CN108654610B - Preparation method of noble metal supported catalyst, catalyst and naphthenic hydrocarbon hydrogenolysis ring-opening method - Google Patents
Preparation method of noble metal supported catalyst, catalyst and naphthenic hydrocarbon hydrogenolysis ring-opening method Download PDFInfo
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Abstract
本发明公开了一种贵金属负载型催化剂的制备方法、由该方法得到的催化剂及一种环烷烃氢解开环方法,所述制备方法包括:(1)配制含有含第VIII族贵金属元素化合物的第一组分、含碱金属和\或碱土金属元素化合物的第二组分和含第VIB和/或VIIB族金属元素化合物第三组分的混合溶液,在一定条件下反应,得到胶体溶液;(2)将载体分散于溶剂中,得到含载体的悬浊液;(3)将步骤(1)的胶体溶液与步骤(2)的悬浊液混合,然后经干燥和可选的焙烧,得到所述贵金属负载型催化剂。与现有技术制备的相同贵金属含量的催化剂相比,本发明的贵金属负载型催化剂在用于环烷烃氢解开环时,具有明显更高的催化环烷烃氢解开环活性和选择性。
The invention discloses a preparation method of a noble metal supported catalyst, a catalyst obtained by the method and a method for hydrogenolysis and ring opening of cycloalkane. The preparation method comprises: (1) preparing a first compound containing a noble metal element of Group VIII Component, the second component containing alkali metal and/or alkaline earth metal element compound and the mixed solution containing the third component of VIB and/or VIIB group metal element compound, react under certain conditions to obtain colloidal solution; (2 ) dispersing the carrier in the solvent to obtain a carrier-containing suspension; (3) mixing the colloidal solution of step (1) with the suspension of step (2), and then drying and optionally calcining to obtain the Precious metal supported catalysts. Compared with the catalyst with the same precious metal content prepared in the prior art, the precious metal supported catalyst of the present invention has significantly higher catalytic activity and selectivity for the hydrogenolysis and ring-opening of naphthene when it is used for the hydrogenolysis and ring-opening of naphthene.
Description
技术领域technical field
本发明涉及一种贵金属负载型催化剂和制备方法及应用以及使用该催化剂催化环烷烃氢解开环方法。The invention relates to a precious metal supported catalyst, a preparation method and application, and a method for catalyzing the hydrogenolysis and ring-opening of naphthene by using the catalyst.
背景技术Background technique
随着世界经济的发展,柴油需求量日益增加。单靠直馏柴油不可能满足这一需求,这就需要调入二次加工柴油,如催化裂化柴油和焦化柴油。而二次加工柴油中含有大量的硫、氮和芳烃,目前硫和氮可以用传统的硫化物催化剂进行脱除,技术难点是芳烃的转化。柴油中高的芳烃含量不仅会降低油品质量,而且会增加柴油燃烧废气中的颗粒排放物。通常正构或短侧链烷烃的十六烷值最高,带有长侧链环烷烃及芳烃的十六烷值较高,而带有短侧链或无侧链环烷烃及芳烃的十六烷值最低。因此芳烃加氢饱和过程对提高柴油的十六烷值是有限的,而开环反应则有希望提高柴油的十六烷值。随着有关清洁能源的环境法规越来越苛刻,柴油燃料的脱芳改质成为研究的重点。因此,实现环烷烃的高选择性开环反应对于提高柴油品质有重要意义。With the development of the world economy, the demand for diesel oil is increasing day by day. Straight-run diesel alone cannot meet this demand, which requires the transfer of secondary processed diesel, such as catalytic cracked diesel and coker diesel. However, secondary processed diesel oil contains a large amount of sulfur, nitrogen and aromatics. Currently, sulfur and nitrogen can be removed with traditional sulfide catalysts. The technical difficulty is the conversion of aromatics. High aromatics content in diesel not only reduces oil quality, but also increases particulate emissions in diesel combustion exhaust. Usually n- or short-side chain alkanes have the highest cetane number, with long side-chain naphthenes and aromatics have higher cetane numbers, and with short or no side-chain naphthenes and aromatics cetane number lowest value. Therefore, the process of aromatics hydrosaturation is limited to improve the cetane number of diesel, while the ring-opening reaction is promising to improve the cetane number of diesel. With the increasingly stringent environmental regulations on clean energy, the dearomatization of diesel fuel has become the focus of research. Therefore, realizing the highly selective ring-opening reaction of naphthenes is of great significance for improving diesel quality.
环烷烃开环反应可以通过以下三个机理进行:自由基反应机理、正碳离子机理和氢解机理(Journal of Catalysis,2002,210,137-148)。相比而言,金属催化的氢解机理对环烷烃选择开环反应具有较高的活性和选择性,主要是因为环烷烃分子的环内张力导致开环反应比断侧链反应容易进行。The ring-opening reaction of cycloalkanes can proceed through the following three mechanisms: radical reaction mechanism, carbanion mechanism and hydrogenolysis mechanism (Journal of Catalysis, 2002, 210, 137-148). In contrast, the metal-catalyzed hydrogenolysis mechanism has higher activity and selectivity for the selective ring-opening reaction of cycloalkanes, mainly because the ring-opening reaction is easier than the side-chain scission reaction due to the intra-ring tension of the cycloalkane molecule.
WO/2002/007881公开了一种用于环烷烃开环的催化剂和工艺,开环反应是通过使用氧化铝和酸性硅铝分子筛的复合载体负载的铱催化剂来实现的。而且,催化剂暴露于250℃氧气氛下焙烧再生,其开环活性不显著失活。WO/2002/007881 discloses a catalyst and process for ring-opening of naphthenic hydrocarbons, the ring-opening reaction is achieved by using an iridium catalyst supported by a composite carrier of alumina and acidic silica-alumina molecular sieve. Moreover, the catalyst was calcined and regenerated by exposure to oxygen atmosphere at 250 °C, and its ring-opening activity was not significantly deactivated.
