CN108747405A - A kind of copper bar production line by arranging line identification production and processing - Google Patents
A kind of copper bar production line by arranging line identification production and processing Download PDFInfo
- Publication number
- CN108747405A CN108747405A CN201810964503.9A CN201810964503A CN108747405A CN 108747405 A CN108747405 A CN 108747405A CN 201810964503 A CN201810964503 A CN 201810964503A CN 108747405 A CN108747405 A CN 108747405A
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- Prior art keywords
- copper bar
- machine
- driver
- processing
- production line
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 70
- 239000010949 copper Substances 0.000 title claims abstract description 70
- 238000012545 processing Methods 0.000 title claims abstract description 66
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 47
- 238000003801 milling Methods 0.000 claims abstract description 27
- 238000005554 pickling Methods 0.000 claims abstract description 27
- 238000005266 casting Methods 0.000 claims abstract description 12
- 238000007689 inspection Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 16
- 238000003384 imaging method Methods 0.000 claims description 13
- 230000003321 amplification Effects 0.000 claims description 6
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/0002—Inspection of images, e.g. flaw detection
- G06T7/0004—Industrial image inspection
- G06T7/001—Industrial image inspection using an image reference approach
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T2207/00—Indexing scheme for image analysis or image enhancement
- G06T2207/30—Subject of image; Context of image processing
- G06T2207/30108—Industrial image inspection
- G06T2207/30164—Workpiece; Machine component
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Computer Vision & Pattern Recognition (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of copper bar production lines by arranging line identification production and processing that copper bar produces and processes technical field,Including production line workbench,The top of the production line workbench from left to right passes sequentially through bolt and is installed with casting apparatus,Calender,Blooming mill,Pickling machine,Finishing mill,Edge milling machines,Processing machine,Workpiece placement station and vision inspection apparatus,The copper bar production line that this kind is produced and processed by arranging line identification,Reasonable design,It is highly practical,Using vision inspection apparatus replace that copper bar is identified by the way of traditional stamp,The integrality of the efficiency and copper bar of copper bar processing can be improved,And can tracking quickly be identified to copper bar,And in the process of manufacture of copper bar,The comparative situation of the copper bar lines of acquisition and the copper bar lines of setting can be analyzed by vision inspection apparatus,Determine the operating status of specific processing machine,To timely maintenance down.
Description
Technical field
The present invention relates to copper bars to produce and process technical field, and specially a kind of copper bar by arranging line identification production and processing is given birth to
Producing line.
Background technology
Copper bar is also known as copper bus-bar or copper bus-bar, is made by copper material, rectangular cross-section or chamfering (fillet) rectangle
Long conductor (typically now all use fillet copper bar, in order to avoid generate point discharge), play conveying electric current in circuit and connection be electrical
The effect of equipment.Copper bar is widely used in electrical equipment, especially complete power distribution equipment；Generally in power distribution cabinet
U, V, W phase busbar and PE busbars be all made of copper bar；Copper bar generally indicates phase color letter designations or is coated with phase colored paint in use,
U phase copper bars are coated with " Huang " color, and V phase copper bars are coated with " green " color, and W phase copper bars are coated with " red " color, and PE bus bar copper rows are coated with " yellowish green phase
Between " it is double-colored, at present the equipment on the production and processing line of copper bar be mostly casting apparatus, calender, blooming mill, pickling machine, finishing mill,
Edge milling machines and processing machine, traditional copper bar production line beat Quick Response Code to being identified by for copper bar on copper bar, beat one-dimension code, patch
The modes such as bar code carry out the tracking and identification of copper bar, this will be easy to damage copper bar, and the stamp to copper bar one by one,
The production and processing efficiency of copper bar will be made to reduce, and in the production and processing of copper bar, life cannot be monitored according to the lines of copper bar
The working condition of machine in producing line be easy to cause the waste of copper bar raw material, therefore we have proposed one kind by arranging line identification life
Produce the copper bar production line of processing.
