CN108515838B - Hybrid power system with limp home module - Google Patents
Hybrid power system with limp home module Download PDFInfo
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- CN108515838B CN108515838B CN201810100232.2A CN201810100232A CN108515838B CN 108515838 B CN108515838 B CN 108515838B CN 201810100232 A CN201810100232 A CN 201810100232A CN 108515838 B CN108515838 B CN 108515838B
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- gear
- row
- hollow shaft
- limp home
- shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/24—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the combustion engines
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
- B60K6/365—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/38—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the driveline clutches
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- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
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- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
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- B60K6/54—Transmission for changing ratio
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- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
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- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Hybrid Electric Vehicles (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Retarders (AREA)
- Structure Of Transmissions (AREA)
- Arrangement Of Transmissions (AREA)
Abstract
The invention discloses a hybrid power system with a limp home module, which comprises a central shaft, a first hollow shaft, a second hollow shaft, a locking device, a first motor, a second motor and a gear ring, wherein the central shaft, the first hollow shaft and the second hollow shaft are sleeved together; the rear end of the first hollow shaft is provided with a rear row of sun gears, and the rear end of the second hollow shaft is provided with a front row of sun gears; the first motor is connected with the first hollow shaft through a first reduction gear, and the second motor is connected with the second hollow shaft through a second reduction gear; the gear ring is meshed with the front planet gear and the rear planet gear together, the gear ring is connected with an output shaft, the output shaft is used for outputting hybrid power, and the limp home module is used for limp home when electric drive fails. The system can greatly reduce the axial length of the power assembly and avoid the trailer when the electric drive fails.
Description
Technical Field
The invention relates to the field of hybrid power, in particular to a hybrid power assembly system with a limp home module.
Background
The planetary gear mechanism has the characteristic of multiple degrees of freedom, and two motors are used for limiting the degree of freedom in the hybrid power system. The two motors are used for completely decoupling the rotating speed and the torque of the engine respectively, so that the working point of the engine can be freely controlled, stepless speed change is realized, and the fuel economy of the hybrid power system is improved to the greatest extent.
At present, two or more planetary gear trains are adopted for combination in the market, and a plurality of planetary gear trains are adopted to enable the structure combination of a hybrid power system to be more free, but the configuration of the hybrid power system is complex and various, and the complexity and the variety of influencing factors of the power flow direction in the system and the system efficiency are increased.
The existing planetary row hybrid power system of the hybrid power city bus has the following disadvantages:
the planetary row hybrid power system applied to the market of new energy city buses at present is mainly a coaxial arrangement scheme of double motors and double planetary rows, and mainly has the following problems:
1. the highest rotating speeds of the two driving motors are lower, the peak torque is larger, and the motor cost is high;
2. the coaxial arrangement scheme causes that the axial length of the power assembly is larger, the requirement on the arrangement space is high, and the adaptability of the vehicle type is poor;
3. the system adopts a split type sealing scheme, and a plurality of sealing rings exist, so that the sealing difficulty is high, oil leakage is easy, and the maintenance difficulty is high;
4. the system can be only applied to urban buses and cannot be simultaneously adapted to the buses, and the engine can directly drive the vehicles, but the application probability of the engine to directly drive the vehicles is very low, so that the adaptability of the vehicle type is poor;
5. the system does not have a limp home function, and once the electric drive system fails, only the trailer can be used.
The invention aims to solve the five problems and provides a double-motor double-planet-row parallel arrangement hybrid power assembly scheme. The system adopts the following scheme:
1. a high-speed low-torque permanent magnet synchronous motor is adopted, and the highest rotating speed of the motor is not lower than 15000rpm;
2. the double motors are arranged by adopting parallel shafts and are respectively connected with different planetary row sun gears through a speed reducing mechanism, so that the axial length of the power assembly can be greatly reduced, the arrangement space of the power assembly is reduced, and the application range of the power assembly to different vehicle types is improved;
3. the motor and mechanical assembly components are intensively water-cooled, so that the sealing element is reduced, the sealing reliability is improved, the service life of the sealing element is prolonged, and the bearing and the gear can be synchronously lubricated;
4. through designing the connection mode of the double planetary rows and the engine, the use probability of the engine for directly driving the whole vehicle to run is improved, the transmission efficiency of the power assembly system is higher, and the fuel consumption of the system is reduced;
5. the limp function switching device is adopted, so that the vehicle can be limped to home under the condition that the electric drive system is invalid, and the vehicle is prevented from being towed;
6. according to the transmission structure adopted by the system, the double planetary rows share the gear ring, so that the power of the engine can be decoupled, one part of the power is transmitted to the rear axle, the other part of the power is transmitted to the first motor to generate electricity, and the two planetary rows decouple the power of the engine, so that the engine can be fixed at an optimal oil consumption point to work without being influenced by the speed of the vehicle.
