CN108761776B - A zoom lens zoom cam optimization method - Google Patents
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Abstract
本发明属于光电成像设备领域,具体涉及一种变焦镜头变倍凸轮优化方法。该方法解决了变焦镜头变倍凸轮不平顺、变倍精度低、速度慢、易卡死等问题,其具体方法步骤是:【1】光学系统设计;【2】凸轮压力角的分析;【3】根据凸轮压力角呈现出的趋势对整个凸轮进行分段函数构造;【4】分析焦距输出精度。
The invention belongs to the field of photoelectric imaging equipment, and in particular relates to a zoom lens zoom cam optimization method. This method solves the problems of uneven zoom lens zoom cam, low zoom precision, slow speed, and easy jamming. The specific method steps are: [1] optical system design; [2] analysis of cam pressure angle; [3] 】Construct piecewise function of the whole cam according to the trend presented by the cam pressure angle;【4】Analyze the focal length output accuracy.
Description
技术领域technical field
本发明属于光电成像设备领域,具体涉及一种变焦镜头变倍凸轮优化方法。The invention belongs to the field of photoelectric imaging equipment, and in particular relates to a zoom lens zoom cam optimization method.
背景技术Background technique
光电设备主要由光学镜头、探测器以及外围电路和设备组成,其中镜头是其组成的一个重要部分,为了提升设备应用范围,变焦镜头的使用越来越多。在变焦镜头的设计中,凸轮目前还是一种常用的变倍、调焦机构,所以该机构的设计尤为重要。Optoelectronic equipment is mainly composed of optical lenses, detectors, peripheral circuits and equipment, of which the lens is an important part of its composition. In order to improve the application range of equipment, more and more zoom lenses are used. In the design of the zoom lens, the cam is still a commonly used mechanism for zooming and focusing, so the design of this mechanism is particularly important.
在变焦镜头相关研究理论中明确指出,变焦镜头各种结构形式均存在一定的焦段范围,当超出该范围时,首先需要通过换根点保证系统进一步扩大焦段范围,当进一步超出该位置时,将无法实现。现有的镜头设计通过多组(三组、四组)联动形式配合合适的换根点,以解决小型化和大变倍比之间的矛盾,但换根点处变倍组或补偿组间距的凸轮曲线往往会出现迅速回转导致压力角过大,甚至变倍组、补偿组对应的间距会出现波浪式变化,最终导致设计在结构中无法实现。此外在换根点处焦距变化速率会发生较大变化,这种变化和凸轮不平滑导致电机驱动力的不稳定还会导致光学系统焦距输出精度的下降。It is clearly pointed out in the relevant research theories of zoom lenses that various structural forms of zoom lenses have a certain range of focal length. can not achieve. The existing lens design uses multiple groups (three groups, four groups) to cooperate with the appropriate root change point to solve the contradiction between miniaturization and large zoom ratio, but the zoom group or compensation group spacing at the root change point The cam curve of the cam tends to turn rapidly and cause the pressure angle to be too large, and even the distance corresponding to the zoom group and compensation group will change in waves, which eventually makes the design impossible to realize in the structure. In addition, the change rate of the focal length at the root change point will change greatly. This change and the unsmoothness of the cam will lead to the instability of the motor driving force and will also lead to a decrease in the output accuracy of the focal length of the optical system.
发明内容Contents of the invention
为了解决背景技术中存在的问题,本专利提出一种解决变焦镜头变倍凸轮不平顺、变倍精度低、速度慢、易卡死的变焦镜头变倍凸轮优化设计方法。In order to solve the problems existing in the background technology, this patent proposes an optimal design method of the zoom lens zoom cam to solve the problems of uneven zoom lens zoom cam, low zoom precision, slow speed, and easy jamming.
