CN108673067A - A kind of production method of bearing of compressor - Google Patents
A kind of production method of bearing of compressor Download PDFInfo
- Publication number
- CN108673067A CN108673067A CN201810589924.8A CN201810589924A CN108673067A CN 108673067 A CN108673067 A CN 108673067A CN 201810589924 A CN201810589924 A CN 201810589924A CN 108673067 A CN108673067 A CN 108673067A
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- CN
- China
- Prior art keywords
- collar
- centre bore
- bearing
- flange portion
- compressor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/003—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass bearings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compressor (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The present invention provides a kind of production method of bearing of compressor.The bearing is arranged centre bore A and includes flange portion and collar, and flange portion is arranged in the end of collar periphery, and centre bore A runs through collar and flange portion.Using seperated welding procedure；The flange portion with centre bore B is made using tablet steel punching press；Use the collar of steel pipe or Mechanical processing of casting with centre bore A；Collar is connected in flange portion side, keeps centre bore A and centre bore B coaxial, then welding makes flange portion be fixedly connected with collar, obtains the bearing.This method simple process and low cost, it is environment friendly and pollution-free, it can ensure bearing integral strength, hardness and dimensional accuracy.
Description
Technical field
The present invention relates to Compressor Technology field more particularly to a kind of production methods of bearing of compressor.
Background technology
Rotary compressor for refrigerant because its high cooling efficiency, it is compact-sized, small, light-weight due to be widely used in household
Inside equal air conditioners.
Compression assembly is the pith in rotary compressor for refrigerant, includes mainly cylinder, piston, slide plate, bent axle, master
Bearing and supplementary bearing.Slide plate is located in cylinder sliding vane groove, and arc end surface connects with piston face, upper bearing (metal), piston, lower bearing
It is sequentially sleeved on bent axle along the axial direction of bent axle, forms dynamic sealing, cylinder interior is divided into two gas chambers of high-low pressure, in song
Under the drive of axis, air-breathing, the process of compression, exhaust are completed.
Currently, the preparation about bearing, mainly uses integral casting process, such as sand casting etc. is to melt cast iron
It is bearing unitary solid blank to be cast in die for molding after liquid, it is real then passes through the multiple working procedures such as roughing, finishing
The technique of existing base bearing and supplementary bearing.For the technique there are flow complexity, processing efficiency is low, of high cost；Processing conditions is severe, to ring
Border pollutes；Also, processing waste material is more, the problem of leading to the wasting of resources.
Invention content
The present invention is intended to provide a kind of production method of bearing of compressor, this method are simple for process, at low cost.
In order to achieve the above technical purposes, the present invention makes bearing of compressor using the method for seperated welding, specific as follows：
A kind of production method of bearing of compressor, the bearing setting are used for the centre bore A that bent axle passes through and include method
Blue portion and collar, the flange portion be arranged the collar end periphery, the centre bore A through the collar with
Flange portion；It is characterized in that：Using seperated welding procedure, comprise the following processes：
Using tablet steel, according to the flange portion shape and size, the flange with centre bore B is made using Sheet Metal Forming Technology
Portion；
The collar with centre bore A is processed according to the collar shape and size using steel pipe or casting tubing；
Collar is connected in flange portion side, keeps the centre bore A and centre bore B coaxial, is then welded, make flange
Portion is fixedly connected with collar, obtains the bearing.
As the first realization method, the collar, which is inserted into the centre bore B, forms close-fitting connection,
That is, gapless between the inner wall and collar outer rim of centre bore B, close mating, the end face of the centre bore B with
The seam crossing of collar outer rim is welded, and the bearing is obtained.
As second of realization method, the collar is inserted into formation pine in centre bore B and matches, that is, the collar outer rim
Diameter is less than the internal diameter of centre bore B, gap is deposited between the inner wall of centre bore B and the collar external profile diameter, in the gap
Position is welded, and flange portion is made to be fixedly connected with collar, obtains the bearing.
As the third realization method, interference connection is formed in the collar indentation centre bore B, that is, the collar
External profile diameter is more than the internal diameter of centre bore B, the collar is pressed into centre bore B under external force, in the centre bore B
End face and the seam crossing of collar outer rim welded, obtain the bearing.
In view of the bearing is in the mechanical property of connecting portion, preferably the first realization method makes the bearing.
The steel are unlimited, including carbon steel and steel alloy.
The casting tubing is ironcasting, is to use casting technique, cast iron is melted to be poured into a mould in a mold after liquid
It is shaped to tubular blank, then passes through the tubing that processing obtains.
