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CN108681157B - Off-screen light orientation method for LCoS liquid crystal screen - Google Patents

Off-screen light orientation method for LCoS liquid crystal screen Download PDF

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Publication number
CN108681157B
CN108681157B CN201810475432.6A CN201810475432A CN108681157B CN 108681157 B CN108681157 B CN 108681157B CN 201810475432 A CN201810475432 A CN 201810475432A CN 108681157 B CN108681157 B CN 108681157B
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liquid crystal
lcos
screen
orientation
light
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CN108681157A (en
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李青
龚泳豪
覃朗
雷威
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Southeast University
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Southeast University
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
    • G02F1/13378Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by treatment of the surface, e.g. embossing, rubbing or light irradiation
    • G02F1/133788Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by treatment of the surface, e.g. embossing, rubbing or light irradiation by light irradiation, e.g. linearly polarised light photo-polymerisation

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Liquid Crystal (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)

Abstract

The invention discloses an off-screen light orientation method for an LCoS liquid crystal screen, and belongs to the technical field of LCoS liquid crystal screens. The invention adopts the method of sealing the LCoS (liquid crystal on silicon) liquid crystal box and vertically irradiating the polarized ultraviolet light on the light orientation layer of the LCoS liquid crystal screen from the outside of the screen, realizes the consistency of the orientation states of the corresponding pixels of the glass substrate and the silicon chip, realizes the orientation control of the pixel precision through the mask plate, and solves the problem that the conventional LCoS liquid crystal screen manufacturing process can not realize the orientation consistency of the pixel precision.