本发明的具体技术方案是:Concrete technical scheme of the present invention is:
本发明提供了一种变焦镜头变倍凸轮优化方法,包括以下步骤:The invention provides a zoom lens zoom cam optimization method, comprising the following steps:
【1】光学系统设计;【1】Optical system design;
【1.1】通过光学设计软件输出焦距、变倍组、补偿组相应的间距值;【1.1】Output the corresponding spacing values of the focal length, zoom group and compensation group through the optical design software;
【1.2】设计凸轮转动角度相关参数;[1.2] Design the parameters related to the cam rotation angle;
【1.3】根据步骤【1.1】和【1.2】得到线性分布的凸轮曲线;[1.3] Obtain a linearly distributed cam curve according to steps [1.1] and [1.2];
【2】凸轮压力角的分析;【2】Analysis of cam pressure angle;
对线性分布的凸轮曲线进行分析,如果分析结果满足使用要求则直接跳入步骤【4】,如无法满足要求则找到凸轮压力角过大部分,以此为依据对凸轮转动角度进行分割,同时准备进入步骤【3】;Analyze the linear distribution of the cam curve, if the analysis results meet the requirements of use, jump directly to step [4], if not meet the requirements, find the part of the cam pressure angle that is too large, and use this as a basis to divide the cam rotation angle, and prepare Go to step [3];
【3】根据凸轮压力角呈现出的趋势对整个凸轮进行分段函数构造,且构造需满足三个条件:[3] According to the trend presented by the cam pressure angle, the entire cam is constructed as a piecewise function, and the construction needs to meet three conditions:
A、各段函数连接处数值大小相同;A. The values at the joints of each function are the same;
B、各段函数连接处微分结果相同;B. The differential results at the junctions of each section of the function are the same;
C、各段函数变化率与凸轮压力角变化率相似;C. The change rate of each segment function is similar to the change rate of the cam pressure angle;
然后将分段函数连接起来拟合一条非线性分布的凸轮曲线,再将非线性分布的凸轮曲线与焦距、变倍组、补偿组进行一一对应并跳回步骤【2】分析非线性分布的凸轮曲线的凸轮压力角是否满足使用要求;Then connect the piecewise functions to fit a nonlinear distribution cam curve, and then make a one-to-one correspondence between the nonlinear distribution cam curve and the focal length, zoom group, and compensation group and jump back to step [2] to analyze the nonlinear distribution Whether the cam pressure angle of the cam curve meets the requirements of use;
若满足使用要求,则跳转至步骤【4】;If the usage requirements are met, skip to step [4];
若不满足使用要求,则重新跳回步骤【3】,若没有优化余地,则说明设计存在问题,需跳回步骤【1】,重新对光学镜头或凸轮结构设计;If the usage requirements are not met, then jump back to step [3], if there is no room for optimization, it means that there is a problem in the design, you need to jump back to step [1], and redesign the optical lens or cam structure;
【4】分析焦距输出精度;【4】Analyze the focal length output accuracy;
若焦距输出精度满足使用要求则直接输出结果;If the focal length output accuracy meets the requirements of use, the result will be output directly;
若焦距输出精度不满足使用要求,则需要分析其产生的原因,If the output accuracy of the focal length does not meet the requirements of use, it is necessary to analyze the cause,
其原因有二种情况:There are two reasons for this:
情况一:由于非线性分布的凸轮曲线引起的;Case 1: due to the cam curve of the nonlinear distribution;
情况二:不是非线性分布的凸轮曲线引起的;Case 2: It is not caused by the cam curve of nonlinear distribution;
针对情况一,对非线性分布的凸轮曲线进行进一步优化,跳入步骤【3】,优化方式基本相同,唯一不同之处在于根据焦距输出精度进行分段,并构造函数,构造完成后需重新进入步骤【2】;For case 1, further optimize the cam curve with nonlinear distribution, jump to step [3], the optimization method is basically the same, the only difference is that it is segmented according to the focal length output accuracy, and the function is constructed. After the construction is completed, you need to re-enter Step [2];
针对情况二,则需对凸轮筒的齿数以及调焦电机参数进行优化,优化后,如满足要求则可直接输出结果。For the second case, it is necessary to optimize the number of teeth of the cam barrel and the parameters of the focusing motor. After optimization, if the requirements are met, the results can be output directly.
进一步地,上述分段函数为多个,分段函数的连接处导数值相等且函数值相等,各个分段函数之间可以连接成一个相对连续的函数。Further, there are multiple piecewise functions, and the derivative values and function values of the joints of the piecewise functions are equal, and the piecewise functions can be connected to form a relatively continuous function.
进一步地,上述分段函数分段依据为凸轮转动角度时,在一定转动角度处凸轮压力角过大或过小,均可以独立作为一段分段函数。Further, when the segmentation basis of the above segmental function is the cam rotation angle, if the cam pressure angle is too large or too small at a certain rotation angle, it can be independently regarded as a segmental function.
