CN108888521A - Tablet compression molding and coating device - Google Patents
Tablet compression molding and coating device Download PDFInfo
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- CN108888521A CN108888521A CN201810503187.5A CN201810503187A CN108888521A CN 108888521 A CN108888521 A CN 108888521A CN 201810503187 A CN201810503187 A CN 201810503187A CN 108888521 A CN108888521 A CN 108888521A
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- 239000011248 coating agent Substances 0.000 title claims abstract description 75
- 238000000576 coating method Methods 0.000 title claims abstract description 75
- 238000000748 compression moulding Methods 0.000 title claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 44
- 239000007788 liquid Substances 0.000 claims abstract description 28
- 238000004049 embossing Methods 0.000 claims description 33
- 238000003860 storage Methods 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 8
- 238000009492 tablet coating Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 238000009475 tablet pressing Methods 0.000 claims 4
- 238000010521 absorption reaction Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 238000000465 moulding Methods 0.000 abstract description 9
- 238000010924 continuous production Methods 0.000 abstract description 2
- 239000003826 tablet Substances 0.000 description 108
- 239000000243 solution Substances 0.000 description 19
- 238000000034 method Methods 0.000 description 13
- 239000011247 coating layer Substances 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 238000001035 drying Methods 0.000 description 7
- 238000002347 injection Methods 0.000 description 7
- 239000007924 injection Substances 0.000 description 7
- 239000007921 spray Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000002700 tablet coating Substances 0.000 description 2
- 239000007891 compressed tablet Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 210000004051 gastric juice Anatomy 0.000 description 1
- 230000007413 intestinal health Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
- A61J3/10—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of compressed tablets
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- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Medicinal Preparation (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及药片生产的技术领域,特别是一种药片压制成型及包衣装置。The invention relates to the technical field of tablet production, in particular to a tablet compression molding and coating device.
背景技术Background technique
药片是一种生活中常见的物品,它一般是采用压片法制成。压片法为干法成型的一种,通常是采用压片机将原料粉末压成片状或环状。压片时先将药粉置于下模具中,下模具一般为圆孔或者方孔,然后上模具的冲头向下运动并与下模具上的冲头一起将原料粉末压成片状或者环状,最后下模具上的冲头将压成型的药片顶出成型孔,这样即可生产出一个半成品药片。然而,向下模的成型孔中加料过程中,均需要人工填料,不仅增大了工人的劳动强度,而且还降低了药片的生产效率。Pills are common items in life, and they are generally made by pressing tablets. The tableting method is a kind of dry molding, usually using a tableting machine to press the raw material powder into a tablet or ring. When pressing the tablet, first place the powder in the lower mold. The lower mold is generally a round hole or a square hole, and then the punch of the upper mold moves downward and presses the raw material powder into a sheet or ring together with the punch on the lower mold. , and finally the punch on the lower mold pushes the formed tablet out of the forming hole, so that a semi-finished tablet can be produced. However, in the feeding process in the forming hole of the lower die, artificial fillers are required, which not only increases the labor intensity of the workers, but also reduces the production efficiency of the tablets.
生产出的半成品药片由于药味重,且颜色深并不美观,因此需要用带有彩色的包衣液将压制成形的药片包裹住,包衣液遮盖住半成品药片发出的药味,同时使制备出的药片具有色彩,外形更加美观。传统的包衣液包裹半成品药片的操作是将数片半成品药片倾倒于盛装有包衣液的槽体中,然后搅拌包衣液,经一段时间混合后包衣液将半成品药片包裹,最后取出药片,并将药片盛装于干燥箱中,通过干燥箱对药片进行烘干处理,经烘干处理后,包衣液紧附着于药片外部形成包衣层,最终得到成品药片。The produced semi-finished tablets are heavy in taste and dark in color and unattractive. Therefore, it is necessary to wrap the compressed tablets with a colored coating solution. The coating solution covers the smell of the semi-finished tablet and makes the prepared The tablet has color and has a more beautiful appearance. The traditional operation of coating semi-finished tablets with coating solution is to pour several semi-finished tablets into the tank containing the coating solution, then stir the coating solution, after a period of mixing, the coating solution wraps the semi-finished tablets, and finally take out the tablets , and put the tablets in a drying oven, and dry the tablets through the drying oven. After drying, the coating solution adheres tightly to the outside of the tablets to form a coating layer, and finally the finished tablets are obtained.
