CN108644083B - A kind of ultrahigh pressure axial plunger pump of two-stage pressure output - Google Patents
A kind of ultrahigh pressure axial plunger pump of two-stage pressure output Download PDFInfo
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- CN108644083B CN108644083B CN201810474147.2A CN201810474147A CN108644083B CN 108644083 B CN108644083 B CN 108644083B CN 201810474147 A CN201810474147 A CN 201810474147A CN 108644083 B CN108644083 B CN 108644083B
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- 238000000034 method Methods 0.000 claims description 9
- 239000002828 fuel tank Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000000605 extraction Methods 0.000 claims 5
- 239000004519 grease Substances 0.000 claims 3
- 238000005336 cracking Methods 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 238000000338 in vitro Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 238000009826 distribution Methods 0.000 abstract description 23
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000009434 installation Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 109
- 238000010586 diagram Methods 0.000 description 16
- 238000007599 discharging Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/20—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
- F04B1/22—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block having two or more sets of cylinders or pistons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/26—Control
- F04B1/30—Control of machines or pumps with rotary cylinder blocks
- F04B1/303—Control of machines or pumps with rotary cylinder blocks by turning the valve plate
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/007—Installations or systems with two or more pumps or pump cylinders, wherein the flow-path through the stages can be changed, e.g. from series to parallel
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- General Engineering & Computer Science (AREA)
- Reciprocating Pumps (AREA)
- Details Of Reciprocating Pumps (AREA)
Abstract
本发明公开一种两级压力输出的超高压轴向柱塞泵,主要部件为传动轴、配流盘、缸体、柱塞、滑靴、回程盘、斜盘、壳体等。缸体上开有两排柱塞腔,内、外圈柱塞分别安装在缸体内、外两排均匀分布的柱塞腔中。配流盘一侧与缸体配流端面相配合,另一侧通过定位销与后壳体固定,配流盘上设有四个腰形槽口流道。后壳体设有外圈进油路、内圈进油路、外圈出油路、内圈出油路,四个油路分别与配流盘上四个腰形槽口流道相连通。通过对后壳体上油路的设计,包括安装顺序阀和单向阀,使本发明实现以下功能:当系统压力低于一级压力时用作一种双排式轴向柱塞泵,当系统压力高于一级压力时用作一种自增压式超高压轴向柱塞泵,提高泵一倍的压力等级,以达到超高压力目的。
The invention discloses an ultra-high pressure axial plunger pump with two-stage pressure output. The main components are a transmission shaft, a flow distribution plate, a cylinder body, a plunger, a sliding shoe, a return plate, a swash plate, a casing and the like. There are two rows of plunger cavities on the cylinder body, and the inner and outer ring plungers are respectively installed in the cylinder body and the outer two rows of evenly distributed plunger cavities. One side of the distribution plate is matched with the distribution end surface of the cylinder body, and the other side is fixed with the rear housing through positioning pins. Four waist-shaped notch flow channels are arranged on the distribution plate. The rear housing is provided with outer ring oil inlet passage, inner ring oil inlet passage, outer ring oil outlet passage, and inner ring oil outlet passage, and the four oil passages are respectively connected with four waist-shaped notch flow passages on the distribution plate. Through the design of the oil circuit on the rear casing, including the installation of sequence valves and check valves, the present invention can achieve the following functions: when the system pressure is lower than the first-stage pressure, it can be used as a double-row axial piston pump. When the system pressure is higher than the primary pressure, it is used as a self-boosting ultra-high pressure axial piston pump, which doubles the pressure level of the pump to achieve the purpose of ultra-high pressure.
Description
技术领域technical field
本发明涉及一种新型轴向柱塞泵,特别是涉及一种两级压力输出的超高压轴向柱塞泵。The invention relates to a novel axial plunger pump, in particular to an ultra-high pressure axial plunger pump with two-stage pressure output.
背景技术Background technique
轴向柱塞泵是液压系统中重要的动力元件,广泛地应用于工业液压和行走液压领域,是现代液压元件中使用最广泛的液压元件之一。此外,由于轴向柱塞泵结构复杂,对制造工艺、材料的要求非常高,因此它又是技术含量很高的液压元件之一。近年来,随着材料、制造、电子等技术的发展,轴向柱塞泵的新技术层出不穷。Axial piston pumps are important power components in hydraulic systems, widely used in the fields of industrial hydraulics and travel hydraulics, and are one of the most widely used hydraulic components in modern hydraulic components. In addition, due to the complex structure of the axial piston pump, the requirements for the manufacturing process and materials are very high, so it is one of the hydraulic components with high technical content. In recent years, with the development of materials, manufacturing, electronics and other technologies, new technologies for axial piston pumps have emerged in an endless stream.
