CN108465607B - Dispensing mechanism and automatic lamp strip pasting device - Google Patents
Dispensing mechanism and automatic lamp strip pasting device Download PDFInfo
- Publication number
- CN108465607B CN108465607B CN201810494743.7A CN201810494743A CN108465607B CN 108465607 B CN108465607 B CN 108465607B CN 201810494743 A CN201810494743 A CN 201810494743A CN 108465607 B CN108465607 B CN 108465607B
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- lamp
- dispensing
- lamp holder
- manipulator
- plate
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- 230000007246 mechanism Effects 0.000 title claims abstract description 206
- 238000005520 cutting process Methods 0.000 claims abstract description 64
- 238000000034 method Methods 0.000 claims description 36
- 230000008569 process Effects 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 24
- 239000003292 glue Substances 0.000 claims description 11
- 230000032258 transport Effects 0.000 description 28
- 230000009471 action Effects 0.000 description 11
- 230000007723 transport mechanism Effects 0.000 description 11
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000006096 absorbing agent Substances 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/027—Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Specific Conveyance Elements (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a dispensing mechanism and a lamp belt attaching device with the same, comprising a conveying mechanism, wherein the conveying mechanism is sequentially provided with a dispensing mechanism, a flattening mechanism and a third manipulator, and a cutting mechanism is further arranged between the dispensing mechanism and the flattening mechanism; the mechanical automation replaces manual operation, so that manpower is saved, the consistency of the quality and products is ensured, and efficient working efficiency is realized.
Description
Technical Field
The invention relates to the field of automatic production, in particular to a dispensing mechanism and a lamp strip sticking device with the same.
Background
With the massive use of LEDs, the lighting industry is currently moving forward. The production scale of enterprises is also increasing, but the production process is still in a manual or semi-automatic state.
Many labor-intensive enterprises still use manual cutting processes, and the manual lamp strip attaching process is very time-consuming.
And the manual repeated mechanical action is not only low in working efficiency, but also different assembler gestures are different, and the quality and the consistency of products cannot be ensured.
Disclosure of Invention
According to one aspect of the invention, a dispensing mechanism comprises a dispenser, wherein the dispenser comprises a dispenser and a lamp holder fixing piece;
the point gum machine and the lamp holder fixing piece are arranged on the frame, the lamp holder fixing piece is configured to position a plurality of lamp holders, the point gum machine can move to be close to or far away from the lamp holder fixing piece, and the point gum machine is configured to carry out point gum on the lamp holders.
Therefore, the lamp holder moves to the next working procedure after dispensing at the dispensing machine.
In some embodiments, the lamp holder fixing piece comprises a lamp holder fixture group and a dispensing sliding mechanism, the dispensing sliding mechanism comprises a dispensing sliding rail and a dispensing sliding plate arranged on the dispensing sliding rail, the dispensing sliding plate is provided with the lamp holder fixture group, and the dispensing sliding plate can slide on the frame.
In some embodiments, the dispenser includes a dispensing head and a driving member, the driving member is disposed on the frame, the dispensing head is connected with the driving member, the dispensing slider is disposed at an upper end of the dispensing slider, the driving member includes a first balance plate and a second balance plate, the first balance plate and the second balance plate are connected through a cylinder, and the dispensing head is disposed on the second balance plate and corresponds to the lamp holder fixture set one by one.
Therefore, in the process of dispensing, the lamp holder is placed at the lamp holder clamp group, the lamp holder slides to the next process through the dispensing slide plate, in the sliding process, the dispensing heads corresponding to the lamp holder clamp group can be used for dispensing the corresponding lamp holder, and in the process of dispensing, the dispensing heads extend downwards through the air cylinders, after the process of dispensing is completed, the dispensing heads can reset along with the air cylinders, and the dispensing heads are prevented from touching two edges of the lamp holder.
In some embodiments, the dispensing mechanism further comprises a first mechanical arm, wherein the first mechanical arm is arranged at one end of the dispensing machine and is matched with the dispensing machine, the first mechanical arm comprises a first rack and a first power mechanism arranged on the first rack, and a lamp bracket transportation clamp group is arranged below the first power mechanism; the first manipulator is configured to move the lamp holder after dispensing to the next process.