Disclosure of Invention
The invention aims to provide a hybrid power system with a limp home module, and aims to solve the problems that in the prior art, the axial length of a power assembly is large, the arrangement space requirement is high, the sealing maintenance difficulty is high, the probability of an engine directly driving a vehicle is low, and an electric drive system fails and cannot continue running.
In order to achieve the technical purpose and the technical effect, the invention is realized by the following technical scheme:
a hybrid system with a limp home module, comprising: the tail end of the central shaft is provided with a rear row star frame, the rear row star frame is provided with a rear row star wheel, and the central shaft is used for inputting engine power; the rear sun gear is meshed with the rear planet gear, and a first hollow shaft gear is arranged on the outer wall of the front end of the first hollow shaft; the front row planetary carrier is fixedly connected with a shell of the system, a front row planetary gear is arranged on the front row planetary carrier, a front row sun gear is arranged at the rear end of the second hollow shaft, the front row sun gear is meshed with the front row planetary gear, and a second hollow shaft gear is arranged on the outer wall of the front end of the second hollow shaft; the gear ring is jointly meshed with the front planet gears and the rear planet gears, and is connected with an output shaft which is used for outputting hybrid power; the first motor is meshed with the first hollow shaft gear through a first reduction gear, and the second motor is meshed with the second hollow shaft gear through a second reduction gear; the first motor and the second motor are arranged in parallel on two sides of the central shaft; the second reduction gear comprises a front-row reduction gear and a rear-row reduction gear, the second motor coaxially drives the front-row reduction gear and the rear-row reduction gear, and the engagement of the front-row reduction gear or the rear-row reduction gear and the second hollow shaft gear is switched through a first gear sleeve; the limp home module comprises a limp home module gear set and a limp home module output shaft connected with the limp home module gear set; the limp home module is adopted, so that the trailer can be avoided when the electric drive system fails; and one end of the input shaft is connected with the engine, the other end of the input shaft is provided with a total input gear, the total input gear is connected with the central shaft gear or the total input gear is connected with the limp home module gear set and is switched through a second gear sleeve, and the limp home module output shaft is connected with the gear ring.
Preferably, the hybrid power system further comprises a second motor output shaft and a second-stage bevel gear, wherein the limp home module output shaft is connected with a front-row reduction gear, the front-row reduction gear is connected with the second motor output shaft, the second motor output shaft is connected with the second-stage bevel gear through a first clutch, and the second-stage bevel gear is connected with the gear ring.
Preferably, the front end of the first hollow shaft is provided with a locking device, the locking device is used for locking the first hollow shaft, one end of the locking device is in sliding connection with the shell of the system, and the other end of the locking device is in sliding connection with the first hollow shaft through sliding.
Preferably, the first gear sleeve and the second gear sleeve realize sliding switching in an electric control mode.
Preferably, the first motor and said second motor are integrated within the housing of the system.
Preferably, the output shaft extends out of the rear end of the housing of the system and the input shaft extends out of the front end of the housing of the system and is connected to the engine by one of a flexible disc or a clutch.