当液压系统的工作压力超过32MPa时,通常称为超高压液压压力。在现代科学技术领域和工业生产中,超高压液压技术的应用已经越来越广泛。目前,轴向柱塞泵的结构和主要零部件的强度、刚度等因素影响了泵的排量和输出压力。为此,研究柱塞泵的结构形式,对提升轴向柱塞泵的排量和工作压力有着非常重要的意义。When the working pressure of the hydraulic system exceeds 32MPa, it is usually called ultra-high pressure hydraulic pressure. In the field of modern science and technology and industrial production, the application of ultra-high pressure hydraulic technology has become more and more extensive. At present, factors such as the structure of the axial piston pump and the strength and stiffness of the main components affect the displacement and output pressure of the pump. Therefore, it is of great significance to study the structural form of the plunger pump to improve the displacement and working pressure of the axial plunger pump.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种两级压力输出的超高压轴向柱塞泵,所述轴向柱塞泵的特点是使其实现两级压力输出。The technical problem to be solved by the present invention is to provide an ultra-high pressure axial plunger pump with two-stage pressure output. The characteristic of the axial plunger pump is to realize two-stage pressure output.
为了解决上述存在的技术问题,本发明是通过以下技术方案实现的:In order to solve the above-mentioned technical problems, the present invention is achieved through the following technical solutions:
一种两级压力输出的超高压轴向柱塞泵,包括主轴、配流盘、缸体、柱塞包括内圈柱塞和外圈柱塞、滑靴包括内滑靴和外滑靴、回程盘、斜盘、壳体以及后壳体;后壳体安装固定在壳体的右端,主轴的左侧通过轴用挡圈、滚动轴承和孔用挡圈安装在壳体的左端,主轴的右侧通过轴套和无油润滑轴承安装在后壳体的盲孔中;缸体安装在壳体内腔的主轴上,主轴通过花键将动力传递给缸体,使缸体旋转;A two-stage pressure output ultra-high pressure axial piston pump, including a main shaft, a valve plate, a cylinder body, a plunger including an inner ring plunger and an outer ring plunger, a sliding shoe including an inner sliding shoe and an outer sliding shoe, and a return plate , swash plate, housing and rear housing; the rear housing is installed and fixed on the right end of the housing, the left side of the main shaft is installed on the left end of the housing through the retaining ring for the shaft, the rolling bearing and the retaining ring for the hole, and the right side of the main shaft is passed through The shaft sleeve and oil-free lubricating bearing are installed in the blind hole of the rear housing; the cylinder is installed on the main shaft in the inner cavity of the housing, and the main shaft transmits power to the cylinder through splines to make the cylinder rotate;
缸体上设有环绕缸体轴线交错均布的2n个柱塞腔包括n个内圈柱塞腔和n个外圈柱塞腔,每个内圈柱塞腔内设有第一流道通到缸体外,每个外圈柱塞腔内设有第二流道通到缸体外;n个内圈柱塞和n个外圈柱塞分别安装在缸体的内圈柱塞腔和外圈柱塞腔中;每个内圈柱塞的头部安装有内滑靴,内滑靴底面开有油室,将所述柱塞泵中的压力油引入其中,使来自内圈柱塞腔的推力与该油室中的油压相平衡;每个外圈柱塞的头部安装有外滑靴,外滑靴底面开有油室,将所述柱塞泵中的压力油引入其中,使来自外圈柱塞腔的推力与该油室中的油压相平衡;斜盘安装固定在壳体内腔的左端面上,斜盘与滑靴配合的表面相对于缸体轴线有一个倾斜角;所述柱塞泵在压油过程中借助斜盘推动内圈柱塞和外圈柱塞强制缩回,在吸油过程中依靠回程机构使内圈柱塞和外圈柱塞外伸;所述回程机构包括碟形弹簧、调整垫、球碗和回程盘,回程盘中心孔与球碗球形面配合,内滑靴和外滑靴分别插在回程盘上均匀分布的圆形孔中;碟形弹簧通过调整垫把球碗压向回程盘,进而使回程盘贴向斜盘,回程盘迫使内滑靴和外滑靴的底部始终贴着斜盘的表面运动,再通过内滑靴和外滑靴强制内圈柱塞和外圈柱塞回程;当缸体带动内圈柱塞和外圈柱塞旋转时,内圈柱塞和外圈柱塞分别在内圈柱塞腔和外圈柱塞腔内作直线往复运动;The cylinder body is provided with 2n plunger cavities that are staggered and evenly distributed around the axis of the cylinder body, including n inner ring plunger cavities and n outer ring plunger cavities, and each inner ring plunger cavity is provided with a first flow channel leading to Outside the cylinder, each outer plunger cavity is provided with a second flow channel leading to the cylinder; n inner plungers and n outer plungers are respectively installed in the inner plunger cavity and the outer plunger cavity of the cylinder. In the plunger cavity of the inner ring; the head of each inner ring plunger is equipped with an inner sliding shoe, and an oil chamber is opened on the bottom surface of the inner sliding shoe, and the pressure oil in the plunger pump is introduced into it, so that the pressure oil from the inner ring plunger cavity The thrust of the thrust is balanced with the oil pressure in the oil chamber; the head of each outer ring plunger is equipped with an outer shoe, and the bottom surface of the outer shoe is opened with an oil chamber, and the pressure oil in the plunger pump is introduced into it, Balance the thrust from the plunger chamber of the outer ring with the oil pressure in the oil chamber; the swash plate is installed and fixed on the left end surface of the inner cavity of the housing, and the surface of the swash plate and the sliding shoe has an inclination angle relative to the cylinder axis ; The plunger pump uses the swash plate to push the