CN108844636A - A kind of long zoom thermal imaging scan device of laser positioning and its application - Google Patents
A kind of long zoom thermal imaging scan device of laser positioning and its application Download PDFInfo
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- 238000001931 thermography Methods 0.000 title claims abstract description 55
- 239000000383 hazardous chemical Substances 0.000 claims abstract description 20
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- 238000010438 heat treatment Methods 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 3
- 238000009659 non-destructive testing Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
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- 230000010259 detection of temperature stimulus Effects 0.000 description 1
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- G—PHYSICS
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Abstract
本发明涉及一种激光定位长变焦热成像扫描装置及其应用,用于监测危险化学品集装箱的表面温度,包括支架、用于获取红外辐射能量的热成像模块以及用于定位异常温度点的激光指示模块,支架上端设有用于调整热成像模块位置的调节模块,热成像模块安装在所述调节模块的上部,激光指示模块设置在热成像模块的上部,并在激光指示模块与热成像模块之间设置用于调整激光指示模块位置的微调模块。与现有技术相比,本发明装置对危险化学品集装箱堆场进行扫描、定位,及时监控和识别有温度异常变化的集装箱,对危险化学品的安全储运及事故防范可提供技术支撑和有力保障,更加精确的监测危险化学品的异常温度变化,提高危险化学品的仓储管理水平。
The invention relates to a laser positioning long-zoom thermal imaging scanning device and its application, which is used to monitor the surface temperature of a dangerous chemical container, including a bracket, a thermal imaging module for obtaining infrared radiation energy, and a laser for locating abnormal temperature points An indication module, the upper end of the bracket is provided with an adjustment module for adjusting the position of the thermal imaging module, the thermal imaging module is installed on the upper part of the adjustment module, the laser indication module is arranged on the upper part of the thermal imaging module, and between the laser indication module and the thermal imaging module A fine-tuning module for adjusting the position of the laser pointer module is provided between them. Compared with the prior art, the device of the present invention scans and locates the hazardous chemical container yard, monitors and identifies containers with abnormal temperature changes in time, and can provide technical support and powerful for the safe storage and transportation of hazardous chemicals and accident prevention. Guarantee, more accurate monitoring of abnormal temperature changes of hazardous chemicals, and improve the storage management level of hazardous chemicals.
Description
技术领域technical field
本发明涉及一种热成像扫描设备,具体涉及一种识别集装箱表面温度变化的激光定位长变焦热成像扫描装置及其应用。The invention relates to a thermal imaging scanning device, in particular to a laser positioning long-zoom thermal imaging scanning device for identifying container surface temperature changes and its application.
背景技术Background technique
化学品是一种特殊商品,它的生产和发展极大地改善了现代人的生活,但其固有的危险特性也给人类带来了极大的威胁,其储运安全及事故应急响应历来受到国际社会的广泛关注。近年来,全社会都已意识到危险化学品储运过程中潜在的风险和危害。目前越来越多的进出口危险化学品选择采用集装箱运输,在港口、机场等交通枢纽,通常设置有危险化学品专用仓库,各类危险化学品集装箱集中堆放在专用仓库,事实上形成了重大危险源。为杜绝事故发生,加强对危险化学品集装箱的监管和预警防范显得尤为重要。Chemicals are a special commodity. Its production and development have greatly improved the lives of modern people, but their inherent dangerous characteristics have also brought great threats to human beings. Their storage and transportation safety and emergency response to accidents have always been subject to international widespread concern in society. In recent years, the whole society has become aware of the potential risks and hazards in the storage and transportation of hazardous chemicals. At present, more and more hazardous chemicals imported and exported choose to be transported in containers. In ports, airports and other transportation hubs, there are usually special warehouses for dangerous chemicals, and various dangerous chemical containers are piled up in special warehouses. Source of risk. In order to prevent accidents, it is particularly important to strengthen the supervision and early warning of hazardous chemical containers.
危险化学品的危险性主要取决于本身的理化性质以及外界的环境条件,当它们受到一定的外界条件如碰撞、摩擦、热、火或性质互不相容物质的混装及通风不良等影响,就有可能发生爆炸、燃烧等事故,而这些事故发生的前兆是物质本身温度的异常升高。因此,及早发现物体及集装箱表面的温度变化,及时采取预警和防范措施,是防止事故发生的有效手段。The danger of hazardous chemicals mainly depends on their own physical and chemical properties and external environmental conditions. When they are affected by certain external conditions such as collision, friction, heat, fire or the mixing of incompatible substances and poor ventilation, etc., Accidents such as explosion and combustion may occur, and the precursor of these accidents is an abnormal increase in the temperature of the substance itself. Therefore, early detection of temperature changes on the surface of objects and containers, and timely adoption of early warning and preventive measures are effective means to prevent accidents.
