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CN108633175B - Circuit board stacking structure and manufacturing method thereof - Google Patents

Circuit board stacking structure and manufacturing method thereof Download PDF

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Publication number
CN108633175B
CN108633175B CN201710177173.4A CN201710177173A CN108633175B CN 108633175 B CN108633175 B CN 108633175B CN 201710177173 A CN201710177173 A CN 201710177173A CN 108633175 B CN108633175 B CN 108633175B
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layer
dielectric layer
circuit
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circuit layer
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CN108633175A (en
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杨凯铭
李建财
柯正达
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Unimicron Technology Corp
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0271Arrangements for reducing stress or warp in rigid printed circuit boards, e.g. caused by loads, vibrations or differences in thermal expansion
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/11Printed elements for providing electric connections to or between printed circuits
    • H05K1/115Via connections; Lands around holes or via connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/4007Surface contacts, e.g. bumps
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/4038Through-connections; Vertical interconnect access [VIA] connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4644Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/06Thermal details
    • H05K2201/068Thermal details wherein the coefficient of thermal expansion is important

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)

Abstract

本发明公开了一种线路板堆叠结构及其制作方法,线路板包含第一介电层、第一线路层、第二线路层、多个导通孔、第二介电层以及图案化种子层。第一线路层设置于第一介电层中。第二线路层设置于第一介电层上,其中第二线路层的材质为铜。导通孔设置于第一介电层中,其中导通孔连接第一线路层与第二线路层。第二介电层设置于第一介电层上与第二线路层上,其中第二介电层具有多个开口、多个凸起部分以及平坦部分,开口裸露部分第二线路层,凸起部分连接平坦部分且分别围绕开口。图案化种子层设置于凸起部分上,其中图案化种子层的材质为铜。本发明进行接合工艺时所需的温度与压力能有效降低,从而可增加其整体结构稳定度。

Figure 201710177173

The present invention discloses a circuit board stacking structure and a manufacturing method thereof, wherein the circuit board comprises a first dielectric layer, a first circuit layer, a second circuit layer, a plurality of vias, a second dielectric layer and a patterned seed layer. The first circuit layer is arranged in the first dielectric layer. The second circuit layer is arranged on the first dielectric layer, wherein the material of the second circuit layer is copper. The via is arranged in the first dielectric layer, wherein the via connects the first circuit layer and the second circuit layer. The second dielectric layer is arranged on the first dielectric layer and on the second circuit layer, wherein the second dielectric layer has a plurality of openings, a plurality of raised portions and a flat portion, wherein the opening exposes a portion of the second circuit layer, and the raised portion connects the flat portion and surrounds the opening respectively. The patterned seed layer is arranged on the raised portion, wherein the material of the patterned seed layer is copper. The temperature and pressure required for the bonding process of the present invention can be effectively reduced, thereby increasing the overall structural stability thereof.

Figure 201710177173

Description

线路板堆叠结构及其制作方法Circuit board stacking structure and manufacturing method thereof

技术领域technical field

本发明是有关于线路板堆叠结构以及其制作方法。The present invention relates to a circuit board stack structure and a manufacturing method thereof.

背景技术Background technique

随着电子产业的蓬勃发展,电子产品也逐渐进入多功能、高性能的研发方向。为满足半导体元件高积集度(Integration)以及微型化(Miniaturization)的要求,线路板的各项要求也越来越高。举例来说,线路板上的导线(Trace)间距(Pitch)要求越来越小、线路板的厚度要求越来越薄。在线路板的导线间距与厚度越来越小的同时,工艺合格率也较容易受到各种外在因素的干扰。举例来说,若线路板在工艺中经历高温,可能会因为各层的热膨胀系数不同而影响结构稳定性。With the vigorous development of the electronic industry, electronic products have gradually entered the research and development direction of multi-functional and high-performance. In order to meet the requirements of high integration and miniaturization of semiconductor components, various requirements of circuit boards are also getting higher and higher. For example, the wire (Trace) pitch (Pitch) on the circuit board is required to be smaller and smaller, and the thickness of the circuit board is required to be thinner and thinner. At the same time as the wire spacing and thickness of the circuit board are getting smaller and smaller, the process qualification rate is also more easily disturbed by various external factors. For example, if the circuit board is subjected to high temperatures during the process, the structural stability may be affected due to the different thermal expansion coefficients of the various layers.

为了进一步改善线路板的各项特性,相关领域莫不费尽心思开发。如何能提供一种具有较佳特性的线路板,实属当前重要研发课题之一,也成为当前相关领域亟需改进的目标。In order to further improve the characteristics of the circuit board, the related fields have made great efforts to develop. How to provide a circuit board with better characteristics is one of the important research and development issues at present, and it has also become an urgent need for improvement in the current related fields.

发明内容SUMMARY OF THE INVENTION

本发明的一目的是在提供一种堆叠结构与其制作方法,以增加其整体结构稳定度。An object of the present invention is to provide a stacked structure and a manufacturing method thereof to increase the overall structural stability thereof.