Therefore, the first power mechanism provides power for the lamp holder conveying clamp group, vertical power is provided for the corresponding lamp holder conveying clamp group, and the lamp holder conveying clamp group realizes transferring action during transferring the lamp holder.
According to another aspect of the invention, there is provided a tape device, comprising a dispensing mechanism, a transporting mechanism, a cutting mechanism, and a flattening mechanism, wherein the dispensing mechanism, the cutting mechanism, and the flattening mechanism are sequentially arranged on the transporting mechanism; the transport mechanism is configured to transport the lamp holders; the dispensing mechanism is configured to dispense the lamp holder; a cutting mechanism is arranged between the dispensing mechanism and the flattening mechanism; the cutting mechanism is configured to cut the lamp strip and attach the cut lamp strip to the lamp holder after dispensing; the flattening mechanism is configured to flatten the lamp strip on the lamp holder.
Placing the lamp holder on a dispensing mechanism, after dispensing the lamp holder by the dispensing machine, moving the lamp holder after dispensing to a conveying mechanism by a first mechanical arm, placing the lamp panel on a cutting mechanism while placing the lamp holder on the dispensing mechanism, cutting the lamp panel by the cutting mechanism, and conveying the cut lamp panel to the conveying mechanism, at the moment, attaching a lamp belt to the lamp holder by a second mechanical arm and performing primary compression, conveying the attached lamp holder to a flattening mechanism by the conveying mechanism, flattening the lamp belt and the lamp holder again by the flattening mechanism, and moving the lamp belt lamp holder after flattening again to the next working procedure by the conveying mechanism; therefore, mechanical automation is utilized to replace manual operation, and the operation of one section of production line is reduced from 5-6 persons to 2 persons, so that the labor is saved; the mechanical repeated action replaces the manual repeated action, so that the consistency of the quality and the product is ensured; the mechanical work replaces the manual work, so that the efficient working efficiency is realized.
In some embodiments, the cutting mechanism comprises a second manipulator and a lamp strip cutting machine arranged at the front end of the second manipulator, the lamp strip cutting machine comprises a plate conveying mechanism and a plate separating mechanism, the plate conveying mechanism can convey a lamp plate to the plate separating mechanism, and a vacuum absorber is arranged below the lamp plate.
From this, in cutting mechanism cutting transportation, the lamp plate is transported to the board separator by fortune board mechanism, and after the board separator was cut the lamp plate, the lamp plate was transported to the conveyer by the second manipulator to with the preliminary laminating of lighting fixture on the conveyer.
In some embodiments, the second manipulator is provided with a lamp strip transportation slide rail, a fourth power mechanism is arranged on the lamp strip transportation slide rail, and a lamp strip clamp group is arranged below the fourth power mechanism.
From this, after the lamp area cutting is accomplished, fourth power unit drives lamp area anchor clamps group and moves and snatch the lamp area, and after all lamp area snatches and accomplish, lamp area anchor clamps group can shift the lamp area to transport mechanism top along with lamp area transportation slide rail, at this moment, power unit down presses lamp area anchor clamps group, laminates lamp area and lighting fixture one-to-one, and the lighting fixture after the laminating moves to next process.
In some embodiments, the board transporting mechanism comprises a board transporting slide rail and a board fixing plate, the board fixing plate is movably connected with the board transporting slide rail, the board dividing mechanism is provided with a board slide rail, the board slide rail is movably connected with a board slide block, a cutting slide rail is arranged above the board slide rail, one end of the cutting slide rail is provided with a pressing mechanism, and a cutter is movably connected to the cutting slide rail.
Therefore, in the cutting process of the lamp panel, the lamp panel is placed on the panel conveying mechanism, the panel conveying mechanism moves the lamp panel to the lamp panel sliding block, at this time, the lamp panel is pressed tightly by the pressing mechanism, the cutter moves along the cutting sliding rail, the lamp panel is cut into independent lamp bars, then the pressing mechanism is loosened, and the lamp panel moves to the next working procedure along with the lamp panel sliding block.
In some embodiments, the hold-down mechanism includes a hold-down cylinder and a pressure plate disposed at a lower end of the hold-down cylinder.