目前对危险化学品专用仓库中集装箱表面温度异常的监管通常采用人工巡视的方法,通过配备手持式红外热像仪,对集装箱堆场进行逐一检查,观察各集装箱是否有发热现象。红外热像仪就是将物体发出的不可见红外能量转变为可见的热图像,通过查看热图像,可以观察到被测目标的整体温度分布状况,研究目标的异常发热情况。但采用人工巡视的方式来监控大型仓库/堆场必然存在工作效率低、发生疏忽遗漏等缺陷。因此研发一种能对集装箱堆场进行扫描、定位的热成像仪,及时监控和识别有温度异常变化的集装箱,对于危险化学品的安全储运及事故防范可提供技术支撑和有力保障。At present, the supervision of abnormal surface temperature of containers in special warehouses for hazardous chemicals usually adopts the method of manual inspection. By equipped with handheld infrared thermal imaging cameras, the container yards are inspected one by one to observe whether there is any heating phenomenon in each container. The infrared thermal imager converts the invisible infrared energy emitted by the object into a visible thermal image. By viewing the thermal image, the overall temperature distribution of the measured target can be observed, and the abnormal heating of the target can be studied. However, manual inspections are used to monitor large warehouses/yards, and there are bound to be defects such as low work efficiency and negligence. Therefore, the development of a thermal imager that can scan and locate container yards, monitor and identify containers with abnormal temperature changes in time, can provide technical support and strong guarantee for the safe storage and transportation of hazardous chemicals and accident prevention.
中国专利CN203365364U公开了一种激光异步扫描热波成像系统,涉及一种采用扫描激光束作为热激励源的热波成像系统,用于对被测物体进行无损检测,属于红外无损检测的技术领域。中国专利CN203354530U公开了一种红外立体热成像扫描装置,可实现对待测人体的全面多角度的立体扫描,采集到人体体表温度分布情况,属于红外热成像应用于医学领域,而对于危险化学品集装箱运输来说,重点需要监视的是集装箱表面温度的变化以及对异常温度点的精准定位,以便管理人员采取行动,避免发生重大安全事故,这就要求装置要能够在各个角度全方位、灵活的对集装箱进行扫描,同时还能够进行同步的精准定位,但上述公开专利并没有具体公开对危险化学品集装箱堆场进行热成像扫描,也没有公开具体的定位技术。Chinese patent CN203365364U discloses a laser asynchronous scanning thermal wave imaging system, which relates to a thermal wave imaging system using a scanning laser beam as a thermal excitation source, which is used for non-destructive testing of a measured object and belongs to the technical field of infrared non-destructive testing. Chinese patent CN203354530U discloses an infrared three-dimensional thermal imaging scanning device, which can realize comprehensive multi-angle three-dimensional scanning of the human body to be tested, and collect the temperature distribution of the human body surface, which belongs to the field of infrared thermal imaging used in medicine, and for hazardous chemicals For container transportation, the most important thing to monitor is the change of container surface temperature and the precise positioning of abnormal temperature points, so that managers can take actions to avoid major safety accidents, which requires the device to be able to operate in all directions and flexibly Scanning the container can also carry out synchronous and precise positioning, but the above-mentioned published patent does not specifically disclose the thermal imaging scanning of the hazardous chemical container yard, nor does it disclose the specific positioning technology.
发明内容Contents of the invention
本发明的目的就是为了解决上述问题而提供一种激光定位长变焦热成像扫描装置及其应用,可对危险化学品集装箱堆场进行扫描,监控有升温变化的集装箱,并能激光定位。The purpose of the present invention is to solve the above problems and provide a laser positioning long zoom thermal imaging scanning device and its application, which can scan dangerous chemical container yards, monitor containers with temperature rise, and laser positioning.
