 is oriented to the single pin insert lifting cylinder 74, a single pin insert translation cylinder slide first signal collector 732 for collecting movement of the single pin insert translation cylinder slide 731 toward the rotary disk 1 is fixed to the end face of the single pin insert translation cylinder 73 on the end toward the rotary disk 1, and a single pin insert translating cylinder sliding table second signal collector 733 for collecting a displacement degree signal of the single pin insert translating cylinder sliding table 731 moving in a direction away from the rotary table 1 is fixed to an end surface of the single pin insert translating cylinder 73 facing away from the rotary table 1, the single pin insert elevating cylinder 74 is fixed to the single pin insert elevating cylinder fixing seat 741, the single pin insert elevating cylinder fixing seat 741 is fixed to the Shan Chajiao insert translating cylinder sliding table 731, and a single pin insert mounting rotary cylinder upper displacement signal collector 742 for collecting a displacement degree signal of the single pin insert mounting rotary cylinder 75 upwardly displacing is fixed to an upper portion of a side of the single pin insert elevating cylinder 74 facing the rotary table 1, and a single pin insert mounting rotary cylinder lower displacement signal collector 743 for collecting a displacement degree signal of the downward displacement of the single pin insert mounting rotary cylinder 75 is fixed to the upper portion of the single pin insert mounting rotary cylinder fixing seat 751 in the shape of an inverted L, and the lower portion of the single pin insert mounting rotary cylinder fixing seat 751 is fixed to the single pin insert lifting cylinder sliding table 744 of the single pin insert lifting cylinder 74, the single pin insert mounting rotary cylinder column of the single pin insert mounting rotary cylinder 75 extends to the lower portion of the single pin insert mounting rotary cylinder fixing seat 751 and is fixed with a single pin insert mounting rotary cylinder rotary table 752, wherein: a single pin insert mounting rotary cylinder up-down displacement signal collector trigger head 751 is provided at a position facing one side of the rotary tray 1 and between the single pin insert mounting rotary cylinder up-displacement signal collector 742 and the single pin insert mounting rotary cylinder down-displacement signal collector 743, a single pin insert clamping cylinder 76 is fixed to the single pin insert mounting rotary cylinder turntable 752 at a position corresponding to a lower side of the single pin insert mounting rotary cylinder turntable 752, a pair of single pin insert clamping cylinder jaws 761 are provided at a lower portion of the single pin insert clamping cylinder 76, a single pin insert rotary chuck driving cylinder 77 is fixed to an upper end of the single pin insert rotary chuck driving cylinder fixing plate 771, the single pin insert rotary chuck driving cylinder fixing plate 771 is fixed to the adjusting hole 722 of the Shan Chajiao insert rotary chuck driving cylinder fixing plate support 72 by a single pin insert rotary chuck driving cylinder fixing plate screw 7711, the single pin insert rotary chuck driving cylinder column of the single pin insert rotary chuck driving cylinder 77 is extended to a side of the single pin insert rotary chuck driving cylinder fixing plate 771 facing the single pin insert rotary chuck 78, the single pin insert rotary chuck 78 is fixed to the single pin insert rotary chuck driving cylinder column, and a single pin insert caulking groove 781 is formed on a rim of the single pin insert rotary chuck 78, wherein a single pin insert vibration disk feeding guide frame 204 (also referred to as a "single pin insert vibration disk feeding groove") is fixed to the table 20 and at a position corresponding to the Shan Chajiao insert rotary chuck 78, the single pin tab swing chuck 78 corresponds to between the side of the starter block registering fixture 9 facing the table 20 and the single pin tab vibratory tray feed guide 204.
The single pin blade 1021 is fed by the single pin blade vibration plate feed guide 204 to the Shan Chajiao blade swivel chuck 78 described above, extracted (clamped) by a pair of single pin blade clamping cylinder jaws 761 and inserted into a single pin blade registration receptacle 9441 (described in detail in the description of fig. 4 and 5) on a single pin blade registration seat 944 detailed in fig. 4 and 5 in a position transferred to the starter component registration fixture 9.
The transfer of the single pin insert 1021 from the single pin insert rotation chuck 78 to the starter component holding fixture 9 is as follows: the single-pin insert rotary chuck drives the cylinder 77 to operate, and drives the single-pin insert rotary chuck 78 to rotate through an angle, so that the single-pin insert embedding groove 781 on the single-pin insert rotary chuck 78 corresponds to the single-pin insert vibration plate feeding guide frame 204, and at the moment, one single-pin insert 1021 introduced by the single-pin insert vibration plate feeding guide frame 204 enters the single-pin insert embedding groove 781. Immediately after the single pin tab swing chuck driving cylinder 77 is operated in the reverse direction, the single pin tab swing chuck 78 is rotated in the opposite direction by an angle, that is, the single pin tab caulking groove 781 rotated thereto is directed upward, and this state is shown in fig. 14. When the single pin tab swing chuck 78 is in the state of fig. 14, i.e., the single pin tab 1021 is in an upward-facing state, the pair of single pin tab clamping cylinder jaws 761 are brought to correspond over the single pin tab 1021 by operation of the single pin tab translation cylinder 73. At this time, the single pin tab mounting turn cylinder 75 is operated to rotate the single pin tab clamping cylinder 76 through an angle to ensure that the single pin tab 1021 on the single pin tab turn chuck 78 corresponds between the pair of single pin tab clamping cylinder jaws 761 that are separated from each other. Next, shan Chajiao tab clamping cylinder 76 operates to repel a pair of single prong tab clamping cylinder jaws 761 from each other. At the same time, the single pin insert lifting cylinder 74 operates, the single pin insert lifting cylinder slide 744 drives the single pin insert mounting rotary cylinder fixing seat 751 to move down along with the single pin insert mounting rotary cylinder 75, the single pin insert clamping cylinder 76 and the pair of single pin insert clamping cylinder clamping jaws 761 move down in the same manner, when the single pin insert mounting rotary cylinder fixing seat 751 moves down onto the single pin insert mounting rotary cylinder vertical displacement signal collector trigger head 7511 touches the single pin insert mounting rotary cylinder vertical displacement signal collector 743, the single pin insert mounting rotary cylinder vertical displacement signal collector 743 feeds back