根据本发明的一实施方式,一种线路板包含第一介电层、第一线路层、第二线路层、多个导通孔、第二介电层以及图案化种子层。第一线路层设置于第一介电层中。第二线路层设置于第一介电层上,其中第二线路层的材质为铜。导通孔设置于第一介电层中,其中导通孔连接第一线路层与第二线路层。第二介电层设置于第一介电层上与第二线路层上,其中第二介电层具有多个开口、多个凸起部分以及平坦部分,开口裸露部分第二线路层,凸起部分连接平坦部分且分别围绕开口。图案化种子层设置于凸起部分上,其中图案化种子层的材质为铜。According to an embodiment of the present invention, a circuit board includes a first dielectric layer, a first circuit layer, a second circuit layer, a plurality of vias, a second dielectric layer, and a patterned seed layer. The first circuit layer is disposed in the first dielectric layer. The second circuit layer is disposed on the first dielectric layer, wherein the material of the second circuit layer is copper. The via hole is disposed in the first dielectric layer, wherein the via hole connects the first circuit layer and the second circuit layer. The second dielectric layer is disposed on the first dielectric layer and the second circuit layer, wherein the second dielectric layer has a plurality of openings, a plurality of protruding parts and a flat part, the openings expose a part of the second circuit layer, and the protruding parts are Parts connect the flat parts and surround the openings, respectively. The patterned seed layer is disposed on the raised portion, wherein the material of the patterned seed layer is copper.

在本发明的一个或多个实施方式中,图案化种子层还设置于开口的侧壁上。In one or more embodiments of the present invention, the patterned seed layer is also disposed on the sidewall of the opening.

在本发明的一个或多个实施方式中,线路板还包含辅助接合层。辅助接合层设置于图案化种子层上,其中辅助接合层的材质为铜。In one or more embodiments of the present invention, the circuit board further includes an auxiliary bonding layer. The auxiliary bonding layer is disposed on the patterned seed layer, wherein the material of the auxiliary bonding layer is copper.

在本发明的一个或多个实施方式中,第二介电层的材质为聚酰亚胺,不以此为限。In one or more embodiments of the present invention, the material of the second dielectric layer is polyimide, which is not limited thereto.

在本发明的一个或多个实施方式中,凸起部分分别具有弧状顶面。In one or more embodiments of the present invention, the raised portions have arcuate top surfaces, respectively.

根据本发明另一实施方式,一种堆叠结构包含前述的线路板与晶片模块。晶片模块包含本体与多个凸块。凸块设置在本体上,其中凸块的材质为铜,且凸块、第二线路层以及图案化种子层互相接合而形成多个整体结构。According to another embodiment of the present invention, a stacked structure includes the aforementioned circuit board and chip module. The chip module includes a body and a plurality of bumps. The bumps are arranged on the body, wherein the bumps are made of copper, and the bumps, the second circuit layer and the patterned seed layer are bonded to each other to form a plurality of integral structures.

在本发明的一个或多个实施方式中,凸块的高度大于或等于凸起部分的最大高度。In one or more embodiments of the present invention, the height of the bump is greater than or equal to the maximum height of the raised portion.

在本发明的一个或多个实施方式中,整体结构设置于开口中的部分的宽度小于整体结构设置于开口外的部分的宽度。In one or more embodiments of the invention, the width of the portion of the monolithic structure disposed in the opening is smaller than the width of the portion of the monolithic structure disposed outside the opening.

根据本发明又一实施方式,一种线路板的制作方法包含以下步骤。首先,分别形成第一线路层、第二线路层、多个导通孔以及第一介电层,其中第一线路层设置于第一介电层中,第二线路层设置于第一介电层上,导通孔设置于第一介电层中,其中导通孔连接第一线路层与第二线路层,第二线路层的材质为铜。然后,在第一介电层上与第二线路层上形成第二介电层。接着,在第二介电层中形成多个开口,以裸露部分第二线路层。之后,烘烤第二介电层,以使第二介电层形成多个凸起部分以及平坦部分,凸起部分连接平坦部分且分别围绕开口。最后,在凸起部分上形成图案化种子层,其中图案化种子层的材质为铜。According to yet another embodiment of the present invention, a manufacturing method of a circuit board includes the following steps. First, a first circuit layer, a second circuit layer, a plurality of via holes and a first dielectric layer are respectively formed, wherein the first circuit layer is disposed in the first dielectric layer, and the second circuit layer is disposed in the first dielectric layer On the layer, the via hole is arranged in the first dielectric layer, wherein the via hole connects the first circuit layer and the second circuit layer, and the material of the second circuit layer is copper. Then, a second dielectric layer is formed on the first dielectric layer and the second wiring layer. Next, a plurality of openings are formed in the second dielectric layer to expose part of the second circuit layer. Afterwards, the second dielectric layer is baked, so that the second dielectric layer forms a plurality of raised portions and flat portions, the raised portions are connected to the flat portions and respectively surround the openings. Finally, a patterned seed layer is formed on the raised portion, wherein the material of the patterned seed layer is copper.

在本发明的一个或多个实施方式中,线路板的制作方法还包含在图案化种子层上形成辅助接合层,其中辅助接合层的材质为铜。In one or more embodiments of the present invention, the manufacturing method of the circuit board further includes forming an auxiliary bonding layer on the patterned seed layer, wherein the material of the auxiliary bonding layer is copper.

通过接合材料同为铜的凸块、图案化种子层和第二线路层,于是因为凸块、图案化种子层和第二线路层的热膨胀系数并没有差异,因此凸块、图案化种子层和第二线路层之间并不会因为热膨胀的程度有所差异而发生断裂的现象。进一步来说,在接合凸块与图案化种子层时,凸块将会挤压图案化种子层,因而产生驱动力,使得凸块与图案化种子层中的铜原子的扩散速度可以有效提升。By bonding the bumps, the patterned seed layer and the second circuit layer with the same copper material, because the thermal expansion coefficients of the bumps, the patterned seed layer and the second circuit layer are not different, the bumps, the patterned seed layer and the second circuit layer are not different. The second circuit layers do not break due to differences in the degree of thermal expansion. Further, when the bumps and the patterned seed layer are joined together, the bumps will press the patterned seed layer, thereby generating a driving force, so that the diffusion speed of the copper atoms in the bumps and the patterned seed layer can be effectively increased.