进一步地,上述分段函数构造过程中,压力角过大的位置分段函数对应的凸轮转动角度重新划分时给予的量较大,为了补偿压力角过大部分占据的转动角,可以一定限度的将压力角过小部分对应的转动角度减小。Further, during the construction of the above-mentioned piecewise function, the cam rotation angle corresponding to the position piecewise function with an excessively large pressure angle is re-divided with a larger amount. In order to compensate for the rotation angle occupied by a large part of the pressure angle, a certain limit Reduce the rotation angle corresponding to the part where the pressure angle is too small.
进一步地,上述分段函数的起始函数来源于光学变倍输出参数与凸轮结构参数的线性构造。Further, the initial function of the above piecewise function is derived from the linear construction of the optical zoom output parameters and the cam structure parameters.
本发明的优点是:The advantages of the present invention are:
本发明提供了一种利用分段函数优化变焦镜头中凸轮曲线的方法,该方法可以将变焦镜头中凸轮压力角过大部分减小,也可以将凸轮压力角过小部分增大,使变焦镜头变倍过程中凸轮压力角变化在一定范围内,电机控制其运动时输出的力较为平稳,从而解决变焦镜头中变倍精度低、不平顺、速度慢、易卡死等问题。The invention provides a method for optimizing the cam curve in the zoom lens by using a piecewise function. The method can reduce the excessive part of the cam pressure angle in the zoom lens, and can also increase the small part of the cam pressure angle to make the zoom lens During the zooming process, the pressure angle of the cam changes within a certain range, and the output force is relatively stable when the motor controls its movement, thereby solving the problems of low zooming precision, unevenness, slow speed, and easy jamming in the zoom lens.
附图说明Description of drawings
图1是本发明所提供的方法流程图;Fig. 1 is a flow chart of the method provided by the present invention;
图2是本发明的凸轮优化实例;Fig. 2 is the cam optimization example of the present invention;
图3是本发明的焦距输出精度优化实例。Fig. 3 is an example of optimization of focal length output precision in the present invention.
具体实施方式Detailed ways
参见图1,本发明提供了一种解决变焦镜头设计中凸轮不平顺、变倍精度低、速度慢、易卡死的优化设计方法。Referring to FIG. 1 , the present invention provides an optimal design method to solve the problem of uneven cam, low zoom precision, slow speed and easy jamming in zoom lens design.
其主要流程如图1所示:Its main process is shown in Figure 1:
首先完成第一步初始化,即完成进行光学设计,通过光学设计软件输出焦距、变倍组、补偿组相应的间距值,设计给出凸轮转角相关参数,然后根据初始输入参数进行线性凸轮设计。First complete the first step of initialization, that is, complete the optical design, output the corresponding distance values of the focal length, zoom group, and compensation group through the optical design software, design and give the relevant parameters of the cam rotation angle, and then perform linear cam design according to the initial input parameters.
其次完成第二步即对凸轮压力角的分析,如果分析结果满足使用要求则直接跳入第四步,如无法满足要求则对凸轮转动角度进行分割,同时准备进入第三步。Secondly, complete the second step, which is the analysis of the cam pressure angle. If the analysis result meets the use requirements, jump directly to the fourth step. If the requirements cannot be met, divide the cam rotation angle, and prepare to enter the third step.
如果进入第三步分段函数构造及优化,则需根据对应段压力角呈现出的趋势进行分段函数构造,该处构造需满足三个条件(1)各段函数连接处数值大小相同,(2)各段函数连接处微分结果相同,(3)各段函数变化率与凸轮压力角变化率相似。然后将分段函数连接起来形成一条非线性分布的凸轮曲线。再将该非线性分布的凸轮曲线与焦距、变倍组、补偿组进行一一对应并跳回第二步分析非线性分布的凸轮曲线的压力角是否满足要求。If you enter the third step of segmented function construction and optimization, you need to construct the segmented function according to the trend of the pressure angle of the corresponding segment, and the construction here needs to meet three conditions (1) The value of the connection of each segment function is the same, ( 2) The differential results at the joints of each segment function are the same, (3) The rate of change of each segment function is similar to the rate of change of the cam pressure angle. The piecewise functions are then concatenated to form a cam curve with a nonlinear distribution. Then make a one-to-one correspondence between the nonlinearly distributed cam curve and the focal length, zoom group, and compensation group, and jump back to the second step to analyze whether the pressure angle of the nonlinearly distributed cam curve meets the requirements.