CN200480043382.0公开了一种催化剂和使用该催化剂将环烷烃开环的方法。该催化剂包含第VIII族金属组分、分子筛、难熔无机氧化物和非必要的改性剂组分。分子筛包括MAPSO、SAPO、UZM-8和UZM-15,第VIII族金属包括铂、钯和铑,而无机氧化物优选氧化铝。CN200480043382.0 discloses a catalyst and a method for ring-opening cycloalkane using the catalyst. The catalyst comprises a Group VIII metal component, a molecular sieve, a refractory inorganic oxide, and an optional modifier component. Molecular sieves include MAPSO, SAPO, UZM-8 and UZM-15, Group VIII metals include platinum, palladium and rhodium, and inorganic oxides are preferably alumina.
CN200910013536.6公开了一种环烷烃加氢转化催化剂及其制备方法和应用。催化剂包括载体和活性金属Pt,载体由氢型Y-Beta复合分子筛和无机耐熔氧化物组成,催化剂载体中氢型Y-Beta复合分子筛含量为10wt%~90wt%,催化剂中活性金属Pt的含量为0.05%~0.6%。催化剂采用浸渍法制备,得到的催化剂可以用于各种含环烷烃原料的加氢转化。CN200910013536.6 discloses a naphthenic hydrocarbon hydroconversion catalyst and its preparation method and application. The catalyst includes a carrier and an active metal Pt, the carrier is composed of a hydrogen-type Y-Beta composite molecular sieve and an inorganic refractory oxide, the hydrogen-type Y-Beta composite molecular sieve content in the catalyst carrier is 10wt% to 90wt%, and the active metal Pt content in the catalyst It is 0.05% to 0.6%. The catalyst is prepared by the impregnation method, and the obtained catalyst can be used for the hydroconversion of various naphthenic hydrocarbon-containing raw materials.
CN201110102568.0公开了一种芳烃选择性开环反应工艺,反应在两个串联的反应器中进行;物料进入第一反应器进行深度脱硫和脱氮反应,经过H2S和NH3分离装置脱硫和氮,当物料中的S含量低于50ppm,N含量低于10ppm后,物料进入第二反应器进行选择性开环反应,该反应器有两个反应床层,在第一个反应床层进行加氢饱和异构化反应,第二个反应床层进行选择性开环反应;第一反应器选用金属硫化物催化剂;第二反应器的第一个床层装填贵金属/分子筛-氧化铝催化剂。CN201110102568.0 discloses a selective ring-opening reaction process for aromatic hydrocarbons. The reaction is carried out in two reactors connected in series; the material enters the first reactor for deep desulfurization and denitrification, and is desulfurized through a H 2 S and NH 3 separation device. and nitrogen, when the S content in the material is lower than 50ppm and the N content is lower than 10ppm, the material enters the second reactor for selective ring-opening reaction, the reactor has two reaction beds, in the first reaction bed Hydrogenation saturated isomerization reaction is carried out, and the second reaction bed is subjected to selective ring-opening reaction; the first reactor selects metal sulfide catalyst; the first bed of the second reactor is filled with precious metal/molecular sieve-alumina catalyst .
醇热还原法过程使用醇(一般为多元醇)为还原剂和溶剂,而且大多不使用稳定剂,制备的催化剂颗粒分散度高、粒径分布均匀可控,且成本低廉、操作简单。Wang报道了一种不使用稳定剂情况下,采用醇热还原法在有机介质中制备稳定的Pt、Rh、Ru等单金属纳米粒子的方法(Chemistry of Materials,2000,12(6):1622-1627)。The alcohol thermal reduction process uses alcohol (usually polyol) as reducing agent and solvent, and mostly does not use stabilizer. The prepared catalyst has high particle dispersion, uniform and controllable particle size distribution, low cost and simple operation. Wang reported a method for the preparation of stable single-metal nanoparticles such as Pt, Rh, Ru in organic medium by alcohol thermal reduction method without using stabilizers (Chemistry of Materials, 2000, 12(6): 1622- 1627).
但是,上述公开的催化剂的环烷烃氢解开环活性和选择性仍有很大改善和提高的余地。上述公开的用于环烷烃氢解开环的贵金属负载型催化剂基本都是通过常规浸渍法或共浸渍法得到,然而,醇热还原法这一近年来所发展的新型制备高分散纳米金属催化剂的重要方法在适用于环烷烃氢解开环的催化剂领域鲜见报道。However, there is still much room for improvement and improvement in the ring-opening activity and selectivity of the catalysts disclosed above in the hydrogenolysis of naphthenic hydrocarbons. The noble metal supported catalysts disclosed above for the hydrogenolysis of cycloalkanes are basically obtained by conventional impregnation or co-impregnation. There are few reports in the field of catalysts suitable for ring-opening hydrogenolysis of naphthenes.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种贵金属负载型催化剂的制备方法及由该方法得到的催化剂及应用,还提供了一种催化环烷烃氢解开环反应的方法。The purpose of the present invention is to provide a preparation method of a precious metal supported catalyst, a catalyst obtained by the method and application thereof, and also to provide a method for catalyzing the hydrogenolysis ring-opening reaction of naphthene.
本发明提供了一种贵金属负载型催化剂的制备方法,包括下述步骤:The invention provides a preparation method of a precious metal supported catalyst, comprising the following steps:
(1)配制含有含第VIII族贵金属元素化合物的第一组分、含碱金属和\或碱土金属元素化合物的第二组分和含第VIB和\或VIIB族金属元素化合物第三组分的混合溶液,在50-200℃条件下反应0.5-24小时,得到胶体溶液;(1) Formulating a first component containing a compound containing a Group VIII noble metal element, a second component containing a compound containing an alkali metal and/or an alkaline earth metal element, and a third component containing a compound containing a Group VIB and/or VIIB metal element Mix the solution and react at 50-200°C for 0.5-24 hours to obtain a colloidal solution;
(2)将载体分散于溶剂中,得到含载体的悬浊液;(2) dispersing the carrier in the solvent to obtain a carrier-containing suspension;
(3)将步骤(1)的胶体溶液与步骤(2)的悬浊液混合,然后经干燥和可选的焙烧,得到所述贵金属负载型催化剂。(3) Mixing the colloidal solution of step (1) with the suspension of step (2), and then drying and optionally calcining to obtain the precious metal-supported catalyst.