Invention content
The copper bar production line that the purpose of the present invention is to provide a kind of by arranging line identification production and processing, to solve the above-mentioned back of the body
The traditional copper bar production line proposed in scape technology beats Quick Response Code to being identified by for copper bar on copper bar, beats one-dimension code, patch
The modes such as bar code carry out the tracking and identification of copper bar, this will be easy to damage copper bar, and the stamp to copper bar one by one,
The production and processing efficiency of copper bar will be made to reduce, and in the production and processing of copper bar, life cannot be monitored according to the lines of copper bar
The working condition of machine in producing line, the problem of be easy to causeing the waste of copper bar raw material.
To achieve the above object, the present invention provides the following technical solutions：A kind of copper bar by arranging line identification production and processing
Production line, including production line workbench, the top of the production line workbench from left to right pass sequentially through bolt and are installed with
Casting apparatus, calender, blooming mill, pickling machine, finishing mill, edge milling machines, processing machine, workpiece placement station and vision inspection apparatus,
It is set successively between the casting apparatus, calender, blooming mill, pickling machine, finishing mill, edge milling machines, processing machine and workpiece placement station
It is equipped with material conveying device up and down, the material conveying device up and down is bolted the top for being installed on production line workbench, institute
It includes central processing unit to state vision inspection apparatus, and electrically input connects image comparison unit, software to the central processing unit respectively
Storage unit and A/D converting units, the A/D converting units electrically input connection signal amplifying unit, and the signal amplification is single
First electrically input connection signal receiving unit, the signal receiving unit electrically input connection imaging sensor group, described image
Sensor group includes six imaging sensors, and six imaging sensors are mounted by means of bolts on calender, cogging respectively
The discharge port top of machine, pickling machine, finishing mill, edge milling machines, processing machine, electrically output connects image to the central processing unit respectively
Storage unit, display screen, alarm, calender driver, blooming mill driver, pickling machine driver, finishing mill driver, milling
Side machine driver, processing machine driver, the calender driver electrically export connection calender, the blooming mill driver electricity
Property output connection blooming mill, the pickling machine driver, which electrically export, connects pickling machine, and the finishing mill driver electrically exports
Finishing mill is connected, the edge milling machines driver electrically exports connection edge milling machines, and the processing machine driver electrically exports connection and adds
Work machine.
Preferably, the material conveying device up and down includes pedestal, feeding robot, conveying mechanism and feeding robot, institute
State the top that feeding robot, conveying mechanism and feeding robot are fixedly installed in pedestal by bolt successively.
Preferably, the conveying mechanism is rolling wheel type transporter structure.
Preferably, the display screen includes image receiver module, and electrically output connection is horizontal respectively for described image receiving module
To drive module and zigzag tread patterns module, the laterally driven module and the electrically output connection liquid crystal display of zigzag tread patterns module
Module.
Preferably, the alarm is acoustooptic alarm.
Preferably, the model 6AG1055-1PB00-2XB0 of the central processing unit.
Compared with prior art, the beneficial effects of the invention are as follows：This kind is produced by arranging the copper bar of line identification production and processing
Line, reasonable design is highly practical, using vision inspection apparatus replaces that copper bar is identified by the way of traditional stamp, can be with
The integrality of the efficiency and copper bar of copper bar processing is improved, and can tracking quickly be identified to copper bar, and in copper bar
Process of manufacture in, can pass through vision inspection apparatus analysis acquisition copper bar lines and setting copper bar lines comparison
Situation determines the operating status of specific processing machine, to timely maintenance down.
Description of the drawings
Fig. 1 is schematic structural view of the invention；
Fig. 2 is present system functional block diagram；
Fig. 3 is display screen functional block diagram of the present invention.
