CN108633175B - Circuit board stacking structure and manufacturing method thereof - Google Patents
Circuit board stacking structure and manufacturing method thereof Download PDFInfo
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- CN108633175B CN108633175B CN201710177173.4A CN201710177173A CN108633175B CN 108633175 B CN108633175 B CN 108633175B CN 201710177173 A CN201710177173 A CN 201710177173A CN 108633175 B CN108633175 B CN 108633175B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910052802 copper Inorganic materials 0.000 claims abstract description 29
- 239000010949 copper Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000004642 Polyimide Substances 0.000 claims description 3
- 229920001721 polyimide Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 26
- 229920002120 photoresistant polymer Polymers 0.000 description 11
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 238000009792 diffusion process Methods 0.000 description 4
- 238000004381 surface treatment Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000001459 lithography Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0271—Arrangements for reducing stress or warp in rigid printed circuit boards, e.g. caused by loads, vibrations or differences in thermal expansion
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/11—Printed elements for providing electric connections to or between printed circuits
- H05K1/115—Via connections; Lands around holes or via connections
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4007—Surface contacts, e.g. bumps
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/40—Forming printed elements for providing electric connections to or between printed circuits
- H05K3/4038—Through-connections; Vertical interconnect access [VIA] connections
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4644—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/06—Thermal details
- H05K2201/068—Thermal details wherein the coefficient of thermal expansion is important
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
Abstract
本发明公开了一种线路板堆叠结构及其制作方法,线路板包含第一介电层、第一线路层、第二线路层、多个导通孔、第二介电层以及图案化种子层。第一线路层设置于第一介电层中。第二线路层设置于第一介电层上,其中第二线路层的材质为铜。导通孔设置于第一介电层中,其中导通孔连接第一线路层与第二线路层。第二介电层设置于第一介电层上与第二线路层上,其中第二介电层具有多个开口、多个凸起部分以及平坦部分,开口裸露部分第二线路层,凸起部分连接平坦部分且分别围绕开口。图案化种子层设置于凸起部分上,其中图案化种子层的材质为铜。本发明进行接合工艺时所需的温度与压力能有效降低,从而可增加其整体结构稳定度。
The present invention discloses a circuit board stacking structure and a manufacturing method thereof, wherein the circuit board comprises a first dielectric layer, a first circuit layer, a second circuit layer, a plurality of vias, a second dielectric layer and a patterned seed layer. The first circuit layer is arranged in the first dielectric layer. The second circuit layer is arranged on the first dielectric layer, wherein the material of the second circuit layer is copper. The via is arranged in the first dielectric layer, wherein the via connects the first circuit layer and the second circuit layer. The second dielectric layer is arranged on the first dielectric layer and on the second circuit layer, wherein the second dielectric layer has a plurality of openings, a plurality of raised portions and a flat portion, wherein the opening exposes a portion of the second circuit layer, and the raised portion connects the flat portion and surrounds the opening respectively. The patterned seed layer is arranged on the raised portion, wherein the material of the patterned seed layer is copper. The temperature and pressure required for the bonding process of the present invention can be effectively reduced, thereby increasing the overall structural stability thereof.
Description
技术领域technical field
本发明是有关于线路板堆叠结构以及其制作方法。The present invention relates to a circuit board stack structure and a manufacturing method thereof.
背景技术Background technique
随着电子产业的蓬勃发展,电子产品也逐渐进入多功能、高性能的研发方向。为满足半导体元件高积集度(Integration)以及微型化(Miniaturization)的要求,线路板的各项要求也越来越高。举例来说,线路板上的导线(Trace)间距(Pitch)要求越来越小、线路板的厚度要求越来越薄。在线路板的导线间距与厚度越来越小的同时,工艺合格率也较容易受到各种外在因素的干扰。举例来说,若线路板在工艺中经历高温,可能会因为各层的热膨胀系数不同而影响结构稳定性。With the vigorous development of the electronic industry, electronic products have gradually entered the research and development direction of multi-functional and high-performance. In order to meet the requirements of high integration and miniaturization of semiconductor components, various requirements of circuit boards are also getting higher and higher. For example, the wire (Trace) pitch (Pitch) on the circuit board is required to be smaller and smaller, and the thickness of the circuit board is required to be thinner and thinner. At the same time as the wire spacing and thickness of the circuit board are getting smaller and smaller, the process qualification rate is also more easily disturbed by various external factors. For example, if the circuit board is subjected to high temperatures during the process, the structural stability may be affected due to the different thermal expansion coefficients of the various layers.
