CN108956135B - A clutch performance test bench - Google Patents
A clutch performance test bench Download PDFInfo
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- CN108956135B CN108956135B CN201810929173.XA CN201810929173A CN108956135B CN 108956135 B CN108956135 B CN 108956135B CN 201810929173 A CN201810929173 A CN 201810929173A CN 108956135 B CN108956135 B CN 108956135B
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- 238000011056 performance test Methods 0.000 title claims abstract description 8
- 238000012360 testing method Methods 0.000 claims abstract description 24
- 238000009434 installation Methods 0.000 claims abstract description 8
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- 238000010586 diagram Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/022—Power-transmitting couplings or clutches
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/025—Test-benches with rotational drive means and loading means; Load or drive simulation
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Abstract
Description
技术领域technical field
本发明属于离合器测试领域,涉及一种离合器性能试验台。The invention belongs to the field of clutch testing, and relates to a clutch performance test bench.
背景技术Background technique
搅龙离合器是农机设备中最主要的部件之一,每个搅龙离合器在出厂前都要进行测试试验。目前市场上没有专门针对搅龙离合器进行过载保护能力的测试试验,因此需要一种高效率、高精度、结构简单、操作方便的搅龙离合器试验台。The auger clutch is one of the most important components in agricultural machinery equipment, and each auger clutch must be tested before leaving the factory. At present, there is no test test specifically for the overload protection capability of the auger clutch on the market, so a auger clutch test bench with high efficiency, high precision, simple structure and convenient operation is required.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种离合器性能试验台,通过采用液压柔性驱动加载,加载扭矩、转速无级可调,适用于车间现场使用,设备操作简单方便、性能安全可靠、整体美观协调。The purpose of the present invention is to provide a clutch performance test bench, which adopts hydraulic flexible drive to load, and the loading torque and rotational speed are steplessly adjustable, which is suitable for on-site use in workshops, and has simple and convenient operation, safe and reliable performance, and overall beautiful and coordinated.
本发明设置主动马达组件和加载马达组件,通过两个马达组件的同时工作不仅能够提高测定效率,同时能够降低单个马达的转动功率,进而能够延长马达的使用寿命。The invention provides an active motor assembly and a loading motor assembly, and the simultaneous operation of the two motor assemblies can not only improve the measurement efficiency, but also reduce the rotational power of a single motor, thereby prolonging the service life of the motor.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种离合器性能试验台,包括机柜,机柜的一侧设有液压泵站,另一侧设有安装箱,安装箱中安装有离合器测试组件,液压泵站与离合器测试组件相连接,通过液压泵站为离合器测试组件提供动力;A clutch performance test bench includes a cabinet, a hydraulic pump station is arranged on one side of the cabinet, and an installation box is arranged on the other side, a clutch test component is installed in the installation box, the hydraulic pump station is connected with the clutch test component, and the hydraulic pump station is connected with the clutch test component. The station powers the clutch test assembly;
离合器测试组件包括机架,机架包括底柜座和垂直固定于底柜座表面一侧的支撑板,支撑板的顶端水平固定有顶板座;底柜座中安装有加载马达组件,加载马达组件的动力输出端穿过底柜座的表面安装有离合器固定座,待实验离合器安装固定在离合器固定座上;The clutch test assembly includes a frame, the frame includes a base cabinet seat and a support plate vertically fixed on one side of the surface of the base cabinet seat, and a top plate seat is horizontally fixed on the top of the support plate; a loading motor assembly is installed in the base cabinet seat, and the loading motor assembly The power output end of the tester is installed with a clutch fixing seat through the surface of the base cabinet, and the clutch to be tested is installed and fixed on the clutch fixing seat;
支撑板的侧壁内表面安装固定有滑动座,滑动座上安装有升降油缸,顶板座的表面安装固定有主动马达组件,主动马达组件的动力输出端穿过顶板座的表面连接固定于滑动座上。A sliding seat is installed and fixed on the inner surface of the side wall of the support plate, a lifting oil cylinder is installed on the sliding seat, an active motor assembly is installed and fixed on the surface of the top plate seat, and the power output end of the active motor assembly is connected and fixed to the sliding seat through the surface of the top plate seat superior.
