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CN108560182B - Automatic foam sucking mechanism and setting machine - Google Patents

Automatic foam sucking mechanism and setting machine Download PDF

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Publication number
CN108560182B
CN108560182B CN201810551400.XA CN201810551400A CN108560182B CN 108560182 B CN108560182 B CN 108560182B CN 201810551400 A CN201810551400 A CN 201810551400A CN 108560182 B CN108560182 B CN 108560182B
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CN
China
Prior art keywords
foam suction
liquid level
foam
limit switch
suction pipe
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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CN201810551400.XA
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Chinese (zh)
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CN108560182A (en
Inventor
赵健朗
田柱安
胡广文
孔维华
李作朋
王辉
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Guangdong Esquel Textiles Co Ltd
Original Assignee
Guangdong Esquel Textiles Co Ltd
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Priority to CN201810551400.XA priority Critical patent/CN108560182B/en
Publication of CN108560182A publication Critical patent/CN108560182A/en
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Publication of CN108560182B publication Critical patent/CN108560182B/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/24Means for regulating the amount of treating material picked up by the textile material during its treatment
    • D06B23/28Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the treating material

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses an automatic foam suction mechanism and a setting machine. The automatic foam suction mechanism comprises a support plate, a driving part, a foam suction pipe and a liquid level detection part, wherein the support plate is used for being connected to the sizing groove, the driving part is arranged on the support plate and connected to the foam suction pipe, one end of the foam suction pipe is used for extending to the sizing groove to form a foam suction end, the other end of the foam suction pipe is connected to the connecting end for being connected with a suction fan, the liquid level detection part is used for being arranged on the inner wall of the sizing groove, and the liquid level detection part is used for detecting the liquid level of slurry in the sizing groove. When the automatic foam sucking mechanism is used for sucking the foam in the sizing groove, time and labor are saved.