本发明还提供了由上述方法制得的贵金属负载型催化剂及其在催化环烷烃氢解开环反应中的应用。The present invention also provides the noble metal supported catalyst prepared by the above method and its application in catalyzing the hydrogenolysis ring-opening reaction of naphthene.
本发明进一步提供了一种环烷烃氢解开环方法,该方法包括在催化环烷烃氢解开环条件下,将含有环烷烃的原料、氢气与催化剂接触,其中,所述催化剂为上述贵金属负载型催化剂。The present invention further provides a method for ring-opening by hydrogenolysis of naphthene, which comprises contacting a raw material containing naphthene and hydrogen with a catalyst under the conditions of catalytic ring-opening by hydrogenolysis of naphthene, wherein the catalyst is the above-mentioned noble metal supported catalyst.
与现有技术制备的相同贵金属含量的催化剂相比,本发明的贵金属负载型催化剂具有明显更高的催化环烷烃氢解开环活性,同时具有较低的裂解率。本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Compared with the catalyst with the same noble metal content prepared in the prior art, the noble metal supported catalyst of the present invention has significantly higher catalytic ring-opening activity for the hydrogenolysis of naphthene, and simultaneously has a lower cracking rate. Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明:Description of drawings:
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached image:
图1为本发明实施例1制得的催化剂R1和对比例1制得的对比催化剂D1的Ir 4f的X射线光电子能谱图;Fig. 1 is the X-ray photoelectron spectrogram of
图2为本发明实施例1制得的催化剂R1和对比例1制得的对比催化剂D1的Re 4f的X射线光电子能谱图。FIG. 2 is an X-ray photoelectron spectrogram of
具体实施方式Detailed ways
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
本发明提供了一种贵金属负载型催化剂的制备方法,包括下述步骤:The invention provides a preparation method of a precious metal supported catalyst, comprising the following steps:
(1)配制含有含第VIII族贵金属元素化合物的第一组分、含碱金属或碱土金属元素化合物的第二组分和含第VIB和/或VIIB族金属元素化合物第三组分的混合溶液,在50~200℃条件下反应0.5~24小时,优选在100-180℃条件下反应2-10小时得到胶体溶液;(1) Prepare a mixed solution containing the first component containing the compound of the Group VIII noble metal element, the second component containing the compound containing the alkali metal or alkaline earth metal element, and the third component containing the compound of the Group VIB and/or VIIB metal element , react at 50-200°C for 0.5-24 hours, preferably at 100-180°C for 2-10 hours to obtain a colloidal solution;
(2)将载体分散于溶剂中,得到含载体的悬浊液;(2) dispersing the carrier in the solvent to obtain a carrier-containing suspension;
(3)将步骤(1)的胶体溶液与步骤(2)的悬浊液混合,然后经干燥和可选的焙烧,得到所述贵金属负载型催化剂。(3) Mixing the colloidal solution of step (1) with the suspension of step (2), and then drying and optionally calcining to obtain the precious metal-supported catalyst.
其中,所述步骤(1)的三种组分可以根据各自溶解度、相溶性等性质,分开配制溶液后再混合,或直接在同一份溶液中配制;例如,分别配制含第一组分的溶液、以及同时含第二组分和第三组分的溶液,然后将两者混匀;或者是,分别配制同时含第一组分和第三组分的溶液、以及含第二组分的溶液,然后将两者混合。Wherein, the three components of the step (1) can be prepared separately and then mixed according to their respective properties such as solubility and compatibility, or they can be directly prepared in the same solution; for example, a solution containing the first component can be prepared separately. , and a solution containing the second component and the third component at the same time, and then mixing the two; , then mix the two.
所述步骤(1)的含三种组分的溶液混合后,优选在惰性气氛和/或还原气氛下进行反应,所述惰性气氛和/或还原气氛可以是氮气、氩气、氦气、氢气以及它们的混合气。After the solution containing the three components of the step (1) is mixed, the reaction is preferably carried out under an inert atmosphere and/or a reducing atmosphere, and the inert atmosphere and/or the reducing atmosphere can be nitrogen, argon, helium, and hydrogen. and their mixtures.
优选地,步骤(1)中,所述第VIII族贵金属元素为选自Ir、Rh和Ru中的至少一种,所述含第VIII族贵金属元素化合物为选自H2IrCl6、(NH4)2IrCl6、IrCl3、(NH4)3IrCl6、RhCl3、(NH4)3RhCl6、RhPO4、Rh2(SO4)3、RuCl3、(NH4)3RuCl6、Ru(CH3COO)3、Ru(NO)(NO3)3中的至少一种;进一步优选地,所述第VIII族贵金属元素为Ir,所述含第VIII族贵金属元素化合物为选自H2IrCl6、(NH4)2IrCl6、IrCl3、(NH4)3IrCl6中的至少一种。Preferably, in step (1), the Group VIII noble metal element is at least one selected from Ir, Rh and Ru, and the Group VIII noble metal element-containing compound is selected from H 2 IrCl 6 , (NH 4 ) ) 2 IrCl 6 , IrCl 3 , (NH 4 ) 3 IrCl 6 , RhCl 3 , (NH 4 ) 3 RhCl 6 , RhPO 4 , Rh 2 (SO 4 ) 3 , RuCl 3 , (NH 4 ) 3 RuCl 6 , Ru At least one of (CH 3 COO) 3 and Ru(NO)(NO 3 ) 3 ; further preferably, the Group VIII noble metal element is Ir, and the compound containing the Group VIII noble metal element is selected from H 2 At least one of IrCl 6 , (NH 4 ) 2 IrCl 6 , IrCl 3 , (NH 4 ) 3 IrCl 6 .