另外,在凸块进入开口的时候,因为凸块的最大宽度小于开口的最大宽度,所以在接合处将会产生高应力,因而使得接合处的凸块、图案化种子层和线路层因为升温而软化,进而使晶格重新扩散而排列接合。于是,进行接合工艺时所需外加的温度与压力将能有效降低。在此同时,因为堆叠结构不需承受较高的温度与压力,因此堆叠结构的整体结构稳定度将能有效提升。In addition, when the bump enters the opening, because the maximum width of the bump is smaller than the maximum width of the opening, high stress will be generated at the joint, thus causing the bump, patterned seed layer and circuit layer at the joint to be heated due to heating. It softens, and the lattice is re-diffused to align and join. Therefore, the external temperature and pressure required for the bonding process can be effectively reduced. At the same time, because the stacked structure does not need to withstand high temperature and pressure, the overall structural stability of the stacked structure can be effectively improved.

最后,利用前述方式接合,将不需要进行表面平坦化与复杂表面处理,因此将能降低接触电阻与阻抗,同时增加接点可靠度及接合强度。Finally, by using the above-mentioned bonding method, surface planarization and complicated surface treatment will not be required, so the contact resistance and resistance will be reduced, and the contact reliability and bonding strength will be increased at the same time.

附图说明Description of drawings

图1A至图1H绘示依照本发明一实施方式的线路板的工艺各步骤的剖面示意图。1A to 1H are schematic cross-sectional views illustrating various steps of a circuit board process according to an embodiment of the present invention.

图1I与图1J绘示依照本发明一实施方式的堆叠结构的工艺各步骤的剖面示意图。FIG. 1I and FIG. 1J are schematic cross-sectional views of each process step of the stacked structure according to an embodiment of the present invention.

图2A至图2C绘示依照本发明另一实施方式的线路板的工艺其中一个步骤的剖面示意图。2A to 2C are schematic cross-sectional views illustrating one step of a process of a circuit board according to another embodiment of the present invention.

具体实施方式Detailed ways

以下将以附图公开本发明的多个实施方式,为明确说明起见,许多实务上的细节将在以下叙述中一并说明。然而,应了解到,这些实务上的细节不应用以限制本发明。也就是说,在本发明部分实施方式中,这些实务上的细节是非必要的。此外,为简化附图起见,一些公知惯用的结构与元件在附图中将以简单示意的方式绘示。Various embodiments of the present invention will be disclosed below with accompanying drawings, and for the sake of clarity, many practical details will be described together in the following description. It should be understood, however, that these practical details should not be used to limit the invention. That is, in some embodiments of the invention, these practical details are unnecessary. In addition, for the purpose of simplifying the drawings, some well-known and conventional structures and elements are shown in a simplified and schematic manner in the drawings.

此外,相对词汇,如“下”或“底部”与“上”或“顶部”,用来描述文中在附图中所示的一个元件与另一个元件的关系。相对词汇是用来描述装置在附图中所描述之外的不同方位是可以被理解的。例如,如果一个附图中的装置被翻转,元件将会被描述原为位于其它元件之“下”侧将被定向为位于其他元件之“上”侧。例示性的词汇“下”,根据附图的特定方位可以包含“下”和“上”两种方位。同样地,如果一个附图中的装置被翻转,元件将会被描述原为位于其它元件的“下方”或“之下”将被定向为位于其他元件上的“上方”。例示性的词汇“下方”或“之下”,可以包含“上方”和“下方”两种方位。Furthermore, relative terms, such as "lower" or "bottom" and "upper" or "top," are used to describe one element's relationship to another element as illustrated herein in the figures. It will be understood that relative terms are used to describe different orientations of the device than those depicted in the figures. For example, if the device in one of the figures is turned over, elements described as being on the "lower" side of the other elements would then be oriented on the "upper" side of the other elements. The exemplary word "lower" may encompass both "lower" and "upper" orientations depending on the particular orientation of the drawings. Likewise, if the device in one of the figures is turned over, elements described as "below" or "beneath" other elements would then be oriented "above" the other elements. The exemplary word "below" or "below" can encompass both an orientation of "above" and "below."

图1A至图1H绘示依照本发明一实施方式的线路板100的工艺各步骤的剖面示意图。首先,如图1A所绘示,提供承载板101。1A to 1H are schematic cross-sectional views illustrating various steps of the process of the circuit board 100 according to an embodiment of the present invention. First, as shown in FIG. 1A , a carrier board 101 is provided.

如图1B所绘示,在承载板101上形成接合金属层102。然后,在接合金属层102上形成接垫层103。最后,图案化接垫层103而形成多个接垫104。具体而言,接合金属层102的材质可为钛,接垫层103的材质可为铜。接合金属层102与接垫层103的形成方法可为溅镀。As shown in FIG. 1B , a bonding metal layer 102 is formed on the carrier board 101 . Then, a pad layer 103 is formed on the bonding metal layer 102 . Finally, the pad layer 103 is patterned to form a plurality of pads 104 . Specifically, the material of the bonding metal layer 102 may be titanium, and the material of the pad layer 103 may be copper. A method for forming the bonding metal layer 102 and the pad layer 103 may be sputtering.