inner ring plunger and the outer ring plunger to forcibly retract during the oil pressure process, and relies on the return mechanism to make the inner ring plunger and the outer ring plunger stretch out during the oil suction process; the return stroke The mechanism includes a disc spring, an adjustment pad, a ball bowl and a return plate. The center hole of the return plate is matched with the spherical surface of the ball bowl. The inner sliding shoe and the outer sliding shoe are respectively inserted into the evenly distributed circular holes on the return plate; the disc spring The ball bowl is pressed to the return plate through the adjusting pad, and then the return plate is attached to the swash plate, and the return plate forces the bottom of the inner and outer shoes to always move against the surface of the swash plate, and then passes through the inner and outer shoes Force the inner ring plunger and outer ring plunger to return; when the cylinder drives the inner ring plunger and outer ring plunger to rotate, the inner ring plunger and outer ring plunger Linear reciprocating motion inside;
配流盘设有四个腰形窗口,分别为第一、二吸油腰形窗口以及第一、二排油腰形窗口;中心弹簧在缸体轴孔内套装在主轴上,并通过垫圈把缸体压向配流盘,使配流盘的一侧和缸体配流端面紧密贴合,并且相对滑动;而在配流盘的另一侧,通过定位销固定在后壳体的端面上;第一吸油腰形窗口和第一排油腰形窗口在缸体的内圈柱塞腔第一流道旋转的圆周轨迹上,第二吸油腰形窗口和第二排油腰形窗口在缸体的外圈柱塞腔第二流道旋转的圆周轨迹上;The distribution plate is equipped with four waist-shaped windows, which are the first and second oil-absorbing waist-shaped windows and the first and second oil-row waist-shaped windows; the central spring is set on the main shaft in the shaft hole of the cylinder body, and the cylinder body is fixed by a gasket. Press against the distribution plate, so that one side of the distribution plate is closely attached to the distribution end surface of the cylinder body, and slides relatively; while the other side of the flow distribution plate is fixed on the end surface of the rear housing by positioning pins; the first oil-absorbing waist The window and the first oil row waist window are on the circular track of the first flow channel in the inner plunger chamber of the cylinder body, and the second oil suction waist window and the second oil discharge waist window are in the outer plunger chamber of the cylinder body On the circular track of the second runner rotation;
在后壳体的下半周设有第一腰形槽口流道作为内圈进油路,第二腰形槽口流道作为外圈进油路;在后壳体的上半周设有第三腰形槽口流道作为内圈出油路,第四腰形槽口流道作为外圈出油路;第一腰形槽口流道和第三腰形槽口流道分别与配流盘上的第一吸油腰形窗口和第一排油腰形窗口相连通,第二腰形槽口流道和第四腰形槽口流道分别与配流盘上的第二吸油腰形窗口和第二排油腰形窗口相连通;第二腰形槽口流道作为外圈进油路接通油箱;第四腰形槽口流道作为外圈出油路通过第二顺序阀接工作系统;第一腰形槽口流道作为内圈进油路,其流道内安装有单向阀,外接补油系统;第三腰形槽口流道作为内圈出油路与工作系统相接;在后壳体底部开两个油口,第一腰形槽口流道与第四腰形槽口流道相连通,并在这两个流道之间安装有第一顺序阀。In the lower half of the rear shell, there is a first waist-shaped notch flow channel as the inner ring oil inlet, and the second waist-shaped notch flow channel is used as the outer ring oil inlet; in the upper half of the rear shell, there is a third The waist-shaped slot flow channel is used as the inner ring oil outlet, and the fourth waist-shaped slot flow channel is used as the outer ring oil outlet; the first waist-shaped slot flow channel and the third waist-shaped slot flow channel are respectively connected to the valve plate The first oil-absorbing waist-shaped window and the first oil-discharging waist-shaped window are connected, and the second waist-shaped notch flow channel and the fourth waist-shaped notch flow channel are respectively connected with the second oil-suction waist-shaped window and the second oil-absorbing window on the distribution plate. The waist-shaped window for oil discharge is connected; the second waist-shaped notch flow channel is connected to the oil tank as the oil inlet channel of the outer ring; the fourth waist-shaped notch flow channel is used as the oil outlet channel of the outer ring to connect to the working system through the second sequence valve; One waist-shaped notch flow channel is used as the oil inlet passage of the inner ring, and a check valve is installed in the flow channel, and the oil supply system is connected externally; the third waist-shaped notch flow channel is used as the oil outlet passage of the inner ring to connect with the working system; Two oil ports are opened at the bottom of the casing, the first waist-shaped notch flow channel communicates with the fourth waist-shaped notch flow channel, and a first sequence valve is installed between the two flow channels.