进一步地,所述离合器固定座包括通过螺钉连接固定在加载马达组件动力输出端的两个夹紧固定块,两个夹紧固定块相对设置,待实验离合器的底端卡接固定在两个夹紧固定块之间。Further, the clutch fixing seat includes two clamping and fixing blocks fixed on the power output end of the loading motor assembly through screw connection, the two clamping and fixing blocks are arranged oppositely, and the bottom end of the clutch to be tested is clamped and fixed on the two clamping and fixing blocks. between fixed blocks.
进一步地,所述滑动座包括安装固定在支撑板侧壁内表面的两个平行设置的滑轨和滑动安装在两个滑轨之间的固定座,固定座包括固定调节板和垂直固定于固定调节板一端的固定条,固定条的侧壁两端通过螺钉安装固定有两个与滑轨配合的滑块,主动马达组件的动力输出端安装固定有伸缩轴,伸缩轴的底端侧壁套设有固定圈,固定圈安装固定在固定调节板的表面,并且伸缩轴的底端穿过固定调节板;同时升降油缸的动力输出端安装固定在固定条的顶端面,通过控制升降油缸的移动带动固定条上下移动。Further, the sliding seat includes two parallelly arranged sliding rails installed and fixed on the inner surface of the side wall of the support plate and a fixed seat slidably installed between the two sliding rails. The fixing strip at one end of the adjustment plate, the two ends of the side wall of the fixing strip are fixed with two sliding blocks matched with the slide rail by screws, the power output end of the active motor assembly is fixed with a telescopic shaft, and the bottom end side wall of the telescopic shaft is sleeved There is a fixed ring, the fixed ring is installed and fixed on the surface of the fixed adjustment plate, and the bottom end of the telescopic shaft passes through the fixed adjustment plate; at the same time, the power output end of the lifting cylinder is installed and fixed on the top surface of the fixing strip, and the movement of the lifting cylinder is controlled by controlling the movement of the lifting cylinder. Drive the fixed bar to move up and down.
本发明的有益效果:Beneficial effects of the present invention:
本发明通过采用液压柔性驱动加载,加载扭矩、转速无级可调,适用于车间现场使用,设备操作简单方便、性能安全可靠、整体美观协调。The present invention adopts hydraulic flexible drive for loading, and the loading torque and rotational speed are steplessly adjustable, which is suitable for on-site use in workshops, and has the advantages of simple and convenient equipment operation, safe and reliable performance, and overall beauty and coordination.
本发明设置主动马达组件和加载马达组件,通过两个马达组件的同时工作不仅能够提高测定效率,同时能够降低单个马达的转动功率,进而能够延长马达的使用寿命。The invention provides an active motor assembly and a loading motor assembly, and the simultaneous operation of the two motor assemblies can not only improve the measurement efficiency, but also reduce the rotational power of a single motor, thereby prolonging the service life of the motor.
附图说明Description of drawings
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
图1为本发明离合器性能试验台结构示意图;Fig. 1 is the structural schematic diagram of the clutch performance test bench of the present invention;
图2为本发明离合器测试组件结构示意图;2 is a schematic structural diagram of the clutch test assembly of the present invention;
图3为本发明离合器测试组件结构示意图;3 is a schematic structural diagram of the clutch test assembly of the present invention;
图4为本发明离合器测试组件结构示意图;4 is a schematic structural diagram of the clutch test assembly of the present invention;
图5为图2中A的局部结构放大图;Fig. 5 is the partial structure enlarged view of A in Fig. 2;
图6为图2中B的局部结构放大图。FIG. 6 is an enlarged view of the partial structure of B in FIG. 2 .