Therefore, in the process of pressing the lamp panel, the pressing cylinder provides power to the pressing plate to press the lamp panel.
In some embodiments, the cutter includes a cutter frame and a cutter disposed on the cutter frame, the cutter frame having a pull mechanism disposed thereon, the pull mechanism being hinged to the cutter.
Therefore, in the sliding cutting process, the cutting tool is hinged with the drawing mechanism, so that when the drawing mechanism stretches out, the cutting edge of the cutting tool stretches out downwards, the cutting edge of the cutter is guaranteed to be retracted after the cutting is completed, the lamp panel is prevented from being damaged, and the lamp panel can be smoothly moved to the working procedure.
In some embodiments, the flattening mechanism comprises a second frame and a second power mechanism arranged on the second frame, and a flattening device is connected below the second power mechanism.
Therefore, when the lamp holder is transported to the flattening mechanism along with the transporting mechanism, the flattening mechanism stretches out the flattening device through the second power mechanism, and the flattening device flattens the lamp belt on the lamp holder, so that the lamp belt is tightly attached to the lamp holder.
In some embodiments, the third manipulator is arranged on one side of the flattening mechanism, the third manipulator comprises a third power mechanism and a lamp holder transport fixture set, and the lamp holder transport fixture set is arranged below the third power mechanism; the third manipulator is configured to convey the flattened lamp holder to a next process.
Therefore, the third power mechanism provides vertical power for the corresponding lamp holder conveying clamp group, so that the lamp holder conveying clamp can realize transferring action when transferring the lamp holder.
In some embodiments, the transport mechanism includes a transport platform and a transport track disposed on the transport platform, the transport track being provided with a light fixture carrier.
Therefore, the conveying mechanism realizes the conveying function in the automatic lamp belt pasting device, and in the conveying process, the lamp holder is placed on the lamp holder carrier, and the position of the lamp holder carrier is limited by the lamp holder carrier.
In some embodiments, one end of the third manipulator is further provided with a glue curing chain, the third manipulator is configured to transport the flattened rear lamp holder to the glue curing chain, the glue curing chain comprises a curing transport manipulator, a transport belt, a curing transport manipulator, and the curing transport manipulator, the transport belt, and the curing transport manipulator are connected in sequence.
Therefore, after a series of working procedures of attaching the lamp holder to the lamp band are completed, the lamp holder is moved to the curing chain through the third manipulator, the lamp holder is transported on the transportation band, and in the transportation process, the glue on the lamp holder is solidified, and the solidified lamp holder is then moved to the next working procedure through the curing transportation manipulator.
Drawings
Fig. 1 is a schematic perspective view of an automatic lamp strip attaching device according to an embodiment of the present invention.
Fig. 2 is a schematic perspective view of a transport mechanism of the automatic lamp strip attaching device shown in fig. 1.
Fig. 3 is a schematic perspective view of a dispensing mechanism of the automatic lamp strip attaching device shown in fig. 1.
Fig. 4 is a schematic perspective view of a dispenser of the dispensing mechanism shown in fig. 3.
Fig. 5 is a schematic perspective view of a first manipulator of the dispensing mechanism shown in fig. 1.
Fig. 6 is a schematic perspective view of a cutting mechanism of the automatic lamp strip attaching device shown in fig. 1.
Fig. 7 is a schematic perspective view of a light strip cutter of the cutting mechanism shown in fig. 6.
Fig. 8 is a schematic perspective view of a pressing mechanism of the lamp strip cutting machine shown in fig. 7.
Fig. 9 is a schematic perspective view of a cutter of the lamp strip cutter of fig. 7.
Fig. 10 is a schematic perspective view of a lamp panel of the automatic lamp strip attaching device shown in fig. 1.
Fig. 11 is a schematic perspective view of a second manipulator of the cutting mechanism shown in fig. 5.
Fig. 12 is a schematic perspective view of a flattening mechanism of the automatic lamp strip attaching device shown in fig. 1.
Fig. 13 is a schematic perspective view of a third manipulator of the automatic lamp strip attaching device shown in fig. 1.