然而,现有生产药片的装置存在以下技术缺陷:1、压制成型的半成品药片表面光滑,包衣液包覆药片后,由于药片表面光滑,形成的包衣层难以牢固的附着于药片上,即在后续烘干或转移工序中包衣层容易脱落,极大降低了药片的质量,容易招到消费者的投诉。2、在槽体中将包衣液与半成品药片搅拌混合后,需要通过人工将药片从槽体中打捞起,导致药片生产不连续,进一步的降低了药片的生产效率。3、从药片的冲压成型工序到药片的包覆工序,需要通过人工转运,存在生产不连续的缺陷。However, there are the following technical defects in the existing device for producing tablets: 1. The surface of the semi-finished tablet is smooth, and after the coating liquid coats the tablet, the coating layer formed is difficult to firmly adhere to the tablet due to the smooth surface of the tablet, that is, The coating layer is easy to fall off in the subsequent drying or transfer process, which greatly reduces the quality of the tablet and easily attracts complaints from consumers. 2. After stirring and mixing the coating solution and the semi-finished tablet in the tank, it is necessary to manually salvage the tablet from the tank, resulting in discontinuous production of the tablet and further reducing the production efficiency of the tablet. 3. From the stamping process of the tablet to the coating process of the tablet, manual transfer is required, and there is a defect of discontinuous production.
中国专利中申请好为201711087363.3中公开了一种药片包衣设备,包括操作室、喷枪、喷气装置、进料装置及回收装置;所述喷枪设于操作室底部,所述喷气装置包括套设于喷枪外的套筒、设于套筒内的喷气通道及与喷气通道相连的喷射件;所述喷射件为倾斜设置;由于喷射件为倾斜设置,且喷射件之间的倾斜方向为同向设置。本发明通过将喷射件设置为倾斜,使得物料被喷射起之后,能够在空中发生自转,保证包衣均匀;且物料在空中停留的时间长,与包材接触的时间也更长,包衣效果好;且包衣的均匀使得药片在胃液中释放速度均匀,有效保护人们的肠道健康。该药片包衣设备虽然能够将包衣液包裹于药片的外部,但是,形成的包衣层与药片主体部分表面光滑,在后续运输或干燥处理工序中,很容易导致包衣层从药片本体上脱落下来。The Chinese patent application No. 201711087363.3 discloses a tablet coating equipment, including an operating room, a spray gun, an air spray device, a feeding device and a recovery device; the spray gun is located at the bottom of the operating room, and the air spray device includes a The sleeve outside the spray gun, the air injection channel arranged in the sleeve and the injection parts connected to the air injection channel; the injection parts are arranged obliquely; since the injection parts are arranged obliquely, and the inclination directions between the injection parts are set in the same direction . In the present invention, the injection part is set to be inclined, so that after the material is sprayed, it can rotate in the air to ensure uniform coating; and the material stays in the air for a long time, and the contact time with the packaging material is also longer, and the coating effect Good; and the uniformity of the coating makes the release rate of the tablet uniform in the gastric juice, effectively protecting people's intestinal health. Although this tablet coating equipment can wrap the coating liquid on the outside of the tablet, the surface of the formed coating layer and the main body of the tablet is smooth, and it is easy to cause the coating layer to be separated from the tablet body in the subsequent transportation or drying process. fall off.
发明内容Contents of the invention
本发明的目的在于克服现有技术的缺点,提供一种结构紧凑、减轻工人劳动强度、实现药片的连续生产、使包衣层紧密附着于药片本体上、极大提高药片生产效率的药片压制成型及包衣装置。The purpose of the present invention is to overcome the shortcomings of the prior art, provide a compact structure, reduce the labor intensity of workers, realize the continuous production of tablets, make the coating layer closely attached to the tablet body, and greatly improve the production efficiency of tablets. and coating device.
本发明的目的通过以下技术方案来实现:一种药片压制成型及包衣装置,它包括利用原料生产成型半成品药片的药片成型装置和位于药片成型装置左侧、用于给半成品药片包裹包衣液的包衣装置,所述药片成型装置包括龙门架、原料加入导轨、步进电机、转盘、垂向油缸和水平油缸,所述步进电机水平设置且固定安装于龙门架上,转盘安装于步进电机的输出轴上,转盘的端面上且沿转盘的圆周方向间隔开设有多个成型孔,转盘的外边缘上且转盘的圆周方向开设有多个与成型孔相对应的径向孔,径向孔与成型孔连通,转盘的左端面上设置有多个与成型孔相对应的铰链座,铰链座上铰接有盖合于成型孔上的盖板,所述垂向油缸固定安装于龙门架的底部,垂向油缸的活塞杆上固设有与径向孔相配合的压块,所述水平油缸固定安装于龙门架上,水平油缸的活塞杆上固设有与成型孔相配合的冲头,所述原料加入导轨设置于龙门架的立板上,原料加入导轨向左倾斜向下设置,原料加入导轨的左端部与位于转盘上最底部的成型孔连通;The purpose of the present invention is achieved through the following technical solutions: a tablet compression molding and coating device, which includes a tablet forming device that utilizes raw materials to produce and shape semi-finished tablets and is located on the left side of the tablet forming device for wrapping the semi-finished tablet with a coating solution The tablet forming device includes a gantry frame, raw material adding guide rails, stepping motors, turntables, vertical oil cylinders and horizontal oil cylinders, the stepping motors are set horizontally and fixedly installed on the gantry frame, and the turntable