为了进一步改善线路板的各项特性,相关领域莫不费尽心思开发。如何能提供一种具有较佳特性的线路板,实属当前重要研发课题之一,也成为当前相关领域亟需改进的目标。In order to further improve the characteristics of the circuit board, the related fields have made great efforts to develop. How to provide a circuit board with better characteristics is one of the important research and development issues at present, and it has also become an urgent need for improvement in the current related fields.
发明内容SUMMARY OF THE INVENTION
本发明的一目的是在提供一种堆叠结构与其制作方法,以增加其整体结构稳定度。An object of the present invention is to provide a stacked structure and a manufacturing method thereof to increase the overall structural stability thereof.
根据本发明的一实施方式,一种线路板包含第一介电层、第一线路层、第二线路层、多个导通孔、第二介电层以及图案化种子层。第一线路层设置于第一介电层中。第二线路层设置于第一介电层上,其中第二线路层的材质为铜。导通孔设置于第一介电层中,其中导通孔连接第一线路层与第二线路层。第二介电层设置于第一介电层上与第二线路层上,其中第二介电层具有多个开口、多个凸起部分以及平坦部分,开口裸露部分第二线路层,凸起部分连接平坦部分且分别围绕开口。图案化种子层设置于凸起部分上,其中图案化种子层的材质为铜。According to an embodiment of the present invention, a circuit board includes a first dielectric layer, a first circuit layer, a second circuit layer, a plurality of vias, a second dielectric layer, and a patterned seed layer. The first circuit layer is disposed in the first dielectric layer. The second circuit layer is disposed on the first dielectric layer, wherein the material of the second circuit layer is copper. The via hole is disposed in the first dielectric layer, wherein the via hole connects the first circuit layer and the second circuit layer. The second dielectric layer is disposed on the first dielectric layer and the second circuit layer, wherein the second dielectric layer has a plurality of openings, a plurality of protruding parts and a flat part, the openings expose a part of the second circuit layer, and the protruding parts are Parts connect the flat parts and surround the openings, respectively. The patterned seed layer is disposed on the raised portion, wherein the material of the patterned seed layer is copper.
在本发明的一个或多个实施方式中,图案化种子层还设置于开口的侧壁上。In one or more embodiments of the present invention, the patterned seed layer is also disposed on the sidewall of the opening.
在本发明的一个或多个实施方式中,线路板还包含辅助接合层。辅助接合层设置于图案化种子层上,其中辅助接合层的材质为铜。In one or more embodiments of the present invention, the circuit board further includes an auxiliary bonding layer. The auxiliary bonding layer is disposed on the patterned seed layer, wherein the material of the auxiliary bonding layer is copper.
在本发明的一个或多个实施方式中,第二介电层的材质为聚酰亚胺,不以此为限。In one or more embodiments of the present invention, the material of the second dielectric layer is polyimide, which is not limited thereto.
在本发明的一个或多个实施方式中,凸起部分分别具有弧状顶面。In one or more embodiments of the present invention, the raised portions have arcuate top surfaces, respectively.
根据本发明另一实施方式,一种堆叠结构包含前述的线路板与晶片模块。晶片模块包含本体与多个凸块。凸块设置在本体上,其中凸块的材质为铜,且凸块、第二线路层以及图案化种子层互相接合而形成多个整体结构。According to another embodiment of the present invention, a stacked structure includes the aforementioned circuit board and chip module. The chip module includes a body and a plurality of bumps. The bumps are arranged on the body, wherein the bumps are made of copper, and the bumps, the second circuit layer and the patterned seed layer are bonded to each other to form a plurality of integral structures.
在本发明的一个或多个实施方式中,凸块的高度大于或等于凸起部分的最大高度。In one or more embodiments of the present invention, the height of the bump is greater than or equal to the maximum height of the raised portion.