Reference numerals in the drawings: 1-conveying mechanism, 11-conveying platform, 12-conveying crawler, 13-lamp holder carrier, 14-transmission mechanism, 15-servo motor, 2-dispensing mechanism, 21-dispensing machine, 21 a-dispensing machine, 21 b-lamp holder fixing piece, 211-dispensing slide rail, 212-dispensing slide plate, 213-lamp holder clamp group, 214-first balance plate, 215-second balance plate, 216-dispensing head, 22-first manipulator, 221-first power mechanism, 222-first rack, 223-lamp holder conveying clamp group, 3-cutting mechanism, 31-lamp band cutting machine, 311-plate conveying mechanism, 3111-plate conveying slide rail, 3112-lamp plate fixing plate, 312-dividing mechanism 3121-lamp panel slide, 3122-lamp panel slide, 3123-cutting slide, 3124-pressing mechanism, 31241-upper fixed plate, 31242-lower fixed plate, 31243-pressing cylinder, 31244-pressing plate, 3125-cutter, 31251-cutting rack, 31252-drawing mechanism, 31253-cutting tool, 32-second manipulator, 321-lamp belt transport slide, 322-fourth power mechanism, 323-lamp belt clamp group, 4-flattening mechanism, 41-second power mechanism, 42-second rack, 43-flattening device, 5-third manipulator, 51-third power mechanism, 52-third rack, 53-lamp rack transport clamp group, 6-lamp panel, 61-vacuum extractor.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
As shown in fig. 3, the dispensing mechanism comprises a dispenser 21, wherein the dispenser 21 comprises a dispenser 21a and a lamp holder fixing piece 21b; the dispensing device 21a and the lamp holder fixing piece 21b are both arranged on the frame, the lamp holder fixing piece 21b is configured to position a plurality of lamp holders, the dispensing device 21a can move to be close to or far away from the lamp holder fixing piece 21b, and the dispensing device 21a is configured to dispense the plurality of lamp holders.
The dispenser 21a includes a dispensing head 216 and a driving member, the driving member is disposed on the frame, the dispensing head 216 is connected with the driving member, the driving member includes a first balance plate 214 and a second balance plate 215, the two balance plates are connected by a cylinder, and the dispensing head 216 is disposed on the second balance plate 215.
The lamp holder fixing piece 21b comprises a lamp holder fixture group 213 and a dispensing sliding mechanism, the dispensing sliding mechanism comprises a dispensing sliding rail 211 and a dispensing sliding plate 212 arranged on the dispensing sliding rail 211, the lamp holder fixture group 213 is arranged on the dispensing sliding plate 212, the lamp holder fixture group 213 consists of 12 lamp holder fixtures and corresponds to the dispensing heads 216 one by one, and the dispensing sliding plate 212 can slide on the frame, namely, 12 lamp holders can be processed in each common procedure.
In the process of dispensing, the lamp holder is placed to the lamp holder clamp group 213, the lamp holder slides to the lamp holder conveying clamp group 22 through the dispensing slide plate 212, in the sliding process, the dispensing head 216 corresponding to the lamp holder clamp group 213 can be used for dispensing the corresponding lamp holder, in the dispensing process, the dispensing head 216 extends downwards through the air cylinder, after the dispensing process is finished, the dispensing head 216 can be reset along with the air cylinder, and the dispensing head 216 is prevented from touching the edge of the lamp holder.
As shown in fig. 3 and 5, the dispensing mechanism 2 further includes a first manipulator 22, the first manipulator 22 is disposed at one end of the dispensing machine 21 and cooperates with the dispensing machine 21, the first manipulator 22 includes a first frame 222 and a first power mechanism 221 disposed on the first frame 222, and a lamp holder transporting clamp group 223 is disposed below the first power mechanism 221; the first robot 22 is configured to move the dispensed lamp holder to the next process.
The first power mechanism 221 provides vertical power for the corresponding lamp holder transporting jig set 22, so that the lamp holder transporting jig set 22 realizes transferring motion during transferring lamp holders.