Description

Off-screen light orientation method for LCoS liquid crystal screen
Technical Field
The invention relates to a novel orientation method of an LCoS liquid crystal screen, and belongs to the technical field of LCoS liquid crystal screens.
Background
The manufacturing process flow of the conventional LCoS (liquid crystal on silicon) liquid crystal screen comprises the following steps: the method comprises the steps of respectively cleaning the ITO glass and the LCoS chip, preparing a photo-alignment layer and photo-aligning, coating ultraviolet curing frame glue containing spacers on the glass substrate, aligning and attaching the ITO glass and the LCoS chip, irradiating ultraviolet light to cure the frame glue, filling liquid crystal and the like. By adopting the conventional manufacturing process flow and utilizing the pixelation control technology of optical orientation, pixelation is firstly carried out on the ITO glass and the LCoS chip respectively, and then two blocks of the ITO glass and the LCoS chip are basically aligned and attached, so that the consistent orientation states of corresponding pixels of an upper substrate and a lower substrate of the LCoS liquid crystal screen cannot be ensured, and the pixel-level orientation control of the LCoS liquid crystal screen cannot be realized. Those skilled in the art have tried new solutions, but the problem has not been solved well, and therefore, there is an urgent need for a new solution to solve the technical problem.
Disclosure of Invention
In order to overcome the defect that the conventional LCoS liquid crystal screen manufacturing process cannot realize pixel-level orientation control of the LCoS liquid crystal screen, the invention provides a mode of sealing a box first and then orienting, and after finishing coating and sealing a box of a light orientation agent, the light orientation treatment is carried out outside the LCoS liquid crystal box by utilizing a pixel control technology of light orientation so as to obtain an orientation state with consistent pixels of ITO glass and an LCoS chip, thereby realizing the orientation control of pixel-level precision of the LCoS liquid crystal screen.
The invention provides an off-screen optical orientation method for an LCoS liquid crystal screen aiming at the problems in the prior art, and the manufacturing process flow of the 'box sealing and orientation after' off-screen optical orientation LCoS liquid crystal screen is as follows:
1) respectively cleaning the ITO glass and the LCoS chip;
2) preparing a photo-alignment layer;
3) mixing the spacer with ultraviolet curing glue;
4) coating ultraviolet curing frame glue containing spacers on a glass substrate;
5) aligning and laminating the ITO glass and the LCoS chip, and carrying out ultraviolet irradiation curing on the ultraviolet curing frame glue containing the spacers;
6) vertically irradiating the LCoS chip by polarized ultraviolet light on one side of the glass substrate outside the sealed liquid crystal screen to carry out light orientation; 7) and finally, filling liquid crystals to obtain the liquid crystal screen. The scheme firstly seals the LCoS (liquid crystal on silicon) liquid crystal box, and then carries out optical orientation on an optical orientation layer of the LCoS liquid crystal screen from the outside of the screen. The method is completely different from the traditional method of the prior liquid crystal screen for orienting the liquid crystal molecular layer, namely the method for respectively orienting the upper substrate and the lower substrate of the liquid crystal screen and then sealing the box.
As an improvement of the invention, in the step 3), the spacers and the ultraviolet curing glue are mixed uniformly according to the proportion of 5-35% by mass, and then bubbles in the glue are removed in a vacuum environment, and in the step 4), the ITO glass is coated with frame glue by using a dispenser filled with ultraviolet curing frame glue containing the spacers.
As an improvement of the present invention, the step 6) is specifically as follows: vertically irradiating polarized ultraviolet light from the side of the ITO glass to the prepared LCoS liquid crystal box to carry out light orientation outside the screen; or the prepared LCoS liquid crystal box is arranged below the light orientation device, and polarized ultraviolet light vertically irradiates on the LCoS liquid crystal box from the ITO glass side through a mask plate which is aligned with the LCoS chip to carry out light orientation outside the screen; or the prepared LCoS liquid crystal box is arranged below the optical orientation device to carry out the light orientation outside the screen, the polarized ultraviolet light vertically irradiates on the LCoS liquid crystal box from the ITO glass side through a mask plate which is aligned with the LCoS chip, the polarized incident ultraviolet light in the specific polarization direction vertically irradiates on the pixel needing the orientation in the specific direction by adjusting the included angle between the LCoS chip and the incident polarized ultraviolet light polarization direction and matching the use of the mask plate, and the orientation in any direction of the pixel level precision is realized by adjusting the light orientation outside the screen for many times.