Description

Automatic foam sucking mechanism and setting machine
Technical Field
The invention relates to the field of textile machinery, in particular to an automatic foam sucking mechanism and a setting machine.
Background
The cloth needs to be subjected to sizing through the sizing tank in the sizing production process, a large amount of foam can be generated on the sizing liquid level in the sizing tank, part of foam can be taken away by the cloth, and the foam can cause cloth surface foam defects, so that the foam generated on the sizing liquid level in the sizing tank needs to be sucked away to improve the cloth surface quality during sizing of the cloth. At present, a large amount of foam generated by the liquid level of the slurry in the slurry tank is generally sucked and removed by using a foam suction pipeline manually, and a worker needs to frequently adjust the height of the foam suction pipeline to adapt to the change of the liquid level in the operation process, so that the manual operation is high in labor intensity and low in working efficiency.
Disclosure of Invention
Based on this, it is necessary to provide an automatic foam suction mechanism and a setting machine which can reduce manual operations and improve work efficiency.
The utility model provides an automatic inhale foam mechanism, includes backup pad, drive unit, inhale bubble pipe and liquid level detection part, the backup pad is used for connecting on the sizing groove, drive unit establish in the backup pad and connect in inhale bubble pipe, inhale bubble pipe's one end be used for extending to in the sizing groove in order to form the bubble end, inhale bubble pipe's the other end and form the link and be used for connecting the suction fan, liquid level detection part is used for establishing on the inner wall of sizing groove, liquid level detection part is used for detecting the liquid level of the thick liquid in the sizing groove, drive unit can be based on the liquid level of the thick liquid that liquid level detection part detected drives inhale bubble pipe and rise or descend predetermined distance.
In one embodiment, the device further comprises a sliding rail, a sliding seat, a screw rod and a bearing seat, wherein the sliding rail is arranged on the supporting plate, the sliding seat is slidably connected on the sliding rail, the bearing seat is fixed on the supporting plate, the screw rod penetrates through the bearing seat and is in threaded connection with the bearing seat, the screw rod and the sliding seat are both connected with the foam suction pipe, and the driving component is used for driving the screw rod to rotate.
In one embodiment, the liquid level detection device further comprises a controller, an origin switch, a first limit switch and a second limit switch, wherein the first limit switch, the origin switch and the second limit switch are sequentially distributed on the supporting plate along the sliding rail in sequence, and the controller is arranged on the supporting plate and connected with the first limit switch, the origin switch, the second limit switch, the driving component and the liquid level detection component.
In one embodiment, the interval between the first limit switch and the origin switch and the interval between the second limit switch and the origin switch are equal.
In one embodiment, the opening of the foam suction end of the foam suction tube is gradually enlarged to be horn-shaped.
In one embodiment, the support plate is provided with a yielding channel, and the bubble suction pipe is arranged in the yielding channel in a penetrating manner.
In one embodiment, the bubble absorbing tube is bent.
In one embodiment, the drive member is a stepper motor.
The automatic foam suction mechanism comprises a main body of the setting machine and the automatic foam suction mechanism according to any one of claims 1-8, wherein a supporting plate of the automatic foam suction mechanism is connected to a sizing groove of the main body of the setting machine, a foam suction end of a foam suction pipe extends into the sizing groove, a liquid level detection part of the automatic foam suction mechanism is arranged on the inner wall of the sizing groove and is used for detecting the liquid level of slurry in the sizing groove.
In one embodiment, the number of the automatic foam sucking mechanisms is a plurality.
The sizing machine and the automatic foam suction mechanism thereof can quickly and efficiently adjust the height of the foam suction end of the foam suction pipe along with the up-and-down floating of the liquid level of the sizing tank slurry, can timely suck and remove foam at the liquid level of the sizing tank slurry, avoid manual adjustment, effectively improve the cloth cover quality and the production efficiency of the sizing machine, reduce the labor intensity and save the labor cost. Specifically, the liquid level detection part detects the liquid level of the sizing liquid in the sizing groove; when the liquid level detection part detects that the liquid level of the sizing tank is higher than a preset value, the driving part drives the foam suction pipe to rise by the preset height, and the foam suction pipe sucks foams at the liquid level of the sizing tank under the suction action of the external suction fan; when the liquid level detection part detects that the liquid level of the sizing tank is smaller than a preset value, the driving part drives the foam suction pipe to descend by the preset height, and the foam suction pipe sucks foams at the liquid level of the sizing tank under the suction effect of the external suction fan.
Above-mentioned automatic foam sucking mechanism realizes the spacing of inhaling reset and travel distance of bubble pipe through setting up origin switch, first limit switch and second limit switch, avoids inhaling bubble pipe and removes excessively with the emergence of the unable phenomenon of sucking the foam that leads to the fact with the foam region on the liquid level of the thick liquid that surpasses the sizing inslot.
The automatic foam sucking mechanism is horn-shaped through the opening of the foam sucking end of the foam sucking pipe, so that the foam sucking area of the foam sucking pipe is increased, and the foam sucking efficiency is improved.
Above-mentioned automatic foam sucking mechanism is through setting up the passageway of stepping down that has in the backup pad, the bubble sucking end of bubble sucking pipe wears to locate the passageway of stepping down for when actual installation, drive part, slide rail and lead screw all are located the outward surface of backup pad, and bubble sucking end of bubble sucking pipe wears to establish the passageway of stepping down and inwards gets into the sizing inslot, and the equilibrium of bubble sucking pipe on the one hand is convenient for, and on the other hand is convenient for operation workman overhauls, maintains drive part, slide rail and lead screw.
Drawings
FIG. 1 is a schematic diagram showing the cooperation of an automatic foam suction mechanism and a sizing bath according to an embodiment;
FIG. 2 is another angular schematic view of the automatic foam suction mechanism of FIG. 1 in combination with a slashing slot.
Description of the reference numerals
10. An automatic foam sucking mechanism; 100. a support plate; 200. a driving part; 300. a bubble absorbing pipe; 400. a liquid level detection part; 500. a slide rail; 600. a sliding seat; 700. a screw rod; 800. a bearing seat; 900. a controller; 1000. an origin switch; 1100. a first limit switch; 1200. a second limit switch; 20. sizing grooves; 30. cloth.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
An embodiment of the present invention provides a setting machine, which is shown in fig. 1 and 2, and includes a setting machine main body and an automatic foam sucking mechanism 10.
The automatic foam suction mechanism 10 described above includes a support plate 100, a driving member 200, a foam suction pipe 300, and a liquid level detecting member 400.
The support plate 100 is attached to the sizing tank 20 of the setting machine body. The driving part 200 is provided on the support plate 100 and connected to the bubble suction pipe 300, and the driving part 200 can drive the bubble suction pipe 300 to rise or fall by a predetermined distance according to the liquid level of the slurry detected by the liquid level detecting part 400. One end of the bubble absorbing tube 300 extends into the slashing groove 20 to form a bubble absorbing end, and the other end of the bubble absorbing tube 300 forms a connection end for connecting a suction fan.
The liquid level detecting part 400 is provided on the inner wall of the slashing tub 20, and the liquid level detecting part 400 is used to detect the liquid level of the slurry in the slashing tub 20. The number of the liquid level detecting parts 400 may be plural, such as two, three, etc. The plurality of liquid level detecting members 400 may be sequentially distributed on the inner wall of the sizing tank 20 from top to bottom. The interval between adjacent liquid level detecting members 400 may be adjusted as needed, such as according to a change in the height of the liquid level.