在本发明的一个或多个实施方式中,整体结构设置于开口中的部分的宽度小于整体结构设置于开口外的部分的宽度。In one or more embodiments of the invention, the width of the portion of the monolithic structure disposed in the opening is smaller than the width of the portion of the monolithic structure disposed outside the opening.
根据本发明又一实施方式,一种线路板的制作方法包含以下步骤。首先,分别形成第一线路层、第二线路层、多个导通孔以及第一介电层,其中第一线路层设置于第一介电层中,第二线路层设置于第一介电层上,导通孔设置于第一介电层中,其中导通孔连接第一线路层与第二线路层,第二线路层的材质为铜。然后,在第一介电层上与第二线路层上形成第二介电层。接着,在第二介电层中形成多个开口,以裸露部分第二线路层。之后,烘烤第二介电层,以使第二介电层形成多个凸起部分以及平坦部分,凸起部分连接平坦部分且分别围绕开口。最后,在凸起部分上形成图案化种子层,其中图案化种子层的材质为铜。According to yet another embodiment of the present invention, a manufacturing method of a circuit board includes the following steps. First, a first circuit layer, a second circuit layer, a plurality of via holes and a first dielectric layer are respectively formed, wherein the first circuit layer is disposed in the first dielectric layer, and the second circuit layer is disposed in the first dielectric layer On the layer, the via hole is arranged in the first dielectric layer, wherein the via hole connects the first circuit layer and the second circuit layer, and the material of the second circuit layer is copper. Then, a second dielectric layer is formed on the first dielectric layer and the second wiring layer. Next, a plurality of openings are formed in the second dielectric layer to expose part of the second circuit layer. Afterwards, the second dielectric layer is baked, so that the second dielectric layer forms a plurality of raised portions and flat portions, the raised portions are connected to the flat portions and respectively surround the openings. Finally, a patterned seed layer is formed on the raised portion, wherein the material of the patterned seed layer is copper.
在本发明的一个或多个实施方式中,线路板的制作方法还包含在图案化种子层上形成辅助接合层,其中辅助接合层的材质为铜。In one or more embodiments of the present invention, the manufacturing method of the circuit board further includes forming an auxiliary bonding layer on the patterned seed layer, wherein the material of the auxiliary bonding layer is copper.
通过接合材料同为铜的凸块、图案化种子层和第二线路层,于是因为凸块、图案化种子层和第二线路层的热膨胀系数并没有差异,因此凸块、图案化种子层和第二线路层之间并不会因为热膨胀的程度有所差异而发生断裂的现象。进一步来说,在接合凸块与图案化种子层时,凸块将会挤压图案化种子层,因而产生驱动力,使得凸块与图案化种子层中的铜原子的扩散速度可以有效提升。By bonding the bumps, the patterned seed layer and the second circuit layer with the same copper material, because the thermal expansion coefficients of the bumps, the patterned seed layer and the second circuit layer are not different, the bumps, the patterned seed layer and the second circuit layer are not different. The second circuit layers do not break due to differences in the degree of thermal expansion. Further, when the bumps and the patterned seed layer are joined together, the bumps will press the patterned seed layer, thereby generating a driving force, so that the diffusion speed of the copper atoms in the bumps and the patterned seed layer can be effectively increased.
另外,在凸块进入开口的时候,因为凸块的最大宽度小于开口的最大宽度,所以在接合处将会产生高应力,因而使得接合处的凸块、图案化种子层和线路层因为升温而软化,进而使晶格重新扩散而排列接合。于是,进行接合工艺时所需外加的温度与压力将能有效降低。在此同时,因为堆叠结构不需承受较高的温度与压力,因此堆叠结构的整体结构稳定度将能有效提升。In addition, when the bump enters the opening, because the maximum width of the bump is smaller than the maximum width of the opening, high stress will be generated at the joint, thus causing the bump, patterned seed layer and circuit layer at the joint to be heated due to heating. It softens, and the lattice is re-diffused to align and join. Therefore, the external temperature and pressure required for the bonding process can be effectively reduced. At the same time, because the stacked structure does not need to withstand high temperature and pressure, the overall structural stability of the stacked structure can be effectively improved.