signals to the electric controller 635, so that the single pin insert lifting cylinder 74 stops operating because the pair of single pin insert clamping cylinder clamping jaws 761 move down in place and just positions the single pin insert 1021 between the openings of the pair of single pin insert clamping cylinder clamping jaws 761, and at this time the single insert clamping cylinder 76 operates again, so that the pair of single pin insert clamping cylinder clamping jaws 761 close and clamp the single pin insert 1021. Next, the single pin tab lift cylinder 74 is operated in reverse to move up the pair of single pin tab clamping cylinder jaws 761 in the reverse process as described above, while pulling the single pin tab 1021 in the clamped state off the single pin tab caulking groove 781 of the Shan Chajiao tab rotation chuck 78. At this time, the single pin insert rotary chuck driving cylinder 77 is operated again, so that the single pin insert rotary chuck 78 is rotated to a degree that the single pin insert caulking groove 781 thereon corresponds to the single pin insert vibration plate feeding guide frame 204, and the material is received. In the process that the single pin insert lifting cylinder 74 moves the pair of single pin insert clamping cylinder jaws 761 upward in a state of clamping the single pin insert 1021, when the single pin insert mounting rotary cylinder up-down displacement signal collector trigger head 7511 touches the single pin insert mounting rotary cylinder up-displacement signal collector 742, the single pin insert lifting cylinder 74 stops working because the single pin insert 1021 is completely pulled out of the single pin insert caulking groove 781 in the same manner as described above. The single pin insert mounting swivel cylinder 75 then operates to rotate the single pin insert clamping cylinder 76 through an angle such that the single pin insert 1021 in the clamped state is rotated through an angle to coincide with the direction of the aforementioned Shan Chajiao insert pin registering receptacle 9441 on the starter block registering fixture 9. At the same time, the single pin tab translation cylinder 73 is operated to move the pair of single pin tab clamping cylinder jaws 761 together with the single pin tab 1021 clamped thereby to a position above the corresponding position of the initiator block register clamp 9 to a degree that signals are captured by the single pin tab translation cylinder slide first signal capture device 732. Next, the single pin insert lifting cylinder 74 is operated again, and the pair of single pin insert clamping cylinder jaws 761 are moved down in the same process, and the single pin insert 1021 in the clamped state is inserted into the single pin insert seat 944, specifically, the single pin insert pin 10211 of the single pin insert 1021 is inserted into the single pin insert pin registering insertion hole 9441, and the single pin insert head 10212 of the single pin insert 1021 is inserted into the single pin insert head registering insertion groove 9442 (specifically, disclosed by fig. 4 and 5). After the single pin inserting sheet 1021 is mounted on the starter component holding jig 9, the single pin inserting sheet clamping cylinder 76 is operated again to repel the pair of single pin inserting sheet clamping cylinder jaws 761, the single pin inserting sheet 1021 is released, then the single pin inserting sheet lifting cylinder 74 is operated to make the single pin inserting sheet clamping cylinder 76 move upward, and the single pin inserting sheet translation cylinder 73 is operated to move the pair of single pin inserting sheet clamping cylinder jaws 761 toward the position where the single pin inserting sheet rotary chuck 78 is located to an extent that signals are acquired by the single pin inserting sheet translation cylinder sliding table second signal acquirer 733. This is repeated.
Referring to fig. 15 to 19 in combination with fig. 1 and 2, there is shown the above-mentioned cap mounting mechanism 8 as a sixth station, the cap mounting mechanism 8 including a starter block translating cylinder bracket 81, a starter block translating cylinder 82, a starter block lifting cylinder 83, a starter block pressing plate driving cylinder 84, a starter block gripping cylinder 85, a starter block pressing plate 86, a cap holder translating cylinder 87, a cap holder turning cylinder 88 and a cap bearing device 89, the starter block translating cylinder bracket 81 being fixed to the aforementioned table 20 in a longitudinal state by a starter block translating cylinder bracket fixing screw 811 at a position corresponding to one end of the cap holder translating cylinder 87 toward the starter block translating cylinder 82, the starter block translating cylinder 82 being fixed to the starter block translating cylinder fixing seat 821 by a screw, and the starter block translating cylinder fixing base 821 is fixed with the starter block translating cylinder bracket 81 toward the upper portion of one side of the case cover clamping holder translating cylinder 87, and the starter block translating cylinder slider 822 of the starter block translating cylinder 82 is directed toward the starter block elevating cylinder 83, the starter block elevating cylinder 83 is fixed on the starter block elevating cylinder fixing plate 831, and the starter block elevating cylinder fixing plate 831 is fixed with the aforementioned starter block translating cylinder slider 822, the starter block elevating cylinder sliding table 832 of the starter block elevating cylinder 83 is directed toward the starter block pressing plate driving cylinder 84, and a starter block elevating cylinder sliding table 8321 is fixed at the bottom of the starter block elevating cylinder sliding table 832, the starter block lifting cylinder block 8321 corresponds to the bottom of the starter block lifting cylinder 83 and is connected to a starter block lifting cylinder column of the starter block lifting cylinder 83, the starter block pressing plate driving cylinder 84 is fixed to the upper portion of the starter block pressing plate driving cylinder block 841 having an inverted L-shape, the lower portion of the starter block pressing plate driving cylinder block 841 is fixed to the starter block lifting cylinder sliding table 832, the starter block pressing plate driving cylinder block 842 of the starter block pressing plate driving cylinder 84 faces upward, a cylinder column connecting block 8421 is connected to the starter block pressing plate driving cylinder column 842, wherein a cylinder column connecting block lifting stroke signal collector 833 is fixed to the top of the cylinder block of the starter block lifting cylinder 83, and a cylinder column connecting block lifting stroke signal collector 8331 for collecting a lifting stroke position signal of the cylinder column connecting block 8421 is provided to the cylinder column connecting block 833 and at a position corresponding to the cylinder column connecting block 8421. The starter block gripping