The working principle of the invention is as follows: the limp home module has a power transmission path switching function, and under normal conditions, the second gear sleeve slides leftwards, the central shaft gear is connected with the total input gear, the total input gear is connected with the central shaft gear through the first gear sleeve, the engine torque is directly transmitted to the rear row of planetary frames, the engine torque is transmitted to the rear axle after a certain speed increase and torque reduction, the second motor transmits power to the front row of planetary mechanisms through the second hollow shaft and finally outputs the power to the output shaft, and the hybrid driving mode of the engine and the motor is realized; when the electric drive fails and the vehicle is in limp home, the second gear sleeve slides rightwards, the torque transmission route is changed, the torque of the engine is transmitted to the gear ring after being increased by the gear set, the front-row reduction gear and the secondary bevel gear, the engine can directly start the vehicle, and the engine can directly start the vehicle.
The invention has the technical effects that:
1. the peak torque of the double-drive motor can be reduced by at least 50%, the motor size is obviously reduced, the cost of the drive motor can be reduced by about 45%, and the cost of the hybrid power system is reduced;
2. the double motors are arranged in a parallel shaft mode, so that the axial size of the power assembly can be greatly reduced, the arrangement mode is more flexible in a limited bus installation space, and the double motors can be suitable for different vehicle types, and the range of the adapted vehicle types is enlarged;
3. the system has a limp home function, and when the electric drive system fails, the trailer can be prevented from running continuously by adopting a limp home mode;
4. the application range is wide, and the method can be used in the fields of urban buses, highway buses, long-distance buses, new energy trucks, new energy automobiles and the like.
Drawings
Fig. 1 is a schematic structural diagram of a hybrid system with a limp home module according to the present invention.
In the figure: 1. an engine; 11. a flexible disk; 12. a housing of the system; 13. an input shaft; 131. a total input gear; 2. a limp home module; 21. a limp home module gearset; 22. a limp home module output shaft; 24. a first gear sleeve; 3. a latch; 4. a first motor; 41. a first reduction gear; 5. a second motor; 51. a front row reduction gear; 52. a rear-row reduction gear; 53. a second motor output shaft; 54. a secondary bevel gear; 55. a first gear sleeve; 56. a first clutch; 6. a central shaft; 61. a central shaft gear; 7. a first hollow shaft; 71. a rear sun gear; 72. a rear row of star frames; 73. a rear row star wheel; 74. a first hollow shaft gear; 8. a second hollow shaft; 81. front row sun gear; 82. a front row of star frames; 83. front row planet wheel; 84. a second hollow shaft gear; 9. a gear ring; 10. an output shaft.
Detailed Description
The following detailed description of embodiments of the invention is, therefore, to be taken in conjunction with the accompanying drawings, and it is to be understood that the scope of the invention is not limited to the specific embodiments.
As shown in fig. 1, a hybrid system with a limp home module includes the following components:
a central shaft 6, the tail end of the central shaft 6 is provided with a rear row star frame 72, the rear row star frame 72 is provided with a rear row star wheel 73, and the central shaft 6 is used for inputting engine power;
the first hollow shaft 7 is sleeved on the central shaft 6, a rear row of sun gears 71 are arranged at the rear end of the first hollow shaft 7, the rear row of sun gears 71 are meshed with the rear row of planet gears 73, and a first hollow shaft gear 74 is arranged on the outer wall of the front end of the first hollow shaft 7;
the second hollow shaft 8 is sleeved on the first hollow shaft 7, a front row planet carrier 82 fixedly connected with a shell of the system is arranged at the rear end of the second hollow shaft 8, a front row planet wheel 83 is arranged on the front row planet carrier 82, a front row sun wheel 81 is arranged at the rear end of the second hollow shaft 8, the front row sun wheel 81 is meshed with the front row planet wheel 83, and a second hollow shaft gear 84 is arranged on the outer wall of the front end of the second hollow shaft 8;
a ring gear 9 which is engaged with the front and rear planetary gears 83, 73 together, the ring gear 9 being connected to an output shaft 10, the output shaft 10 being for outputting a hybrid power;
a first motor 4 and a second motor 5, the first motor 4 being meshed with the first hollow shaft gear 74 through a first reduction gear 41, the second motor 5 being meshed with the second hollow shaft gear 84 through a second reduction gear; the second reduction gear comprises a front-row reduction gear 51 and a rear-row reduction gear 52, the second motor 5 coaxially drives the front-row reduction gear 51 and the rear-row reduction gear 52, and the engagement of the front-row reduction gear 51 or the rear-row reduction gear 52 with the second hollow shaft gear 84 is switched by the first gear sleeve 55; by the left-right movement of the first gear sleeve 55, the motor two-gear drive is realized.