is installed on the stepper On the output shaft of the motor, a plurality of forming holes are provided on the end surface of the turntable and along the circumferential direction of the turntable at intervals, and a plurality of radial holes corresponding to the forming holes are provided on the outer edge of the turntable and in the circumferential direction of the turntable. The hole is connected to the forming hole, and the left end surface of the turntable is provided with a plurality of hinge seats corresponding to the forming holes, and a cover plate is hinged on the hinge seat to cover the forming hole, and the vertical oil cylinder is fixedly installed on the gantry At the bottom of the vertical cylinder, the piston rod of the vertical cylinder is fixed with a pressing block that matches the radial hole. head, the raw material adding guide rail is set on the vertical plate of the gantry frame, the raw material adding guide rail is inclined to the left and set downward, and the left end of the raw material adding guide rail communicates with the bottom forming hole on the turntable;
所述包衣装置包括包衣液储瓶、输送轨道、上支撑板、下支撑板以及顺次连接的上横向管道、竖向管道和下横向管道,所述上横向管道、竖向管道和下横向管道的横截面均相等,且截面的高度大于成型出药片的高度,所述输送轨道位于转盘顶端部的左侧,输送轨道内开设有凹槽,凹槽的底表面向左倾斜向下设置,所述上横向管道的开口与凹槽的左端部对接,下横向管道的顶部开设有缺口,所述上支撑板和下支撑板分别设置于龙门架和竖向管道上,所述上支撑板的顶部固设有上气缸,上气缸的塞杆的作用端固设有压印盘A,压印盘A位于凹槽的正上方,所述下支撑板上设置有下气缸,下气缸活塞杆的作用端固设有压印盘B,压印盘B位于缺口的正上方,所述压印盘A和压印盘B的底表面上均设置有花纹,所述包衣液储瓶的开口与下横向管道对接。The coating device comprises a coating solution storage bottle, a conveying track, an upper support plate, a lower support plate and an upper horizontal pipeline, a vertical pipeline and a lower horizontal pipeline connected in sequence, and the upper horizontal pipeline, the vertical pipeline and the lower horizontal pipeline are connected in sequence. The cross-sections of the transverse pipes are all equal, and the height of the cross-section is greater than the height of the formed tablets. The conveying track is located on the left side of the top of the turntable, and a groove is opened in the conveying track, and the bottom surface of the groove is inclined to the left and set downward. , the opening of the upper horizontal pipe is docked with the left end of the groove, the top of the lower horizontal pipe is provided with a gap, the upper support plate and the lower support plate are respectively arranged on the gantry and the vertical pipe, and the upper support plate An upper cylinder is fixed on the top of the upper cylinder, and an embossing plate A is fixed on the action end of the plug rod of the upper cylinder. The embossing plate A is located directly above the groove. The lower support plate is provided with a lower cylinder, and the piston rod of the lower cylinder An embossing disc B is fixed at the working end of the embossing disc B, and the embossing disc B is located directly above the gap. Patterns are arranged on the bottom surfaces of the embossing disc A and the embossing disc B, and the opening of the coating liquid storage bottle Connect with the lower horizontal pipe.
所述龙门架横梁的底部设置有连接板。The bottom of the gantry beam is provided with a connecting plate.
所述水平油缸和步进电机均设置于连接板上。Both the horizontal oil cylinder and the stepping motor are arranged on the connecting plate.
所述原料加入导轨的右端部位于立板的右侧。The right end of the raw material adding guide rail is located on the right side of the vertical plate.
所述上横向管道平行于下横向管道设置。The upper transverse duct is arranged parallel to the lower transverse duct.
所述输送轨道与上支撑板之间设置有支架。A bracket is arranged between the conveying track and the upper support plate.
所述包衣液储瓶设置于龙门架的底部。The coating liquid storage bottle is arranged at the bottom of the gantry.
所述包衣液储瓶的下端部开设有出液口,出液口处与水泵的吸水口经管卡连接,所述出液口与水泵的吸水口之间设置有过滤网。The lower end of the coating liquid storage bottle is provided with a liquid outlet, and the liquid outlet is connected to the water suction port of the water pump through a pipe clip, and a filter is arranged between the liquid outlet and the water suction port of the water pump.
所述转盘上均匀开设有四个成型孔,所述的四个成型孔均为矩形状。Four forming holes are evenly opened on the turntable, and the four forming holes are all rectangular.
该装置还包括控制器,所述控制器与步进电机、水泵、垂向油缸、水平油缸、上气缸和下气缸连接。The device also includes a controller which is connected with the stepping motor, the water pump, the vertical oil cylinder, the horizontal oil cylinder, the upper cylinder and the lower cylinder.