步骤(1)中所述碱金属或碱土金属元素优选自Li、Na、K、Rb、Ba中的至少一种,所述含碱金属或碱土金属元素的化合物优选为氢氧化物,所述第VIB和/或VIIB族金属元素优选为Mo、W、Re、Mn中的至少一种。In step (1), the alkali metal or alkaline earth metal element is preferably selected from at least one of Li, Na, K, Rb and Ba, the compound containing the alkali metal or alkaline earth metal element is preferably hydroxide, and the first The VIB and/or VIIB group metal element is preferably at least one of Mo, W, Re, and Mn.
优选地,步骤(1)中所述配制三种组分的溶液采用的溶剂与步骤(2)中所述溶剂可以是同样的溶剂,也可以是不同的溶剂,二者可以分别独立的选自醇或醇与水的混合物,所述醇为选自1-6个碳原子的一元醇、二元醇、三元醇中的至少一种,所述溶剂中醇的含量为40-100重量%;进一步优选地,所述醇为乙醇、乙二醇、1,2-丙二醇、1,3-丙二醇、丙三醇中的至少一种,所述溶剂中醇的含量为70-100重量%。Preferably, the solvent used for preparing the solution of the three components in step (1) and the solvent in step (2) may be the same solvent or different solvents, and the two may be independently selected from Alcohol or mixture of alcohol and water, the alcohol is at least one selected from monohydric alcohol, dihydric alcohol and trihydric alcohol having 1-6 carbon atoms, and the content of alcohol in the solvent is 40-100% by weight ; Further preferably, the alcohol is at least one of ethanol, ethylene glycol, 1,2-propanediol, 1,3-propanediol, and glycerol, and the content of the alcohol in the solvent is 70-100% by weight.
为了最终催化剂性能更好,在制备胶体溶液时,优选地,步骤(1)中各组分的用量使得以所述胶体溶液重量为基准,以第VIII族贵金属元素计的第一组分含量为1-200克/升,以碱金属和\或碱土金属元素计的第二组分含量为1-500克/升,以第VIB和/或VIIB族金属元素计的第三组分含量为1-500克/升。In order to have better final catalyst performance, when preparing the colloidal solution, preferably, the amount of each component in step (1) is such that, based on the weight of the colloidal solution, the content of the first component in terms of Group VIII noble metal elements is 1-200 g/l, the content of the second component in terms of alkali metal and/or alkaline earth metal elements is 1-500 g/l, and the content of the third component in terms of metal elements of Group VIB and/or VIIB is 1 -500 g/l.
所述步骤(2)的载体没有特别限定,优选地,可以为选自氧化铝、氧化硅、氧化钛、氧化镁、氧化锆、氧化钍、氧化铍、粘土、分子筛、活性炭中的一种或多种。The carrier of the step (2) is not particularly limited, preferably, it can be one selected from the group consisting of aluminum oxide, silicon oxide, titanium oxide, magnesium oxide, zirconium oxide, thorium oxide, beryllium oxide, clay, molecular sieve, and activated carbon. variety.
所述步骤(2)的将载体分散于溶剂的方法没有特别限定,可以为本领域技术人员公知的各种方法;例如,可以为电磁搅拌分散、超声分散。The method of dispersing the carrier in the solvent in the step (2) is not particularly limited, and can be various methods known to those skilled in the art; for example, electromagnetic stirring dispersion and ultrasonic dispersion can be used.
在最终得到的催化剂中,优选地,步骤(1)和步骤(2)各组分的用量使得催化剂中以元素计的各组分含量如下:贵金属元素含量为0.2-15重量%,第VIB和/或VIIB族金属元素含量为0.2-15重量%,碱金属和\或碱土金属含量为0-2%,其余为载体,满足总量为100重量%。进一步优选地,贵金属元素含量为0.5-10重量%,第VIB和/或VIIB族金属元素含量为0.5-10重量%,碱金属和\或碱土金属含量为0-1%,其余为载体。In the catalyst finally obtained, preferably, the amount of each component in step (1) and step (2) is such that the content of each component in the catalyst in terms of element is as follows: the content of noble metal element is 0.2-15% by weight, the VIB and / or VIIB group metal element content is 0.2-15% by weight, alkali metal and/or alkaline earth metal content is 0-2%, and the rest are carriers, satisfying the total amount of 100% by weight. Further preferably, the content of noble metal elements is 0.5-10% by weight, the content of VIB and/or VIIB metal elements is 0.5-10% by weight, the content of alkali metals and/or alkaline earth metals is 0-1%, and the rest are carriers.
步骤(1)的胶体溶液和步骤(2)的悬浊液混合后,可以先进行分离之后再干燥,也可以直接干燥。一般的,当固含量较低时,如50%以下时,优先采取分离后再干燥,固含量较高时,如50%以上时,直接干燥。所述步骤(3)的分离方法和干燥方式没有特别限定,可以为本领域技术人员公知的各种方法;分离方法可以采用常压过滤洗涤、减压过滤洗涤、离心分离洗涤,干燥方式可以是空气氛中烘箱干燥、真空干燥。对于干燥条件也没有特别限定,优选的干燥条件包括:温度40-200℃,时间0.1-24小时。还可以根据不同要求对上述干燥之后的产物进行焙烧或不焙烧,对焙烧的条件没有特别限制,优选地,可以是200-600℃下焙烧0.1-24小时。After mixing the colloidal solution of step (1) and the suspension of step (2), it can be separated first and then dried, or it can be directly dried. Generally, when the solid content is low, such as below 50%, it is preferred to separate and then dry, and when the solid content is high, such as above 50%, it is directly dried. The separation method and drying method of the step (3) are not particularly limited, and can be various methods known to those skilled in the art; Oven drying and vacuum drying in air atmosphere. The drying conditions are also not particularly limited, and preferred drying conditions include: temperature 40-200° C., time 0.1-24 hours. The above-mentioned dried product can also be calcined or not calcined according to different requirements, and the calcination conditions are not particularly limited. Preferably, calcination can be performed at 200-600° C. for 0.1-24 hours.