As shown in fig. 1, the lamp belt device 4 comprises a dispensing mechanism 2, a conveying mechanism 1, a cutting mechanism 3 and a flattening mechanism 4, wherein the dispensing mechanism 2, a first manipulator 22, the cutting mechanism 3 and the flattening mechanism 4 are sequentially arranged on the conveying mechanism 1; the first manipulator 22 is configured to move the dispensed lamp holder to the conveyor 1; the transport mechanism 1 is configured to transport the lamp holders; the dispensing mechanism 2 is configured to dispense the lamp holder; a cutting mechanism 3 is arranged between the dispensing mechanism 2 and the flattening mechanism 4; the cutting mechanism 3 is configured to cut the lamp strip and attach the cut lamp strip to the lamp holder after dispensing; the flattening mechanism 4 is configured to flatten the lamp strip on the lamp fixture.
Placing the lamp holder to the dispenser 21, after dispensing the lamp holder at the dispenser 21, moving the lamp holder to the transport mechanism 1 by the first manipulator 22, placing the lamp panel 6 to the cutting mechanism 3 while placing the lamp holder to the dispenser 21, cutting the lamp band plate on the lamp panel into lamp band plates by the cutting mechanism 3, and transporting the lamp band plates to the transport mechanism 1; at this time, the cutting mechanism 3 attaches the lamp strip to the lamp holder and compresses tightly for the first time, and the conveying mechanism 1 transports the lamp holder after the attachment to the flattening mechanism 4, and the flattening mechanism 4 flattens the lamp strip and the lamp holder again, and then transports to the next process through the conveying mechanism 1.
The mechanical automation is used for replacing manual operation, and the number of the production lines is reduced from 5-6 to 2, so that the labor is saved; the mechanical repeated action replaces the manual repeated action, so that the consistency of the quality and the product is ensured; the mechanical work replaces the manual work, so that the efficient working efficiency is realized.
As shown in fig. 6, the cutting mechanism 3 includes a second robot 32 and a lamp strip cutter 31 provided at the front end of the second robot 32, the lamp strip cutter 31 includes a board conveying mechanism 311 and a board dividing mechanism 312, the board conveying mechanism 311 conveys the lamp board 6 to the board dividing mechanism 312, and a vacuum suction device 61 is provided below the lamp board 6.
In the cutting and transporting process of the cutting mechanism 3, the lamp panel 6 is transported to the board separating mechanism 312 by the board transporting mechanism 311, after the board separating mechanism 312 cuts the lamp panel 6, the divided lamp strips on the lamp panel 6 are transported to the transporter 1 by the second manipulator 32, the divided lamp strips are primarily attached to lamp holders on the transporter 1, the vacuum suction device 61 is arranged below the lamp panel 6, the vacuum suction device 61 sucks the lamp strip plates on the lamp panel 6, and the vacuum suction device 61 can be opened and closed independently corresponding to each lamp strip.
As shown in fig. 11, the second manipulator 32 is provided with a lamp strip transporting slide rail 321, a fourth power mechanism 322 is provided on the lamp strip transporting slide rail 321, and a lamp strip clamp group 323 is provided below the fourth power mechanism 322.
From this, after the lamp area cutting is accomplished, fourth power unit 322 drives lamp area anchor clamps group 323 and moves and snatch the lamp area, and after all lamp area snatches and accomplish, lamp area anchor clamps group 323 can shift the lamp area to transport mechanism 1 top along with lamp area transportation slide rail 321, at this moment, fourth power unit 322 pushes down lamp area anchor clamps group 323, laminates lamp area and lighting fixture one-to-one, and the lighting fixture after the laminating moves to the next process.
As shown in fig. 7, the plate conveying mechanism 311 includes a plate conveying slide rail 3111 and a light plate fixing plate 3112 on the plate conveying slide rail 3111, the light plate separating mechanism 312 is provided with a light plate slide rail 3121, the light plate slide rail 3121 is movably connected with a light plate slide block 3122, a cutting slide rail 3123 is arranged above the light plate slide rail 3121, a pressing mechanism 3124 is arranged at one end of the cutting slide rail 3123, and a cutter 3125 is movably connected on the cutting slide rail 3123.