本发明具有以下优点:The present invention has the following advantages:
(1)本发明的药片成型装置包括龙门架、原料加入导轨、步进电机、转盘和垂向油缸,所述步进电机水平设置且固定安装于龙门架上,转盘安装于步进电机的输出轴上,转盘的端面上且沿转盘的圆周方向间隔开设有多个成型孔,转盘的外边缘上且转盘的圆周方向开设有多个与成型孔相对应的径向孔,径向孔与成型孔连通,转盘的左端面上设置有多个与成型孔相对应的铰链座,铰链座上铰接有盖合于成型孔上的盖板,所述垂向油缸固定安装于龙门架的底部,垂向油缸的活塞杆上固设有与径向孔相配合的压块,原料加入导轨设置于龙门架的立板上,工作时,向原料加入导轨中填装一定量的原料,原料沿着原料加入导轨的斜坡向左滑动,原料进入成型孔中但无法冲开盖板,因此原料被限制于成型孔,当人工观察到原料加入导轨与该成型孔接触处有原料露出时则说明成型孔内已经装满原料,此时工人停止向原料加入导轨中加入原料;最后经控制器控制垂向油缸活塞杆再次伸出,压块伸入于成型孔内并将原料挤压成片状,最终制备出半成品药片,随后控制垂向油缸缩回,复位后控制步进电机转动四分之一圈,此时后续的成型孔与原料加入导轨的左端部对接,重复制片工序,即可加工出第二片半成品药片,从而实现了生产的连续性,提高了药片的生产效率。(1) The tablet molding device of the present invention comprises a gantry frame, a raw material adding guide rail, a stepper motor, a turntable and a vertical oil cylinder, the stepper motor is horizontally arranged and fixedly installed on the gantry frame, and the turntable is installed on the output of the stepper motor On the shaft, a plurality of forming holes are set at intervals on the end surface of the turntable and along the circumferential direction of the turntable, and a plurality of radial holes corresponding to the forming holes are provided on the outer edge of the turntable and in the circumferential direction of the turntable. The holes are connected, and the left end surface of the turntable is provided with a plurality of hinge seats corresponding to the forming holes. The hinge seats are hinged with a cover plate that covers the forming holes. The vertical oil cylinder is fixed on the bottom of the gantry frame. A pressure block matching the radial hole is fixed on the piston rod of the oil cylinder, and the raw material feeding guide rail is set on the vertical plate of the gantry frame. The slope of the adding guide rail slides to the left, the raw material enters the forming hole but the cover plate cannot be punched open, so the raw material is limited in the forming hole, when the material is exposed at the contact between the raw material adding guide rail and the forming hole, it means that the forming hole is inside The raw material has been filled, and at this time the workers stop adding raw materials to the raw material adding guide rail; finally, the piston rod of the vertical cylinder is controlled by the controller to extend again, and the pressing block is inserted into the forming hole and the raw material is extruded into a sheet, and the final preparation Take out the semi-finished tablet, then control the vertical oil cylinder to retract, and then control the stepper motor to rotate a quarter of a turn after reset. At this time, the subsequent forming hole is docked with the left end of the raw material feeding guide rail, and the film copying process is repeated to process the first tablet. Two semi-finished tablets, thus realizing the continuity of production and improving the production efficiency of tablets.
(2)本发明水平油缸固定安装于龙门架上,水平油缸的活塞杆上固设有与成型孔相配合的冲头,当半成品药片成型后,经控制器控制步进电机转动180度,此时步骤S中成型的半成品药片随着转盘运动到最高温,此时半成品药片与冲头水平相对立,工人经控制器控住水平油缸活塞杆伸出,冲头向左运动并进入成型孔中,半成品药片被冲头向左推动且一同推开盖板,盖板绕着铰链座向上转动,半成品药片进入包衣装置的输送轨道中,从而实现了从药片成型工序到包衣工序的转运,实现了生产的连续性,无需员工进行搬运,极大减轻了工人的劳动强度,提高了生产效率。(2) The horizontal oil cylinder of the present invention is fixedly installed on the gantry, and the piston rod of the horizontal oil cylinder is fixedly provided with a punch matched with the forming hole. After the semi-finished tablet is formed, the stepper motor is controlled by the controller to rotate 180 degrees. At this time, the semi-finished tablet formed in step S moves to the highest temperature with the turntable. At this time, the semi-finished tablet is opposed to the punch horizontally. The worker controls the piston rod of the horizontal cylinder to extend through the controller, and the punch moves to the left and enters the forming hole. , the semi-finished tablet is pushed to the left by the punch and the cover is pushed open together, the cover rotates upward around the hinge seat, and the semi-finished tablet enters the conveying track of the coating device, thus realizing the transfer from the tablet forming process to the coating process, The continuity of production is realized, and no employees are required to carry it, which greatly reduces the labor intensity of workers and improves production efficiency.