本发明还提供了由上述方法制得的贵金属负载型催化剂。优选条件下,以元素计并以催化剂总量为基准,贵金属含量为0.2-15重量%,第VIB和/或VIIB族元素含量为0.2-15重量%,碱金属和/或碱土金属含量为0-2重量%,其余为载体;进一步优选地,贵金属含量为0.5-10重量%,第VIB和/或VIIB族元素含量为0.5-10重量%,碱金属和/或碱土金属含量为0-1重量%,其余为载体。The present invention also provides the noble metal supported catalyst prepared by the above method. Under preferred conditions, based on the element and based on the total amount of catalyst, the content of noble metal is 0.2-15% by weight, the content of element VIB and/or VIIB is 0.2-15% by weight, and the content of alkali metal and/or alkaline earth metal is 0 -2% by weight, the rest are carriers; further preferably, the content of precious metals is 0.5-10% by weight, the content of VIB and/or Group VIIB elements is 0.5-10% by weight, and the content of alkali metals and/or alkaline earth metals is 0-1 % by weight, and the rest are carriers.
发明人对本发明得到的催化剂金属含量进行了测试,结果表明,本发明所述方法得到的贵金属负载型催化剂满足(M2/M1)XPS/(M2/M1)XRF=2-20,优选2.5-10,更优选3-5,其中,M1是第VIII族贵金属元素,M2是第VIB和/或VIIB族金属元素,(M2/M1)XPS是以X射线光电子能谱表征的催化剂中M2与M1以金属元素计的重量比,(M2/M1)XRF是以X射线荧光光谱表征的催化剂中M2与M1以金属元素计的重量比。所述X射线光电子能谱采用激发光源为150kW的单色器Al KαX射线测得,所述X射线荧光光谱的测量条件包括铑靶、激光电压为50kV和激光电流为50mA。The inventors tested the metal content of the catalyst obtained by the present invention, and the results show that the precious metal supported catalyst obtained by the method of the present invention satisfies (M 2 /M 1 ) XPS /(M 2 /M 1 ) XRF = 2-20, Preferably 2.5-10, more preferably 3-5, wherein M 1 is a Group VIII noble metal element, M 2 is a Group VIB and/or VIIB metal element, (M 2 /M 1 ) XPS is X-ray photoelectron spectroscopy The weight ratio of M 2 to M 1 in the catalyst characterized by metal elements, (M 2 /M 1 ) XRF is the weight ratio of M 2 and M 1 in the catalyst characterized by X-ray fluorescence spectroscopy in terms of metal elements. The X-ray photoelectron spectrum was measured using a monochromator Al Kα X-ray with an excitation light source of 150 kW, and the measurement conditions of the X-ray fluorescence spectrum included a rhodium target, a laser voltage of 50 kV and a laser current of 50 mA.
本发明还提供了上述贵金属负载型催化剂在催化环烷烃氢解开环反应中的应用。The present invention also provides the application of the above-mentioned noble metal supported catalyst in catalyzing the hydrogenolysis ring-opening reaction of naphthene.
此外,本发明还提供了一种催化环烷烃氢解开环反应方法,该方法包括在催化环烷烃氢解开环条件下,将含有环烷烃的原料、氢气与催化剂接触,其中,所述催化剂为上述贵金属负载型催化剂。本发明的催化剂可用于各种含有环烷烃的原料的氢解开环反应,例如所述含有环烷烃的原料为环烷烃模型化合物,或者含环烷烃的汽油馏分、煤油馏分、或柴油馏分等,优选芳烃质量含量小于15%,硫质量含量小于30ppm。In addition, the present invention also provides a method for catalyzing the hydrogenolysis and ring-opening reaction of naphthene, the method comprising contacting a raw material containing naphthenes and hydrogen with a catalyst under the conditions of catalyzing the hydrogenolysis and ring-opening of naphthenes, wherein the catalyst is the above-mentioned noble metal supported type catalyst. The catalyst of the present invention can be used for the hydrogenolysis ring-opening reaction of various naphthenic-containing raw materials, for example, the naphthenic-containing raw materials are naphthenic model compounds, or naphthenic-containing gasoline fractions, kerosene fractions, or diesel fractions, etc., preferably aromatic hydrocarbons The mass content is less than 15%, and the sulfur mass content is less than 30ppm.
所述催化环烷烃氢解开环条件可以参照现有技术进行,优选情况下,温度为180-450℃,压力为1-18MPa,氢油体积比为50-10000:1,质量空速为0.1-100小时-1;进一步优选地:温度为220-400℃,压力为2-12MPa,氢油体积比为50-5000:1,质量空速为0.2-80小时-1。The conditions for catalytic naphthene hydrogenolysis and ring opening can be carried out with reference to the prior art. Preferably, the temperature is 180-450°C, the pressure is 1-18MPa, the volume ratio of hydrogen to oil is 50-10000:1, and the mass space velocity is 0.1-100 hour -1 ; further preferably: the temperature is 220-400°C, the pressure is 2-12MPa, the volume ratio of hydrogen to oil is 50-5000:1, and the mass space velocity is 0.2-80 hours -1 .
所述接触反应的装置可以在任何足以使所述原料油在加氢反应条件下与所述贵金属负载型催化剂接触反应的反应器中进行,例如固定床反应器、浆态床反应器、移动床反应器或沸腾床反应器。The device for the contact reaction can be carried out in any reactor sufficient to allow the feedstock to react with the precious metal-supported catalyst under hydrogenation reaction conditions, such as a fixed bed reactor, a slurry bed reactor, a moving bed reactor or ebullated bed reactor.
与现有技术制备的相同贵金属含量的催化剂相比,采用本发明的方法制得的催化剂具有明显更高的催化环烷烃氢解开环活性,同时具有较低的裂解率。究其原因,可能是因为本发明提供的催化剂的制备方法大幅度提高了贵金属与含第VIB和/或VIIB族元素的物种的相互作用界面,有利于环烷烃中仲碳-叔碳键的选择性断裂,从而提高其开环选择性。Compared with the catalyst with the same precious metal content prepared in the prior art, the catalyst prepared by the method of the present invention has significantly higher catalytic ring-opening activity of cycloalkane hydrogenolysis and lower cracking rate at the same time. The reason may be that the preparation method of the catalyst provided by the present invention greatly improves the interaction interface between the noble metal and the species containing the VIB and/or VIIB group elements, which is beneficial to the selection of the secondary carbon-tertiary carbon bond in the cycloalkane. cleavage, thereby improving its ring-opening selectivity.