本发明的目的通过以下技术方案实现:The object of the present invention is achieved through the following technical solutions:
一种激光定位长变焦热成像扫描装置,用于监测危险化学品集装箱的表面温度,包括支架、用于获取被测目标红外辐射能量的热成像模块以及用于定位被测目标异常温度点的激光指示模块,所述支架上端设有用于调整热成像模块位置的调节模块,所述热成像模块安装在所述调节模块的上部,所述激光指示模块设置在所述热成像模块的上部,并在激光指示模块与热成像模块之间设置用于调整激光指示模块位置的微调模块。A laser positioning long-zoom thermal imaging scanning device for monitoring the surface temperature of dangerous chemical containers, including a bracket, a thermal imaging module for obtaining infrared radiation energy of the measured target, and a laser for locating abnormal temperature points of the measured target An indication module, the upper end of the bracket is provided with an adjustment module for adjusting the position of the thermal imaging module, the thermal imaging module is installed on the upper part of the adjustment module, the laser indicator module is arranged on the upper part of the thermal imaging module, and A fine-tuning module for adjusting the position of the laser pointing module is arranged between the laser pointing module and the thermal imaging module.
进一步地,所述的支架为三角架。Further, the bracket is a tripod.
进一步地,所述热成像模块包括热成像仪、设于热成像仪前端的长变焦镜头以及设于热成像仪后端的显示屏。Further, the thermal imaging module includes a thermal imager, a long zoom lens arranged at the front end of the thermal imager, and a display screen arranged at the rear end of the thermal imager.
进一步地,所述激光指示模块包括激光指示器。Further, the laser pointer module includes a laser pointer.
进一步地,所述热成像模块的上部设有用于固定的导轨,所述微调模块设于所述导轨上,包括用于水平调节的方向微调旋钮以及用于俯仰调节的俯仰微调旋钮。Further, the upper part of the thermal imaging module is provided with a guide rail for fixing, and the fine-tuning module is arranged on the guide rail, and includes a direction fine-tuning knob for horizontal adjustment and a pitch fine-tuning knob for pitch adjustment.
进一步地,所述调节模块包括用于水平调节的转盘以及用于俯仰调节的俯仰轴,所述俯仰轴设置在转盘上部,所述热成像模块设于俯仰轴的上部。Further, the adjustment module includes a turntable for horizontal adjustment and a pitch axis for pitch adjustment, the pitch axis is arranged on the upper part of the turntable, and the thermal imaging module is arranged on the upper part of the pitch axis.
进一步地,所述转盘上设有刻度,可进行360°水平转动。Further, the turntable is provided with scales, which can be rotated horizontally by 360°.
一种激光定位长变焦热成像扫描装置的应用,该装置用于监测危险化学品集装箱的表面温度,对危险化学品集装箱堆场进行扫描,监控有升温变化的集装箱,并进行激光定位。An application of laser positioning long-zoom thermal imaging scanning device, which is used to monitor the surface temperature of dangerous chemical containers, scan dangerous chemical container yards, monitor containers with temperature rise changes, and perform laser positioning.
具体包括以下步骤:Specifically include the following steps:
(a)将装置安置在可对危险化学品仓库中集装箱堆场进行扫描的位置;(a) Locate the device so that it can scan container yards in hazardous chemical warehouses;
(b)调整热成像模块的观察方向,从集装箱堆场的某一位置开始,分区、分段或分层对集装箱堆场进行扫描,在不同方向进行观察,得到被测目标物体表面的红外热像图;(b) Adjust the observation direction of the thermal imaging module, start from a certain position in the container yard, scan the container yard in partitions, sections or layers, observe in different directions, and obtain the infrared heat on the surface of the measured target object image;
(c)当观测到的温度有异常差异时,缩小观察范围进行精细探查,并锁定被观测到的最高温度区域所在的位置,开启激光指示模块,使激光投映光点位于区域温度最高的位置上;(c) When there is an abnormal difference in the observed temperature, narrow the observation range for fine inspection, and lock the position of the observed highest temperature area, turn on the laser pointer module, so that the laser projected light spot is located at the position with the highest temperature in the area ;
(d)从集装箱堆场现场或仓库监控视频中可发现激光指示器的投映光点,从而辨识出发热集装箱的具体位置,并采取后续工作。(d) The projected light spot of the laser pointer can be found from the monitoring video of the container yard or warehouse, so as to identify the specific location of the heated container and take follow-up work.