(3)本发明的包衣装置包括包衣液储瓶、输送轨道、上支撑板、下支撑板以及顺次连接的上横向管道、竖向管道和下横向管道,输送轨道内开设有凹槽,凹槽的底表面向左倾斜向下设置,上横向管道的开口与凹槽的左端部对接,下横向管道的顶部开设有缺口,上气缸的塞杆的作用端固设有压印盘A,压印盘A位于凹槽的正上方,所述下支撑板上设置有下气缸,下气缸活塞杆的作用端固设有压印盘B,压印盘B位于缺口的正上方,压印盘A和压印盘B的底表面上均设置有花纹,压印盘A底表面的花纹压印在半成品药片的上半部分,且压印盘B底表面的花纹压印在半成品药片的下半部分,由于半成品药片的上下表面均压有花纹,花纹内能够容纳更多的包衣液,增大了连接基础强度,即包覆后形成的包衣层牢固的抓在药片上,从而避免了在移动或后续烘干工序中,包衣层从药片上脱落下来,保证了药片质量。(3) The coating device of the present invention includes a coating liquid storage bottle, a conveying track, an upper support plate, a lower support plate, and an upper horizontal pipeline, a vertical pipeline and a lower horizontal pipeline connected in sequence, and grooves are provided in the conveying track , the bottom surface of the groove is inclined to the left and set downward, the opening of the upper transverse pipe is docked with the left end of the groove, the top of the lower transverse pipe is provided with a gap, and the working end of the plug rod of the upper cylinder is fixed with an embossing plate A , the embossing plate A is located directly above the groove, the lower support plate is provided with a lower cylinder, the action end of the piston rod of the lower cylinder is fixed with an embossing plate B, and the embossing plate B is located directly above the gap. The bottom surface of plate A and embossing plate B are both provided with patterns, the pattern on the bottom surface of embossing plate A is embossed on the upper half of the semi-finished tablet, and the pattern on the bottom surface of embossing plate B is embossed on the lower part of the semi-finished tablet. For the half part, since the upper and lower surfaces of the semi-finished tablet are pressed with patterns, more coating liquid can be accommodated in the pattern, which increases the basic strength of the connection, that is, the coating layer formed after coating is firmly grasped on the tablet, thereby avoiding In order to prevent the coating layer from falling off the tablet during the moving or subsequent drying process, the quality of the tablet is guaranteed.
(4)当包衣结束后,启动水泵,水泵将包衣液储瓶内的包衣液泵出,而包衣液储瓶内只剩下药片,因此实现了药片的收集,相比传统用人工在包衣液中打捞药片,减轻了工人的工作强度,提高了药片的生产效率。(4) When the coating is finished, start the water pump, and the water pump will pump out the coating liquid in the coating liquid storage bottle, and only the tablets are left in the coating liquid storage bottle, so the collection of the tablets is realized. Manually salvage the tablets in the coating solution, which reduces the work intensity of the workers and improves the production efficiency of the tablets.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的主视图;Fig. 2 is the front view of the present invention;
图3为本发明的药片成型装置的结构示意图;Fig. 3 is a schematic structural view of the tablet forming device of the present invention;
图4为图3的主视图;Fig. 4 is the front view of Fig. 3;
图5为本发明的药片成型装置中转盘的结构示意图;Fig. 5 is a schematic structural view of the turntable in the tablet forming device of the present invention;
图6为本发明的包衣装置的结构示意图;Figure 6 is a schematic structural view of the coating device of the present invention;
图7为图6的主视图;Fig. 7 is the front view of Fig. 6;
图中,1-药片成型装置,2-包衣装置,3-龙门架,4-导轨,5-步进电机,6-转盘,7-垂向油缸,8-水平油缸,9-成型孔,10-径向孔,11-铰链座,12-盖板,13-压块,14-冲头,15-包衣液储瓶,16-输送轨道,17-上支撑板,18-下支撑板,19-上横向管道,20-竖向管道,21-下横向管道,22-凹槽,23-缺口,24-上气缸,25-压印盘A,26-下气缸,27-压印盘B,28-连接板,29-支架。In the figure, 1-tablet molding device, 2-coating device, 3-gantry frame, 4-guide rail, 5-stepping motor, 6-turntable, 7-vertical oil cylinder, 8-horizontal oil cylinder, 9-forming hole, 10-radial hole, 11-hinge seat, 12-cover plate, 13-briquetting block, 14-punching head, 15-coating liquid storage bottle, 16-conveying track, 17-upper support plate, 18-lower support plate , 19-upper horizontal pipe, 20-vertical pipe, 21-lower horizontal pipe, 22-groove, 23-notch, 24-upper cylinder, 25-embossing disc A, 26-lower cylinder, 27-imprinting disc B, 28-connecting plate, 29-support.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述:The present invention will be further described below in conjunction with accompanying drawing, protection scope of the present invention is not limited to the following:
如图1~7所示,一种药片压制成型及包衣装置,它包括利用原料生产成型半成品药片的药片成型装置1和位于药片成型装置左侧、用于给半成品药片包裹包衣液的包衣装置2,所述药片成型装置1包括龙门架3、原料加入导轨4、步进电机5、转盘6、垂向油缸7和水平油缸8,所述步进电机5水平设置且固定安装于龙门架3上,转盘6安装于步进电机5的输出轴上,转盘6的端面上且沿转盘6的圆周方向间隔开设有多个成型孔9,转盘6的外边缘上且转盘6的圆周方向开设有多个与成型孔9相对应的径向孔10,径向孔10与成型孔9连通,转盘6的左端面上设置有多个与成型孔9相对应的铰链座11,铰链座11上铰接有盖合于成型孔9上的盖板12,所述垂向油缸7固定安装于龙门架3的底部,垂向油缸7的活塞杆上固设有与径向孔10相配合的压块13,所述水平油缸8固定安装于龙门架3上,水平油缸8的活塞杆上固设有与成型孔9相配合的冲头14,所述原料加入导轨4设置于龙门架3的立板上,原料加入导轨4向左倾斜向下设置,原料加入导轨4的左端部与位于转盘6上最底部的成型孔9连通,原料加入导轨4的右端部位于立板的右侧;As shown in Figures 1 to 7, a tablet compression molding and coating device includes a tablet forming device 1 that utilizes raw materials to produce and shape semi-finished tablets, and a bag that is located on the left side of the tablet forming device and is used to coat semi-finished tablets with a coating solution. Garment device 2, the tablet forming device 1 includes a gantry frame 3, a raw material adding guide rail 4, a stepping motor 5, a turntable 6, a vertical oil cylinder 7 and a horizontal oil cylinder 8, and the stepping motor 5 is horizontally arranged and fixedly installed on the gantry On the frame 3, the turntable 6 is installed on the output shaft of the stepper motor 5, and the end surface of the turntable 6 is provided with a plurality of forming holes 9 at intervals along the circumferential direction of the turntable 6. On the outer edge of the turntable 6 and the circumferential direction of the turntable 6 There are a plurality of radial holes 10 corresponding to the forming holes 9, and the radial holes 10 communicate with the forming holes 9. The left end surface of the turntable 6 is provided with a plurality of hinge seats 11 corresponding to the forming holes 9. The hinge seats 11 A cover plate 12 that covers the forming hole 9 is hinged on the top, and the vertical oil cylinder 7 is fixedly installed on the bottom of the gantry frame 3. Block 13, the horizontal oil cylinder 8 is fixedly installed on the gantry 3, the piston rod of the horizontal oil cylinder 8 is fixed with a punch 14 matching the forming hole 9, and the raw material adding guide rail 4 is arranged on the vertical gantry 3 On the board, the raw material adding guide rail 4 is arranged inclined to the left and downward, the left end of the raw material adding guide rail 4 communicates with the forming hole 9 located at the bottom of the turntable 6, and the right end of the raw material adding guide rail 4 is located on the right side of the vertical plate;
所述包衣装置2包括包衣液储瓶15、输送轨道16、上支撑板17、下支撑板18以及顺次连接的上横向管道19、竖向管道20和下横向管道21,所述上横向管道19平行于下横向管道21设置,上横向管道19、竖向管道20和下横向管道21的横截面均相等,且截面的高度大于成型出药片的高度,所述输送轨道16位于转盘6顶端部的左侧,输送轨道16内开设有凹槽22,凹槽22的底表面向左倾斜向下设置,所述上横向管道19的开口与凹槽22的左端部对接,下横向管道21的顶部开设有缺口23,所述上支撑板17和下支撑板18分别设置于龙门架3和竖向管道20上,所述上支撑板17的顶部固设有上气缸24,上气缸24的塞杆的作用端固设有压印盘A25,压印盘A25位于凹槽22的正上方,所述下支撑板18上设置有下气缸26,下气缸26活塞杆的作用端固设有压印盘B27,压印盘B27位于缺口23的正上方,所述压印盘A25和压印盘B27的底表面上均设置有花纹,所述包衣液储瓶15的开口与下横向管道21对接。Described coating device 2 comprises coating solution storage bottle 15, conveying track 16, upper support plate 17, lower support plate 18 and upper transverse pipeline 19, vertical pipeline 20 and lower transverse pipeline 21 connected in sequence, the upper The transverse duct 19 is arranged parallel to the lower transverse duct 21. The cross-sections of the upper transverse duct 19, the vertical duct 20 and the lower transverse duct 21 are all equal, and the height of the cross-section is greater than the height of the formed tablet. The conveying track 16 is located on the turntable 6 On the left side of the top end, a groove 22 is provided in the conveying track 16, and the bottom surface of the groove 22 is inclined to the left and downwards. The opening of the upper transverse pipe 19 is docked with the left end of the groove 22. The top of the upper support plate 17 is provided with a gap 23, and the upper support plate 17 and the lower support plate 18 are respectively arranged on the gantry 3 and the vertical pipeline 20. The top of the upper support plate 17 is fixedly equipped with an upper cylinder 24, and the upper cylinder 24 The action end of the plug rod is fixed with an embossing disc A25, and the embossing disc A25 is located directly above the groove 22. The lower support plate 18 is provided with a lower cylinder 26, and the action end of the piston rod of the lower cylinder 26 is fixed with a pressing plate A25. The embossing plate B27, the embossing plate B27 is located directly above the gap 23, the bottom surfaces of the embossing plate A25 and the embossing plate B27 are all provided with patterns, the opening of the coating solution storage bottle 15 is connected to the lower transverse pipeline 21 butt.