如图1C所绘示,分别形成介电层111、112、113、线路层121、122、123以及多个导通孔131、132。介电层111设置于接合金属层102上。接垫104设置于介电层111中。线路层121设置于介电层111上与介电层112中,且线路层121连接接垫104。介电层112设置于介电层111上与线路层121上。线路层122设置于介电层112上与介电层113中。导通孔131设置于介电层112中,且导通孔131连接线路层121、122。介电层113设置于介电层112上与线路层122上。线路层123设置于介电层113上。导通孔132设置于介电层113中,且导通孔132连接线路层122、123。具体而言,线路层121、122、123与导通孔131、132的材质可为铜。As shown in FIG. 1C , dielectric layers 111 , 112 , 113 , circuit layers 121 , 122 , 123 and a plurality of vias 131 , 132 are respectively formed. The dielectric layer 111 is disposed on the bonding metal layer 102 . The pads 104 are disposed in the dielectric layer 111 . The circuit layer 121 is disposed on the dielectric layer 111 and in the dielectric layer 112 , and the circuit layer 121 is connected to the pads 104 . The dielectric layer 112 is disposed on the dielectric layer 111 and the circuit layer 121 . The wiring layer 122 is disposed on the dielectric layer 112 and in the dielectric layer 113 . The via hole 131 is disposed in the dielectric layer 112 , and the via hole 131 is connected to the circuit layers 121 and 122 . The dielectric layer 113 is disposed on the dielectric layer 112 and the circuit layer 122 . The wiring layer 123 is disposed on the dielectric layer 113 . The via hole 132 is disposed in the dielectric layer 113 , and the via hole 132 is connected to the circuit layers 122 and 123 . Specifically, the material of the circuit layers 121 , 122 , 123 and the via holes 131 , 132 may be copper.

如图1D所绘示,分别形成介电层114、线路层124以及多个导通孔133。介电层114设置于介电层113上与线路层123上。线路层124设置于介电层114上,导通孔133设置于介电层114中,且导通孔133连接线路层123与线路层124。具体而言,线路层124与导通孔133的材质可为铜。As shown in FIG. 1D , a dielectric layer 114 , a circuit layer 124 and a plurality of vias 133 are respectively formed. The dielectric layer 114 is disposed on the dielectric layer 113 and the circuit layer 123 . The circuit layer 124 is disposed on the dielectric layer 114 , the via hole 133 is disposed in the dielectric layer 114 , and the via hole 133 connects the circuit layer 123 and the circuit layer 124 . Specifically, the material of the circuit layer 124 and the via hole 133 may be copper.

如图1E所绘示,在介电层114上与线路层124上形成介电层115。然后,在介电层115形成多个开口115o,以裸露部分线路层124。开口115o的形成方法可为激光钻孔。As shown in FIG. 1E , a dielectric layer 115 is formed on the dielectric layer 114 and the wiring layer 124 . Then, a plurality of openings 115o are formed in the dielectric layer 115 to expose part of the circuit layer 124 . A method of forming the opening 115o may be laser drilling.

然后,烘烤介电层115,以使介电层115形成多个凸起部分115r以及平坦部分115f,凸起部分115r连接平坦部分115f且分别围绕开口115o。具体而言,凸起部分115r分别具有弧状顶面115rt。Then, the dielectric layer 115 is baked, so that the dielectric layer 115 forms a plurality of raised portions 115r and flat portions 115f, the raised portions 115r are connected to the flat portions 115f and respectively surround the openings 115o. Specifically, the convex portions 115r have arc-shaped top surfaces 115rt, respectively.

如图1F所绘示,在裸露的线路层124、开口115o的侧壁上以及介电层115的顶面上(亦即裸露的线路层124与介电层115的平坦部分115f和凸起部分115r上)形成种子层141。具体而言,种子层141至少部分形成于弧状顶面115rt上。另外,种子层141的材质可为铜。As shown in FIG. 1F , on the exposed circuit layer 124 , the sidewalls of the opening 115o and the top surface of the dielectric layer 115 (ie, the exposed circuit layer 124 and the flat portion 115f and the convex portion of the dielectric layer 115 ) 115r) to form a seed layer 141. Specifically, the seed layer 141 is formed at least partially on the arc-shaped top surface 115rt. In addition, the material of the seed layer 141 may be copper.

如图1G所绘示,在开口115o上方与凸起部分115r上方(种子层141上)形成光阻901。具体而言,光阻901覆盖开口115o与设置于凸起部分115r上的种子层141,且光阻901裸露设置于平坦部分115f上的种子层141。As shown in FIG. 1G, a photoresist 901 is formed over the opening 115o and over the raised portion 115r (on the seed layer 141). Specifically, the photoresist 901 covers the opening 115o and the seed layer 141 disposed on the convex portion 115r, and the photoresist 901 exposes the seed layer 141 disposed on the flat portion 115f.

如图1G与图1H所绘示,移除没有被光阻901覆盖的种子层141,因而形成图案化种子层142。然后,移除光阻901。As shown in FIGS. 1G and 1H , the seed layer 141 not covered by the photoresist 901 is removed, thereby forming a patterned seed layer 142 . Then, the photoresist 901 is removed.

图1I与图1J绘示依照本发明一实施方式的堆叠结构300的工艺各步骤的剖面示意图。如图1I所绘示,提供前述的线路板100与晶片模块200,其中晶片模块200的多个凸块201的材质可为铜。FIG. 1I and FIG. 1J are schematic cross-sectional views of each process step of the stacked structure 300 according to an embodiment of the present invention. As shown in FIG. 1I , the aforementioned circuit board 100 and the chip module 200 are provided, wherein the material of the plurality of bumps 201 of the chip module 200 can be copper.

如图1I与图1J所绘示,接合凸块201与图案化种子层142和线路层124,以使凸块201、线路层124以及图案化种子层142互相接合而形成整体结构191。As shown in FIGS. 1I and 1J , the bumps 201 are bonded to the patterned seed layer 142 and the circuit layer 124 , so that the bumps 201 , the circuit layer 124 and the patterned seed layer 142 are bonded to each other to form the overall structure 191 .