以下的实施例便于更好地理解本发明,但并不限定本发明。下述实施例中,所述的百分含量,如无特别说明,均为质量百分含量;催化剂组成是以催化剂的总重量为基准,所述加氢活性金属元素的质量百分含量,且该组成根据投料量计算得到;X射线光电子能谱的测量仪器为Thermo Scientific公司的ESCALab250型仪器,测量条件为:激发光源为150kW的单色器Al KαX射线,结合能采用C 1s峰(284.8eV)校正;X射线荧光光谱的测量仪器为日本理学电机工业株式会社3271型仪器,测量条件为:粉末样品压片成型,铑靶,激光电压50kV,激光电流50mA。The following examples facilitate a better understanding of the present invention, but do not limit the present invention. In the following examples, the described percentages, unless otherwise specified, are the mass percentages; the catalyst composition is based on the total weight of the catalyst, the mass percentages of the hydrogenation active metal elements, and The composition is calculated according to the feeding amount; the measuring instrument of X-ray photoelectron spectroscopy is ESCALab250 instrument of Thermo Scientific Company, and the measurement conditions are: the excitation light source is a monochromator Al Kα X-ray of 150 kW, and the binding energy adopts the C 1s peak (284.8 eV ) calibration; the measuring instrument of X-ray fluorescence spectrum is Japan Rigaku Electric Industrial Co., Ltd. 3271 instrument, and the measurement conditions are: powder sample compression molding, rhodium target, laser voltage 50kV, laser current 50mA.
实施例1Example 1
该实施例用于说明本发明提供的催化剂及其制备方法。This example is used to illustrate the catalyst provided by the present invention and its preparation method.
配制100毫升含铱6.0克/升的氯铱酸和含铼10.0克/升的高铼酸的乙二醇溶液,在搅拌下将其加入到100毫升含钾18.5克/升的氢氧化钾的乙二醇溶液中,在室温下继续搅拌1小时,将所得反应物在氮气保护下于160℃下回流4小时,制得约200毫升的铱胶体溶液,冷却至室温备用。Prepare 100 ml of chloroiridic acid containing iridium 6.0 g/l and perrhenic acid containing 10.0 g/l rhenium in ethylene glycol, add it to 100 ml of potassium hydroxide containing 18.5 g/l potassium under stirring In the ethylene glycol solution, stirring was continued for 1 hour at room temperature, and the obtained reactant was refluxed at 160° C. for 4 hours under nitrogen protection to obtain about 200 ml of iridium colloid solution, which was cooled to room temperature for use.
取20克SiO2-Al2O3载体(按照CN201110139331.X的实施例2制备,下同),电磁搅拌分散于50毫升乙醇中。在快速电磁搅拌下将上述200毫升的铱胶体溶液滴加到上述50毫升分散有载体的乙醇中,继续电磁搅拌2小时。将固体减压抽滤,水洗数次,于120℃真空干燥12小时,即制得含铱负载型催化剂,存于干燥器备用。得到的催化剂记为R1,其组成、XPS和XRF表征结果见表1,其中X射线光电子能谱图如图1、图2所示。根据Ir 4f和Re4f的电子结合能相应峰面积换算获得表层原子比值(M2/M1)XPS。其中组成是以催化剂的总重量为基准,以元素计的所述铱、第三、第二组分金属元素的质量百分含量(下同)。Take 20 grams of SiO 2 -Al 2 O 3 carrier (prepared according to Example 2 of CN201110139331.X, the same below), and disperse it in 50 ml of ethanol with electromagnetic stirring. Under rapid electromagnetic stirring, the above-mentioned 200 ml of iridium colloid solution was added dropwise to the above-mentioned 50 ml of carrier-dispersed ethanol, and electromagnetic stirring was continued for 2 hours. The solid was filtered under reduced pressure, washed with water for several times, and vacuum-dried at 120° C. for 12 hours to obtain an iridium-containing supported catalyst, which was stored in a desiccator for later use. The obtained catalyst is denoted as R1, and its composition, XPS and XRF characterization results are shown in Table 1, wherein the X-ray photoelectron spectrum is shown in Figures 1 and 2. The surface atomic ratio (M 2 /M 1 ) XPS was obtained by converting the corresponding peak areas of the electron binding energies of
对比例1Comparative Example 1
该对比例用于说明对比催化剂及其制备方法。This comparative example is used to illustrate the comparative catalyst and its preparation method.
采用共浸渍法制备含铱负载型催化剂。配制44毫升含铱11.4克/升的氯铱酸和含铼15.9克/升的高铼酸的水溶液,等体积浸渍到20克SiO2-Al2O3载体,在20℃下搅匀,静置4小时后,经120℃烘干,在400℃焙烧4小时,400℃氢气还原4小时,氢气压力为0.1兆帕。还原后降至室温,存于干燥器备用。得到的催化剂记为D1,其组成、XPS和XRF表征结果见表1。其中X射线光电子能谱图如图1、图2所示。The iridium-containing supported catalyst was prepared by co-impregnation method. Prepare 44 ml of an aqueous solution of chloroiridic acid containing 11.4 g/L of iridium and 15.9 g/L of perrhenic acid containing rhenium, and immerse the same volume into 20 g of SiO 2 -Al 2 O 3 carrier, stir well at 20°C, and keep it at rest. After 4 hours, drying at 120°C, calcining at 400°C for 4 hours, hydrogen reduction at 400°C for 4 hours, and hydrogen pressure of 0.1 MPa. After reduction, it was lowered to room temperature and stored in a desiccator for later use. The obtained catalyst is denoted as D1, and its composition, XPS and XRF characterization results are shown in Table 1. The X-ray photoelectron spectra are shown in Figures 1 and 2.
对比例2Comparative Example 2
该对比例用于说明对比催化剂及其制备方法。This comparative example is used to illustrate the comparative catalyst and its preparation method.