本发明的一种两级压力输出的超高压轴向柱塞泵,第一顺序阀为高压打开,低压关闭;第二顺序阀为低压打开,高压关闭。当系统压力低于一级压力时,外圈出油路的油液由于压力低于第一顺序阀的开启压力,所以只能通过第二顺序阀直接进入工作系统;当系统压力高于一级压力时,第二顺序阀在高压下关闭,外圈出油路的压力油通过第一顺序阀进入内圈进油路,进行二次加压。The invention relates to an ultra-high pressure axial plunger pump with two-stage pressure output. The first sequence valve is opened at high pressure and closed at low pressure; the second sequence valve is opened at low pressure and closed at high pressure. When the system pressure is lower than the first-stage pressure, the oil in the outlet circuit of the outer ring can only enter the working system directly through the second sequence valve because the pressure is lower than the opening pressure of the first sequence valve; when the system pressure is higher than the first-stage When pressure is high, the second sequence valve is closed under high pressure, and the pressure oil from the oil outlet of the outer ring enters the oil inlet of the inner ring through the first sequence valve for secondary pressurization.
上述的新型轴向柱塞泵,当工作系统压力低于一级压力时,外圈出油路的油液直接进入工作系统,为防止所述柱塞泵内圈摩擦副出现干磨现象,由补油系统向内圈进油路供油,在内圈柱塞腔加压后,经内圈出油口进入工作系统。In the above-mentioned new axial plunger pump, when the pressure of the working system is lower than the primary pressure, the oil from the oil outlet of the outer ring directly enters the working system. The oil supply system supplies oil to the oil inlet passage of the inner ring. After the inner ring plunger cavity is pressurized, it enters the working system through the oil outlet of the inner ring.
由于采用上述技术方案,本发明提供的一种两级压力输出的超高压轴向柱塞泵,与现有技术相比具有这样的有益效果:Due to the adoption of the above technical solution, the present invention provides a two-stage pressure output ultra-high pressure axial piston pump, which has the following beneficial effects compared with the prior art:
本发明所述柱塞泵能够实现两级压力输出,既适用于低压大排量工况,又能适用于超高压工况。当工作系统压力低于一级压力时,本发明用作一种双排式轴向柱塞泵,即相当于两个轴向柱塞泵并联,向工作系统供油;当工作系统压力高于一级压力时,本发明用作一种自增压式超高压轴向柱塞泵,其内部油路串联,提高泵一倍的压力等级。The plunger pump of the present invention can realize two-stage pressure output, and is not only suitable for low-pressure and large-displacement working conditions, but also suitable for ultra-high-pressure working conditions. When the working system pressure is lower than the primary pressure, the present invention is used as a double-row axial piston pump, which is equivalent to two axial piston pumps connected in parallel to supply oil to the working system; when the working system pressure is higher than When the first-stage pressure is used, the present invention is used as a self-boosting ultra-high pressure axial plunger pump, and its internal oil circuits are connected in series to double the pressure level of the pump.
附图说明Description of drawings
图1是本发明一种两级压力输出的超高压轴向柱塞泵立体示意图;Fig. 1 is a three-dimensional schematic diagram of an ultra-high pressure axial piston pump with two-stage pressure output according to the present invention;
图2是本发明一种两级压力输出的超高压轴向柱塞泵泵主轴侧示意图;Fig. 2 is a schematic diagram of the main shaft side of an ultra-high pressure axial piston pump with two-stage pressure output according to the present invention;
图3是图2中A-A线的剖面图;Fig. 3 is the sectional view of line A-A among Fig. 2;
图4是图2中B-B线的剖面图;Fig. 4 is the sectional view of B-B line among Fig. 2;
图5是回程机构放大图;Figure 5 is an enlarged view of the return mechanism;
图6中:(a)是后壳体配流端面示意图,(b)是(a)中A-A线剖面图,(c)是本发明缸体上柱塞腔分布示意图;In Fig. 6: (a) is a schematic diagram of the distribution end face of the rear housing, (b) is a sectional view of line A-A in (a), and (c) is a schematic diagram of the distribution of the plunger cavity on the cylinder body of the present invention;
图7是配流盘示意图;Fig. 7 is a schematic diagram of a distribution plate;
图8中:(a)是后壳体外圈进油口示意图,(b)是本发明后壳体配流端面示意图,(c)是本发明后壳体油路示意图,(d)是本发明后壳体底部端面示意图,(e)是本发明后壳体内圈出油口示意图,(f)是本发明后壳体外圈出油口示意图,(g)是本发明后壳体油路示意图,(h)是本发明后壳体内圈进油口示意图;In Fig. 8: (a) is a schematic diagram of the oil inlet of the outer ring of the rear casing, (b) is a schematic diagram of the distribution end surface of the rear casing of the present invention, (c) is a schematic diagram of the oil circuit of the rear casing of the present invention, and (d) is a schematic diagram of the rear casing of the present invention. The schematic diagram of the bottom end face of the housing, (e) is the schematic diagram of the oil outlet of the inner ring of the rear housing of the present invention, (f) is the schematic diagram of the oil outlet of the outer ring of the rear housing of the present invention, (g) is the schematic diagram of the oil circuit of the rear housing of the present invention, ( h) is a schematic diagram of the oil inlet of the inner ring of the rear shell of the present invention;
图9中:(a)是本发明后壳体油路示意图,(b)是本发明后壳体油路示意图。In Fig. 9: (a) is a schematic diagram of the oil circuit of the rear casing of the present invention, and (b) is a schematic diagram of the oil circuit of the rear casing of the present invention.