通过接合材料同为铜的凸块201、图案化种子层142和线路层124,因而接合线路板100与晶片模块200并形成堆叠结构300。于是,因为凸块201、图案化种子层142和线路层124的热膨胀系数并没有差异,因此在堆叠结构300具有不同温度的时候,凸块201、图案化种子层142和线路层124之间并不会因为热膨胀的程度有所差异而发生断裂的现象,于是堆叠结构300的结构稳定度将能有效增加。The circuit board 100 and the chip module 200 are bonded to form the stacked structure 300 by bonding the bumps 201 , the patterned seed layer 142 and the circuit layer 124 with the same copper material. Therefore, since the thermal expansion coefficients of the bumps 201 , the patterned seed layer 142 and the wiring layer 124 are not different, when the stacked structure 300 has different temperatures, the bumps 201 , the patterned seed layer 142 and the wiring layer 124 are not separated from each other. The phenomenon of fracture will not occur due to the difference in the degree of thermal expansion, so the structural stability of the stacked structure 300 can be effectively increased.

进一步来说,在接合凸块201与图案化种子层142时,凸块201将会挤压图案化种子层142,因而产生驱动力,使得凸块201与图案化种子层142中的铜原子的扩散速度可以有效提升,因而使凸块201与图案化种子层142在接触并互相交换铜原子后形成整体结构。更进一步来说,凸块201、线路层124以及图案化种子层142将会互相接合而形成整体结构191。Further, when the bumps 201 and the patterned seed layer 142 are joined together, the bumps 201 will press the patterned seed layer 142 , thereby generating a driving force, so that the copper atoms in the bumps 201 and the patterned seed layer 142 are in contact with each other. The diffusion speed can be effectively increased, so that the bumps 201 and the patterned seed layer 142 form an integral structure after contacting and exchanging copper atoms with each other. Furthermore, the bumps 201 , the circuit layer 124 and the patterned seed layer 142 will be bonded to each other to form the overall structure 191 .

具体而言,凸块201的最大宽度小于开口115o的最大宽度。如此一来,将可以确保在接合的时候凸块201可以挤压到图案化种子层142的斜面,以有效提升铜原子的扩散速度。进一步来说,在凸块201进入开口115o的时候,因为凸块201的最大宽度小于开口115o的最大宽度,所以在接合处将会产生高应力,因而使得接合处的凸块201、图案化种子层142和线路层124因为升温而软化,进而使晶格重新扩散而排列接合。于是,进行接合工艺时所需外加的温度与压力将能有效降低。在此同时,因为堆叠结构300不需承受较高的温度与压力,因此堆叠结构300的整体结构稳定度将能有效提升。Specifically, the maximum width of the bump 201 is smaller than the maximum width of the opening 115o. In this way, it can be ensured that the bumps 201 can be pressed against the slope of the patterned seed layer 142 during bonding, so as to effectively increase the diffusion speed of copper atoms. Further, when the bumps 201 enter the openings 115o, since the maximum width of the bumps 201 is smaller than the maximum width of the openings 115o, high stress will be generated at the joints, so that the bumps 201 and patterned seeds at the joints will be generated. The layer 142 and the wiring layer 124 are softened due to the temperature increase, and the lattice is re-diffused and aligned and bonded. Therefore, the external temperature and pressure required for the bonding process can be effectively reduced. At the same time, because the stacked structure 300 does not need to withstand high temperature and pressure, the overall structural stability of the stacked structure 300 can be effectively improved.

另外,利用前述方式接合,将不需要进行表面平坦化与复杂表面处理,因此将能降低接触电阻与阻抗,同时增加接点可靠度及接合强度。In addition, by using the above-mentioned bonding method, surface planarization and complicated surface treatment will not be required, so the contact resistance and resistance will be reduced, and the reliability of the contact and the bonding strength will be increased at the same time.

具体而言,接合工艺时所需的温度可为摄氏120度至250度,接合工艺时所需的压力可为3Mpa至9Mpa。在一些实施方式中,接合工艺时所需的温度可为摄氏160度至200度,接合工艺时所需的压力可为约6Mpa。Specifically, the temperature required for the bonding process may be 120 degrees Celsius to 250 degrees Celsius, and the pressure required for the bonding process may be 3 Mpa to 9 Mpa. In some embodiments, the temperature required for the bonding process may be 160 to 200 degrees Celsius, and the pressure required for the bonding process may be about 6 MPa.

图2A至图2C绘示依照本发明另一实施方式的线路板100的工艺其中一个步骤的剖面示意图。如图2A至图2C所绘示,本实施方式基本上与前一实施方式大致相同,以下主要描述其差异处。2A to 2C are schematic cross-sectional views illustrating one step of the process of the circuit board 100 according to another embodiment of the present invention. As shown in FIGS. 2A to 2C , this embodiment is basically the same as the previous embodiment, and the differences are mainly described below.

如图2A所绘示,改为于平坦部分115f上方(种子层141上)形成光阻901。于是,光阻901裸露开口115o与设置于凸起部分115r上的种子层141,且光阻901覆盖设置于平坦部分115f上的种子层141。As shown in FIG. 2A, a photoresist 901 is instead formed over the flat portion 115f (on the seed layer 141). Thus, the photoresist 901 exposes the opening 115o and the seed layer 141 disposed on the convex portion 115r, and the photoresist 901 covers the seed layer 141 disposed on the flat portion 115f.

如图2B所绘示,在裸露的种子层141上形成辅助接合层151,其中辅助接合层151的材质为铜。As shown in FIG. 2B , an auxiliary bonding layer 151 is formed on the exposed seed layer 141 , wherein the material of the auxiliary bonding layer 151 is copper.