In a specific example, the number of the automatic foam sucking mechanisms 10 is plural, and the support plates 100 of the plural automatic foam sucking mechanisms 10 are connected to the slashing tub 20. In fig. 1, two numbers of automatic foam sucking mechanisms 10 are shown, and the two automatic foam sucking mechanisms 10 are respectively positioned at two opposite ends of the sizing groove 20.
In a specific example, the automatic foam suction mechanism 10 further includes a slide rail 500, a slide seat 600, a screw 700, and a bearing seat 800. The slide rail 500 is provided on the support plate 100. The sliding seat 600 is slidably connected to the sliding rail 500. The bearing housing 800 is fixed to the support plate 100. The screw rod 700 penetrates through the bearing seat 800 and is in threaded connection with the bearing seat 800. The screw 700 and the sliding seat 600 are both connected to the bubble absorbing tube 300, and the driving part 200 is used for driving the screw 700 to rotate.
In a specific example, the automatic foam suction mechanism 10 further includes a controller 900, an origin switch 1000, a first limit switch 1100, and a second limit switch 1200. The first limit switch 1100, the origin switch 1000, and the second limit switch 1200 are sequentially distributed along the sliding rail 500 on the supporting plate 100, and the controller 900 is disposed on the supporting plate 100 and connected to the first limit switch 1100, the origin switch 1000, the second limit switch 1200, the driving part 200, and the liquid level detecting part 400.
The controller may be a PLC, PID, or the like.
In a specific example, the interval between the first limit switch 1100 and the origin switch 1000, and the interval between the second limit switch 1200 and the origin switch 1000 are equal. The automatic foam suction mechanism 10 achieves the reset and the limit of the moving distance of the foam suction pipe 300 by setting the origin switch 1000, the first limit switch 1100 and the second limit switch 1200, and avoids the phenomenon that the foam suction pipe 300 moves excessively to exceed the foam area on the liquid surface of the slurry in the sizing tank 20, so that the foam cannot be sucked.
In a specific example, the opening of the bubble absorbing end of the bubble absorbing tube 300 is gradually enlarged in a horn shape, and the side of the horn-shaped opening having a larger opening faces outward. The automatic foam suction mechanism 10 increases the foam suction area of the foam suction pipe 300 and improves the foam suction efficiency by providing the opening of the foam suction end of the foam suction pipe 300 with a horn shape.
In a specific example, the support plate 100 has a yielding channel, and the foam suction end of the foam suction tube 300 is disposed through the yielding channel. For convenient operation, during installation and connection, the driving component 200, the sliding rail 500, the sliding seat 600, the screw rod 700, the bearing seat 800, the controller 900, the origin switch 1000, the first limit switch 1100 and the second limit switch 1200 are all located on the outward surface of the support plate 100, while one end of the bubble suction tube 300 is located on the outward side of the support plate 100, and the other end is extended into the sizing groove 20 after penetrating the abdication channel.
The automatic foam suction mechanism 10 is provided with the yielding channel on the support plate 100, and the foam suction end of the foam suction tube 300 is penetrated in the yielding channel, so that the driving component 200, the sliding rail 500 and the screw 700 are all positioned on the outward surface of the support plate 100 during actual installation, and the foam suction end of the foam suction tube 300 penetrates in the yielding channel and then enters the sizing groove 20 inwards, thereby facilitating the balance of the foam suction tube 300, and facilitating the maintenance of the driving component 200, the sliding rail 500 and the screw 700 by operators.
In a specific example, the bubble absorbing tube 300 is bent, preferably, the bubble absorbing tube 300 is L-shaped and an opening of the bubble absorbing tube 300 for connecting a connection end of the suction fan is upward, and an opening of the bubble absorbing end is located in the slashing groove 20 and downward.
In a specific example, the driving part 200 is a stepping motor.
When the setting machine is used, the setting machine comprises the following steps:
the sizing tank 20 of the setting machine is used for the cloth 30 to pass through and sizing, part of sizing liquid can be taken away after the cloth 30 passes through, the liquid level of sizing liquid in the sizing tank 20 can be reduced after a certain time, at this moment, the controller 900 controls the liquid level detection part 400 to detect the liquid level of sizing liquid in the sizing tank 20, when the liquid level detection part 400 detects that the liquid level of sizing liquid in the sizing tank 20 is smaller than a preset value, the controller 900 controls the driving part 200 to drive the screw 700 to rotate so that the bubble suction pipe 300 descends along the sliding rail 500 by a preset height, at this moment, the bubble suction end of the bubble suction pipe 300 is positioned at a position 1cm above the liquid level, and the bubble suction pipe 300 sucks foams at the liquid level of sizing liquid in the sizing tank 20 under the suction effect of an external suction fan. After the sizing tank 20 is replenished with the sizing, the controller 900 controls the liquid level detection part 400 to detect the liquid level of the sizing tank 20, when the liquid level detection part 400 detects that the liquid level of the sizing tank 20 is greater than a preset value, the driving part 200 drives the screw rod 700 to reversely rotate so that the foam suction pipe 300 rises to the preset height, at this time, the foam suction end of the foam suction pipe 300 is positioned at a position 1cm above the liquid level, and the foam suction pipe 300 sucks foams at the liquid level of the sizing tank 20 under the suction effect of an external suction fan. When the setting machine is stopped, the driving part 200 can be controlled by the controller 900 to drive the screw rod to rotate, so that the sliding seat 600 moves to the original point switch, namely, the reset state.
The automatic foam suction mechanism 10 can quickly and efficiently adjust the height of the foam suction end of the foam suction pipe 300 along with the up-and-down floating of the liquid level of the slurry in the sizing tank 20, can timely suck and remove the foam at the liquid level of the slurry in the sizing tank 20, avoids manual adjustment, effectively improves the cloth cover quality and the production efficiency of the setting machine, reduces the labor intensity and saves the labor cost. Specifically, the liquid level detecting part 400 detects the liquid level of the slurry in the slashing groove 20; when the liquid level detection part 400 detects that the liquid level of the sizing tank 20 is higher than a preset value, the driving part 200 drives the foam suction pipe 300 to rise to the preset height, and the foam suction pipe 300 sucks and removes foam at the liquid level of the sizing tank 20 under the suction effect of an external suction fan; when the liquid level detection part 400 detects that the liquid level of the slurry in the slashing groove 20 is smaller than a preset value, the driving part 200 drives the bubble suction pipe 300 to descend by the preset height, and the bubble suction pipe 300 sucks and removes foam at the liquid level of the slurry in the slashing groove 20 under the suction effect of an external suction fan.
The sizing machine can quickly and efficiently adjust the height of the foam suction end of the foam suction pipe 300 along with the up-and-down floating of the liquid level of the sizing agent in the sizing tank 20, can timely suck foam at the liquid level of the sizing agent in the sizing tank 20, avoids manual adjustment, effectively improves the cloth cover quality and the production efficiency of the sizing machine, reduces the labor intensity and saves the labor cost. Specifically, the liquid level detecting part 400 detects the liquid level of the slurry in the slashing groove 20; when the liquid level detection part 400 detects that the liquid level of the sizing tank 20 is higher than a preset value, the driving part 200 drives the foam suction pipe 300 to rise to the preset height, and the foam suction pipe 300 sucks and removes foam at the liquid level of the sizing tank 20 under the suction effect of an external suction fan; when the liquid level detection part 400 detects that the liquid level of the slurry in the slashing groove 20 is smaller than a preset value, the driving part 200 drives the bubble suction pipe 300 to descend by the preset height, and the bubble suction pipe 300 sucks and removes foam at the liquid level of the slurry in the slashing groove 20 under the suction effect of an external suction fan.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (6)