最后,利用前述方式接合,将不需要进行表面平坦化与复杂表面处理,因此将能降低接触电阻与阻抗,同时增加接点可靠度及接合强度。Finally, by using the above-mentioned bonding method, surface planarization and complicated surface treatment will not be required, so the contact resistance and resistance will be reduced, and the contact reliability and bonding strength will be increased at the same time.
附图说明Description of drawings
图1A至图1H绘示依照本发明一实施方式的线路板的工艺各步骤的剖面示意图。1A to 1H are schematic cross-sectional views illustrating various steps of a circuit board process according to an embodiment of the present invention.
图1I与图1J绘示依照本发明一实施方式的堆叠结构的工艺各步骤的剖面示意图。FIG. 1I and FIG. 1J are schematic cross-sectional views of each process step of the stacked structure according to an embodiment of the present invention.
图2A至图2C绘示依照本发明另一实施方式的线路板的工艺其中一个步骤的剖面示意图。2A to 2C are schematic cross-sectional views illustrating one step of a process of a circuit board according to another embodiment of the present invention.
具体实施方式Detailed ways
以下将以附图公开本发明的多个实施方式,为明确说明起见,许多实务上的细节将在以下叙述中一并说明。然而,应了解到,这些实务上的细节不应用以限制本发明。也就是说,在本发明部分实施方式中,这些实务上的细节是非必要的。此外,为简化附图起见,一些公知惯用的结构与元件在附图中将以简单示意的方式绘示。Various embodiments of the present invention will be disclosed below with accompanying drawings, and for the sake of clarity, many practical details will be described together in the following description. It should be understood, however, that these practical details should not be used to limit the invention. That is, in some embodiments of the invention, these practical details are unnecessary. In addition, for the purpose of simplifying the drawings, some well-known and conventional structures and elements are shown in a simplified and schematic manner in the drawings.
此外,相对词汇,如“下”或“底部”与“上”或“顶部”,用来描述文中在附图中所示的一个元件与另一个元件的关系。相对词汇是用来描述装置在附图中所描述之外的不同方位是可以被理解的。例如,如果一个附图中的装置被翻转,元件将会被描述原为位于其它元件之“下”侧将被定向为位于其他元件之“上”侧。例示性的词汇“下”,根据附图的特定方位可以包含“下”和“上”两种方位。同样地,如果一个附图中的装置被翻转,元件将会被描述原为位于其它元件的“下方”或“之下”将被定向为位于其他元件上的“上方”。例示性的词汇“下方”或“之下”,可以包含“上方”和“下方”两种方位。Furthermore, relative terms, such as "lower" or "bottom" and "upper" or "top," are used to describe one element's relationship to another element as illustrated herein in the figures. It will be understood that relative terms are used to describe different orientations of the device than those depicted in the figures. For example, if the device in one of the figures is turned over, elements described as being on the "lower" side of the other elements would then be oriented on the "upper" side of the other elements. The exemplary word "lower" may encompass both "lower" and "upper" orientations depending on the particular orientation of the drawings. Likewise, if the device in one of the figures is turned over, elements described as "below" or "beneath" other elements would then be oriented "above" the other elements. The exemplary word "below" or "below" can encompass both an orientation of "above" and "below."