如图2B与图2C所绘示,移除光阻901。然后,移除没有被辅助接合层151覆盖的种子层141,因而形成图案化种子层142(图案化种子层142为设置于凸起部分115r的弧状顶面115rt上)。于是,辅助接合层151为形成于图案化种子层142上。As shown in FIGS. 2B and 2C, the photoresist 901 is removed. Then, the seed layer 141 not covered by the auxiliary bonding layer 151 is removed, thereby forming a patterned seed layer 142 (the patterned seed layer 142 is disposed on the arc-shaped top surface 115rt of the convex portion 115r). Therefore, the auxiliary bonding layer 151 is formed on the patterned seed layer 142 .

在接合凸块201(见图1I)与图案化种子层142时,因为凸块201将会挤压图案化种子层142,所以会在接合处产生高应力。通过形成辅助接合层151于图案化种子层142上,将能强化接合处的结构,因而避免高应力破坏接合处结构与其周边结构(例如相邻的介电层115)的情况发生。When bonding the bumps 201 (see FIG. 1I ) and the patterned seed layer 142 , high stress is generated at the joints because the bumps 201 will press the patterned seed layer 142 . By forming the auxiliary bonding layer 151 on the patterned seed layer 142, the structure of the junction can be strengthened, thereby avoiding the occurrence of high stress damage to the junction structure and its surrounding structures (eg, the adjacent dielectric layer 115).

具体而言,介电层111、112、113、114、115可以通过压合的方式形成。另外,在一些实施方式中,介电层111、112、113、114、115的材质为聚酰亚胺,不以此为限。Specifically, the dielectric layers 111 , 112 , 113 , 114 and 115 may be formed by pressing. In addition, in some embodiments, the dielectric layers 111 , 112 , 113 , 114 , and 115 are made of polyimide, which is not limited thereto.

具体而言,形成线路层121、122、123、124的方法可为首先在介电层111、112、113、114形成例如是干膜的光阻层(未绘示),光阻层再经由微影工艺而图案化露出部分介电层111、112、113、114,之后再进行电镀工艺与光阻层的移除工艺而形成。形成导通孔131、132、133可为在形成线路层122、123、124之前先在介电层112、113、114中形成盲孔(其可以通过激光钻孔形成),然后在形成线路层122、123、124的同时电镀形成导通孔131、132、133。Specifically, the method for forming the circuit layers 121 , 122 , 123 and 124 is to form a photoresist layer (not shown) such as a dry film on the dielectric layers 111 , 112 , 113 and 114 Partially exposed dielectric layers 111 , 112 , 113 , 114 are patterned by a lithography process, and then formed by an electroplating process and a photoresist layer removal process. The via holes 131, 132, 133 are formed by forming blind vias (which can be formed by laser drilling) in the dielectric layers 112, 113, 114 before forming the circuit layers 122, 123, 124, and then forming the circuit layers The via holes 131 , 132 and 133 are formed by simultaneous electroplating of 122 , 123 and 124 .

此处需要注意的是,介电层与线路层的数量可以依照线路板100的实际需求而改变,并不一定局限于前述实施方式的描述。It should be noted here that the numbers of the dielectric layers and the circuit layers can be changed according to the actual requirements of the circuit board 100 , and are not necessarily limited to the descriptions of the foregoing embodiments.

本发明另一实施方式提供一种线路板100。如图1H所绘示,线路板100包含承载板101、接合金属层102、多个接垫104、介电层111、112、113、114、115、线路层121、122、123、124、多个导通孔131、多个导通孔132、多个导通孔133、图案化种子层142。Another embodiment of the present invention provides a circuit board 100 . As shown in FIG. 1H , the circuit board 100 includes a carrier board 101 , a bonding metal layer 102 , a plurality of pads 104 , dielectric layers 111 , 112 , 113 , 114 , 115 , circuit layers 121 , 122 , 123 , 124 , and many more. A plurality of via holes 131 , a plurality of via holes 132 , a plurality of via holes 133 , and a patterned seed layer 142 .

接合金属层102设置于承载板101上。介电层111设置于接合金属层102上。接垫104设置于接合金属层102上与介电层111中。介电层112设置于介电层111上与线路层121上。线路层121设置于介电层112中与介电层111上。介电层113设置于介电层112上与线路层122上。线路层122设置于介电层113中与介电层112上。导通孔131设置于介电层112中,其中导通孔131连接线路层121与线路层122。介电层114设置于介电层113上与线路层123上。线路层123设置于介电层114中与介电层113上。导通孔132设置于介电层113中,其中导通孔132连接线路层122与线路层123。介电层115设置于介电层114上与线路层124上。线路层124设置于介电层115中与介电层114上,其中线路层124的材质为铜。导通孔133设置于介电层114中,其中导通孔133连接线路层123与线路层124。介电层115具有多个开口115o、多个凸起部分115r以及平坦部分115f。开口115o裸露部分线路层124。凸起部分115r连接平坦部分115f且分别围绕开口115o。图案化种子层142设置于凸起部分115r上,其中图案化种子层142的材质为铜。The bonding metal layer 102 is disposed on the carrier board 101 . The dielectric layer 111 is disposed on the bonding metal layer 102 . The pads 104 are disposed on the bonding metal layer 102 and in the dielectric layer 111 . The dielectric layer 112 is disposed on the dielectric layer 111 and the circuit layer 121 . The wiring layer 121 is disposed in the dielectric layer 112 and on the dielectric layer 111 . The dielectric layer 113 is disposed on the dielectric layer 112 and the circuit layer 122 . The wiring layer 122 is disposed in the dielectric layer 113 and on the dielectric layer 112 . The via hole 131 is disposed in the dielectric layer 112 , wherein the via hole 131 connects the circuit layer 121 and the circuit layer 122 . The dielectric layer 114 is disposed on the dielectric layer 113 and the circuit layer 123 . The wiring layer 123 is disposed in the dielectric layer 114 and on the dielectric layer 113 . The via hole 132 is disposed in the dielectric layer 113 , wherein the via hole 132 connects the circuit layer 122 and the circuit layer 123 . The dielectric layer 115 is disposed on the dielectric layer 114 and the circuit layer 124 . The circuit layer 124 is disposed in the dielectric layer 115 and on the dielectric layer 114 , wherein the material of the circuit layer 124 is copper. The via hole 133 is disposed in the dielectric layer 114 , wherein the via hole 133 connects the wiring layer 123 and the wiring layer 124 . The dielectric layer 115 has a plurality of openings 115o, a plurality of raised portions 115r, and a flat portion 115f. The opening 115o exposes part of the circuit layer 124 . The raised portions 115r connect the flat portions 115f and surround the openings 115o, respectively. The patterned seed layer 142 is disposed on the raised portion 115r, wherein the material of the patterned seed layer 142 is copper.