Preferably, the internal diameter of the steel pipe is equal to the diameter of the centre bore A；The internal diameter of the casting tubing is through finishing
It is equal to the diameter of the centre bore A after work.
The welding manner is unlimited, including melting welding, soldering, Laser Welding etc..
The shape of the flange portion is unlimited with structure, may include some can stamping forming structural unit, such as gas
Hole, pilot hole etc..
Compared with the production method of existing bearing of compressor, the invention has the advantages that：
(1) present invention utilizes molding steel plate, according to required flange portion shape and size, punching press manufacturing flange portion, and
Can punching press be made in the flange portion some can the multiple hole position such as stamping forming structural unit, such as stomata, pilot hole, save
But the processing technology for being made when casting technique and also needing to carry out after spray is used.
The present invention is using molding steel pipe or casting tubing, according to the shape and size of required collar, processing and fabricating axis
Neck, is directly utilized the trepanning feature of tubing, can be obtained collar by simple processing technology, with existing casting technique
Compared to processing capacity is reduced, material has been saved.
Flange portion obtained is directly attached with collar using seperated soldering mode and be can be obtained by the present invention
The bearing, the mechanical property of connecting portion can be ensured by especially carrying out welding after using close-fitting connection, improve reliability.Cause
This, manufacture craft of the invention is simple, at low cost, and environment friendly and pollution-free.
(2) present invention directly carries out bearing portions or whole components making using steel, since steel are with good
Good dimensional accuracy, intensity, hardness, rigidity and elasticity modulus, therefore can ensure bearing integral strength and hardness, while can
The dimensional accuracy for ensureing processing bearing obtained, has a good application prospect.
Description of the drawings
Fig. 1 is the bearing arrangement schematic diagram in the embodiment of the present invention 1.
Fig. 2 is the process schematic that bearing shown in Fig. 1 is made in the embodiment of the present invention 1.
Fig. 3 is the schematic cross-sections of Fig. 2 in an axial direction.
Specific implementation mode
With reference to embodiment, present invention is further described in detail, it should be pointed out that embodiment described below purport
Convenient for the understanding of the present invention, and any restriction effect is not played to it.
Reference numeral in Fig. 1,2,3 is：1- bearings, 2- flange portions, 3- collars, 4- centre bore A, 5- centre bores B, 6-
Steel pipe or casting tubing, 7- steel plates, 8- weld seams.
Embodiment 1：
In the present embodiment, for compressor shaft bearing structure as shown in Figure 1, centre bore A4 is arranged in bearing 1, bearing 1 includes flange portion 2
With collar 3.Flange portion 2 is arranged in the end of collar 3 periphery, and centre bore A is through collar 3 and flange portion 2.
Above-mentioned bearing is made using steel part fission welding procedure, it is as shown in Figure 2,3, specific as follows：
Using steel pipe 6, according to the shape and size of collar 3, collar of the processing and fabricating with centre bore A.
Using steel plate 7, according to the shape and size of flange portion 2, the flange portion with centre bore B5 is made using Sheet Metal Forming Technology.
The diameter of centre bore B is less than the diameter of centre bore A, and collar can be inserted into centre bore B, and collar is formed with centre bore B
Close-fitting connects, that is, gapless, close mating between the inner wall and collar outer rim of centre bore B.
Collar obtained above is inserted into flange portion obtained above, keeps centre bore A and centre bore B coaxial, collar
Close-fitting is formed with centre bore B to connect, and is then welded, is welded in the end face of centre bore B and the seam crossing of collar outer rim
Seam 8, to make collar be fixedly connected with flange portion, obtains the bearing.
Embodiment 2：
In the present embodiment, for compressor shaft bearing structure as shown in Figure 1, centre bore A4 is arranged in bearing 1, bearing 1 includes flange portion 2
With collar 3, flange portion 2 is arranged in the end of collar 3 periphery, and centre bore A is through collar 3 and flange portion 2.
Above-mentioned bearing is made using seperated welding procedure, as shown in Fig. 2, specific as follows：
Using casting 6, that is, tubing is cast, according to the shape and size of collar 3, axle journal of the processing and fabricating with centre bore A
Portion.
Using steel plate 7, according to the shape and size of flange portion 2, the flange portion with centre bore B5 is made using Sheet Metal Forming Technology.
The diameter of centre bore B is less than the diameter of centre bore A, and collar can be inserted into centre bore B, and collar is formed with centre bore B
Close-fitting connects, that is, gapless, close mating between the inner wall and collar outer rim of centre bore B.