图中:1-主轴,2-骨架油封,3-孔用挡圈,4-销,5-壳体,6-斜盘,7-调整垫,8-碟型弹簧,9-回程盘,10-内圈柱塞,11-缸体,12-销,13-O型圈,14-后壳体,15-O型圈,16-弹簧垫圈,17-螺钉,18-轴套,19-无油润滑轴承,20-配流盘,21-孔用挡圈,22-垫圈,23-弹簧,24-外圈柱塞,25-球碗,26-外滑靴,27-内滑靴,28-轴用挡圈,29-滚动轴承,111-内圈柱塞腔,112-外圈柱塞腔,113-第一流道,114-第二流道,201-第二吸油腰形窗口(外圈吸油腰形窗口),202-第一吸油腰形窗口(内圈吸油腰形窗口),203-第一排油腰形窗口(内圈排油腰形窗口),204-第二排油腰形窗口(外圈排油腰形窗口),141-第二腰形槽口流道(外圈进油路),142-第一腰形槽口流道(内圈进油路),143-第三腰形槽口流道(内圈出油路),144-第四腰形槽口流道(外圈出油路),301-单向阀,302-第一顺序阀,303-第二顺序阀。In the figure: 1-main shaft, 2-skeleton oil seal, 3-retaining ring for hole, 4-pin, 5-housing, 6-swash plate, 7-adjusting pad, 8-disc spring, 9-return plate, 10 - Inner ring plunger, 11 - Cylinder body, 12 - Pin, 13 - O-ring, 14 - Rear housing, 15 - O ring, 16 - Spring washer, 17 - Screw, 18 - Bushing, 19 - None Oil lubricated bearing, 20-distribution plate, 21-hole retaining ring, 22-washer, 23-spring, 24-outer ring plunger, 25-ball bowl, 26-outer sliding shoe, 27-inner sliding shoe, 28- Shaft retaining ring, 29-rolling bearing, 111-inner ring plunger cavity, 112-outer ring plunger cavity, 113-first flow channel, 114-second flow channel, 201-second oil suction waist window (outer ring oil suction Waist-shaped window), 202-first oil-absorbing waist-shaped window (inner ring oil-absorbing waist-shaped window), 203-first oil-discharging waist-shaped window (inner ring oil-discharging waist-shaped window), 204-second oil-discharging waist-shaped window (outer ring oil discharge waist window), 141-second waist-shaped slot runner (outer ring oil inlet), 142-first waist-shaped slot runner (inner ring oil inlet), 143-third Waist-shaped notch flow channel (inner ring oil outlet), 144 - fourth waist-shaped notch flow channel (outer ring oil outlet), 301 - one-way valve, 302 - first sequence valve, 303 - second sequence valve.
具体实施方式Detailed ways
下面结合附图与具体实施方式对本发明作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail:
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图,对依据本发明提出的一种新型轴向柱塞泵的具体实施方式、特征及其功效,详细说明如下。In order to further explain the technical means and effects adopted by the present invention to achieve the intended purpose of the invention, the specific implementation, features and effects of a new type of axial piston pump proposed according to the present invention will be described in detail below in conjunction with the accompanying drawings. as follows.