具体而言,图案化种子层142还设置于开口115o的侧壁上。应了解到,以上所举图案化种子层142的具体实施方式仅为例示,并非用以限制本发明,本发明所属技术领域中的技术人员,应视实际需要,弹性选择图案化种子层142的具体实施方式。Specifically, the patterned seed layer 142 is also disposed on the sidewall of the opening 115o. It should be understood that the above-mentioned specific embodiments of the patterned seed layer 142 are only examples and are not intended to limit the present invention. Those skilled in the art to which the present invention pertains should flexibly select the patterned seed layer 142 according to actual needs. Detailed ways.

具体而言,凸起部分115r分别具有弧状顶面115rt,且弧状顶面115rt与平坦部分115f的顶面115ft不共平面。进一步来说,顶面115ft与弧状顶面115rt之间具有夹角,此夹角的角度大于90度。另外,弧状顶面115rt的设置高度基本上大于顶面115ft的设置高度。Specifically, the convex portions 115r respectively have arc-shaped top surfaces 115rt, and the arc-shaped top surfaces 115rt and the top surface 115ft of the flat portion 115f are not coplanar. Further, there is an included angle between the top surface 115ft and the arc-shaped top surface 115rt, and the angle of the included angle is greater than 90 degrees. In addition, the setting height of the arc top surface 115rt is substantially larger than the setting height of the top surface 115ft.

图案化种子层142为设置于凸起部分115r上。应了解到,以上所举凸起部分115r与图案化种子层142的具体实施方式仅为例示,并非用以限制本发明,本发明所属技术领域中的技术人员,应视实际需要,弹性选择凸起部分115r与图案化种子层142的具体实施方式。The patterned seed layer 142 is disposed on the raised portion 115r. It should be understood that the specific embodiments of the protruding portion 115r and the patterned seed layer 142 mentioned above are only examples, and are not intended to limit the present invention. Those skilled in the art to which the present invention pertains should flexibly select the protruding portion according to actual needs. A specific embodiment of the raised portion 115r and the patterned seed layer 142 is shown.

本发明又一实施方式提供一种堆叠结构300。如图1I与图1J所绘示,堆叠结构300包含线路板100与晶片模块200。晶片模块200包含本体202与多个凸块201。凸块201设置于本体202上,其中凸块201的材质为铜。凸块201、线路层124以及图案化种子层142互相接合而形成多个整体结构191。Yet another embodiment of the present invention provides a stack structure 300 . As shown in FIGS. 1I and 1J , the stacked structure 300 includes the circuit board 100 and the chip module 200 . The chip module 200 includes a body 202 and a plurality of bumps 201 . The bump 201 is disposed on the body 202 , wherein the material of the bump 201 is copper. The bumps 201 , the circuit layer 124 and the patterned seed layer 142 are bonded to each other to form a plurality of integral structures 191 .

具体而言,凸块201的高度大于或等于凸起部分115r的最大高度。在一些实施方式中,凸块201的高度为约6微米。Specifically, the height of the bump 201 is greater than or equal to the maximum height of the raised portion 115r. In some embodiments, the height of the bumps 201 is about 6 microns.

具体而言,整体结构191设置于开口115o中的部分的宽度小于整体结构191设置于开口115o外的部分的宽度。Specifically, the width of the portion of the integral structure 191 disposed in the opening 115o is smaller than the width of the portion of the integral structure 191 disposed outside the opening 115o.

本发明再一实施方式提供一种线路板100。如图2C所绘示,本实施方式的线路板100与图1H的线路板100大致相同,主要差异在于,线路板100还包含辅助接合层151。辅助接合层151设置于图案化种子层142上,其中辅助接合层151的材质为铜。Yet another embodiment of the present invention provides a circuit board 100 . As shown in FIG. 2C , the circuit board 100 of this embodiment is substantially the same as the circuit board 100 of FIG. 1H , and the main difference is that the circuit board 100 further includes an auxiliary bonding layer 151 . The auxiliary bonding layer 151 is disposed on the patterned seed layer 142 , wherein the material of the auxiliary bonding layer 151 is copper.

通过接合材料同为铜的凸块201、图案化种子层142和线路层124,于是因为凸块201、图案化种子层142和线路层124的热膨胀系数并没有差异,因此凸块201、图案化种子层142和线路层124之间并不会因为热膨胀的程度有所差异而发生断裂的现象。进一步来说,在接合凸块201与图案化种子层142时,凸块201将会挤压图案化种子层142,因而产生驱动力,使得凸块201与图案化种子层142中的铜原子的扩散速度可以有效提升。By bonding the bumps 201 , the patterned seed layer 142 and the circuit layer 124 whose materials are all copper, because the thermal expansion coefficients of the bumps 201 , the patterned seed layer 142 and the circuit layer 124 are not different, the bumps 201 , the patterned There is no fracture phenomenon between the seed layer 142 and the circuit layer 124 due to the difference in the degree of thermal expansion. Further, when the bumps 201 and the patterned seed layer 142 are joined together, the bumps 201 will press the patterned seed layer 142 , thereby generating a driving force, so that the copper atoms in the bumps 201 and the patterned seed layer 142 are in contact with each other. Diffusion speed can be effectively increased.