图1A至图1H绘示依照本发明一实施方式的线路板100的工艺各步骤的剖面示意图。首先,如图1A所绘示,提供承载板101。1A to 1H are schematic cross-sectional views illustrating various steps of the process of the
如图1B所绘示,在承载板101上形成接合金属层102。然后,在接合金属层102上形成接垫层103。最后,图案化接垫层103而形成多个接垫104。具体而言,接合金属层102的材质可为钛,接垫层103的材质可为铜。接合金属层102与接垫层103的形成方法可为溅镀。As shown in FIG. 1B , a
如图1C所绘示,分别形成介电层111、112、113、线路层121、122、123以及多个导通孔131、132。介电层111设置于接合金属层102上。接垫104设置于介电层111中。线路层121设置于介电层111上与介电层112中,且线路层121连接接垫104。介电层112设置于介电层111上与线路层121上。线路层122设置于介电层112上与介电层113中。导通孔131设置于介电层112中,且导通孔131连接线路层121、122。介电层113设置于介电层112上与线路层122上。线路层123设置于介电层113上。导通孔132设置于介电层113中,且导通孔132连接线路层122、123。具体而言,线路层121、122、123与导通孔131、132的材质可为铜。As shown in FIG. 1C ,
如图1D所绘示,分别形成介电层114、线路层124以及多个导通孔133。介电层114设置于介电层113上与线路层123上。线路层124设置于介电层114上,导通孔133设置于介电层114中,且导通孔133连接线路层123与线路层124。具体而言,线路层124与导通孔133的材质可为铜。As shown in FIG. 1D , a
如图1E所绘示,在介电层114上与线路层124上形成介电层115。然后,在介电层115形成多个开口115o,以裸露部分线路层124。开口115o的形成方法可为激光钻孔。As shown in FIG. 1E , a
然后,烘烤介电层115,以使介电层115形成多个凸起部分115r以及平坦部分115f,凸起部分115r连接平坦部分115f且分别围绕开口115o。具体而言,凸起部分115r分别具有弧状顶面115rt。Then, the
如图1F所绘示,在裸露的线路层124、开口115o的侧壁上以及介电层115的顶面上(亦即裸露的线路层124与介电层115的平坦部分115f和凸起部分115r上)形成种子层141。具体而言,种子层141至少部分形成于弧状顶面115rt上。另外,种子层141的材质可为铜。As shown in FIG. 1F , on the exposed
如图1G所绘示,在开口115o上方与凸起部分115r上方(种子层141上)形成光阻901。具体而言,光阻901覆盖开口115o与设置于凸起部分115r上的种子层141,且光阻901裸露设置于平坦部分115f上的种子层141。As shown in FIG. 1G, a
如图1G与图1H所绘示,移除没有被光阻901覆盖的种子层141,因而形成图案化种子层142。然后,移除光阻901。As shown in FIGS. 1G and 1H , the
图1I与图1J绘示依照本发明一实施方式的堆叠结构300的工艺各步骤的剖面示意图。如图1I所绘示,提供前述的线路板100与晶片模块200,其中晶片模块200的多个凸块201的材质可为铜。FIG. 1I and FIG. 1J are schematic cross-sectional views of each process step of the stacked
如图1I与图1J所绘示,接合凸块201与图案化种子层142和线路层124,以使凸块201、线路层124以及图案化种子层142互相接合而形成整体结构191。As shown in FIGS. 1I and 1J , the
通过接合材料同为铜的凸块201、图案化种子层142和线路层124,因而接合线路板100与晶片模块200并形成堆叠结构300。于是,因为凸块201、图案化种子层142和线路层124的热膨胀系数并没有差异,因此在堆叠结构300具有不同温度的时候,凸块201、图案化种子层142和线路层124之间并不会因为热膨胀的程度有所差异而发生断裂的现象,于是堆叠结构300的结构稳定度将能有效增加。The
进一步来说,在接合凸块201与图案化种子层142时,凸块201将会挤压图案化种子层142,因而产生驱动力,使得凸块201与图案化种子层142中的铜原子的扩散速度可以有效提升,因而使凸块201与图案化种子层142在接触并互相交换铜原子后形成整体结构。更进一步来说,凸块201、线路层124以及图案化种子层142将会互相接合而形成整体结构191。Further, when the
具体而言,凸块201的最大宽度小于开口115o的最大宽度。如此一来,将可以确保在接合的时候凸块201可以挤压到图案化种子层142的斜面,以有效提升铜原子的扩散速度。进一步来说,在凸块201进入开口115o的时候,因为凸块201的最大宽度小于开口115o的最大宽度,所以在接合处将会产生高应力,因而使得接合处的凸块201、图案化种子层142和线路层124因为升温而软化,进而使晶格重新扩散而排列接合。于是,进行接合工艺时所需外加的温度与压力将能有效降低。在此同时,因为堆叠结构300不需承受较高的温度与压力,因此堆叠结构300的整体结构稳定度将能有效提升。Specifically, the maximum width of the
另外,利用前述方式接合,将不需要进行表面平坦化与复杂表面处理,因此将能降低接触电阻与阻抗,同时增加接点可靠度及接合强度。In addition, by using the above-mentioned bonding method, surface planarization and complicated surface treatment will not be required, so the contact resistance and resistance will be reduced, and the reliability of the contact and the bonding strength will be increased at the same time.