本发明的一种两级压力输出的超高压轴向柱塞泵,如图1~5所示,包括主轴1、配流盘20、缸体11、柱塞、滑靴、回程盘9、斜盘6、壳体5和后壳体14;所述柱塞包括内圈柱塞10和外圈柱塞24;所述滑靴包括内滑靴27和外滑靴26;后壳体14通过螺钉安装固定在壳体5的右端,主轴1的左侧通过轴用挡圈28、滚动轴承29和孔用挡圈3安装在壳体5的左端,主轴1的右侧通过轴套18和无油润滑轴承19安装在后壳体14的盲孔中;缸体11安装在壳体5内腔的主轴1上,主轴1通过花键将动力传递给缸体11,使缸体11旋转;An ultra-high pressure axial piston pump with two-stage pressure output of the present invention, as shown in Figures 1 to 5, includes a main shaft 1, a flow distribution plate 20, a cylinder body 11, a plunger, a sliding shoe, a return plate 9, and a swash plate 6. Housing 5 and rear housing 14; the plunger includes an inner ring plunger 10 and an outer ring plunger 24; the sliding shoe includes an inner sliding shoe 27 and an outer sliding shoe 26; the rear housing 14 is installed by screws It is fixed on the right end of the housing 5, the left side of the main shaft 1 is installed on the left end of the housing 5 through the retaining ring 28 for the shaft, the rolling bearing 29 and the retaining ring 3 for the hole, and the right side of the main shaft 1 is installed through the shaft sleeve 18 and the oil-free lubricating bearing 19 is installed in the blind hole of the rear housing 14; the cylinder 11 is installed on the main shaft 1 in the inner cavity of the housing 5, and the main shaft 1 transmits power to the cylinder 11 through the spline, so that the cylinder 11 rotates;
如图4、图6中(b)和(c)所示,缸体11上设有环绕缸体轴线交错均布的十个柱塞腔,包括五个内圈柱塞腔111和五个外圈柱塞腔112中;每个内圈柱塞腔111内设有第一流道113通到缸体11外,每个外圈柱塞腔112内设有第二流道114通到缸体11外;五个内圈柱塞10和五个外圈柱塞24分别安装在缸体11的内圈柱塞腔111和外圈柱塞腔112中;每个内圈柱塞10的头部安装有内滑靴27,内滑靴27底面开有油室,将所述柱塞泵中的压力油引入其中,使来自内圈柱塞腔的推力与该油室中的油压相平衡;每个外圈柱塞24的头部安装有外滑靴26,外滑靴26底面开有油室,将所述柱塞泵中的压力油引入其中,使来自外圈柱塞腔的推力与该油室中的油压相平衡;斜盘6通过定位销4安装固定在壳体5内腔的左端面上,斜盘6与滑靴配合的表面相对于缸体11轴线有一个倾斜角;所述柱塞泵在压油过程中借助斜盘6推动内圈柱塞10和外圈柱塞24强制缩回,在吸油过程中依靠回程机构使内圈柱塞10和外圈柱塞24外伸;所述回程机构,如图3、图4和图5所示,包括碟形弹簧8、调整垫7、球碗25和回程盘9,回程盘9中心孔与球碗25球形面配合,内滑靴27和外滑靴26分别插在回程盘9上均匀分布的圆形孔中;碟形弹簧8通过调整垫7把球碗25压向回程盘9,进而使回程盘9贴向斜盘6,回程盘9迫使内滑靴27和外滑靴26的底部始终贴着斜盘6的表面运动,再通过内滑靴27和外滑靴26强制内圈柱塞10和外圈柱塞24回程;当缸体带动内圈柱塞10和外圈柱塞24旋转时,内圈柱塞10和外圈柱塞24分别在内圈柱塞腔111和外圈柱塞腔112内作直线往复运动;如图7所示,配流盘20设有四个腰形窗口,分别为第一、二吸油腰形窗口202和201以及第一、二排油腰形窗口203和204;如图4所示,中心弹簧23在缸体11轴孔内套装在主轴1上,并通过垫圈22把缸体11压向配流盘20,使配流盘20的一侧和缸体11配流端面紧密贴合,并且相对滑动;而在配流盘20的另一侧,通过定位销12固定在后壳体14的端面上;第一吸油腰形窗口202和第一排油腰形窗口203在缸体11的内圈柱塞腔111第一流道113旋转的圆周轨迹上,第二吸油腰形窗口201和第二排油腰形窗口204在缸体11的外圈柱塞腔112第二流道114旋转的圆周轨迹上;As shown in Fig. 4 and (b) and (c) in Fig. 6, the cylinder body 11 is provided with ten plunger cavities staggered and evenly distributed around the axis of the cylinder body, including five inner plunger cavities 111 and five outer plunger cavities. In the plunger cavity 112 of the ring; each inner plunger cavity 111 is provided with a first flow channel 113 leading to the outside of the cylinder body 11, and each outer ring plunger cavity 112 is provided with a second flow channel 114 leading to the cylinder body 11 Outside; five inner ring plungers 10 and five outer ring plungers 24 are respectively installed in the inner ring plunger cavity 111 and the outer ring plunger cavity 112 of the cylinder body 11; the head of each inner ring plunger 10 is installed There is an inner sliding shoe 27, and an oil chamber is opened on the bottom surface of the inner sliding shoe 27, and the pressure oil in the plunger pump is introduced into it, so that the thrust from the inner ring plunger cavity is balanced with the oil pressure in the oil chamber; The head of each outer ring plunger 24 is equipped with an outer sliding shoe 26, and the bottom surface of the outer sliding shoe 26 has an oil chamber, and the pressure oil in the plunger pump is introduced into it, so that the thrust from the outer ring plunger chamber and the thrust of the outer ring plunger cavity are combined with the oil chamber. The oil pressure in the oil chamber is balanced; the swash plate 6 is installed and fixed on the left end surface of the inner cavity of the housing 5 through the positioning pin 4, and the surface of the swash plate 6 and the sliding shoe has an inclination angle relative to the axis of the cylinder body 11; The above-mentioned plunger pump pushes the inner ring plunger 10 and the outer ring plunger 24 to forcibly retract by means of the swash plate 6 during the oil pressure process, and makes the inner ring plunger 10 and the outer ring plunger 24 stretch out by means of the return mechanism during the oil suction process. The return mechanism, as shown in Fig. 3, Fig. 4 and Fig. 5, comprises a disc