cylinder 85 is fixed to the side of the starter block pressing plate driving cylinder block 841 with its upper portion facing downward, the starter block gripping cylinder 85 has a pair of starter block gripping cylinder jaws 851 at its lower portion, a pair of starter block gripping cylinder jaws 851 are slidably engaged with jaw guide grooves 855 at the lower portion of the starter block gripping cylinder 85, the starter block inserted on the starter block registering jig 9 is gripped by the pair of starter block gripping cylinder jaws 851 and released to the cover supporting device 89, a first guide rod seat 852 is fixed to the side of the starter block gripping cylinder 85 facing away from the rotary plate 1 (i.e., the left side of the position shown in fig. 15), a second guide rod seat 853 is fixed to the side of the starter block gripping cylinder 85 facing toward the rotary plate 1 (i.e., the right side of the position shown in fig. 15), a first press rod hole 8521 (shown in fig. 16) is opened on the first guide rod seat 853, a second press rod hole 8531 is opened on the second guide rod seat 853 to the first guide rod seat 8531, a first guide rod seat 8531 is opened to the lower end of the first guide rod seat 8531 corresponding to the first press rod seat 8531, a first guide rod seat 8531 is opened to the lower end of the first press rod seat 861, and a first guide rod seat 8531 is opened to the upper end of the first guide rod seat 86 corresponding to the first press rod seat 8531, the pressing plate first guide bar 862 is slidably engaged with a pressing plate first guide bar sliding hole 8522 formed in a lower portion of the first guide bar seat 852, a pressing plate second pressing bar connecting hole 863 is formed in a centering position of one end of the pressing plate 86 of the actuator member toward the second guide bar seat 853, and a pressing plate second guide bar 864 is fixed to each of both sides corresponding to the pressing plate second pressing bar connecting hole 863 of the actuator member, the pressing plate second guide bar 864 is slidably engaged with a pressing plate second guide bar sliding hole 8532 formed in a lower portion of the second guide bar seat 853, a first jaw engaging cavity 865 is formed in a side of a middle portion of the pressing plate 86 of the actuator member (a left side in a position state as shown in fig. 16) and in a position corresponding to a lower portion of one of the pair of the clamping cylinder jaws 851 of the actuator member, and a second jaw engagement chamber 866 is formed at the other side of the middle portion of the trigger member pressing plate 86 (the right side of the position state shown in fig. 16) and at a position corresponding to the lower portion of the other trigger member gripping cylinder jaw of the pair of trigger member gripping cylinder jaws 851, a single-leaf spring foot push claw 8651 and a double-leaf spring foot push claw 8652 are extended downward on the chamber wall of the first jaw engagement chamber 865, a single-leaf spring foot push claw 8661 is extended downward on the chamber wall of the second jaw engagement chamber 866, a single-leaf spring foot socket 867 is floatingly inserted at the downward-facing side of the trigger member pressing plate 86 through a pair of single-leaf spring foot socket guide rods 8671 each having a spring 86711 sleeved therein, a single-leaf spring foot insertion groove 8672 is opened at the single-leaf spring foot socket 867, the aforementioned single-leaf spring foot push claw 8651 is inserted into the single-leaf spring foot insertion groove 8672, a single-reed-foot socket rod 8673 is extended in the middle of the upward-facing side of the single-reed-foot socket 867, the single-reed-foot socket rod 8673 is inserted into a socket rod hole 868 opened in the starter-member pressing plate 86 and penetrating from the upper portion to the lower portion of the starter-member pressing plate 86, the upper end of the single-reed-foot socket rod 8673 protrudes out of the upward-facing side surface of the starter-member pressing plate 86, and a single-reed-foot socket rod-limiting groove 86731 is formed in the upper portion of the single-reed-foot socket rod 8673, and a stopper 869 is fixed by a screw on the upward-facing side surface of the starter-member pressing plate 86 and at a position corresponding to the Shan Huangpian-foot socket rod-limiting groove 86731, the stopper 869 is protruded into the single-reed-foot socket rod-limiting groove 86731, the cover-holder translating cylinder 87 is fixed on the table 20 at a position corresponding to the aforementioned starter-member translating cylinder bracket 81, the cover clamping cylinder sliding block 871 of the cover clamping cylinder 87 faces upwards, a cover clamping cylinder sliding block 8812 is fixed at the length direction of the side of the cover clamping cylinder 87 facing upwards, the cover clamping cylinder 88 is fixed on the cover clamping cylinder sliding block 881, one side of the cover clamping cylinder sliding block 871 facing the cover clamping cylinder sliding block 881 is fixedly connected with the cover clamping cylinder sliding block 871 through a cover clamping cylinder sliding block fixing screw 8811, a cover clamping cylinder sliding block 8812 is fixed at the bottom of the side of the cover clamping cylinder sliding block 881 facing the cover clamping cylinder sliding block 872, the cover clamping cylinder sliding block 8812 is in sliding fit with the cover clamping cylinder sliding block 872, the cover holder revolving cylinder column of the cover holder revolving cylinder 88 faces upward and is fixed with a cover holder revolving cylinder revolving plate 882, and the cover carrier 89 is connected with the cover holder revolving cylinder revolving plate 882.
As shown in fig. 15 and 16, a first presser bar 84211 is connected between the cylinder block connecting seat 8421 and one end of the actuator member pressing plate 86, and a second presser bar 84212 is connected between the cylinder block connecting seat 8421 and the other end of the actuator member pressing plate 86, a middle portion of the first presser bar 84211 sequentially passes through the first presser bar relief hole 8411 and the first presser bar hole 8521 provided on one side of an upper portion of the actuator member pressing plate driving cylinder block 841, and a middle portion of the second presser bar 84212 sequentially passes through the second presser bar relief hole 8412 and the second presser bar hole 8531 provided on the other side of the upper portion of the actuator member pressing plate driving cylinder block 841, wherein a cover vibration disc feed guide 205 is provided on the table 20 and at a position corresponding to the cover carrying device 89. Wherein a single-reed-foot socket stopper 854 for limiting the single-reed-foot socket 867 is screw-fixed to a lower portion of a side of the first guide rod seat 852 facing the second guide rod seat 853 at a position corresponding to the single-reed-foot socket 867.