Collar obtained above is inserted into flange portion obtained above, keeps centre bore A and centre bore B coaxial, collar
Close-fitting is formed with centre bore B to connect, and is then welded, is welded in the end face of centre bore B and the seam crossing of collar outer rim
Seam 8, to make collar be fixedly connected with flange portion, obtains the bearing.
Embodiment 3：
In the present embodiment, the compressor shaft bearing structure in compressor shaft bearing structure such as embodiment 1 is identical.
Above-mentioned bearing is made using steel part fission welding procedure, production method is substantially the same manner as Example 1, different
It is：
Using steel plate 7, according to the shape and size of flange portion 2, the flange portion with centre bore B5 is made using Sheet Metal Forming Technology.
Collar external profile diameter is less than the internal diameter of centre bore B, and collar can be inserted into centre bore B, and the inner wall and axle journal of centre bore B
Gap is deposited between portion's outer rim, is formed pine and is matched.
Collar obtained above is inserted into flange portion obtained above, keeps centre bore A and centre bore B coaxial, at center
Gap site between the inner wall and collar outer rim of hole B is welded, and flange portion is made to be fixedly connected with collar, is obtained described
Bearing.
Embodiment 4：
In the present embodiment, the compressor shaft bearing structure in compressor shaft bearing structure such as embodiment 2 is identical.
Above-mentioned bearing is made using seperated welding procedure, production method is substantially the same manner as Example 2, except that：
Using steel plate 7, according to the shape and size of flange portion 2, the flange portion with centre bore B5 is made using Sheet Metal Forming Technology.
Collar external profile diameter is less than the internal diameter of centre bore B, and collar can be inserted into centre bore B, and the inner wall and axle journal of centre bore B
Gap is deposited between portion's outer rim, is formed pine and is matched.
Collar obtained above is inserted into flange portion obtained above, keeps centre bore A and centre bore B coaxial, at center
Gap site between the inner wall and collar outer rim of hole B is welded, and flange portion is made to be fixedly connected with collar, is obtained described
Bearing.
Embodiment 5：
In the present embodiment, the compressor shaft bearing structure in compressor shaft bearing structure such as embodiment 1 is identical.
Above-mentioned bearing is made using steel part fission welding procedure, production method is substantially the same manner as Example 1, different
It is：
Using steel plate 7, according to the shape and size of flange portion 2, the flange portion with centre bore B5 is made using Sheet Metal Forming Technology.
The external profile diameter of collar is more than the internal diameter of centre bore B.
Collar obtained above is pressed into the side of flange portion obtained above under external force, make centre bore A with
Centre bore B is coaxial, forms interference connection, is then welded in the end face of centre bore B and the seam crossing of collar outer rim, make method
Blue portion is fixedly connected with collar, obtains the bearing.
Technical scheme of the present invention is described in detail in embodiment described above, it should be understood that the above is only
For specific embodiments of the present invention, it is not intended to restrict the invention, all any modifications made in the spirit of the present invention,
Supplement or similar fashion replacement etc., should all be included in the protection scope of the present invention.
Claims (9)
1. a kind of production method of bearing of compressor, the bearing setting is used for the centre bore A that bent axle passes through and includes flange
Portion and collar, the flange portion are arranged in the end of collar periphery, and the centre bore A runs through the collar and method
Blue portion；It is characterized in that：Using seperated welding procedure, comprise the following processes：
Using tablet steel, the flange portion with centre bore B is made using Sheet Metal Forming Technology；
The collar with the centre bore A is processed using steel pipe or cast tube；
Flange portion side connect collar, keep the centre bore A and centre bore B coaxial, then welded, make flange portion and
Collar is fixedly connected, and obtains the bearing.
2. the production method of bearing of compressor as described in claim 1, it is characterized in that：The collar is inserted into the centre bore
Close-fitting connection is formed in B, is welded in the end face of the centre bore B and the seam crossing of collar outer rim.
3. the production method of bearing of compressor as described in claim 1, it is characterized in that：The external profile diameter of the collar is less than
The internal diameter of centre bore B deposits gap between the inner wall of centre bore B and the collar external profile diameter, is carried out in the gap site
Welding, makes flange portion be fixedly connected with collar.
4. the production method of bearing of compressor as described in claim 1, it is characterized in that：During the collar external profile diameter is more than
The collar is pressed into centre bore B, in the connecting portion of flange portion and collar by the internal diameter of heart hole B under external force
It is welded, flange portion is made to be fixedly connected with collar, obtain the bearing.
5. the production method of the bearing of compressor as described in any claim in Claims 1-4, it is characterized in that：The steel
The internal diameter of pipe is equal to the diameter of the centre bore A；Internal diameter of the casting tubing after finishing is straight equal to the centre bore A
Diameter.