1. The automatic foam suction mechanism is characterized by comprising a supporting plate, a driving part, a foam suction pipe and a liquid level detection part, wherein the supporting plate is used for being connected to a sizing groove, the driving part is arranged on the supporting plate and is connected to the foam suction pipe, one end of the foam suction pipe is used for extending into the sizing groove to serve as a foam suction end, the other end of the foam suction pipe is used for being connected with a suction fan, the liquid level detection part is used for being arranged on the inner wall of the sizing groove, the liquid level detection part is used for detecting the liquid level of slurry in the sizing groove, and the driving part can drive the foam suction pipe to ascend or descend by a preset distance according to the liquid level of the slurry detected by the liquid level detection part;
The automatic foam suction mechanism further comprises a sliding rail, a sliding seat, a screw rod, a bearing seat, a controller, an origin switch, a first limit switch and a second limit switch;
The sliding seat is connected to the sliding seat in a sliding manner, the bearing seat is fixed on the supporting plate, the screw rod penetrates through the bearing seat and is in threaded connection with the bearing seat, the screw rod and the sliding seat are both connected to the foam suction pipe, and the driving part is used for driving the screw rod to rotate;
The first limit switch, the origin switch and the second limit switch are sequentially distributed on the supporting plate along the sliding rail in sequence, and the controller is arranged on the supporting plate and connected with the first limit switch, the origin switch, the second limit switch, the driving component and the liquid level detection component;
The interval between the first limit switch and the origin switch is equal to the interval between the second limit switch and the origin switch;
The support plate is provided with a yielding channel, the driving part, the sliding rail, the sliding seat, the screw rod, the bearing seat, the controller, the origin switch, the first limit switch and the second limit switch are all positioned on the outward surface of the support plate, one end of the foam suction pipe is positioned on one outward side of the support plate, and the other end of the foam suction pipe penetrates through the yielding channel and then extends into the sizing groove.
2. The automatic foam suction mechanism according to claim 1, wherein the opening of the foam suction end of the foam suction tube is gradually enlarged in a horn shape.
3. The automatic foam suction mechanism of claim 1, wherein the foam suction tube is in a bent shape.
4. An automatic foam suction mechanism according to any one of claims 1-3, wherein the drive member is a stepper motor.
5. The automatic foam suction mechanism is characterized by comprising a setting machine main body and the automatic foam suction mechanism according to any one of claims 1-4, wherein a supporting plate of the automatic foam suction mechanism is connected to a sizing groove of the setting machine main body, a foam suction end of a foam suction pipe extends into the sizing groove, a liquid level detection part of the automatic foam suction mechanism is arranged on the inner wall of the sizing groove, and the liquid level detection part is used for detecting the liquid level of slurry in the sizing groove.
6. The setting machine of claim 5 wherein the number of said automatic foam suction mechanisms is plural.
CN201810551400.XA 2018-05-31 2018-05-31 Automatic foam sucking mechanism and setting machine Active CN108560182B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN108560182B true CN108560182B (en) 2024-06-14