Also shown in fig. 16 are a single pin insert pocket press cavity 8662 and a double pin insert pocket press cavity 8663 on the starter block pressure plate 86. Since fig. 16 is an inverted view of fig. 15, the aforementioned single pin insert pocket press cavity 8662 and double pin insert pocket press cavity 8663 are located substantially without any doubt in the lower portion of the starter block pressure plate 86, i.e., on the downward facing side of the starter block pressure plate 86. During assembly of the starter assembly, pressure is applied by the single pin insert pocket press cavity 8662 to the single pin insert pocket 10213 of the single pin insert 1021 shown in fig. 4 to positively insert the single pin insert pin 1021 into the aforementioned single pin insert pin registering receptacle 9441 (shown in fig. 5). Similarly, the two-pin insert pocket press 8663 applies pressure to the two-pin insert pocket 1063 of the two-pin insert 106 shown in fig. 4 to positively retain its two-pin insert first pin 1061 and two-pin insert second pin 1062 within the pair of two-pin insert pin registering receptacles 9521.
In fig. 15, there is also shown a cover guiding groove 209b for guiding out the assembled cover 10, i.e., the cover equipped with the starter parts (including the single reed 1012, the single pin inserting piece 1021, the double pin inserting piece 106, and the PTC 1051), which cover guiding groove 209b corresponds to the cover loading means 89 to be described in detail later, which is fixed to the table 20.
As shown in fig. 17, a single reed socket 101, a single pin plug hole 102, a double pin plug first insertion hole 103, a double pin plug second insertion hole 104, and a PTC insertion cavity 105, which are mentioned by the applicant at the time of the description of fig. 20, are formed on the cover 10 illustrated by fig. 17, wherein a single reed plug hole 1011 is formed on the single reed socket 101, and a protector fitting cavity 107 is also formed on the cover 10.
Referring to fig. 17, the cover loading device 89 includes a cover holder 891, a cover clamping cylinder 892 and a cover pushing cylinder 893, the cover holder 891 is fixed on the cover holder revolving cylinder revolving tray 882 by a cover holder fixing screw, a cover accommodating cavity 8911 is formed on an upward facing side of the cover holder 891, and a shape and a size of the cover accommodating cavity 8911 are adapted to a shape and a size of the cover 10 illustrated in the drawings, and the cover 10 illustrated in fig. 17 is the cover illustrated in fig. 20. A cover access opening 89111 is formed at one side of the cover accommodating chamber 8911, a cover clamping cylinder push plate sliding chamber 89112 communicating with the outside is formed at each of left and right chamber walls of the cover accommodating chamber 8911 corresponding to the position state shown in fig. 17, the cover clamping cylinder 892 is located at one side of the cover clamping holder 891 (right side of the position state shown in fig. 17) and fixed to a cover clamping cylinder fixing screw hole 8912 formed at the cover clamping holder 891 by a cover clamping cylinder fixing screw 8921 at a position corresponding to the cover clamping cylinder push plate sliding chamber 89112, a clamping cylinder push plate 8923 is connected to a cover clamping cylinder 8922 of the cover clamping cylinder 892, the cover clamping cylinder push plate 8923 is slidably engaged with the cover clamping cylinder push plate sliding chamber 89112, the cover push-out cylinder 893 is fixed to the cover clamping holder 891 by a push-out cylinder fixing screw 8931 at a position corresponding to the side of the cover access opening 89111, and the push-out cylinder 8932 of the cover push-out cylinder 893 is routed to the cover accommodating chamber 8913 formed at the cover clamping holder 891 through the cover clamping holder 891.
As shown in fig. 17, a cylinder column connecting caulking groove 89231 is formed at the end of the aforementioned cover clamping cylinder pushing plate 8923 facing the cover clamping cylinder 892 and at a position corresponding to the cover clamping cylinder column 8922, and the end of the cover clamping cylinder column 8922 is brought into a connecting relationship with the cover clamping cylinder pushing plate 8923 at a position corresponding to the cylinder column connecting caulking groove 89231.
The empty cover 10 to be assembled with the starter member is introduced to the cover accommodating chamber 8911 of the cover holder 891 of the structural system of the cover loading device 89 by the cover vibration plate feed guide 205 (also referred to as "cover vibration plate feed guide groove") and is held by the cover clamping cylinder 892, and after the completion of the work of mounting the starter member to the cover 10, the cover 10 is pushed out of the cover accommodating chamber 8911 by the cover push cylinder 893 and is guided out by the cover guide mechanism 209b, so that the refrigeration compressor motor protector is mounted for the next process and the cover 10 is fitted to the housing (not shown).
The applicant describes, with reference to fig. 15 and 17, a process in which the cover 10 enters the cover accommodating chamber 8911 and is clamped by the cover clamping cylinder 892 and the cover 10, after the assembly of the starter parts, is pushed out of the cover accommodating chamber 8911 by the cover pushing cylinder 893.