所述龙门架3横梁的底部设置有连接板28,水平油缸8和步进电机5均设置于连接板28上。所述输送轨道16与上支撑板17之间设置有支架29。The bottom of the beam of the gantry 3 is provided with a connecting plate 28 on which the horizontal oil cylinder 8 and the stepping motor 5 are both arranged. A bracket 29 is provided between the conveying track 16 and the upper support plate 17 .
所述包衣液储瓶15设置于龙门架3的底部,包衣液储瓶15的下端部开设有出液口,出液口处与水泵的吸水口经管卡连接,所述出液口与水泵的吸水口之间设置有过滤网。The coating liquid storage bottle 15 is arranged on the bottom of the gantry 3, and the lower end of the coating liquid storage bottle 15 is provided with a liquid outlet. A filter screen is arranged between the water suction ports of the water pump.
本实施例中所述转盘6上均匀开设有四个成型孔9,所述的四个成型孔9均为矩形状,因此步进电机5每转动四分之一圈,则可在成型孔9内成型出一个半成品药片,实现了生产连续性,提高了生产效率。In the present embodiment, four forming holes 9 are evenly opened on the turntable 6, and the four forming holes 9 are all rectangular, so every quarter turn of the stepping motor 5 can be formed in the forming holes 9. A semi-finished tablet is formed inside, which realizes the continuity of production and improves the production efficiency.
该装置还包括控制器,所述控制器与步进电机5、水泵、垂向油缸7、水平油缸8、上气缸24和下气缸26连接,工人可在控制器上控制步进电机5的启动或关闭,同时还能控制垂向油缸7、水平油缸8、上气缸24和下气缸26活塞杆的伸出或缩回,方便了工人的操作,具有自动化程度高的特点。This device also comprises controller, and described controller is connected with stepper motor 5, water pump, vertical oil cylinder 7, horizontal oil cylinder 8, upper cylinder 24 and lower cylinder 26, and the worker can control the startup of stepper motor 5 on controller Or close, can also control vertical oil cylinder 7, horizontal oil cylinder 8, upper cylinder 24 and lower cylinder 26 piston rods stretch out or retract simultaneously, facilitate the worker's operation, have the characteristics of high degree of automation.
本发明生产药片的过程步骤为:The process step of producing tablet of the present invention is:
S1、初始状态下,确保垂向油缸7、水平油缸8、上气缸24和下气缸26的活塞杆均处于缩回状态,且确保步进电机5处于停机状态;S1, in the initial state, ensure that the piston rods of the vertical oil cylinder 7, the horizontal oil cylinder 8, the upper cylinder 24 and the lower cylinder 26 are all in a retracted state, and ensure that the stepper motor 5 is in a shutdown state;
S2、半成品药片的压制成型,先控制垂向油缸7的活塞杆向上伸出,使压块13进入最底部的径向孔10中,随后向原料加入导轨4中填装一定量的原料,原料沿着原料加入导轨4的斜坡向左滑动,原料进入成型孔9中但无法冲开盖板12,因此原料被限制于成型孔,当人工观察到原料加入导轨4与该成型孔9接触处有原料露出时则说明成型孔9内已经装满原料,此时工人停止向原料加入导轨4中加入原料;最后经控制器控制垂向油缸7活塞杆再次伸出,压块13伸入于成型孔9内并将原料挤压成片状,最终制备出半成品药片;随后控制垂向油缸7缩回,复位后控制步进电机5转动四分之一圈,此时后续的成型孔9与原料加入导轨4的左端部对接,重复制片工序,即可加工出第二片半成品药片,从而实现了生产的连续性,提高了药片的生产效率;S2, the compression molding of semi-finished tablets, first control the piston rod of the vertical oil cylinder 7 to protrude upwards, so that the pressing block 13 enters the radial hole 10 at the bottom, and then fill a certain amount of raw materials into the raw material adding guide rail 4, the raw material Sliding to the left along the slope of the raw material adding guide rail 4, the raw material enters the forming hole 9 but cannot punch out the cover plate 12, so the raw material is limited in the forming hole. When the raw material is exposed, it means that the forming hole 9 has been filled with raw materials. At this time, the worker stops adding raw materials to the raw material adding guide rail 4; finally, the controller controls the piston rod of the vertical oil cylinder 7 to protrude again, and the pressing block 13 extends into the forming hole. 9 and extrude the raw material into a sheet, and finally prepare a semi-finished tablet; then control the vertical oil cylinder 7 to retract, and control the stepper motor 5 to rotate a quarter of a turn after reset, at this time, the subsequent forming hole 9 and the raw material are added The left end of the guide rail 4 is docked, and the second piece of semi-finished tablet can be processed by repeating the copying process, thereby realizing the continuity of production and improving the production efficiency of the tablet;