6. the production method of the bearing of compressor as described in any claim in Claims 1-4, it is characterized in that：Described
Welding includes melting welding, soldering, Laser Welding.
7. the production method of the bearing of compressor as described in any claim in Claims 1-4, it is characterized in that：Described
Steel include carbon steel and steel alloy.
8. the production method of the bearing of compressor as described in any claim in Claims 1-4, it is characterized in that：Described
Flange portion includes can stamping forming structural unit.
9. the production method of bearing of compressor as claimed in claim 8, it is characterized in that：The structural unit includes multiple hole
Position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810589924.8A CN108673067A (en) | 2018-06-08 | 2018-06-08 | A kind of production method of bearing of compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810589924.8A CN108673067A (en) | 2018-06-08 | 2018-06-08 | A kind of production method of bearing of compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108673067A true CN108673067A (en) | 2018-10-19 |
Family
ID=63810619
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810589924.8A Pending CN108673067A (en) | 2018-06-08 | 2018-06-08 | A kind of production method of bearing of compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108673067A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112833015A (en) * | 2021-03-22 | 2021-05-25 | 广东美芝精密制造有限公司 | Bearing flange, compressor, refrigeration equipment and production process |
| CN113857796A (en) * | 2021-11-15 | 2021-12-31 | 武汉华夏精冲技术有限公司 | Medium plate welding assembly for electric control switch and preparation method thereof |
Citations (7)
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|---|---|---|---|---|
| JPH11104781A (en) * | 1997-09-29 | 1999-04-20 | Matsushita Electric Ind Co Ltd | Method and device for processing bearing with groove |
| CN201934505U (en) * | 2010-12-29 | 2011-08-17 | 浙江中达轴承有限公司 | Self-lubricating wrapped bearing bush |
| CN105370577A (en) * | 2014-08-28 | 2016-03-02 | 上海日立电器有限公司 | Compressor |
| CN105465160A (en) * | 2016-01-07 | 2016-04-06 | 宁波甬微集团有限公司 | Bearing for rotating compressor cylinder and production method thereof |
| CN105464988A (en) * | 2016-02-02 | 2016-04-06 | 安徽美芝精密制造有限公司 | Bearing of compressor and compressor |
| CN105750834A (en) * | 2015-11-24 | 2016-07-13 | 沈阳黎明航空发动机(集团)有限责任公司 | Method for machining journal made from ball bearing steel and nickel-base super alloy |
| CN107524707A (en) * | 2017-08-28 | 2017-12-29 | 大连冶金工具厂有限公司 | A kind of bearing holder (housing, cover) processing technology |
-
2018
- 2018-06-08 CN CN201810589924.8A patent/CN108673067A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11104781A (en) * | 1997-09-29 | 1999-04-20 | Matsushita Electric Ind Co Ltd | Method and device for processing bearing with groove |
| CN201934505U (en) * | 2010-12-29 | 2011-08-17 | 浙江中达轴承有限公司 | Self-lubricating wrapped bearing bush |
| CN105370577A (en) * | 2014-08-28 | 2016-03-02 | 上海日立电器有限公司 | Compressor |
| CN105750834A (en) * | 2015-11-24 | 2016-07-13 | 沈阳黎明航空发动机(集团)有限责任公司 | Method for machining journal made from ball bearing steel and nickel-base super alloy |
| CN105465160A (en) * | 2016-01-07 | 2016-04-06 | 宁波甬微集团有限公司 | Bearing for rotating compressor cylinder and production method thereof |
| CN105464988A (en) * | 2016-02-02 | 2016-04-06 | 安徽美芝精密制造有限公司 | Bearing of compressor and compressor |
| CN107524707A (en) * | 2017-08-28 | 2017-12-29 | 大连冶金工具厂有限公司 | A kind of bearing holder (housing, cover) processing technology |
Non-Patent Citations (3)
| Title |
|---|
| 周世权等: "《工程实践 机械与近机械类 第2版》", 31 December 2016 * |
| 孙涛等: "《工程训练》", 30 September 2015 * |
| 陆宝山: "《模具材料与热处理》", 31 January 2016 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112833015A (en) * | 2021-03-22 | 2021-05-25 | 广东美芝精密制造有限公司 | Bearing flange, compressor, refrigeration equipment and production process |
| CN113857796A (en) * | 2021-11-15 | 2021-12-31 | 武汉华夏精冲技术有限公司 | Medium plate welding assembly for electric control switch and preparation method thereof |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181019 |