按照实施例1的方法制备催化剂,不同的是,制备铱胶体溶液所用的乙二醇溶液中不含高铼酸。得到的催化剂记为D2,其组成、XPS和XRF表征结果见表1。The catalyst was prepared according to the method of Example 1, except that the ethylene glycol solution used for preparing the iridium colloid solution did not contain perrhenic acid. The obtained catalyst is denoted as D2, and its composition, XPS and XRF characterization results are shown in Table 1.
实施例2Example 2
该实施例用于说明本发明提供的催化剂及其制备方法。This example is used to illustrate the catalyst provided by the present invention and its preparation method.
配制100毫升含铱6.0克/升的氯铱酸和含铼15.6克/升的高铼酸的乙二醇溶液,在搅拌下将其加入到100毫升含钾18.5克/升的氢氧化钾的乙二醇溶液中,在室温下继续搅拌1小时,将所得反应物在氮气保护下于160℃下回流4小时,制得约200毫升的铱胶体溶液,冷却至室温备用。Prepare 100 ml of chloroiridic acid containing iridium 6.0 g/l and perrhenic acid containing 15.6 g/l rhenium in ethylene glycol, and add it to 100 ml of potassium hydroxide containing 18.5 g/l potassium under stirring. In the ethylene glycol solution, stirring was continued for 1 hour at room temperature, and the obtained reactant was refluxed at 160° C. for 4 hours under nitrogen protection to obtain about 200 ml of iridium colloid solution, which was cooled to room temperature for use.
取20克SiO2-Al2O3载体,电磁搅拌分散于50毫升乙醇中。在快速电磁搅拌下将上述200毫升的铱胶体溶液滴加到上述50毫升分散有载体的乙醇中,继续电磁搅拌2小时。将固体减压抽滤,水洗数次,于120℃真空干燥12小时,即制得含铱负载型催化剂,存于干燥器备用。得到的催化剂记为R2,其组成、XPS和XRF表征结果见表1。Take 20 g of SiO 2 -Al 2 O 3 carrier and disperse it in 50 ml of ethanol with magnetic stirring. Under rapid electromagnetic stirring, the above-mentioned 200 ml of iridium colloid solution was added dropwise to the above-mentioned 50 ml of carrier-dispersed ethanol, and electromagnetic stirring was continued for 2 hours. The solid was filtered under reduced pressure, washed with water for several times, and vacuum-dried at 120° C. for 12 hours to obtain an iridium-containing supported catalyst, which was stored in a desiccator for later use. The obtained catalyst is denoted as R2, and its composition, XPS and XRF characterization results are shown in Table 1.
实施例3Example 3
该实施例用于说明本发明提供的催化剂及其制备方法。This example is used to illustrate the catalyst provided by the present invention and its preparation method.
配制100毫升含铱10.3克/升的氯化铱的乙二醇溶液,在搅拌下将其加入到100毫升含钾3.2克/升的氢氧化钾和含钨15.6克/升的钨酸铵的乙二醇溶液中,在室温下继续搅拌1小时,将所得反应物在氮气保护下于160℃下回流6小时,制得约200毫升的铱胶体溶液,冷却至室温备用。Prepare 100 ml of an ethylene glycol solution of iridium chloride containing 10.3 g/l iridium and add it to 100 ml of potassium hydroxide containing 3.2 g/l potassium and ammonium tungstate containing 15.6 g/l tungsten under stirring. In the ethylene glycol solution, stirring was continued for 1 hour at room temperature, and the obtained reactant was refluxed at 160° C. for 6 hours under nitrogen protection to obtain about 200 ml of iridium colloid solution, which was cooled to room temperature for use.
取20克SiO2-Al2O3载体,电磁搅拌分散于50毫升乙醇中。在快速电磁搅拌下将上述200毫升的铱胶体溶液滴加到上述50毫升分散有载体的乙醇中,继续电磁搅拌2小时。将固体减压抽滤,水洗数次,于140℃真空干燥10小时,即制得含铱负载型催化剂,存于干燥器备用。得到的催化剂记为R3,其组成、XPS和XRF表征结果见表1。Take 20 g of SiO 2 -Al 2 O 3 carrier and disperse it in 50 ml of ethanol with magnetic stirring. Under rapid electromagnetic stirring, the above-mentioned 200 ml of iridium colloid solution was added dropwise to the above-mentioned 50 ml of carrier-dispersed ethanol, and electromagnetic stirring was continued for 2 hours. The solid was filtered under reduced pressure, washed with water for several times, and vacuum-dried at 140° C. for 10 hours to obtain an iridium-containing supported catalyst, which was stored in a desiccator for later use. The obtained catalyst is denoted as R3, and its composition, XPS and XRF characterization results are shown in Table 1.
实施例4Example 4
该实施例用于说明本发明提供的催化剂及其制备方法。This example is used to illustrate the catalyst provided by the present invention and its preparation method.
配制100毫升含钌6.0克/升的氯化钌的1,2-丙二醇溶液,在搅拌下将其加入到100毫升含钠8.4克/升的氢氧化钠和含钼10.0克/升的钼酸铵的1,2-丙二醇溶液中,在室温下继续搅拌1小时,将所得反应物在氮气保护下于160℃下回流4小时,制得约200毫升的钌胶体溶液,冷却至室温备用。Prepare 100 ml of a solution of ruthenium chloride containing 6.0 g/l of ruthenium in 1,2-propanediol and add it to 100 ml of sodium hydroxide containing 8.4 g/l of sodium and molybdic acid containing 10.0 g/l of molybdenum under stirring In the 1,2-propanediol solution of ammonium, stirring was continued for 1 hour at room temperature, and the obtained reactant was refluxed at 160° C. for 4 hours under nitrogen protection to obtain about 200 ml of ruthenium colloidal solution, which was cooled to room temperature for use.