S3、半成品药片的转运,经控制器控制垂向油缸7活塞杆缩回,压块13顺次从成型孔9和径向孔10中退出,随后经控制器控制步进电机5转动180度,此时步骤S2中成型的半成品药片随着转盘6运动到最高温,此时半成品药片与冲头14水平相对立,工人经控制器控住水平油缸8活塞杆伸出,冲头14向左运动并进入成型孔9中,半成品药片被冲头14向左推动且一同推开盖板12,盖板12绕着铰链座11向上转动,半成品药片进入包衣装置2的输送轨道16中,从而实现了从药片成型工序到包衣工序的转运,实现了生产的连续性,无需员工进行搬运,极大减轻了工人的劳动强度,提高了生产效率;S3, the transshipment of the semi-finished tablet, the piston rod of the vertical oil cylinder 7 is controlled by the controller to retract, the briquetting block 13 is withdrawn from the forming hole 9 and the radial hole 10 in sequence, and then the stepper motor 5 is controlled by the controller to rotate 180 degrees, At this time, the semi-finished tablet formed in step S2 moves to the highest temperature with the turntable 6. At this time, the semi-finished tablet is opposed to the punch 14 horizontally. The worker controls the piston rod of the horizontal oil cylinder 8 to extend through the controller, and the punch 14 moves to the left. And into the forming hole 9, the semi-finished tablet is pushed to the left by the punch 14 and the cover plate 12 is pushed away together, the cover plate 12 rotates upward around the hinge seat 11, and the semi-finished tablet enters the conveying track 16 of the coating device 2, thereby realizing The transfer from the tablet forming process to the coating process is realized, and the continuity of production is realized, without the need for employees to carry it, which greatly reduces the labor intensity of workers and improves production efficiency;
S4、半成品药片上表面的压印,步骤S3中位于输送轨道16内的半成品药片沿着凹槽22的斜坡向左滑动,当该半成品药片即将到达压印盘A25下方时,工人在控制器上控制上气缸24活塞杆伸出,压印盘A25底表面的花纹压印在半成品药片的上半部分,从而实现半成品药片上表面的压印;S4. Embossing on the upper surface of the semi-finished tablet. In step S3, the semi-finished tablet located in the conveying track 16 slides to the left along the slope of the groove 22. The piston rod of the upper cylinder 24 is controlled to extend, and the pattern on the bottom surface of the embossing plate A25 is embossed on the upper half of the semi-finished tablet, thereby realizing the embossing on the upper surface of the semi-finished tablet;
S5、半成品药片下表面的压印,步骤S4中压印后的半成品药片在势能下穿过上横向管道19、竖向管道20最后进入下横向管道21的缺口中,在此过程中未印花纹面朝向缺口,当该半成品药片即将运动到压印盘B27的正下方时,工人在控制器上控制下气缸26活塞杆伸出,压印盘B27底表面的花纹压印在半成品药片的下半部分,从而实现半成品药片下表面的压印;S5, embossing on the lower surface of the semi-finished tablet, the semi-finished tablet after embossing in step S4 passes through the upper horizontal pipe 19, the vertical pipe 20 under the potential energy and finally enters the gap of the lower horizontal pipe 21, and no patterns are printed during this process Facing the gap, when the semi-finished tablet is about to move directly below the platen B27, the worker controls the piston rod of the lower cylinder 26 on the controller to extend, and the pattern on the bottom surface of the platen B27 is embossed on the lower half of the semi-finished tablet. part, so as to realize the embossing of the lower surface of the semi-finished tablet;
S6、药片的包衣工序,步骤S5中的半成品药片从下横向管道21的末端滑出并经包衣液储瓶15的开口进入其内的包衣液中,从而实现了半成品药片的包衣工序,由于半成品药片的上下表面均压有花纹,花纹内能够容纳更多的包衣液,增大了连接基础强度,即包覆后形成的包衣层牢固的抓在药片上,从而避免了在移动或后续烘干工序中,包衣层从药片上脱落下来,保证了药片质量;S6, the coating process of tablet, the semi-finished tablet in step S5 slides out from the end of lower transverse pipeline 21 and enters in the coating solution in it through the opening of coating solution storage bottle 15, thereby realized the coating of semi-finished tablet In the process, since the upper and lower surfaces of the semi-finished tablet are pressed with patterns, more coating liquid can be accommodated in the pattern, which increases the basic strength of the connection, that is, the coating layer formed after coating is firmly grasped on the tablet, thereby avoiding During the moving or subsequent drying process, the coating layer falls off from the tablet, which ensures the quality of the tablet;
S7、当包衣结束后,启动水泵,水泵将包衣液储瓶15内的包衣液泵出,而包衣液储瓶15内只剩下药片,因此实现了药片的收集,相比传统用人工在包衣液中打捞药片,减轻了工人的工作强度,提高了药片的生产效率。S7, when the coating is finished, start the water pump, and the water pump will pump out the coating liquid in the coating liquid storage bottle 15, and only tablets are left in the coating liquid storage bottle 15, so the collection of the tablets is realized. Compared with the traditional Salvaging the tablets from the coating solution manually reduces the work intensity of the workers and improves the production efficiency of the tablets.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作出任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not make any limitation to the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. It belongs to the scope of the technical solution of the present invention.
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