具体而言,接合工艺时所需的温度可为摄氏120度至250度,接合工艺时所需的压力可为3Mpa至9Mpa。在一些实施方式中,接合工艺时所需的温度可为摄氏160度至200度,接合工艺时所需的压力可为约6Mpa。Specifically, the temperature required for the bonding process may be 120 degrees Celsius to 250 degrees Celsius, and the pressure required for the bonding process may be 3 Mpa to 9 Mpa. In some embodiments, the temperature required for the bonding process may be 160 to 200 degrees Celsius, and the pressure required for the bonding process may be about 6 MPa.
图2A至图2C绘示依照本发明另一实施方式的线路板100的工艺其中一个步骤的剖面示意图。如图2A至图2C所绘示,本实施方式基本上与前一实施方式大致相同,以下主要描述其差异处。2A to 2C are schematic cross-sectional views illustrating one step of the process of the
如图2A所绘示,改为于平坦部分115f上方(种子层141上)形成光阻901。于是,光阻901裸露开口115o与设置于凸起部分115r上的种子层141,且光阻901覆盖设置于平坦部分115f上的种子层141。As shown in FIG. 2A, a
如图2B所绘示,在裸露的种子层141上形成辅助接合层151,其中辅助接合层151的材质为铜。As shown in FIG. 2B , an
如图2B与图2C所绘示,移除光阻901。然后,移除没有被辅助接合层151覆盖的种子层141,因而形成图案化种子层142(图案化种子层142为设置于凸起部分115r的弧状顶面115rt上)。于是,辅助接合层151为形成于图案化种子层142上。As shown in FIGS. 2B and 2C, the
在接合凸块201(见图1I)与图案化种子层142时,因为凸块201将会挤压图案化种子层142,所以会在接合处产生高应力。通过形成辅助接合层151于图案化种子层142上,将能强化接合处的结构,因而避免高应力破坏接合处结构与其周边结构(例如相邻的介电层115)的情况发生。When bonding the bumps 201 (see FIG. 1I ) and the patterned
具体而言,介电层111、112、113、114、115可以通过压合的方式形成。另外,在一些实施方式中,介电层111、112、113、114、115的材质为聚酰亚胺,不以此为限。Specifically, the
具体而言,形成线路层121、122、123、124的方法可为首先在介电层111、112、113、114形成例如是干膜的光阻层(未绘示),光阻层再经由微影工艺而图案化露出部分介电层111、112、113、114,之后再进行电镀工艺与光阻层的移除工艺而形成。形成导通孔131、132、133可为在形成线路层122、123、124之前先在介电层112、113、114中形成盲孔(其可以通过激光钻孔形成),然后在形成线路层122、123、124的同时电镀形成导通孔131、132、133。Specifically, the method for forming the circuit layers 121 , 122 , 123 and 124 is to form a photoresist layer (not shown) such as a dry film on the
此处需要注意的是,介电层与线路层的数量可以依照线路板100的实际需求而改变,并不一定局限于前述实施方式的描述。It should be noted here that the numbers of the dielectric layers and the circuit layers can be changed according to the actual requirements of the
本发明另一实施方式提供一种线路板100。如图1H所绘示,线路板100包含承载板101、接合金属层102、多个接垫104、介电层111、112、113、114、115、线路层121、122、123、124、多个导通孔131、多个导通孔132、多个导通孔133、图案化种子层142。Another embodiment of the present invention provides a