The limp home module 2 comprises a limp home module gear set 21 and a limp home module output shaft 22 connected with the limp home module gear set; the limp home module 2 is adopted, so that the trailer can be avoided when the electric drive system fails;
the input shaft 13, one end of the input shaft 13 is connected with the engine 1, the other end is provided with a total input gear 131, the total input gear 131 is connected with the central shaft gear 61 or the connection between the total input gear 131 and the limp home module gear set 21 is switched through the second gear sleeve 24, and the limp home module output shaft 23 is connected with the gear ring 9.
The hybrid power system in the above embodiment further includes a second motor output shaft 53 and a secondary bevel gear 54, the limp home module output shaft 22 is connected to the front-row reduction gear 51, the front-row reduction gear 51 is connected to the second motor output shaft 53, the second motor output shaft 53 is connected to the secondary bevel gear 54 through a first clutch 56, and the secondary bevel gear 54 is connected to the ring gear 9. The limp home module 2 transmission torque is transmitted through the secondary bevel gear 54.
The front end of the first hollow shaft 7 in the above embodiment is provided with a locking device 3, the locking device 3 is used for locking the first hollow shaft 7, one end of the locking device 3 is slidably connected with the shell 12 of the system, the other end of the locking device 3 is slidably connected with the first hollow shaft 7 through sliding, and locking and unlocking of the first hollow shaft 7 are achieved through sliding the locking device 3 left and right. In the limp-home process, the locker 3 locks the first hollow shaft 7, the total input gear 131 is connected with the limp-home module gear set 21, and the gear set, the front-row reduction gear 51 and the secondary bevel gear 54 in the limp-home module are transmitted to the gear ring 9 to realize speed reduction, torque increase and limp-home.
The first motor 4 and the second motor 5 in the above embodiment are arranged in parallel on both sides of the center shaft 6.
The first gear sleeve 55 and the second gear sleeve 24 in the above embodiment realize sliding switching by an electric control mode.
The first motor 4 and the second motor 5 in the above embodiments are integrated in the housing 12 of the system, the output shaft 10 extends out of the rear end of the housing 12 of the system, and the input shaft 13 extends out of the front end of the housing 12 of the system, and is connected with the engine 1 through the flexible disc 11, and can also be connected through a clutch. The motor and mechanical assembly parts are intensively cooled, so that the sealing element is reduced, the sealing reliability is improved, the service life of the sealing element is prolonged, and the bearing and the gear can be synchronously lubricated.
Claims (5)
1. A hybrid powertrain with a limp home module, comprising:
the tail end of the central shaft is provided with a rear row star frame, the rear row star frame is provided with a rear row star wheel, and the central shaft is used for inputting engine power;
the rear sun gear is meshed with the rear planet gear, and a first hollow shaft gear is arranged on the outer wall of the front end of the first hollow shaft;
the front row planetary carrier is fixedly connected with a shell of the system, a front row planetary gear is arranged on the front row planetary carrier, a front row sun gear is arranged at the rear end of the second hollow shaft, the front row sun gear is meshed with the front row planetary gear, and a second hollow shaft gear is arranged on the outer wall of the front end of the second hollow shaft;
the gear ring is jointly meshed with the front planet gears and the rear planet gears, and is connected with an output shaft which is used for outputting hybrid power;
the first motor is meshed with the first hollow shaft gear through a first reduction gear, and the second motor is meshed with the second hollow shaft gear through a second reduction gear; the second reduction gear comprises a front-row reduction gear and a rear-row reduction gear, the second motor coaxially drives the front-row reduction gear and the rear-row reduction gear, and the engagement of the front-row reduction gear or the rear-row reduction gear and the second hollow shaft gear is switched through a first gear sleeve;
the limp home module comprises a limp home module gear set and a limp home module output shaft connected with the limp home module gear set; and
the engine is connected with the input shaft, a total input gear is arranged at one end of the input shaft, the total input gear is connected with a central shaft gear, or the total input gear is connected with a limp home module gear set and is switched through a second gear sleeve, and an output shaft of the limp home module is connected with a gear ring;
the front end of the first hollow shaft is provided with a locking device, the locking device is used for locking the first hollow shaft, one end of the locking device is in sliding connection with a shell of the system, and the other end of the locking device is in sliding connection with the first hollow shaft through sliding; the first motor and the second motor are arranged in parallel on two sides of the central shaft.