spring 8, an adjustment pad 7, a ball bowl 25 and a return plate 9, and the center hole of the return plate 9 cooperates with the spherical surface of the ball bowl 25, and the inner The sliding shoe 27 and the outer sliding shoe 26 are respectively inserted into the evenly distributed circular holes on the return plate 9; the disc spring 8 presses the ball bowl 25 to the return plate 9 through the adjustment pad 7, and then makes the return plate 9 stick to the swash plate 6. The return plate 9 forces the bottom of the inner slide shoe 27 and the outer slide shoe 26 to always move against the surface of the swash plate 6, and then forces the inner ring plunger 10 and the outer ring plunger 24 through the inner slide shoe 27 and the outer slide shoe 26 Return stroke: when the cylinder drives the inner ring plunger 10 and the outer ring plunger 24 to rotate, the inner ring plunger 10 and the outer ring plunger 24 reciprocate linearly in the inner ring plunger cavity 111 and the outer ring plunger cavity 112 respectively Movement; as shown in Figure 7, the valve plate 20 is provided with four waist-shaped windows, which are respectively the first and second oil-absorbing waist-shaped windows 202 and 201 and the first and second oil-discharging waist-shaped windows 203 and 204; as shown in Figure 4 As shown, the central spring 23 is sleeved on the main shaft 1 in the shaft hole of the cylinder body 11, and the cylinder body 11 is pressed to the distribution plate 20 through the washer 22, so that one side of the flow distribution plate 20 and the distribution end surface of the cylinder body 11 are closely attached, and Relatively sliding; on the other side of the distribution plate 20, fixed on the end face of the rear housing 14 by the positioning pin 12; On the circular trajectory of the rotation of the first flow channel 113 of the plunger chamber 111, the circular trajectory of the rotation of the second oil suction waist window 201 and the second oil discharge waist window 204 in the outer ring of the cylinder 11 of the plunger cavity 112 and the second flow channel 114 superior;
如图9中的(a)和(b)所示,在后壳体14的下半周设有第一腰形槽口流道142作为内圈进油路,第二腰形槽口流道141作为外圈进油路;在后壳体14的上半周设有第三腰形槽口流道143作为内圈出油路,第四腰形槽口流道144作为外圈出油路;第一腰形槽口流道142和第三腰形槽口流道143分别与配流盘20上的第一吸油腰形窗口202和第一排油腰形窗口203相连通,第二腰形槽口流道141和第四腰形槽口流道144分别与配流盘20上的第二吸油腰形窗口201和第二排油腰形窗口204相连通;第二腰形槽口流道141作为外圈进油路接通油箱;第四腰形槽口流道144作为外圈出油路通过第二顺序阀303接工作系统;第一腰形槽口流道142作为内圈进油路,其流道内安装有单向阀301,外接补油系统;第三腰形槽口流道143作为内圈出油路与工作系统相接;在后壳体14底部开两个油口,第一腰形槽口流道142与第四腰形槽口流道144相连通,并在这两个流道之间安装有第一顺序阀302。As shown in (a) and (b) in Figure 9, a first waist-shaped notch flow passage 142 is provided as an inner ring oil inlet passage in the lower half of the rear housing 14, and the second waist-shaped notch flow passage 141 As an oil inlet passage for the outer ring; on the upper half of the rear housing 14, a third waist-shaped notch flow passage 143 is provided as an oil outlet passage for the inner ring, and a fourth waist-shaped notch flow passage 144 is used as an oil outlet passage for the outer ring; One waist-shaped notch flow channel 142 and the third waist-shaped notch flow channel 143 communicate with the first oil-absorbing waist-shaped window 202 and the first oil-discharging waist-shaped window 203 on the distribution plate 20 respectively, and the second waist-shaped notch The flow channel 141 and the fourth waist-shaped notch flow channel 144 communicate with the second oil-absorbing waist-shaped window 201 and the second oil-discharging waist-shaped window 204 on the distribution plate 20 respectively; the second waist-shaped notch flow channel 141 serves as the outer The ring inlet oil passage is connected to the fuel tank; the fourth waist-shaped notch flow passage 144 is used as the outer ring oil outlet passage and connected to the working system through the second sequence valve 303; the first waist-shaped notch flow passage 142 is used as the inner ring oil inlet passage, and its A one-way valve 301 is installed in the flow channel, which is externally connected to the oil supply system; the third waist-shaped notch flow channel 143 is used as the inner ring oil outlet to connect with the working system; two oil ports are opened at the bottom of the rear housing 14, and the first waist The waist-shaped notch channel 142 communicates with the fourth waist-shaped notch channel 144, and a first sequence valve 302 is installed between the two channels.