In figure：1 production line workbench, 2 casting apparatus, 3 calenders, 4 blooming mills, 5 pickling machines, 6 finishing mills, 7 edge milling machines,
8 processing machines, 9 workpiece placement stations, 10 vision inspection apparatus, about 11 material conveying devices, 12 central processing units, 13 image comparison lists
Member, 14 software storage units, 15A/D converting units, 16 signal amplification units, 17 signal receiving units, 18 imaging sensor groups,
19 image storage units, 20 display screens, 201 image receiver modules, 202 laterally driven modules, 203 zigzag tread patterns modules, 204 liquid
Brilliant display module, 21 alarms, 22 calender drivers, 23 blooming mill drivers, 24 pickling machine drivers, the driving of 25 finishing mills
Device, 26 edge milling machines drivers, 27 processing machine drivers.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 3 are please referred to Fig.1, the present invention provides a kind of technical solution：A kind of copper bar by arranging line identification production and processing produces
Line, including production line workbench 1, the top of the production line workbench 1 from left to right pass sequentially through bolt be installed with it is molten
Casting device 2, calender 3, blooming mill 4, pickling machine 5, finishing mill 6, edge milling machines 7, processing machine 8, workpiece placement station 9 and vision-based detection
Device 10, the casting apparatus 2, calender 3, blooming mill 4, pickling machine 5, finishing mill 6, edge milling machines 7, processing machine 8 and workpiece are put
It sets and is disposed with material conveying device 11 up and down between platform 9, the material conveying device 11 up and down, which is bolted, is installed on life
The top of producing line workbench 1, the vision inspection apparatus 10 include central processing unit 12, and the central processing unit 12 is electrical respectively
Input connection image comparison unit 13, software storage unit 14 and A/D converting units 15, A/D converting units 15 are by analog signal
It is converted into digital signal, the A/D converting units 15 electrically input connection signal amplifying unit 16, the signal amplification unit 16
Electrically input connection signal receiving unit 17, electrically input connects imaging sensor group 18 to the signal receiving unit 17, described
Imaging sensor group 18 includes six imaging sensors, and imaging sensor is ccd image sensor, for acquiring copper bar workpiece
Lines, and six imaging sensors are mounted by means of bolts on calender 3, blooming mill 4, pickling machine 5, finishing mill 6, milling respectively
The discharge port top of side machine 7, processing machine 8, electrically output connects image storage unit 19, shows the central processing unit 12 respectively
Screen 20, alarm 21, calender driver 22, blooming mill driver 23, pickling machine driver 24, finishing mill driver 25, milling
Side machine driver 26, processing machine driver 27, electrically output connects calender 3, the blooming mill to the calender driver 22
Electrically output connection blooming mill 4, the pickling machine driver 24 electrically export connection pickling machine 5, the finishing mill to driver 23
Electrically output connection finishing mill 6, the edge milling machines driver 26 electrically export connection edge milling machines 7, the processing machine to driver 25
Electrically output connects processing machine 8 to driver 27.
Wherein, the material conveying device 11 up and down includes pedestal, feeding robot, conveying mechanism and feeding robot, institute
State the top that feeding robot, conveying mechanism and feeding robot are fixedly installed in pedestal by bolt successively, feeding robot
For being transported to conveying mechanism to upper process workpiece holding, conveying mechanism is transmitted the workpiece for being placed into thereon, under
Material robot is transported on the machine of later procedure the workpiece holding on conveying mechanism, and the conveying mechanism conveys for roller type
Mechanism, the display screen 20 include image receiver module 201, and described image receiving module 20 respectively electrically laterally drive by output connection
The electrically output connection of dynamic model block 202 and zigzag tread patterns module 203, the laterally driven module 202 and zigzag tread patterns module 203
LCD MODULE 204, the alarm 21 are acoustooptic alarm, the model 6AG1055- of the central processing unit 12
1PB00-2XB0。
Operation principle：When specific works, staff will carry out founding in copper bar feedstock transportation to casting apparatus 2, when molten
After the completion of casting, the feeding robot on upper and lower material conveying device 11, which takes the material conveying clamp in casting apparatus 2, is placed into conveying
In mechanism, when material reaches the least significant end of conveying mechanism later, feeding robot removes the workpiece on conveying mechanism, is delivered to
Rolled on calender 3, after the completion of calender 3 rolls workpiece, upper and lower material conveying device 11 is to the workpiece on calender 3
Gripping, conveying and grip on blooming mill 4, blooming mill 4 carries out cogging to workpiece, later up and down material conveying device 11 to blooming mill