2. The hybrid system with limp home module of claim 1, further comprising a second motor output shaft, a secondary bevel gear, wherein the limp home module output shaft is coupled to a front row of reduction gears, the front row of reduction gears is coupled to the second motor output shaft, the second motor output shaft is coupled to the secondary bevel gear via a first clutch, and the secondary bevel gear is coupled to the ring gear.
3. Hybrid system with limp home module according to any of claims 1-2, characterized in that the first and second gear sleeve are slidingly switched by means of electrical control.
4. Hybrid system with limp home module according to any of claims 1-2, characterized in that the first and the second electric motor are integrated in the housing of the system.
5. The hybrid powertrain with a limp home module of claim 4, wherein the output shaft extends out of a rear end of the housing of the system and the input shaft extends out of a front end of the housing of the system and is coupled to the engine via one of a flexible disc or a clutch.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN2017109976963 | 2017-10-24 | ||
CN201710997696.3A CN107599820A (en) | 2017-10-24 | 2017-10-24 | Hybrid drive train |
Publications (2)
Publication Number | Publication Date |
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CN108515838A CN108515838A (en) | 2018-09-11 |
CN108515838B true CN108515838B (en) | 2023-07-18 |
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CN201710997696.3A Withdrawn CN107599820A (en) | 2017-10-24 | 2017-10-24 | Hybrid drive train |
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CN201820173584.6U Withdrawn - After Issue CN208118929U (en) | 2017-10-24 | 2018-02-01 | A kind of hybrid power assembly with limp-home module |
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CN201810101738.5A Active CN108407598B (en) | 2017-10-24 | 2018-02-01 | Hybrid power system with limp home module |
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CN201820175775.6U Active CN207772871U (en) | 2017-10-24 | 2018-02-01 | Parallel-axis type double electric machine double row planetary gear hybrid power system with limp-home module |
CN201820180242.7U Active CN207916557U (en) | 2017-10-24 | 2018-02-01 | Double electric machine double row planetary gear hybrid power system |
CN201810101377.4A Active CN108284738B (en) | 2017-10-24 | 2018-02-01 | Hybrid power system with limp home module |
CN201820180323.7U Active CN208232804U (en) | 2017-10-24 | 2018-02-01 | A kind of double electric machine double row planetary gear hybrid power system |
CN201810101684.2A Pending CN108454379A (en) | 2017-10-24 | 2018-02-01 | Double electric machine double row planetary gear hybrid power system |
CN201820176280.5U Active CN207772869U (en) | 2017-10-24 | 2018-02-01 | Hybrid power system with three sets of axis locking structures of double planet wheel rows of mixing |
CN201810103477.0A Pending CN108297674A (en) | 2017-10-24 | 2018-02-01 | Double electric machine double row planetary gear hybrid power assembly |
CN201810100810.2A Pending CN108297670A (en) | 2017-10-24 | 2018-02-01 | Two grades of hybrid power assemblies of parallel-axis type double electric machine double row planetary gear with limping system |
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CN201820176757.XU Active CN208101683U (en) | 2017-10-24 | 2018-02-01 | A kind of hybrid power system with limp-home module |
CN201820176997.XU Active CN208149052U (en) | 2017-10-24 | 2018-02-01 | hybrid power assembly with limp-home module |
CN201820177000.2U Active CN207942919U (en) | 2017-10-24 | 2018-02-01 | The double electric machine double row planetary gear hybrid power assembly of locking device |
CN201810101305.XA Pending CN108297671A (en) | 2017-10-24 | 2018-02-01 | Two grades of parallel-axis type double electric machine double row planetary gear hybrid power systems |
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