Thus, during the cutting process of the light panel 6, the light panel 6 is placed on the panel conveying mechanism 311, the panel conveying mechanism 311 moves the light panel 6 to the position of the light panel slider 3122, at this time, the pressing mechanism 3124 presses the light panel 6, the cutter 3125 moves along the cutting slide rail 3123, the pressing mechanism 3124 is released after the light panel board on the light panel 6 is cut into the independent light bars, and then the light panel 6 moves to the next process along with the light panel slider 6.
As shown in fig. 8 to 9, the pressing mechanism 3124 includes an upper fixing plate 31241 and a lower fixing plate 31242, the upper fixing plate 31241 and the lower fixing plate 31242 are connected by a pressing cylinder 31243, a pressing plate 31244 at the lower end of the pressing cylinder 31243, the cutter 3125 includes a cutter frame 31251 and a cutter 31253 provided on the cutter frame 31251, a drawing mechanism 31252 is provided on the cutter frame 31251, and the drawing mechanism 31252 is hinged with the cutter 31253.
As shown in fig. 12, the flattening mechanism 4 includes a second frame 42 and a second power mechanism 41 provided on the second frame 42, and a flattening device 43 is connected below the second power mechanism 41.
Therefore, when the lamp holder is transported to the flattening mechanism 4 along with the transporting mechanism 1, the second power mechanism 41 drives the flattening device 43 of the flattening mechanism 4 to stretch out, and the flattening device 43 flattens the lamp strip on the lamp holder, so that the lamp strip is tightly attached to the lamp holder.
As shown in fig. 13, the light band attaching device further includes a third manipulator 5, where the third manipulator 5 is disposed on one side of the flattening mechanism 4, the third manipulator 5 includes a third power mechanism 51 and a lamp bracket transporting fixture set 53, the lamp bracket transporting fixture set 53 is disposed below the third power mechanism 51, and the third power mechanism 51 is fixed on the third frame 52; the third manipulator 5 is configured to convey the flattened lamp holder to a next process.
Therefore, the third power mechanism 51 provides vertical power for the corresponding transport fixture set 5, so that the transport fixture set 5 realizes transfer motion during transferring the lamp holders.
The tail end of the third manipulator 5 is provided with a glue curing chain, and the glue curing chain comprises a curing and transporting manipulator, a transporting belt and a curing and transporting manipulator, and the curing and transporting manipulator, the transporting belt and the curing and transporting manipulator are sequentially connected.
Therefore, after a series of working procedures of attaching the lamp holder to the lamp band are completed, the lamp holder is moved to the curing chain through the third manipulator, the lamp holder is transported on the transportation band, and in the transportation process, the glue on the lamp holder is solidified, and the solidified lamp holder is then moved to the next working procedure through the curing transportation manipulator.
As shown in fig. 2, the transport mechanism 1 comprises a transport platform 11 and a transport crawler 12 arranged on the transport platform 11, a servo motor 15 is arranged below the transport platform 11, the servo motor 15 is matched and connected with the transport crawler 12 through a transmission mechanism 14, and a lamp bracket carrier 13 is arranged on the transport crawler 12.
Therefore, the conveying mechanism 1 realizes the conveying function in the automatic lamp belt pasting device, in the conveying process, the servo motor 15 supplies power for the conveying crawler belt 12 through the transmission mechanism 14, the lamp holders are placed on the lamp holder carrier 13, the conveying crawler belt 12 limits the positions of the lamp holders, and the lamp holders are conveyed to each working procedure for processing.