当工作系统压力低于一级压力时,如图6所示,补油系统向泵内圈柱塞腔供油。缸体在主轴带动下开始旋转,吸油侧两排柱塞腔体积不断扩大,在这一过程中外圈柱塞腔从油箱中吸入油液,内圈柱塞腔由补油系统供入油液。随着缸体的继续旋转,柱塞在斜盘的约束下开始缩回,内、外圈柱塞腔容积不断减小,外圈柱塞腔产生的压力油经外圈出油路进入工作系统,而内圈柱塞腔产生的压力油经内圈出油路进入工作系统。When the pressure of the working system is lower than the primary pressure, as shown in Figure 6, the oil supply system supplies oil to the plunger cavity of the inner ring of the pump. Driven by the main shaft, the cylinder body starts to rotate, and the volume of the two rows of plunger chambers on the oil suction side continues to expand. During this process, the outer ring plunger chambers suck oil from the oil tank, and the inner ring plunger chambers are supplied with oil by the oil replenishment system. As the cylinder continues to rotate, the plunger begins to retract under the constraint of the swash plate, the volume of the inner and outer plunger chambers decreases continuously, and the pressure oil generated by the outer plunger chamber enters the working system through the oil outlet of the outer ring , and the pressure oil generated by the plunger cavity of the inner ring enters the working system through the oil outlet of the inner ring.
在这一过程中,油液压力低于一级压力,第一顺序阀一直处于关闭状态,第二顺序阀处于开启状态。此时,本发明用作一种双排式轴向柱塞泵,即相当于两个轴向柱塞泵并联,向工作系统供油。During this process, the oil pressure is lower than the primary pressure, the first sequence valve is always closed, and the second sequence valve is open. At this time, the present invention is used as a double-row axial piston pump, which is equivalent to two axial piston pumps connected in parallel to supply oil to the working system.
当工作系统所需压力高于一级压力时,补油系统停止向内圈柱塞腔供油。新型轴向柱塞泵启动后,油液从油箱进入外圈柱塞腔内,经一级加压后,压力油经第一顺序阀进入内圈柱塞腔,经二次加压后,超高压油液经内圈出油路进入工作系统。When the pressure required by the working system is higher than the primary pressure, the oil supply system stops supplying oil to the plunger cavity of the inner ring. After the new axial piston pump is started, the oil enters the plunger cavity of the outer ring from the oil tank. After the first stage of pressurization, the pressure oil enters the plunger cavity of the inner ring through the first sequence valve. The high-pressure oil enters the working system through the oil outlet of the inner ring.
在这一过程中,第二顺序阀在高压下关闭,一级压力油不能进入工作系统;第一顺序阀在一级压力油的作用下开启。这种情况下,本发明用作一种自增压式超高压轴向柱塞泵,其内部油路串联,使输出油液的压力变化,提高所述柱塞泵一倍的压力等级,以达到超高压力目的。During this process, the second sequence valve is closed under high pressure, and the primary pressure oil cannot enter the working system; the first sequence valve is opened under the action of the primary pressure oil. In this case, the present invention is used as a self-boosting ultra-high pressure axial plunger pump, and its internal oil circuit is connected in series to change the pressure of the output oil and double the pressure level of the plunger pump to To achieve the purpose of ultra-high pressure.
①本发明工作在双排式轴向柱塞泵状态时液压油的路径为:①The path of the hydraulic oil when the present invention works in the double-row axial piston pump state is:
油箱→外圈进油路→外圈柱塞腔→外圈出油路→第二顺序阀→工作系统;Fuel tank→oil inlet circuit of outer ring→piston cavity of outer ring→oil outlet circuit of outer ring→second sequence valve→working system;
补油系统→单向阀→内圈进油路→内圈柱塞腔→内圈出油路→工作系统。Supplement oil system→check valve→inner ring oil inlet passage→inner ring plunger chamber→inner ring oil outlet passage→working system.
②本发明工作在自增压式超高压轴向柱塞泵状态时液压油的路径为:②The path of the hydraulic oil when the present invention works in the state of the self-pressurized ultra-high pressure axial piston pump is:
油箱→外圈进油路→外圈柱塞腔→第一顺序阀→内圈柱塞腔→内圈出油路→工作系统。Fuel tank→Oil inlet passage of outer ring→Plunger chamber of outer ring→First sequence valve→Plunger chamber of inner ring→Oil outlet passage of inner ring→Working system.
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