The cover clamping seat rotary cylinder 88 works, the cover clamping seat rotary cylinder 88 drives the cover clamping seat 891 of the cover bearing device 89 to rotate by an angle to enable the cover access opening 89111 of the cover accommodating cavity 8911 to face the cover vibration disc feeding guide frame 205, meanwhile, under the working of the cover clamping seat translation cylinder 87, the cover clamping seat translation cylinder sliding block 871 drives the cover clamping seat rotary cylinder sliding platform 881, and the cover clamping seat rotary cylinder sliding platform 881 slides along the cover clamping seat translation cylinder guide rail 872 through the cover clamping seat translation cylinder guide rail 8812 at the lower part of the cover clamping seat rotary cylinder sliding platform, so that the cover clamping seat 891 and the cover vibration disc feeding guide groove 205 are positioned on the same axis, namely, the cover access opening 89111 of the cover accommodating cavity 8911 and the cover vibration disc feeding guide groove 205 are in a state tending to be jointed (connected), and under the state, the cover 10 enters the cover accommodating cavity 8911 from the cover vibration disc feeding guide groove 205. Next, the cover holder translation cylinder 87 is operated in reverse, so that the aforementioned cover holder turning cylinder 88 is displaced together with the cover holder 891 in a direction corresponding to the side face of the starter block holding fixture 9 illustrated in fig. 15, so that the aforementioned Shan Huangpian 1012, single-pin inserting piece 1021, double-pin inserting piece 106 and PTC1051, which have been completed in the assembly work by the preceding pass and are located on the starter block holding fixture 9, are collectively clamped and transferred onto the cover 10 located in the cover receiving chamber 8911 by a pair of starter block clamping cylinder jaws 851, which will be described in detail later. At the same time, the aforementioned cover clamping cylinder 892 is operated, the cover clamping cylinder 8922 extends outward from the cylinder body, the cover clamping cylinder push plate 8923 is pushed by the cover clamping cylinder 8922, and a pushing force is applied to the outer wall of the cover 10 by the cover clamping cylinder push plate 8923, so that the cover 10 is reliably positioned in the cover accommodating chamber 8911 to accept a subsequent assembly, which refers to: the housing cover 10 is held and assembled by the pair of actuator member holding cylinder claws 851, the Shan Huangpian 1012, the single pin insertion sheet 1021, the double pin insertion sheet 106 and the PTC1051 which are originally positioned on the actuator member holding jig 9 are held together, and after the assembly is completed and the pair of actuator member holding cylinder claws 851 are retracted from the housing cover 10, the housing cover holding cylinder 892 is operated in the reverse direction, the housing cover holding cylinder push plate 8923 is released from the clamping of the housing cover 10, then the housing cover push-out cylinder 893 is operated, the housing cover push-out cylinder 8932 is extended outward, and the assembled housing cover 10 is ejected from the housing cover access opening 89111 out of the housing cover accommodating cavity 8911 and falls into the guide groove 209b, so that a subsequent station is provided for additional devices to mount the housing cover 10 in the housing and fix the housing cover with the housing, and the protector mounted in the housing cover corresponds to the protector fitting cavity 107.
In the following, the applicant describes a process of transferring the starter block located on the starter block holding fixture 9 to the case cover 10 with reference to fig. 15 to 19. As described above, the cover holder 891 corresponds to the side of the starter block holding jig 9 facing the table 20, the pair of starter block gripping cylinder jaws 851 corresponds to the upper side of the starter block holding jig 9, the starter block lifting cylinder 83 is operated at this time, the starter block lifting cylinder rail seat 8321 is moved down by the starter block lifting cylinder column, the starter block lifting cylinder sliding table 832 is moved down, the starter block pressing plate driving cylinder seat 841 is moved down together with the starter block pressing plate driving cylinder 84 and the starter block gripping cylinder 85 by the starter block lifting cylinder sliding table 832, the pair of starter block gripping cylinder jaws 851 are brought into mutually exclusive open state by the starter block gripping cylinder 85, after the pair of starter block gripping cylinder jaws 851 correspond to both sides of the Shan Chajiao inserting sheet and the double pin inserting sheet 106 respectively (shown in fig. 18), the starter block gripping cylinder 85 is operated again, the pair of starter block gripping cylinder jaws 851 are closed up, and the pair of starter block gripping cylinders 1051 are placed between the single, double inserting sheets 1021, the double inserting sheets and the double inserting sheets 106, the single inserting sheets 1021, the double inserting sheets 106 and the PTC sheets 106. At this time, the single reed 1012 corresponds to the single reed pin slot 8672 shown in fig. 16, the single pin insert 10213 of the single pin insert 1021 corresponds to the single pin insert press cavity 8662 shown in fig. 16, and the double pin insert 1063 of the double pin insert 106 corresponds to the double pin insert press cavity 8663 shown in fig. 16, and the bottom surfaces of the single and double pin insert pawls 8661, 8652 shown in fig. 16 correspond to the edge surfaces of the upward facing sides of the single and double pin inserts 1021, 106, respectively, as the case may be, as shown in fig. 18. Then, the starter block lifting cylinder 83 is operated in the reverse direction, and the pair of starter block clamping cylinder jaws 851 are displaced upward in the opposite direction while sandwiching the starter block, and the single pin insertion piece 1021, the double pin insertion piece 106, the PTC1051, and the single reed 1012 of the structural system of the starter block are separated from the starter block holding jig 9. At this time, the pair of starter block clamping cylinder jaws 851 are caused to move to a position corresponding to the upper side of the aforementioned case cover 10 in the case cover accommodating chamber 8911 of the case cover holder 891 together with the aforementioned starter block clamped thereto by the starter block translation cylinder 82. The method specifically comprises the following steps: the starter translation cylinder slider 822 of the starter component translation cylinder 82 drives the starter component lift cylinder fixing plate 831 to move, and the starter component lift cylinder 83, the starter component lift cylinder slide 832, the starter component pressing plate driving cylinder block 841, the starter component pressing plate driving cylinder 84, the starter component gripping cylinder 85, and the pair of starter component gripping cylinder jaws 851 are moved together in the direction of the housing cover 10 and correspond to the upper side of the housing cover 10. Next, the starter block lifting cylinder 83 is operated so that the starter block pressing plate driving cylinder block 841 is provided as a carrier to drive the cylinder 84 and the starter block gripping cylinder 85 downward, the aforementioned single and double pin inserting pieces 1021, 106 in the state of being gripped by the pair of starter block gripping cylinder jaws 851, the PTC1051 located between the single pin inserting piece 1021 and the double pin inserting piece 106, and the single reed 1012 located between the PTC1051 and the double pin inserting piece 106 downward along with the pair of starter block gripping cylinder jaws 851, and the single reed 1012 is caused to enter the single reed insertion hole 1011 in the case cover 10, the single reed inserting piece pin 10211 of the single pin inserting piece 1021 is caused to enter the single pin insertion hole 102 in the case cover 10, the double pin inserting piece first pin 1061 and the double pin inserting piece second pin 1062 of the double pin inserting piece 106 are caused to enter the double pin inserting piece first insertion hole 103 and the double pin inserting piece second insertion hole 104 in the case cover 10, and the PTC1051 is caused to enter the PTC insertion cavity 105 in the case cover 10, respectively. Next, the pair of starter block clamping cylinder jaws 851 are opened, the starter block pressing plate drives the cylinder 84 to operate, the starter block pressing plate drives the cylinder column 842 to move downward, the cylinder column connecting seat 8421 is driven to move downward, the first pressing rod 84211 and the second pressing rod 84212 are simultaneously driven to move downward by the cylinder column connecting seat 8421, the starter block pressing plate 86 is pushed downward by the first pressing rod 84211 and the second pressing rod 84212, and the single-reed-foot pushing claw 8651 fixed on the starter block pressing plate 86 moves downward correspondingly with the starter block pressing plate 86, so that the single-reed 1012 is pushed out of the single-reed-foot slot 8672 to enter the single-reed jack 1011 on the cover 10, as described above and as shown in connection with the schematic diagrams of fig. 16 and 18: the single pin insert pin 10211 of the Shan Chajiao insert 1021 is fully inserted into the single pin insert hole 102 of the housing cover 10, and the double pin insert first pin 1061 and the double pin insert second pin 1063 of the double pin insert 106 are fully inserted into the double pin insert first insertion hole 103 and the double pin insert second insertion hole 104 of the housing cover 10, respectively.