取20克γ-Al2O3载体(长岭催化剂厂产品,粒度20-40目),电磁搅拌分散于50毫升乙醇中。在快速电磁搅拌下将上述200毫升的钌胶体溶液滴加到上述50毫升分散有载体的乙醇中,继续电磁搅拌4小时。将固体减压抽滤,水洗数次,于140℃真空干燥8小时,即制得含钌负载型催化剂,存于干燥器备用。得到的催化剂记为R4,其组成、XPS和XRF表征结果见表1。Take 20 grams of γ-Al 2 O 3 carrier (product of Changling Catalyst Factory, particle size 20-40 mesh), and disperse it in 50 ml of ethanol with electromagnetic stirring. Under rapid electromagnetic stirring, the above-mentioned 200 ml of the ruthenium colloid solution was added dropwise to the above-mentioned 50 ml of ethanol dispersed with the carrier, and the electromagnetic stirring was continued for 4 hours. The solid was filtered under reduced pressure, washed with water several times, and vacuum-dried at 140° C. for 8 hours to obtain a ruthenium-containing supported catalyst, which was stored in a desiccator for later use. The obtained catalyst is denoted as R4, and its composition, XPS and XRF characterization results are shown in Table 1.
实施例5-8Examples 5-8
这些实施例用于说明本发明提供的催化剂对模型化合物甲基环戊烷的催化氢解开环结果。These examples are used to illustrate the results of the catalytic hydrogenolysis ring opening of the model compound methylcyclopentane by the catalyst provided by the present invention.
按照下述步骤分别评价催化剂R1、R2、R3和R4。Catalysts R1, R2, R3 and R4 were evaluated separately according to the following procedure.
在连续流动固定床微反装置上对催化剂进行活性评价,原料油为模型化合物甲基环戊烷,催化剂装填量为0.5克,反应条件为:压力为3.0兆帕,原料油进量为0.2毫升/分钟,氢油体积比为1000,温度为260℃,反应3小时后取样进行在线气相色谱分析。反应开始前,先在260℃、3.0兆帕氢压、流速200毫升/分钟的氢气氛还原2小时。反应结果列于表2。The activity of the catalyst was evaluated on a continuous flow fixed-bed micro-reaction device. The feedstock oil was the model compound methylcyclopentane, the catalyst loading was 0.5 g, and the reaction conditions were: the pressure was 3.0 MPa, and the feedstock oil was 0.2 ml. /min, the volume ratio of hydrogen to oil is 1000, and the temperature is 260° C. After 3 hours of reaction, sampling is carried out for on-line gas chromatographic analysis. Before the start of the reaction, reduction was performed in a hydrogen atmosphere at 260° C., 3.0 MPa hydrogen pressure, and 200 ml/min flow rate for 2 hours. The reaction results are listed in Table 2.
对比例3-4Comparative Example 3-4
这些对比例用于说明对比催化剂的氢解开环活性。These comparative examples are used to illustrate the hydrogenolysis ring-opening activity of comparative catalysts.
按照与实施例5相同的方法和条件评价对比催化剂D1和D2。反应结果列于表2。Comparative catalysts D1 and D2 were evaluated according to the same method and conditions as in Example 5. The reaction results are listed in Table 2.
表1Table 1
表2Table 2
实施例9-12Examples 9-12
这些实施例说明本发明提供的催化剂处理油品时的氢解开环活性。These examples illustrate the hydrogenolysis ring-opening activity of the catalyst provided by the present invention when treating oil.
按照下述步骤分别评价催化剂R1、R2、R3和R4。Catalysts R1, R2, R3 and R4 were evaluated separately according to the following procedure.
在30毫升加氢装置上,以深度加氢脱硫并芳烃部分饱和后的催化裂化柴油为反应原料(总芳烃含量9.5重量%,硫含量8.1ppm,十六烷值39.2),进行油品的开环活性评价。催化剂装填量20毫升,并用石英砂稀释到30毫升,粒度皆为20~40目。反应开始前,先在290℃、6.0兆帕氢压、流速200毫升/分钟的氢气氛还原4小时。然后,在温度、压力不变的情况下,将液体体积空速1.5小时-1,氢油体积比800的条件下对催化剂进行活性评价,反应稳定24小时后取样,分析生成柴油的十六烷值。评价结果见表3。On a 30 ml hydrogenation unit, the catalytic cracked diesel oil after deep hydrodesulfurization and partial saturation of aromatic hydrocarbons was used as the reaction raw material (total aromatics content 9.5% by weight, sulfur content 8.1ppm, cetane number 39.2), and the extraction of the oil was carried out. Ring activity evaluation. The catalyst loading amount is 20 ml, and it is diluted to 30 ml with quartz sand, and the particle size is 20-40 mesh. Before starting the reaction, reduction was performed for 4 hours in a hydrogen atmosphere at 290° C., 6.0 MPa hydrogen pressure, and 200 ml/min flow rate. Then, under the condition of constant temperature and pressure, the activity of the catalyst was evaluated under the conditions of a liquid volume space velocity of 1.5 hours -1 and a hydrogen oil volume ratio of 800. After the reaction was stable for 24 hours, samples were taken to analyze the hexadecane that produced diesel. value. The evaluation results are shown in Table 3.
对比例5-6Comparative Examples 5-6
该对比例用于说明对比催化剂处理油品时的开环活性。This comparative example is used to illustrate the ring-opening activity of the comparative catalyst when treating oil.
按照与实施例9相同的方法和条件分别评价对比催化剂D1、D2。反应结果列于表3。The comparative catalysts D1 and D2 were respectively evaluated according to the same method and conditions as in Example 9. The reaction results are listed in Table 3.
表3催化剂处理油品评价结果Table 3 Evaluation results of oil products treated with catalysts
这些实施例结果说明,本发明所提供的催化剂与现有技术制备的相同贵金属含量的催化剂相比,具有更好的环烷烃开环活性,对柴油十六烷值具有更大的提高幅度。The results of these examples show that the catalyst provided by the present invention has better naphthene ring-opening activity compared with the catalyst prepared by the prior art with the same precious metal content, and has a greater increase in the cetane number of diesel fuel.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the specific details of the above-mentioned embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention. These simple modifications All belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that each specific technical feature described in the above-mentioned specific implementation manner may be combined in any suitable manner under the circumstance that there is no contradiction. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations.
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