On workpiece holding, conveying and gripping to pickling machine 5 on 4, pickling machine 5 carries out pickling to workpiece, later upper and lower material conveying device
In workpiece holding, conveying and gripping to finishing mill 6 on 11 pairs of pickling machines 5, finishing mill 6 to workpiece carry out finish rolling, later up and down
Material conveying device 11 is in workpiece holding, conveying and the gripping to edge milling machines 7 on finishing mill 6, edge milling machines 7 carries out milling to workpiece
Side, upper and lower material conveying device 11 is in workpiece holding, conveying and the gripping to processing machine 8 on edge milling machines 7, processing machine 8 is right later
Workpiece is processed, and material conveying device 11 arrives workpiece placement station to workpiece holding, conveying and the gripping on processing machine 8 up and down later
On 9, complete processing to workpiece, during being processed to workpiece, be mounted on calender 3, blooming mill 4, pickling machine 5,
Finishing mill 6, edge milling machines 7, processing machine 8 discharge port at the top of imaging sensor detect work after the completion of each machining in real time
The lines of part is identified tracking to copper bar, while the picture signal of workpiece lines is transferred to signal receiving unit 17, signal
The picture signal of reception is transferred to signal amplification unit 16 by receiving unit 17, after signal amplification unit 16 amplifies signal, is passed
It is defeated by A/D converting units 15, A/D converting units 15 convert analog signals into digital data transmission to central processing unit 12, in
Central processor 12 is sent to image comparison unit 13 to the lines image of six different workpieces of reception, and image comparison unit 13 will
The lines image of six different workpieces is compared with respective corresponding lines image respectively, and contrast signal is transferred to aobvious
Display screen 20 is shown, if being set in the lines of copper bar and vision inspection apparatus 10 after being processed on a certain machine wherein acquired
Lines when not corresponding to, central processing unit 12 analyzes the copper bar lines not corresponded at this time, according to the difference of lines
It determines that specific machine breaks down, while central processing unit 12 sends out alarm command to alarm 21, and event occurs to specific
The machine drive of barrier and follow-up machine drive send out instruction, and alarm 21 sends out audible and visible alarm, reminds staff's machine
It breaks down, the machine drive of mistake occurs and follow-up machine drive controls corresponding machine and is stopped.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (6)
1. a kind of copper bar production line by arranging line identification production and processing, including production line workbench (1), it is characterised in that：Institute
The top for stating production line workbench (1) from left to right passes sequentially through bolt and is installed with casting apparatus (2), calender (3), opens
Base machine (4), pickling machine (5), finishing mill (6), edge milling machines (7), processing machine (8), workpiece placement station (9) and vision inspection apparatus
(10), the casting apparatus (2), calender (3), blooming mill (4), pickling machine (5), finishing mill (6), edge milling machines (7), processing machine
(8) material conveying device (11) up and down is disposed between workpiece placement station (9), the material conveying device (11) up and down passes through
Bolt is fixedly installed in the top of production line workbench (1), and the vision inspection apparatus (10) includes central processing unit (12), institute
Stating central processing unit (12), electrically input connection image comparison unit (13), software storage unit (14) and A/D conversions are single respectively
First (15), electrically input connection signal amplifying unit (16), the signal amplification unit (16) are electric for the A/D converting units (15)
Property input connection signal receiving unit (17), the signal receiving unit (17) electrically input connection imaging sensor group (18),
Described image sensor group (18) includes six imaging sensors, and six imaging sensors are mounted by means of bolts on respectively
The discharge port top of calender (3), blooming mill (4), pickling machine (5), finishing mill (6), edge milling machines (7), processing machine (8), it is described
Electrically output connection image storage unit (19), display screen (20), alarm (21), calender drive central processing unit (12) respectively
Dynamic device (22), blooming mill driver (23), pickling machine driver (24), finishing mill driver (25), edge milling machines driver (26),
Processing machine driver (27), electrically output connects calender (3), the blooming mill driver to the calender driver (22)
(23) electrically output connection blooming mill (4), the pickling machine driver (24) electrically export connection pickling machine (5), the finish rolling
Electrically output connection finishing mill (6), the edge milling machines driver (26) electrically export connection edge milling machines (7) to machine driver (25),
Electrically output connects processing machine (8) to the processing machine driver (27).