After the transfer and positioning (fitting) of the starter block from the starter block register fixture 9 to the case cover 10 are completed as described above, the pair of starter block clamping cylinder jaws 851 are displaced upward by the operation of the starter block lifting cylinder 83, the starter block pressing plate 86 is restored upward by the reverse operation of the starter block pressing plate driving cylinder 84, and the pair of starter block clamping cylinder jaws 851 are returned to correspond to the starter block register fixture 9 by the reverse operation of the starter block translating cylinder 82, and so on.
In this embodiment, the signal collector may be a travel switch, a micro switch, a position proximity switch, a reed switch, or a hall sensing element, unless otherwise specified.
In summary, the technical scheme provided by the invention overcomes the defects in the prior art, successfully completes the task of the invention, and faithfully honors the technical effects carried by the applicant in the technical effect column above.
Claims (4)
1. An automatic starter assembling device with a function of detecting a retained workpiece comprises a workbench (20), wherein the workbench (20) is supported on a terrace of an assembling operation place through workbench supporting legs (206) in a use state; a rotary disk (1) and a rotary disk driving mechanism (2), wherein the rotary disk (1) corresponds to the upper part of the workbench (20), and the rotary disk driving mechanism (2) is fixed on the downward side of the workbench (20) and is in transmission connection with the central position of the rotary disk (1); a single reed installation mechanism (4), a two plug-in pin inserting piece installation mechanism (5), a PTC installation mechanism (6), a single plug-in pin inserting piece installation mechanism (7) and dress lid mechanism (8), this single reed installation mechanism (4), two plug-in pin inserting piece installation mechanism (5), PTC installation mechanism (6), single plug-in pin inserting piece installation mechanism (7) and dress lid mechanism (8) with the top at the edge position of revolving dish (1) corresponds and around the circumferencial direction of revolving dish (1) with anticlockwise interval arrangement's mode with workstation (20) is fixed, wherein: a starter component registering clamp (9) is arranged on the rotary disc (1) and at positions corresponding to the single reed mounting mechanism (4), the double-pin inserting piece mounting mechanism (5), the PTC mounting mechanism (6), the single-pin inserting piece mounting mechanism (7) and the cover mounting mechanism (8), and is characterized by further comprising a retention workpiece detecting mechanism (3), the retention workpiece detecting mechanism (3) is arranged on the workbench (20) at a position corresponding to the position between the cover mounting mechanism (8) and the single reed mounting mechanism (4), the starter component registering clamp (9) is also arranged on the rotary disc (1) and at a position corresponding to the retention workpiece detecting mechanism (3), the retention workpiece detecting mechanism (3) comprises a retention workpiece detecting sensor seat (31), a retention workpiece detecting sensor seat fixing post (32), a retention workpiece detecting sensor (33), a retention workpiece detecting sensor swinging block (34), a retention workpiece detecting sensor swinging block shaft (35) and a retention workpiece detecting sensor swinging block (36) are arranged on the rotary disc (1) and the retention workpiece detecting mechanism (3) comprises a retention workpiece detecting sensor seat fixing post (32), the bottom of the retention workpiece detection sensor seat fixing column (32) is fixed with a retention workpiece detection sensor seat fixing column jack formed on the workbench (20), or is fixed with the workbench (20) through a retention workpiece detection sensor seat fixing column supporting frame fixed at the lower part of the retention workpiece detection sensor seat fixing column (32), one end of the retention workpiece detection sensor seat (31) facing the retention workpiece detection sensor seat fixing column (32) is provided with a retention workpiece detection sensor seat fixing column matching hole (311), the retention workpiece detection sensor seat matching hole (311) is sleeved at the upper end of the retention workpiece detection sensor seat fixing column (32) in an up-down adjusting way, the retention workpiece detection sensor seat limiting screw (312) which is arranged on the retention workpiece detection sensor seat (31) and communicated with the retention workpiece detection sensor seat fixing column matching hole (311) is limited, one end of the retention workpiece detection sensor seat (31) far away from the retention workpiece detection sensor seat fixing column (32) is provided with a retention workpiece detection sensor seat matching hole (313) which extends to a corresponding to a register part of the actuator part clamp (9) in a horizontal cantilever state in the direction, the hold-up workpiece detection sensor (33) is fixed to the hold-up workpiece detection sensor holder (31) by hold-up workpiece detection sensor fixing screws (332) at positions corresponding to the upper portions of the hold-up workpiece detection sensor accommodation chambers (313) and is electrically connected to the electric controller by wires, a hold-up workpiece detection sensor swinging head chamber (331) is formed on the downward facing side of the hold-up workpiece detection sensor (33), the upper portions of the hold-up workpiece detection sensor swinging blocks (34) are fitted over swinging block sleeves (341), the lower portions of the hold-up workpiece detection sensor swinging blocks (34) are formed as free ends, and a gap of 2-4mm is maintained between the bottom surfaces of the free ends and the upper portions of the actuator member accommodation jigs (9), swinging block sleeves (341) are fitted over the middle portions of the hold-up workpiece detection sensor swinging block shafts (35) corresponding to the hold-up workpiece detection sensor accommodation chambers (313) and over the central positions of the actuator member accommodation jigs (9), the hold-up workpiece detection sensor swinging block shafts (35) correspond to the hold-up workpiece detection sensor accommodation chambers (313) and the hold-up workpiece detection sensor swinging block shafts (313) are held at positions corresponding to the upper portions of the hold-up workpiece detection sensor accommodation jigs (313) and the lower portions of the hold-up workpiece detection sensor accommodation jigs, a hold-up workpiece detection sensor oscillation head (36) is fixed to an upper portion of the hold-up workpiece detection sensor oscillation block (34) at a position corresponding to the hold-up workpiece detection sensor oscillation head chamber (331) and extends into the hold-up workpiece detection sensor oscillation head chamber (331).