According to the scheme, different working modes can be generated by using different orientation agents in the manufacturing process, and the step of off-screen light orientation requires that polarized ultraviolet light is vertically incident on an LCoS liquid crystal box to be oriented so as to ensure the consistent orientation state of corresponding pixels of ITO glass and an LCoS chip. Under the action of the mask plate, the orientation with pixel level precision can be realized.
Compared with the prior art, the invention has the following beneficial effects: because the off-screen optical orientation technology adopts a mode of 'sealing the box first and then orienting', after finishing coating and sealing the optical orientation agent, the optical orientation treatment is carried out outside the LCoS liquid crystal box by utilizing the pixel control technology of optical orientation, so that the orientation state of corresponding pixels of ITO glass and an LCoS chip can be obtained, the orientation of pixel precision is realized, and the problem that the conventional LCoS liquid crystal screen manufacturing process can not realize the pixel-level orientation control of the LCoS liquid crystal screen is solved; the scheme adopts a parallel light orientation agent to manufacture a light orientation layer and is filled with a positive liquid crystal material to realize an anti-parallel (ECB) orientation mode; the scheme is matched with a mask plate to use, so that an anti-parallel (ECB) orientation mode of any orientation direction of pixel-level precision control can be realized, and the alignment problem of corresponding pixels of the ITO glass and the LCoS chip is not required to be considered; the scheme adopts a vertical photo-alignment agent to manufacture a photo-alignment layer and fills a negative liquid crystal material to realize a Vertical Alignment (VA) mode.
Drawings
FIG. 1 is a schematic view of the external light orientation of an LCoS liquid crystal panel;
FIG. 2 is a schematic view of an LCoS liquid crystal panel in an off-panel light-oriented anti-parallel (ECB) mode;
FIG. 3 is a schematic diagram of an LCoS liquid crystal panel in an anti-parallel (ECB) mode for off-panel orientation pixel precision control;
FIG. 4 is a schematic view of an LCoS liquid crystal panel of an off-panel light-alignment VA mode;
in the figure: 1. the liquid crystal display comprises an LCoS chip, 2 parts of a light orientation layer, 2 parts of a parallel orientation layer, 2 parts of a vertical orientation layer, 3 parts of a spacer-containing ultraviolet curing frame glue, 4 parts of ITO glass, 5 parts of a mask, 6 parts of polarized ultraviolet light, 7 parts of a light orientation device, 8 parts of a positive liquid crystal material, 9 parts of a negative liquid crystal material, 10 parts of a vertical orientation pixel, 11 parts of a horizontal orientation pixel, 12 parts of vertical polarized incident ultraviolet light, 13 parts of horizontal polarized incident ultraviolet light.
Detailed Description
Example 1:
the method for manufacturing the LCoS liquid crystal screen by the off-screen light orientation of 'sealing the box first and then orienting' comprises the following specific steps:
1) and (3) carrying out ultrasonic cleaning on the ITO glass 4 and the LCoS chip 1 for 15min by using tap water and detergent, carrying out ultrasonic cleaning for 15min by using deionized water, carrying out ultrasonic cleaning for 15min by using acetone (analytically pure), and carrying out ultrasonic cleaning for 15min by using absolute ethyl alcohol (analytically pure) in sequence, and then drying.
2) Respectively spin-coating photo-alignment agents on the ITO glass 4 and the LCoS chip 1, and then drying to form the photo-alignment layer 2;
3) uniformly mixing the spacers with the ultraviolet curing glue according to the mass percentage of 5-35%, and then removing bubbles in the glue in a vacuum environment;
4) painting frame glue on the ITO glass 4 by using a glue dispenser provided with ultraviolet curing frame glue 3 containing spacers;
5) aligning and laminating the ITO glass 4 and the LCoS chip 1, and carrying out ultraviolet irradiation to cure the ultraviolet curing frame glue 3 containing the spacers;
6) as shown in fig. 1, the prepared LCoS liquid crystal cell is placed below a light orientation device 7 for off-screen light orientation, and polarized ultraviolet light 6 vertically irradiates on the LCoS liquid crystal cell from the ITO glass 4 side through a mask 5 which is aligned with an LCoS chip 1;
7) and pouring liquid crystal material into the LCoS liquid crystal box after the light outside the screen is oriented, and sealing the box to finally obtain the LCoS liquid crystal screen.
Example 2:
an LCoS liquid crystal screen of an antiparallel (ECB) mode is manufactured by an off-screen light orientation method of 'sealing a box first and then orienting': the method comprises the following specific steps:
1) and (3) carrying out ultrasonic cleaning on the ITO glass 4 and the LCoS chip 1 for 15min by using tap water and detergent, carrying out ultrasonic cleaning for 15min by using deionized water, carrying out ultrasonic cleaning for 15min by using acetone (analytically pure), and carrying out ultrasonic cleaning for 15min by using absolute ethyl alcohol (analytically pure) in sequence, and then drying.