接合金属层102设置于承载板101上。介电层111设置于接合金属层102上。接垫104设置于接合金属层102上与介电层111中。介电层112设置于介电层111上与线路层121上。线路层121设置于介电层112中与介电层111上。介电层113设置于介电层112上与线路层122上。线路层122设置于介电层113中与介电层112上。导通孔131设置于介电层112中,其中导通孔131连接线路层121与线路层122。介电层114设置于介电层113上与线路层123上。线路层123设置于介电层114中与介电层113上。导通孔132设置于介电层113中,其中导通孔132连接线路层122与线路层123。介电层115设置于介电层114上与线路层124上。线路层124设置于介电层115中与介电层114上,其中线路层124的材质为铜。导通孔133设置于介电层114中,其中导通孔133连接线路层123与线路层124。介电层115具有多个开口115o、多个凸起部分115r以及平坦部分115f。开口115o裸露部分线路层124。凸起部分115r连接平坦部分115f且分别围绕开口115o。图案化种子层142设置于凸起部分115r上,其中图案化种子层142的材质为铜。The
具体而言,图案化种子层142还设置于开口115o的侧壁上。应了解到,以上所举图案化种子层142的具体实施方式仅为例示,并非用以限制本发明,本发明所属技术领域中的技术人员,应视实际需要,弹性选择图案化种子层142的具体实施方式。Specifically, the patterned
具体而言,凸起部分115r分别具有弧状顶面115rt,且弧状顶面115rt与平坦部分115f的顶面115ft不共平面。进一步来说,顶面115ft与弧状顶面115rt之间具有夹角,此夹角的角度大于90度。另外,弧状顶面115rt的设置高度基本上大于顶面115ft的设置高度。Specifically, the
图案化种子层142为设置于凸起部分115r上。应了解到,以上所举凸起部分115r与图案化种子层142的具体实施方式仅为例示,并非用以限制本发明,本发明所属技术领域中的技术人员,应视实际需要,弹性选择凸起部分115r与图案化种子层142的具体实施方式。The patterned
本发明又一实施方式提供一种堆叠结构300。如图1I与图1J所绘示,堆叠结构300包含线路板100与晶片模块200。晶片模块200包含本体202与多个凸块201。凸块201设置于本体202上,其中凸块201的材质为铜。凸块201、线路层124以及图案化种子层142互相接合而形成多个整体结构191。Yet another embodiment of the present invention provides a
具体而言,凸块201的高度大于或等于凸起部分115r的最大高度。在一些实施方式中,凸块201的高度为约6微米。Specifically, the height of the
具体而言,整体结构191设置于开口115o中的部分的宽度小于整体结构191设置于开口115o外的部分的宽度。Specifically, the width of the portion of the
本发明再一实施方式提供一种线路板100。如图2C所绘示,本实施方式的线路板100与图1H的线路板100大致相同,主要差异在于,线路板100还包含辅助接合层151。辅助接合层151设置于图案化种子层142上,其中辅助接合层151的材质为铜。Yet another embodiment of the present invention provides a
通过接合材料同为铜的凸块201、图案化种子层142和线路层124,于是因为凸块201、图案化种子层142和线路层124的热膨胀系数并没有差异,因此凸块201、图案化种子层142和线路层124之间并不会因为热膨胀的程度有所差异而发生断裂的现象。进一步来说,在接合凸块201与图案化种子层142时,凸块201将会挤压图案化种子层142,因而产生驱动力,使得凸块201与图案化种子层142中的铜原子的扩散速度可以有效提升。By bonding the
另外,在凸块201进入开口115o的时候,因为凸块201的最大宽度小于开口115o的最大宽度,所以在接合处将会产生高应力,因而使得接合处的凸块201、图案化种子层142和线路层124因为升温而软化,进而使晶格重新扩散而排列接合。于是,进行接合工艺时所需外加的温度与压力将能有效降低。在此同时,因为堆叠结构300不需承受较高的温度与压力,因此堆叠结构300的整体结构稳定度将能有效提升。In addition, when the
最后,利用前述方式接合,将不需要进行表面平坦化与复杂表面处理,因此将能降低接触电阻与阻抗,同时增加接点可靠度及接合强度。Finally, by using the above-mentioned bonding method, surface planarization and complicated surface treatment will not be required, so the contact resistance and resistance will be reduced, and the contact reliability and bonding strength will be increased at the same time.
虽然本发明已以实施方式公开如上,然其并非用以限定本发明,任何所属领域的一般技术人员,在不脱离本发明的精神和范围内,当可作各种的更动与润饰,因此本发明的保护范围当视权利要求所界定的为准。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention should be determined by the claims.
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