2. The automatic starter assembling device with a function of detecting a retained workpiece according to claim 1, characterized in that a positioning sleeve (321) for preventing the retained workpiece detection sensor holder (31) from moving downward is fixed to the retained workpiece detection sensor holder fixing post (32) and at a position corresponding to a lower side of the retained workpiece detection sensor holder (31) by a positioning sleeve screw (3211), and one end of the retained workpiece detection sensor holder (31) toward the retained workpiece detection sensor holder fixing post (32) is supported on the positioning sleeve (321).
3. The automatic starter assembling device with a function of detecting a retained workpiece according to claim 1, wherein a jig base plate fixing chamber (13) recessed in a side surface of the rotary plate (1) facing upward is provided at a position corresponding to the starter component holding jig (9) at a side surface of the rotary plate (1) facing upward, and the starter component holding jig (9) is fixed to the rotary plate (1) at a position corresponding to the jig base plate fixing chamber (13).
4. The automatic starter assembling device with a function of detecting a retained workpiece according to claim 3, wherein the starter block holding jig (9) includes a jig base plate (91), a single pin insert sheet holding table slider (92), a double pin insert sheet holding table slider (93), a single pin insert sheet holding table (94), a double pin insert sheet holding table (95), a PTC holding seat (96), a single reed holding socket positioning block (97), a single reed holding socket (98), a PTC holding seat first supporting spring (99 a) and a PTC holding seat second supporting spring (99 b), the jig base plate (91) is fixed in the jig base plate fixing chamber (13) and a surface of the upwardly facing side of the jig base plate (91) and a surface of the upwardly facing side of the rotary table (1) are flush with each other, a holding slide guide (911) is fixed in a middle of the upwardly facing side of the jig base plate (91) by holding slide guide fixing screws (9111), the holding slide guide (911) extends from one end to the other end in a length direction of the jig base plate (91) and is fixed between the stopper base plate (Shan Chajiao) and the right holding table (9195) by fixing screws (912), a deposit table limit groove (9122) is formed on the upward-facing side of the deposit table limit block (912), a single-pin insert sheet deposit table limit groove limit foot (91221) is formed at one end of the deposit table limit groove (9122) and at the position corresponding to the Shan Chajiao insert sheet deposit table (94), a double-pin insert sheet deposit table limit groove limit foot (91222) is formed at the other end of the deposit table limit groove (9122) and at the position corresponding to the double-pin insert sheet deposit table (95), the single-pin insert sheet deposit table slider (92) is in sliding fit with one end of the deposit table slider guide rail (911), and a single-pin insert sheet deposit table slider end face baffle (921) is fixed at the position corresponding to both ends of the Shan Chajiao insert sheet deposit table slider (92), the single-pin insert sheet deposit table slider end face baffle (921) is also in sliding fit with the deposit table slider guide rail (911), the double-pin insert sheet deposit table slider (93) is in sliding fit with the other end face of the deposit table slider guide rail (931), and the double-pin insert sheet slide slider (931) is fixed at the positions corresponding to both ends of the double-pin insert sheet deposit table slider slide table (93), the single pin plug-in sheet registering table (94) is fixed with one side of the single pin plug-in sheet registering table sliding block (92) facing upwards through a single pin plug-in sheet registering table fixing screw (941), a PTC registering seat fixing plate sliding groove (942) and a limiting plate flange groove (943) are arranged on one side of the single pin plug-in sheet registering table (94) facing upwards, the PTC registering seat fixing plate sliding groove (942) extends from one end to the other end of the single pin plug-in sheet registering table (94) in the length direction, the limiting plate flange groove (943) extends from one end to the other end of the single pin plug-in sheet registering table (94) in the width direction, the limiting plate flange groove (943) and the PTC registering seat fixing plate sliding groove (942) form a crisscross relationship, a single pin plug-in sheet registering seat (944) is also formed on one side of the single pin plug-in sheet registering table (94) facing upwards, a single pin registering jack (9441) and a single pin plug-in sheet registering head (42) are arranged on the single pin plug-in sheet registering seat (944) facing upwards, a single pin plug-in sheet registering seat (9441) is arranged on one side of the corresponding plug-in sheet registering seat (944) facing upwards, and one side of the plug-in sheet registering seat (20), a single pin insert deposit table limit pin (945) is formed on the side surface of one end of the single pin insert deposit table (94) facing the PTC deposit seat (96) and at the position corresponding to the deposit table limit block (912), the single pin insert deposit table limit pin (945) is matched with the deposit table limit pin limit groove (9122), a single pin insert deposit table limit groove (946) is formed between the single pin insert deposit table limit pin (945) and the side surface of the single pin insert deposit table (94) and at the position corresponding to the single pin insert deposit table limit groove limit pin (91221), the single pin insert deposit table limit groove (946) is matched with the single pin insert deposit table limit groove limit pin (91221), a first supporting spring supporting hole (947) is arranged on the end face of one end of the single-pin inserting table (94) facing the PTC registering seat (96) and at the position corresponding to the first supporting spring (99 a) of the PTC registering seat, the double-pin inserting table (95) is fixed with one side of the double-pin inserting table sliding block (93) facing upwards through the double-pin inserting table fixing screw (951), one end of the double-pin inserting table (95) facing the single-reed registering socket positioning block (97) is provided with a double-pin inserting table (952) in a state perpendicular to the double-pin inserting table (95), a pair of double-pin plug pin