另外,在凸块201进入开口115o的时候,因为凸块201的最大宽度小于开口115o的最大宽度,所以在接合处将会产生高应力,因而使得接合处的凸块201、图案化种子层142和线路层124因为升温而软化,进而使晶格重新扩散而排列接合。于是,进行接合工艺时所需外加的温度与压力将能有效降低。在此同时,因为堆叠结构300不需承受较高的温度与压力,因此堆叠结构300的整体结构稳定度将能有效提升。In addition, when the bumps 201 enter the openings 115o, since the maximum width of the bumps 201 is smaller than the maximum width of the openings 115o, high stress will be generated at the joints, so that the bumps 201 and the patterned seed layer 142 at the joints will be damaged. The wiring layer 124 is softened due to the temperature rise, and the lattice is re-diffused to form an alignment and bonding. Therefore, the external temperature and pressure required for the bonding process can be effectively reduced. At the same time, because the stacked structure 300 does not need to withstand high temperature and pressure, the overall structural stability of the stacked structure 300 can be effectively improved.

最后,利用前述方式接合,将不需要进行表面平坦化与复杂表面处理,因此将能降低接触电阻与阻抗,同时增加接点可靠度及接合强度。Finally, by using the above-mentioned bonding method, surface planarization and complicated surface treatment will not be required, so the contact resistance and resistance will be reduced, and the contact reliability and bonding strength will be increased at the same time.

虽然本发明已以实施方式公开如上,然其并非用以限定本发明,任何所属领域的一般技术人员,在不脱离本发明的精神和范围内,当可作各种的更动与润饰,因此本发明的保护范围当视权利要求所界定的为准。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention should be determined by the claims.

Claims (10)

1. A circuit board, comprising:
a first dielectric layer;
a first circuit layer disposed in the first dielectric layer;
a second circuit layer disposed on the first dielectric layer, wherein the second circuit layer is made of copper;
a plurality of via holes disposed in the first dielectric layer, wherein the plurality of via holes connect the first circuit layer and the second circuit layer;
a second dielectric layer disposed on the first dielectric layer and the second circuit layer, wherein the second dielectric layer has a plurality of openings, a plurality of protruding portions and a flat portion, the plurality of openings expose a portion of the second circuit layer, the plurality of protruding portions connect the flat portion, and the plurality of protruding portions surround the plurality of openings respectively; and
and the patterned seed layer is arranged on the plurality of convex parts, and the material of the patterned seed layer is copper.
2. The wiring board of claim 1, wherein the patterned seed layer is further disposed on sidewalls of the plurality of openings.
3. The wiring board of claim 1, further comprising:
and the auxiliary bonding layer is arranged on the patterned seed layer, and the auxiliary bonding layer is made of copper.
4. The wiring board of claim 1, wherein the second dielectric layer is made of polyimide.
5. The wiring board of claim 1, wherein each of the plurality of raised portions has an arc-shaped top surface.
6. A stacked structure, comprising:
the wiring board of claim 1; and
a wafer module, comprising:
a body; and
and a plurality of bumps disposed on the body, wherein the bumps are made of copper, and the bumps, the second circuit layer and the patterned seed layer are bonded to each other to form a plurality of integral structures.
7. The stack structure of claim 6, wherein a height of the plurality of bumps is greater than or equal to a maximum height of the plurality of raised portions.
8. The stack structure of claim 6, wherein a width of a portion of the plurality of unitary structures disposed in the plurality of openings is less than a width of a portion of the plurality of unitary structures disposed outside the plurality of openings.
9. A method of making a circuit board, comprising:
respectively forming a first circuit layer, a second circuit layer, a plurality of via holes and a first dielectric layer, wherein the first circuit layer is arranged in the first dielectric layer, the second circuit layer is arranged on the first dielectric layer, the via holes are arranged in the first dielectric layer, the via holes are connected with the first circuit layer and the second circuit layer, and the second circuit layer is made of copper;
forming a second dielectric layer on the first dielectric layer and on the second circuit layer;
forming a plurality of openings in the second dielectric layer to expose portions of the second circuit layer;
baking the second dielectric layer to enable the second dielectric layer to form a plurality of protruding portions and a flat portion, wherein the protruding portions are connected with the flat portion, and the protruding portions respectively surround the openings; and
and forming a patterned seed layer on the plurality of raised parts, wherein the material of the patterned seed layer is copper.
10. The method of manufacturing a wiring board of claim 9, further comprising:
and forming an auxiliary bonding layer on the patterned seed layer, wherein the auxiliary bonding layer is made of copper.
CN201710177173.4A 2017-03-23 2017-03-23 Circuit board stacking structure and manufacturing method thereof Active CN108633175B (en)

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CN1182767C (en) * 1999-05-13 2004-12-29 揖斐电株式会社 Multilayer printed-circuit board and method of manufacture
KR101287702B1 (en) * 2005-06-30 2013-07-24 엘지디스플레이 주식회사 transflective LCD and the fabrication method
US8492893B1 (en) * 2011-03-16 2013-07-23 Amkor Technology, Inc. Semiconductor device capable of preventing dielectric layer from cracking
CN202616228U (en) * 2012-06-21 2012-12-19 欣兴电子股份有限公司 Package Substrate
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