The device of the invention is specifically used and produced as follows:
(a) The lamp holder is transported to the dispensing machine 21, the machine is started, the lamp holder is automatically transported above a main line, 12 groups of dispensing heads 216 are arranged above the lamp holder, the dispensing heads 216 are specially designed according to products, a dispensing mechanism is arranged, the lamp holder is used for dispensing while transporting, and the lamp holder is continuously transported for a certain distance to reach above corresponding stations of the transporting mechanism 1 after dispensing is completed;
(b) A first manipulator 22 is arranged above the main line; the lamp holder conveying clamp group 223 of the first manipulator 22 grabs the lamp holder, the lamp holder is separated from the dispensing slide plate 211 by the lifting action, the dispensing slide plate 211 returns, the first manipulator 22 automatically descends and places the lamp holder to the conveying mechanism 1, and the first manipulator 22 conveys the lamp holder to the conveying mechanism 1;
(c) The cutting mechanism 3 is provided with a lamp strip cutter 31 and a second manipulator 32. The lamp panel 6 is provided with a positioning pin and a vacuum absorber 61, the vacuum absorber 61 is used for positioning a lamp panel on the lamp panel 6, and the lamp panel 6 is driven by a motor to reciprocate along a panel conveying sliding rail 3111;
(d) The panel lamp 6 is placed at the panel conveying mechanism 311, the machine is started, the lamp panel 6 is conveyed to the panel separating mechanism 312, the pressing mechanism 3124 is started and presses one end of the lamp belt, the vacuum suction device 61 is started, and the lamp belt plate is sucked (the vacuum suction device 61 can be opened and closed independently corresponding to each lamp belt). The cutter 3125 is activated, which is driven by the motor to perform the splitting action; after the plate separation is completed, the cutting edge of the cutting tool 31253 is reset, and the pressing mechanism 3124 is lifted and reset; the lamp panel 6 moves to the position of the second manipulator 32 along with the lamp panel slide 3122, then sequentially steps and conveys the lamp belt (the sequential stepping distance is 76.2mm of the suction head spacing), 12 groups of suction heads (the suction head spacing is 76.2 mm) are arranged on the lamp belt clamp group 323 of the second manipulator 32, and the 12 groups of suction heads sequentially start to suck the lamp belt;
(e) After the second manipulator 32 absorbs 12 light bands, the 12 light bands are automatically transported to corresponding lamp holders on the transport mechanism 1, and the lamp holders are positioned up and down from front to back, left to right and up and down by the positioning mechanism;
The lamp strip absorbs the action: the second manipulator 32 takes and discharges materials in a reciprocating mode, and after the lamp strip is taken out, the lamp panel 6 is reset to the position of the lamp strip plate; meanwhile, the cutting mechanism 3 (the lamp panel is placed) starts to convey the lamp panel 6 for dividing the lamp panel;
Lamp strip transport action time: each time one lamp strip is sucked for 1.5s (sucking 18 s), feeding the lamp strip to a main line (4.5 s, reciprocating 9 s), discharging the lamp strip after the main line (up and down 2s, 4s total), and sucking the lamp strip by a second manipulator 32 (up and down 2s, 4s total);
(f) After the lamp strip is transported to the lamp holder of the transport mechanism 1, a flattening mechanism 4 is arranged above the lamp holder, and the flattening mechanism 4 is transported after flattening;
(g) The 12 lamp holders 1 are automatically transported to a glue curing chain by a third manipulator 5.
The foregoing are merely some embodiments of the invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.
Claims (7)
1. Paste lamp area device, its characterized in that includes some gum machines (2), still includes:
The conveying mechanism (1), the conveying mechanism (1) is configured to convey the lamp holder, and the dispensing mechanism (2) is arranged at one end of the conveying mechanism (1);
The cutting mechanism (3) is arranged on one side of the conveying mechanism (1), and the cutting mechanism (3) is configured to cut the lamp strip and attach the cut lamp strip to the lamp holder after dispensing;
The flattening mechanism (4) is arranged at the other end of the conveying mechanism (1), and the flattening mechanism (4) is configured to flatten the lamp strip on the lamp bracket;
the dispensing mechanism (2) comprises a dispensing machine (21);
The dispensing machine (21) comprises a dispensing machine (21 a) and a lamp holder fixing piece (21 b), wherein the dispensing machine (21 a) and the lamp holder fixing piece (21 b) are arranged on the rack, the lamp holder fixing piece (21 b) is configured to position a plurality of lamp holders, the dispensing machine (21 a) can move to be close to or far away from the lamp holder fixing piece (21 b), and the dispensing machine (21 a) is configured to dispense the plurality of lamp holders;
the lamp holder fixing piece (21 b) comprises a lamp holder clamp group (213) and a dispensing slide plate (212), the lamp holder clamp group (213) is arranged on the dispensing slide plate (212), and the dispensing slide plate (212) can slide on the frame;
the automatic glue dispenser further comprises a first manipulator (22), wherein the first manipulator (22) is arranged at one end of the glue dispenser (21) and is matched with the glue dispenser (21), the first manipulator (22) comprises a first rack (222) and a first power mechanism (221) arranged on the first rack (222), and a lamp bracket conveying clamp group (223) is arranged below the first power mechanism (221); the first manipulator (22) is configured to move the lamp holder after dispensing to the next process.