registering jacks (9521) are formed in the upward side of the double-pin plug pin registering seat (952), a double-pin plug pin registering seat limit groove (953) is formed in the side part of one end of the double-pin plug pin registering seat (95) facing the single-reed registering socket locating block (97) and at the position corresponding to the double-pin plug pin registering seat limit groove limit pin (91222), the double-pin plug pin registering seat limit groove (953) is matched with the double-pin plug pin registering seat limit groove limit pin (91222), the lower part of one side of the double-pin plug pin registering seat (952) facing the registering seat limit block (912) is inserted into the registering seat limit groove (9122), a second supporting spring supporting hole (954) is formed in the position corresponding to the PTC registering seat second supporting spring (99 b) on the end surface of one end of the double-pin plug pin registering seat (95), a PTC registering seat fixing plate (964) is arranged at the lower part of one side of the single-pin inserting seat (96) facing the single-pin registering seat limit seat (94), a PTC fixing plate (961) is arranged at the upper side of the PTC fixing plate (961) and matched with the PTC fixing plate (961) at the middle part of the PTC fixing plate (961), a limit strip (9612) of a PTC deposit seat fixed plate is arranged above the limit strip (961) of the PTC deposit seat, the limit strip (9612) of the PTC deposit seat fixed plate is fixed with one upward facing side of the single pin plug-in sheet deposit table (94) through a limit strip fixing screw (96121), a limit flange (96122) protruding from the lower surface of the limit strip (9612) of the PTC deposit seat fixed plate is formed on one downward facing side of the limit strip (9612) of the PTC deposit seat fixed plate, the middle part of the limit flange (96122) is inserted into a limit strip groove (9611) of the PTC deposit seat fixed plate, two ends of the limit flange (96122) are inserted into the limit strip groove (943) of the limit plate, a PTC deposit cavity (962) is formed on the PTC deposit seat (96), a single-plug-in sheet deposit socket (97) is positioned between the PTC deposit seat (96) and the double pin plug-in sheet deposit table (95), a certain block (96122) protruding from one side of the PTC deposit seat fixed block (97) towards the PTC deposit seat (96) is formed on the lower part of the base (97), a position fixing seat (971) is matched with a position clamp (971) extending to a position of a single-plug-in seat (972) through a position fixing seat (972), a single reed registering socket return spring hole (9721) is internally provided with a single reed registering socket return spring (97211), one side of a single reed registering socket matching groove (972) is also provided with a single reed top piece foot embedding groove (9722), a single reed top piece foot (97221) is inserted in a position corresponding to the single reed top piece foot embedding groove (9722), the upper end of the single reed top piece foot (97221) protrudes out of the upper surface of a single reed registering socket positioning block (97), a supporting spring yielding hole (973) is arranged on the single reed registering socket positioning block (97) and at a position corresponding to the second supporting spring supporting hole (954), the lower part of the single reed registering socket (98) is floatingly inserted into the single reed registering socket matching groove (972), the upper end of the single reed registering socket return spring (97211) is supported on the single reed registering socket bottom surface (981) of the single reed registering socket (98), the lower end of the single reed registering socket (98) is supported on the lower end of a single reed registering socket bottom piece (97211), the single reed registering socket (98) is supported on the single reed registering bottom piece (98), one side of the single reed registering socket (98) is supported on the single reed registering bottom piece (982), a single reed registering socket limit plate (9831) is arranged at a position corresponding to the single reed registering socket limit groove (983), the single reed registering socket limit plate (9831) is fixed with the single reed registering socket locating block (97) at a position corresponding to a limit plate fixing screw hole (974) formed on the upper surface of the single reed registering socket locating block (97) through a limit plate fixing screw (98311), one end of a first PTC registering seat supporting spring (99 a) is supported in the first supporting spring supporting hole (947), the other end is supported at one side of the PTC registering seat (96) facing the single-pin inserting table (94), one end of a second PTC registering seat supporting spring (99 b) is supported at one side of the PTC registering seat (96) facing the single reed registering socket locating block (97) after passing through the supporting spring yielding hole (973), the other end is supported in the second supporting spring supporting hole (954), and the first PTC registering seat supporting spring (99 a) and the second PTC registering seat supporting spring (99 b) are in a diagonally arranged position.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811025340.4A CN108971975B (en) | 2018-09-04 | 2018-09-04 | Automatic starter assembling device with function of detecting retained workpieces |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811025340.4A CN108971975B (en) | 2018-09-04 | 2018-09-04 | Automatic starter assembling device with function of detecting retained workpieces |
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| CN108971975A CN108971975A (en) | 2018-12-11 |
| CN108971975B true CN108971975B (en) | 2024-01-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811025340.4A Active CN108971975B (en) | 2018-09-04 | 2018-09-04 | Automatic starter assembling device with function of detecting retained workpieces |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112845167B (en) * | 2021-01-05 | 2024-01-26 | 常熟市天银机电股份有限公司 | Full-automatic detection device for elasticity of movable contact spring piece of motor protector |
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| KR200251440Y1 (en) * | 2001-07-20 | 2001-11-17 | 문인환 | Between good quality and bad quality discriminating apparatus for bounce time detection of microswitch |
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| CN108971975A (en) | 2018-12-11 |
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