如果直接进入第四步焦精度分析,则首先分析焦距输出精度是否满足要求,如果满足则直接输出结果,如不满足则需要分析其产生的原因,如是因为非线性分布的凸轮曲线引起则可以在原有基础上对非线性分布的凸轮曲线进行进一步优化,优化方式基本相同,唯一不同之处在于根据焦距输出精度进行分段,并构造函数,构造完成后需重新进入第二步,以防新优化处的函数对压力角产生较大影响。If you go directly to the fourth step of focal precision analysis, first analyze whether the output precision of the focal length meets the requirements, and if so, output the result directly; On a basis, further optimize the cam curve with nonlinear distribution. The optimization method is basically the same. The only difference is that it is segmented according to the focal length output accuracy and the function is constructed. After the construction is completed, it is necessary to re-enter the second step to prevent new optimization. The function at has a large influence on the pressure angle.
如果非线性分布的凸轮曲线优化无法满足焦距输出精度要求,或产生的原因不是非线性分布的凸轮曲线引起的,则需对凸轮筒的齿数以及调焦电机参数进行优化,该优化方式不会对非线性分布的凸轮曲线造成直接影响,故以该方式完成优化后,如满足要求则可直接输出结果。If the nonlinear cam curve optimization cannot meet the focus output accuracy requirements, or the reason is not caused by the nonlinear cam curve, then it is necessary to optimize the number of teeth of the cam barrel and the parameters of the focusing motor. This optimization method will not The cam curve of the nonlinear distribution has a direct influence, so after the optimization is completed in this way, the results can be output directly if the requirements are met.
另外,还需要对分段函数作出以下说明:In addition, the following clarifications are required for the piecewise function:
分段函数为多个,分段函数的连接处导数值相等且函数值相等,各个分段函数之间可以连接成一个相对连续的函数。There are multiple piecewise functions, and the derivative values and function values at the joints of the piecewise functions are equal, and each piecewise function can be connected into a relatively continuous function.
分段函数分段依据为凸轮转动角度时,在一定转动角度处凸轮压力角过大或过小,均可以独立作为一段分段函数。When the segmental basis of the segmental function is the cam rotation angle, if the cam pressure angle is too large or too small at a certain rotation angle, it can be independently used as a segmental function.
分段函数构造过程中,压力角过大的位置分段函数对应的凸轮转动角度重新划分时给予的量较大,为了补偿压力角过大部分占据的转动角,可以一定限度的将压力角过小部分对应的转动角度减小。During the construction of the piecewise function, the segmental function corresponding to the position where the pressure angle is too large gives a large amount when re-dividing the cam rotation angle. A small portion corresponds to a reduced rotation angle.
分段函数的起始函数来源于光学变倍输出参数与凸轮结构参数的线性构造。The initial function of the piecewise function comes from the linear construction of the optical zoom output parameters and the cam structure parameters.
具体凸轮优化实例如图2所示,以某三组元光学系统为例,在补偿组2右下角处凸轮压力角突然增大(图中虚线所示)。为解决该问题,对其进行非线性优化,将优化函数分为两段,第一段仍保持线性增长,第二段为幂指数增长,优化后结果如图中实线所示,可以看到变倍组变化不大,补偿组1压力角略有增加,补偿组2压力角较小处有所增加,压力角较大处明显减小。A specific example of cam optimization is shown in Figure 2. Taking a three-component optical system as an example, the cam pressure angle suddenly increases at the lower right corner of compensation group 2 (shown by the dotted line in the figure). In order to solve this problem, nonlinear optimization is performed on it, and the optimization function is divided into two sections. The first section still maintains a linear growth, and the second section is a power exponential growth. The optimized result is shown in the solid line in the figure. It can be seen that The zoom group has little change, the pressure angle of compensation group 1 increases slightly, the pressure angle of compensation group 2 increases slightly, and the pressure angle of compensation group 2 decreases obviously.
具体调焦精度优化实例如图3所示,以某三组元光学系统(焦距约600mm-200mm)为例,转动弧长为0时对应长焦位置,转动弧长为最大时,对应短焦位置。其中虚线为优化前结果,实线为优化后结果,优化后虽然短焦焦距输出精度略有上升,但长焦输出精度明显下降,且下降约1倍。A specific example of focusing precision optimization is shown in Figure 3. Taking a certain three-element optical system (focal length about 600mm-200mm) as an example, when the rotational arc length is 0, it corresponds to the telephoto position, and when the rotational arc length is the maximum, it corresponds to the short focus position. Location. Among them, the dotted line is the result before optimization, and the solid line is the result after optimization. After optimization, although the output accuracy of short focal length slightly increases, the output accuracy of telephoto decreases significantly, and drops by about 1 times.
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