与现有技术相比,本发明装置能对危险化学品集装箱堆场进行扫描、定位,及时监控和识别有温度异常变化的集装箱,对于危险化学品的安全储运及事故防范可提供技术支撑和有力保障。与现有采用人工巡视的方法相比,本装置可更加精确的监测危险化学品集装箱的异常温度点,提高危险化学品的仓储管理水平。Compared with the prior art, the device of the present invention can scan and locate hazardous chemical container yards, monitor and identify containers with abnormal temperature changes in time, and provide technical support and support for safe storage and transportation of hazardous chemicals and accident prevention. Strong guarantee. Compared with the existing manual inspection method, the device can more accurately monitor the abnormal temperature point of the dangerous chemical container, and improve the storage management level of the dangerous chemical.
附图说明Description of drawings
图1为本发明装置的结构示意图;Fig. 1 is the structural representation of device of the present invention;
图中:1-激光指示器,2-热成像仪,3-长变焦镜头,4-俯仰轴,5-转盘,6-三脚架,7-俯仰微调旋钮,8-方向微调旋钮,9--导轨,10-显示屏。In the figure: 1-laser pointer, 2-thermal imager, 3-long zoom lens, 4-pitch axis, 5-turntable, 6-tripod, 7-pitch fine-tuning knob, 8-direction fine-tuning knob, 9-rail , 10-display screen.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图1所示,一种激光定位长变焦热成像扫描装置,用于监测危险化学品集装箱的表面温度,包括三角架6、用于获取被测目标红外辐射能量的热成像模块以及用于定位被测目标异常温度点的激光指示模块,三角架6上端设有用于调整热成像模块位置的调节模块,热成像模块安装在调节模块的上部,激光指示模块设置在热成像模块的上部,并在激光指示模块与热成像模块之间设置用于调整激光指示模块位置的微调模块。其中,热成像模块包括热成像仪2、设于热成像仪2前端的长变焦镜头3以及设于热成像仪2后端的显示屏10,激光指示模块包括激光指示器1,热成像模块的上部设有用于固定的导轨9,微调模块设于导轨9上,包括用于水平调节的方向微调旋钮8以及用于俯仰调节的俯仰微调旋钮7,调节模块包括用于水平调节的转盘5以及用于俯仰调节的俯仰轴4,俯仰轴4设置在转盘5上部,热成像模块设于俯仰轴4的上部,转盘5上设有刻度,可进行360°水平转动。As shown in Figure 1, a laser positioning long-zoom thermal imaging scanning device is used to monitor the surface temperature of dangerous chemical containers, including a tripod 6, a thermal imaging module for obtaining the infrared radiation energy of the measured target, and a thermal imaging module for positioning The laser indicating module of the abnormal temperature point of the measured target, the upper end of the tripod 6 is provided with an adjusting module for adjusting the position of the thermal imaging module, the thermal imaging module is installed on the upper part of the adjusting module, the laser indicating module is arranged on the upper part of the thermal imaging module, and A fine-tuning module for adjusting the position of the laser pointing module is arranged between the laser pointing module and the thermal imaging module. Wherein, the thermal imaging module includes a thermal imager 2, a long zoom lens 3 arranged at the front end of the thermal imager 2, and a display screen 10 arranged at the rear end of the thermal imager 2, the laser pointing module includes a laser pointer 1, and the upper part of the thermal imaging module There is a guide rail 9 for fixing, and the fine-tuning module is arranged on the guide rail 9, including a direction fine-tuning knob 8 for horizontal adjustment and a pitch fine-tuning knob 7 for pitch adjustment, and the adjustment module includes a turntable 5 for horizontal adjustment and a dial for horizontal adjustment. Pitch axis 4 for pitch adjustment, the pitch axis 4 is arranged on the upper part of the turntable 5, the thermal imaging module is arranged on the upper part of the pitch axis 4, the turntable 5 is provided with a scale, and can perform 360° horizontal rotation.
下面对本装置中各组件做具体说明:Each component in this device is described in detail below:
热成像仪:接受被测目标的红外辐射能量,获得红外热像图,从而可以观察到被测目标的整体温度分布状况。Thermal imager: Receive the infrared radiation energy of the target to obtain the infrared thermal image, so that the overall temperature distribution of the target can be observed.
显示屏:观察热图像的屏幕,图像中不同颜色区域代表被测物体的不同温度分布。Display screen: A screen for viewing thermal images, where different color areas in the image represent different temperature distributions of the measured object.