具体实施方式Detailed ways
一种离合器性能试验台,如图1、图2、图3和图4所示,包括机柜1,机柜1的一侧设有液压泵站2,另一侧设有安装箱11,安装箱11中安装有离合器测试组件,液压泵站2与离合器测试组件相连接,通过液压泵站2为离合器测试组件提供动力;A clutch performance test bench, as shown in Figure 1, Figure 2, Figure 3 and Figure 4, includes a cabinet 1, one side of the cabinet 1 is provided with a
离合器测试组件包括机架3,机架3包括底柜座31和垂直固定于底柜座31表面一侧的支撑板32,支撑板32的顶端水平固定有顶板座33;底柜座31中安装有加载马达组件4,加载马达组件4的动力输出端穿过底柜座31的表面安装有离合器固定座41,待实验离合器安装固定在离合器固定座41上;The clutch test assembly includes a
支撑板32的侧壁内表面安装固定有滑动座5,滑动座5上安装有升降油缸7,顶板座33的表面安装固定有主动马达组件6,主动马达组件6的动力输出端穿过顶板座33的表面连接固定于滑动座5上,通过升降油缸7带动滑动座5上下移动,直到主动马达组件6的动力输出端与待实验离合器的顶端相连接,然后可以通过控制主动马达组件6的旋转实现待实验离合器的加载,或者通过加载马达组件4的旋转实现待实验离合器的转动;A sliding seat 5 is installed and fixed on the inner surface of the side wall of the
如图5所示,所述离合器固定座41包括通过螺钉连接固定在加载马达组件4动力输出端的两个夹紧固定块411,两个夹紧固定块411相对设置,待实验离合器的底端卡接固定在两个夹紧固定块411之间,通过调节夹紧固定块411上的螺钉实现两个夹紧固定块之间位置的改变,进而实现对待实验离合器的夹紧固定;As shown in FIG. 5 , the
如图6所示,所述滑动座5包括安装固定在支撑板32侧壁内表面的两个平行设置的滑轨51和滑动安装在两个滑轨51之间的固定座52,固定座52包括固定调节板521和垂直固定于固定调节板521一端的固定条522,固定条522的侧壁两端通过螺钉安装固定有两个与滑轨51配合的滑块523,主动马达组件6的动力输出端安装固定有伸缩轴61,伸缩轴61的底端侧壁套设有固定圈62,固定圈62安装固定在固定调节板521的表面,并且伸缩轴61的底端穿过固定调节板;同时升降油缸7的动力输出端安装固定在固定条522的顶端面,通过控制升降油缸7的移动带动固定条522上下移动,固定条522带动固定调节板521上下移动,直到固定调节板521移动至伸缩轴61的底端安装在待实验离合器的顶端并与待实验离合器相接固定,然后控制主动马大组件6转动带动伸缩轴61转动,通过伸缩轴61转动带动待实验离合器转动,实现待实验离合器的加载;As shown in FIG. 6 , the sliding seat 5 includes two parallel sliding
该装置的具体工作过程如下:The specific working process of the device is as follows:
第一步,将待实验离合器的底端卡接固定在两个夹紧固定块411之间,通过调节夹紧固定块411上的螺钉实现两个夹紧固定块之间位置的改变,进而实现对待实验离合器的夹紧固定;In the first step, the bottom end of the clutch to be tested is clamped and fixed between the two clamping and
第二步,控制升降油缸7的移动带动固定条522上下移动,固定条522带动固定调节板521上下移动,直到固定调节板521移动至伸缩轴61的底端安装在待实验离合器的顶端并与待实验离合器相接固定;In the second step, the movement of the lifting cylinder 7 is controlled to drive the
第三步,然后控制主动马达组件6转动带动伸缩轴61转动,通过伸缩轴61转动带动待实验离合器转动,同时控制加载马达组件4转动带动待实验离合器同时转动,通过主动马达组件6和加载马达组件4同时转动作用实现对待实验离合器性能的测定,两个马达组件的同时工作不仅能够提高测定效率,同时能够降低单个马达的转动功率,进而能够延长马达的使用寿命。The third step is to control the rotation of the
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the content of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
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CN106124195A (en) * | 2016-06-13 | 2016-11-16 | 陕西理工学院 | A kind of friction-type electromagnetic clutch detection pilot system |
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CN204649414U (en) * | 2015-05-22 | 2015-09-16 | 吉林省汽车零部件研发中心有限公司 | Automobile Clutch Plate Spring suppresses load testing machine |
CN106124195A (en) * | 2016-06-13 | 2016-11-16 | 陕西理工学院 | A kind of friction-type electromagnetic clutch detection pilot system |
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Application publication date: 20181207 Assignee: Anhui Zhuoke Intelligent Equipment Co.,Ltd. Assignor: HUAINAN POWER HYDRAULIC EQUIPMENT CO.,LTD. Contract record no.: X2024980043353 Denomination of invention: A clutch performance test bench Granted publication date: 20200616 License type: Common License Record date: 20241230 |