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111547666B (en) * 2020-05-28 2024-05-10 合肥中辰轻工机械有限公司 Filling device and filling method for improving filling liquid level precision
CN112165278B (en) * 2020-09-02 2022-05-17 深圳众为兴技术股份有限公司 Origin point regression method and device

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JPH0671251A (en) * 1992-08-26 1994-03-15 Trinity Ind Corp Suction device for floating material on liquid surface
CN204919047U (en) * 2015-09-10 2015-12-30 江苏鹰游纺机有限公司 Automatic thick liquids device that supplyes of tentering setting machine
CN207137434U (en) * 2017-08-10 2018-03-27 山东新力环保材料有限公司 A kind for the treatment of fluid froth removal device
CN208618106U (en) * 2018-05-31 2019-03-19 广东溢达纺织有限公司 It is automatic to inhale foam mechanism and forming machine

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Publication number Priority date Publication date Assignee Title
JPH0671251A (en) * 1992-08-26 1994-03-15 Trinity Ind Corp Suction device for floating material on liquid surface
CN204919047U (en) * 2015-09-10 2015-12-30 江苏鹰游纺机有限公司 Automatic thick liquids device that supplyes of tentering setting machine
CN207137434U (en) * 2017-08-10 2018-03-27 山东新力环保材料有限公司 A kind for the treatment of fluid froth removal device
CN208618106U (en) * 2018-05-31 2019-03-19 广东溢达纺织有限公司 It is automatic to inhale foam mechanism and forming machine

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