长变焦镜头:接收和汇聚被测物体发射的红外辐射的镜头,长变焦镜头在一定范围内可以实现变换焦距、得到不同宽窄的视场角。Long zoom lens: A lens that receives and converges the infrared radiation emitted by the measured object. The long zoom lens can change the focal length within a certain range and obtain different wide and narrow field of view angles.
激光指示器:能发射激光的装置,位于热成像仪的上方,用来投映一个光点指向物体。Laser Pointer: A device capable of emitting a laser, located above a thermal imager, to project a point of light towards an object.
导轨:位于热成像仪的上面,用于固定激光指示器。Guide rail: located on the top of the thermal imager, used to fix the laser pointer.
转盘:用于水平旋转调节热成像仪的观察方向。Turntable: used for horizontal rotation to adjust the viewing direction of the thermal imager.
俯仰轴:用于垂直旋转调节热成像仪的观察方向。Pitch axis: used to vertically rotate and adjust the viewing direction of the thermal imager.
方向微调旋钮:用于水平微调激光指示器所发射激光的方向。Direction fine-tuning knob: used to horizontally fine-tune the direction of the laser emitted by the laser pointer.
俯仰微调旋钮:用于垂直微调激光指示器所发射激光的方向。Pitch fine-tuning knob: used to vertically fine-tune the direction of the laser emitted by the laser pointer.
三脚架:用于支撑热成像扫描设备的支架。Tripod: A stand used to support a thermal imaging scanning device.
具体使用时,操作步骤如下:For specific use, the operation steps are as follows:
1、将三脚架安置在可对仓库中集装箱堆场进行扫描的位置;1. Place the tripod at a position where it can scan the container yard in the warehouse;
2、调整热成像仪的水平和垂直观察方向,使热成像仪镜头可以从集装箱堆场的某一位置开始扫描;2. Adjust the horizontal and vertical viewing directions of the thermal imager so that the thermal imager lens can start scanning from a certain position in the container yard;
3、将长变焦镜头调节到较短的焦距,以便得到较大的成像观察视野;3. Adjust the long zoom lens to a shorter focal length in order to obtain a larger imaging observation field;
4、开启热成像仪,调节刻度转盘及俯仰轴位置,使仪器可分区、分段或分层对集装箱堆场进行扫描,能在不同的水平和垂直方向进行观察;显示屏显示出观察到的热图像,图像中不同颜色区域代表被观测物体表面的不同温度区。4. Turn on the thermal imager, adjust the scale dial and the position of the pitch axis, so that the instrument can scan the container yard in partitions, sections or layers, and can observe in different horizontal and vertical directions; the display screen shows the observed Thermal image, different color areas in the image represent different temperature zones on the surface of the observed object.
5、当观测到的温度有异常差异时,拉长长变焦镜头的焦距,缩小观察范围进行精细探查,并锁定被观测到的最高温度区域所在的位置,可以清晰、准确地定位目标物。5. When there is an abnormal difference in the observed temperature, lengthen the focal length of the long zoom lens, narrow the observation range for fine inspection, and lock the position of the observed highest temperature area, so that the target can be clearly and accurately located.
6、开启激光指示器,投映一个光点指向被观测物体。6. Turn on the laser pointer and project a light spot pointing to the observed object.
7、手动调节方向微调旋钮和俯仰微调旋钮,使在显示屏上观察到的激光投映光点位于区域温度最高的位置上;7. Manually adjust the direction fine-tuning knob and pitch fine-tuning knob, so that the laser projected light spot observed on the display is located at the position with the highest temperature in the area;
8、从集装箱堆场现场或仓库监控视频中便可以发现激光指示器的投映光点,从而辨识出发热集装箱的具体位置。8. From the monitoring video of the container yard or warehouse, the projected light spot of the laser pointer can be found, so as to identify the specific location of the heating container.
本装置操作简单,工作效率高,可扫描识别集装箱堆场中温度有异常变化的集装箱,并能完成激光识别定位,与现有采用人工巡视的方法相比,本装置可更加精确的监测危险化学品的异常温度点,提高危险化学品的仓储管理水平。The device is easy to operate and has high work efficiency. It can scan and identify containers with abnormal temperature changes in the container yard, and can complete laser identification and positioning. Compared with the existing method of manual inspection, this device can monitor dangerous chemicals more accurately. The abnormal temperature point of the product can be improved, and the storage management level of hazardous chemicals can be improved.
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