2) Respectively spin-coating parallel photo-alignment agents (photo-alignment agents capable of inducing liquid crystal molecules to be aligned parallel to a substrate after photo-alignment) on the ITO glass 4 and the LCoS chip 1, and then drying to form the parallel alignment layer 2-1;
3) uniformly mixing the 3-micron spacer with the ultraviolet curing glue according to the mass percentage of 5-35%, and then removing bubbles in the glue in a vacuum environment;
4) painting frame glue on the ITO glass 4 by using a glue dispenser provided with ultraviolet curing frame glue 3 containing spacers;
5) aligning and laminating the ITO glass 4 and the LCoS chip 1, and carrying out ultraviolet irradiation to cure the ultraviolet curing frame glue 3 containing the spacers;
6) as shown in fig. 2, polarized ultraviolet light 6 is vertically irradiated from the ITO glass 4 side to the prepared LCoS liquid crystal cell to perform off-screen light alignment;
7) and pouring a positive liquid crystal material 8 into the LCoS liquid crystal box after the external light is oriented, and sealing to finally obtain the LCoS liquid crystal screen in an antiparallel (ECB) orientation mode.
Example 3:
an LCoS liquid crystal screen of an antiparallel (ECB) mode with pixel precision control is manufactured by an off-screen optical orientation method of 'sealing box first and then orienting': the method comprises the following specific steps:
1) and (3) carrying out ultrasonic cleaning on the ITO glass 4 and the LCoS chip 1 for 15min by using tap water and detergent, carrying out ultrasonic cleaning for 15min by using deionized water, carrying out ultrasonic cleaning for 15min by using acetone (analytically pure), and carrying out ultrasonic cleaning for 15min by using absolute ethyl alcohol (analytically pure) in sequence, and then drying.
2) Respectively spin-coating parallel photo-alignment agents (photo-alignment agents capable of inducing liquid crystal molecules to be aligned parallel to a substrate after photo-alignment) on the ITO glass 4 and the LCoS chip 1, and then drying to form the parallel alignment layer 2-1;
3) uniformly mixing the 3-micron spacer with the ultraviolet curing glue according to the mass percentage of 5-35%, and then removing bubbles in the glue in a vacuum environment;
4) painting frame glue on the ITO glass 4 by using a glue dispenser provided with ultraviolet curing frame glue 3 containing spacers;
5) aligning and laminating the ITO glass 4 and the LCoS chip 1, and carrying out ultraviolet irradiation to cure the ultraviolet curing frame glue 3 containing the spacers;
6) as shown in fig. 3, the prepared LCoS liquid crystal cell is placed under a light orientation device 7 for off-screen light orientation, and polarized ultraviolet light 6 vertically irradiates on the LCoS liquid crystal cell from the ITO glass 4 side through a mask 5 which is aligned with the LCoS chip 1, so that vertically polarized incident ultraviolet light 12 vertically irradiates on all vertically oriented pixels 10; adjusting the placement position of the LCoS liquid crystal box relative to the light orientation device 7, and aligning the mask 5 with the LCoS chip 1 again to enable the horizontally polarized incident ultraviolet light 13 to vertically irradiate all the horizontally oriented pixels 11;
7) and pouring a positive liquid crystal material 9 into the LCoS liquid crystal box and sealing the box to finally obtain the LCoS liquid crystal screen of an anti-parallel (ECB) mode with pixel precision control.
Example 4:
the LCoS liquid crystal screen of the VA mode is manufactured by using an off-screen light orientation method of firstly sealing the box and then orienting: the method comprises the following specific steps:
1) and (3) carrying out ultrasonic cleaning on the ITO glass 4 and the LCoS chip 1 for 15min by using tap water and detergent, carrying out ultrasonic cleaning for 15min by using deionized water, carrying out ultrasonic cleaning for 15min by using acetone (analytically pure), and carrying out ultrasonic cleaning for 15min by using absolute ethyl alcohol (analytically pure) in sequence, and then drying.
2) Respectively spin-coating a vertical photo-alignment agent (a photo-alignment agent capable of inducing liquid crystal molecules to be vertically aligned to a substrate after photo-alignment) on the ITO glass 4 and the LCoS chip 1, and then drying to form the vertical alignment layer 2-2;
3) uniformly mixing the 3-micron spacer with the ultraviolet curing glue according to the mass percentage of 5-35%, and then removing bubbles in the glue in a vacuum environment;
4) painting frame glue on the ITO glass 4 by using a glue dispenser provided with ultraviolet curing frame glue 3 containing spacers;
5) aligning and laminating the ITO glass 4 and the LCoS chip 1, and carrying out ultraviolet irradiation to cure the ultraviolet curing frame glue 3 containing the spacers;
6) as shown in fig. 4, polarized ultraviolet light 6 is vertically irradiated from the ITO glass 4 side to the prepared LCoS liquid crystal cell to perform off-screen light alignment;
7) and pouring a negative liquid crystal material 9 into the LCoS liquid crystal box after the external light is oriented, and sealing to finally obtain the LCoS liquid crystal screen in the VA mode.
It should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and all equivalent substitutions or substitutions made on the above-mentioned technical solutions belong to the scope of the present invention.