2. a kind of copper bar production line by arranging line identification production and processing according to claim 1, it is characterised in that：It is described
Upper and lower material conveying device (11) includes pedestal, feeding robot, conveying mechanism and feeding robot, the feeding robot, defeated
The top for sending mechanism and feeding robot to be fixedly installed in pedestal successively by bolt.
3. a kind of copper bar production line by arranging line identification production and processing according to claim 2, it is characterised in that：It is described
Conveying mechanism is rolling wheel type transporter structure.
4. a kind of copper bar production line by arranging line identification production and processing according to claim 1, it is characterised in that：It is described
Display screen (20) includes image receiver module (201), and electrically output connection is laterally driven respectively for described image receiving module (20)
Module (202) and zigzag tread patterns module (203), the laterally driven module (202) and zigzag tread patterns module (203) are electrically defeated
Go out to connect LCD MODULE (204).
5. a kind of copper bar production line by arranging line identification production and processing according to claim 1, it is characterised in that：It is described
Alarm (21) is acoustooptic alarm.
6. a kind of copper bar production line by arranging line identification production and processing according to claim 1, it is characterised in that：It is described
The model 6AG1055-1PB00-2XB0 of central processing unit (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810964503.9A CN108747405A (en) | 2018-08-23 | 2018-08-23 | A kind of copper bar production line by arranging line identification production and processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810964503.9A CN108747405A (en) | 2018-08-23 | 2018-08-23 | A kind of copper bar production line by arranging line identification production and processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108747405A true CN108747405A (en) | 2018-11-06 |
Family
ID=63966917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810964503.9A Pending CN108747405A (en) | 2018-08-23 | 2018-08-23 | A kind of copper bar production line by arranging line identification production and processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108747405A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112894384A (en) * | 2021-02-04 | 2021-06-04 | 张秀丽 | Conductive copper bar processing equipment and processing method thereof |
| CN113207509A (en) * | 2021-06-08 | 2021-08-06 | 重庆市农业科学院 | Vegetable unmanned seedling culture logistics system |
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| CN105551688A (en) * | 2016-02-16 | 2016-05-04 | 中天合金技术有限公司 | Preparation method of high-accuracy anaerobic bright copper bar |
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| CN208654852U (en) * | 2018-08-23 | 2019-03-26 | 江苏森蓝智能系统有限公司 | A kind of copper bar production line by row's line identification production and processing |
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- 2018-08-23 CN CN201810964503.9A patent/CN108747405A/en active Pending
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| CN103163141A (en) * | 2011-12-14 | 2013-06-19 | 鞍钢股份有限公司 | Strip steel surface online detection system and method based on embedded image processing system |
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| CN203519051U (en) * | 2013-09-30 | 2014-04-02 | 天津力神电池股份有限公司 | Lithium ion battery electrode group preorder processing production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112894384A (en) * | 2021-02-04 | 2021-06-04 | 张秀丽 | Conductive copper bar processing equipment and processing method thereof |
| CN113207509A (en) * | 2021-06-08 | 2021-08-06 | 重庆市农业科学院 | Vegetable unmanned seedling culture logistics system |
| CN113207509B (en) * | 2021-06-08 | 2023-01-24 | 重庆市农业科学院 | Vegetable unmanned seedling culture logistics system |
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Application publication date: 20181106 |