2. The tape device according to claim 1, wherein the dispenser (21 a) comprises a dispensing head (216) and a driving member, the driving member is disposed on the frame, and the dispensing head (216) is connected with the driving member.
3. The lamp strip device according to claim 1, wherein the cutting mechanism (3) comprises a second manipulator (32) and a lamp strip cutting machine (31) arranged at the front end of the second manipulator (32), the lamp strip cutting machine (31) comprises a board conveying mechanism (311) and a board separating mechanism (312), the board conveying mechanism (311) can convey a lamp board (6) onto the board separating mechanism (312), and a vacuum sucker (61) is arranged below the lamp board (6).
4. A light strip attaching device according to claim 3, wherein the second manipulator (32) is provided with a light strip transporting slide rail (321), a fourth power mechanism (322) is arranged on the light strip transporting slide rail (321), a light strip clamp group (323) is arranged below the fourth power mechanism (322), the fourth power mechanism (322) is arranged on the light strip transporting slide rail (321), the fourth power mechanism (322) can perform relative movement along the light strip transporting slide rail (321), and one end of the light strip clamp group (323) is connected with an output end of the fourth power mechanism (322).
5. The lamp strip device according to claim 3, wherein the plate conveying mechanism (311) comprises a plate conveying sliding rail (3111) and a lamp plate fixing plate (3112), the lamp plate fixing plate (3112) is movably connected with the plate conveying sliding rail (3111), the plate separating mechanism (312) is provided with a lamp plate sliding rail (3121), the lamp plate sliding rail (3121) is movably connected with a lamp plate sliding block (3122), a cutting sliding rail (3123) is arranged above the lamp plate sliding rail (3121), a pressing mechanism (3124) is arranged at one end of the cutting sliding rail (3123), and a cutter (3125) is movably connected on the cutting sliding rail (3123).
6. The lamp strip device according to claim 5, wherein the pressing mechanism (3124) comprises a pressing cylinder (31243) and a pressing plate (31244) arranged at the lower end of the pressing cylinder (31243), the cutter (3125) comprises a cutter frame (31251) and a cutter (31253) arranged on the cutter frame (31251), a drawing mechanism (31252) is arranged on the cutter frame (31251), and the drawing mechanism (31252) is hinged with the cutter (31253).
7. The lamp strip device according to claim 1, further comprising a third manipulator (5), wherein the third manipulator (5) is arranged on one side of the flattening mechanism (4), the third manipulator (5) comprises a third power mechanism (51) and a lamp holder transportation clamp group (53), the third power mechanism (51) is fixed on the frame, and the lamp holder transportation clamp group (53) is arranged below the third power mechanism (51); the third manipulator (5) is configured to convey the flattened lamp holder to a next process.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810494743.7A CN108465607B (en) | 2018-05-22 | 2018-05-22 | Dispensing mechanism and automatic lamp strip pasting device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810494743.7A CN108465607B (en) | 2018-05-22 | 2018-05-22 | Dispensing mechanism and automatic lamp strip pasting device |
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| CN108465607B true CN108465607B (en) | 2024-08-30 |
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| CN109514248B (en) * | 2018-11-30 | 2020-06-30 | 广东三兴照明科技有限公司 | Lamp tube assembly production line |
| CN109590727B (en) * | 2018-11-30 | 2020-08-07 | 广东三兴照明科技有限公司 | Circuit board cutting and lamp strip lamp tube assembly all-in-one machine |
| CN109570999B (en) * | 2018-11-30 | 2021-01-01 | 广东三兴照明科技有限公司 | Lamp tube assembling method |
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| CN109622302B (en) * | 2018-12-27 | 2020-07-10 | Tcl王牌电器(惠州)有限公司 | Dispensing equipment |
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