Claims (1)

1. An off-screen light orientation method for an LCoS liquid crystal panel, the method comprising the steps of:
1) respectively cleaning the ITO glass (4) and the LCoS chip (1);
2) preparing a photo-alignment layer (2);
3) mixing the spacer with ultraviolet curing glue;
4) coating ultraviolet curing frame glue (3) containing spacers on a glass substrate;
5) aligning and pasting the ITO glass (4) and the LCoS chip (1) and carrying out ultraviolet irradiation curing on the ultraviolet curing frame glue (3) containing the spacers;
6) outside the sealed liquid crystal screen, one side with a glass substrate vertically irradiates the LCoS chip (1) through polarized ultraviolet light (6) to carry out optical orientation;
7) finally, liquid crystal is poured to prepare the liquid crystal screen;
the step 3) of mixing the spacers and the ultraviolet curing glue is specifically as follows, the spacers and the ultraviolet curing glue are uniformly mixed according to the proportion of 5-35% by mass, and then bubbles in the glue are removed in a vacuum environment;
the step 4) is specifically that a glue dispenser provided with ultraviolet curing glue frame (3) containing spacers is used for painting the glue frame on the ITO glass (4);
the step 6) is as follows:
the prepared LCoS liquid crystal box is arranged below a light orientation device (7), and polarized ultraviolet light (6) is vertically irradiated from the side of the ITO glass (4) to the prepared LCoS liquid crystal box to carry out light orientation outside a screen or
The step 6) is as follows:
the prepared LCoS liquid crystal box is arranged below a light orientation device (7), polarized ultraviolet light (6) vertically irradiates on the LCoS liquid crystal box from the ITO glass (4) side through a mask (5) which is aligned with the LCoS chip (1), and pixelized off-screen light orientation is carried out by using the mask (5);
or the step 6) is as follows:
the prepared LCoS liquid crystal box is placed below a light orientation device (7) to carry out light orientation outside the screen, polarized ultraviolet light (6) vertically irradiates on the LCoS liquid crystal box from the ITO glass (4) side through a mask plate (5) which is aligned with an LCoS chip (1), and the polarized incident ultraviolet light in a specific polarization direction vertically irradiates on a pixel needing orientation in the specific direction by adjusting the included angle between the LCoS chip (1) and the polarization direction of the incident polarized ultraviolet light and matching with the use of the mask plate (5) so as to carry out pixelized light orientation outside the screen;
or the step 6) is as follows: and pouring positive or negative liquid crystal materials into the LCoS liquid crystal box after the external light is oriented, and sealing the box to finally obtain the LCoS liquid crystal screen.
CN201810475432.6A 2018-05-17 2018-05-17 Off-screen light orientation method for LCoS liquid crystal screen Active CN108681157B (en)

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CN109581757B (en) * 2018-12-25 2020-10-30 深圳市华星光电半导体显示技术有限公司 Ultraviolet curing equipment and frame glue curing method
CN115128872A (en) * 2022-07-13 2022-09-30 东南大学 Inorganic orientation method for vertical orientation of liquid crystal molecules and devices

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KR20070070403A (en) * 2005-12-29 2007-07-04 엘지.필립스 엘시디 주식회사 Liquid crystal display device and the fabrication method thereof
CN105759508A (en) * 2016-04-21 2016-07-13 深圳市华星光电技术有限公司 Light alignment device for liquid crystal display panel
CN106918929A (en) * 2015-12-25 2017-07-04 美商晶典有限公司 The cell level liquid crystal assembly method of liquid crystal on silicon

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KR20070070403A (en) * 2005-12-29 2007-07-04 엘지.필립스 엘시디 주식회사 Liquid crystal display device and the fabrication method thereof
CN1804694A (en) * 2006-01-11 2006-07-19 深圳市科创数字显示技术有限公司 Making method for liquid crystal LCOS and laminating apparatus therefor
CN106918929A (en) * 2015-12-25 2017-07-04 美商晶典有限公司 The cell level liquid crystal assembly method of liquid crystal on silicon
CN105759508A (en) * 2016-04-21 2016-07-13 深圳市华星光电技术有限公司 Light alignment device for liquid crystal display panel

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