CN108454136A - A kind of glass-fiber reinforced plastic grille automated production equipment - Google Patents
A kind of glass-fiber reinforced plastic grille automated production equipment Download PDFInfo
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- CN108454136A CN108454136A CN201810359472.4A CN201810359472A CN108454136A CN 108454136 A CN108454136 A CN 108454136A CN 201810359472 A CN201810359472 A CN 201810359472A CN 108454136 A CN108454136 A CN 108454136A
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- reinforced plastic
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000011152 fibreglass Substances 0.000 title claims abstract description 35
- 238000009434 installation Methods 0.000 claims abstract description 46
- 238000010276 construction Methods 0.000 claims abstract description 11
- 229920005989 resin Polymers 0.000 claims description 29
- 239000011347 resin Substances 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 15
- 210000000515 tooth Anatomy 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 238000005266 casting Methods 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 9
- 238000007790 scraping Methods 0.000 claims description 9
- 230000033001 locomotion Effects 0.000 claims description 7
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 239000007779 soft material Substances 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 2
- 238000010008 shearing Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims 1
- 239000000047 product Substances 0.000 description 8
- 239000004744 fabric Substances 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/36—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and impregnating by casting, e.g. vacuum casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2028/00—Nets or the like
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The present invention provides a kind of glass-fiber reinforced plastic grille automated production equipment.It includes at least equipment supporter, longitudinal interconnection module, lateral interconnection module, clamping shear module, fluting and pushes away fat module, vibrations exhaust module, resin-cast module, electric control module, mold；The longitudinal direction interconnection module and lateral interconnection module at least respectively include locking wire structure, wire structures, and the wire structures include installation pipe；The installation pipe is elastic installation pipe；The wiring tube spacing is adjustable；Horizontal and vertical each a line frame of the mold is shaped to notching construction, and the notching construction includes multiple groove bodies, and the width and height of the groove body and the gap of mold match, and the groove body quantity is that die clearance quantity subtracts one；The longitudinal direction interconnection module and lateral interconnection module use " mouth " font wire laying mode.The automated production equipment can make that wiring is smooth, be not take up die clearance and connects up uniform using elastic installation pipe and die edge notching construction and " mouth " font wire laying mode, and all links realize automation.
Description
Technical field
It is especially a kind of using die edge fluting and elastical cloth the present invention relates to glass-fiber reinforced plastic grille automatic producing device
Spool wiring and walk the wiring of " mouth " vee path V and whole vibrations exhaust mode so that wiring process is smooth, installation pipe stops
The glass-fiber reinforced plastic grille full-automation production equipment that die clearance, wiring is uniform, vibrations exhaust efficiency is high is not take up when operation.
Background technology
Glass-fiber reinforced plastic grille is that a kind of glass fibre makees reinforcing material, and unsaturated polyester resin is matrix, by special
A kind of band for being combined is processed there are many board-like material in space, glass-fiber reinforced plastic grille can be used as structural material, as there is corruption
Lose floor, trench cover plate, platform, naval vessels deck, stair, the plank road etc. of environment.It is fire-retardant with corrosion resistant, fresh without magnetic insulation, color
The features such as gorgeous, alternative there are many pattern.
Production of the glass-fiber reinforced plastic grille product in China has had history for many years, but up to this point, or using most
Original artificial production model.Production glass-fiber reinforced plastic grille needs the mold being made of size, the identical little module in interval at one
It is upper by wiring, resin-cast, be compacted the processes such as to be vented, be heating and curing and complete the production, these work are all by being accomplished manually, one
Platform mold will be equipped with two workers, and cost of labor is huge, be manually to carry out installation work, Gong Renlao with one or three one threads
Fatigue resistance is big, and production efficiency is low, has the phenomenon that using inferior materials and turning out substandard goods when worker's fatigue in addition, causes product cost high, matter
Amount is difficult to control, and enterprise profit cannot ensure.
Also there are many practitioners in positive design automation production equipment to change the status quo in recent years, but technology is all
It is not very ripe, as disclosed in the patent No. " 201620968595.4 ", patent name " glass-fiber reinforced plastic grille automated production equipment "
Technical solution " including truss, be set to below the truss glass-fiber reinforced plastic grille mold, on the truss respectively along X-axis
With Y direction move back and forth laying apparatus " and " laying apparatus further includes the tension disc of multiple up and down motions, " using by
Duan Zhendong is vented, insufficient as follows：
Although 1, the patent the method and dividing X, Y-axis are multi-thread to connect up together, its be provided with it is multiple specially by upper and
Under pressing plate be bound to cause the occupancy of other side's compartment gap, and grid gap is very little, cannot normally be connected up if occupied,
And be all the marginal gap occupied, the edge of glass-fiber reinforced plastic grille exactly needs most the place that wiring increases intensity, gives birth in this way
The product of production is underproof.As it is changed in mold peripheral edge pressing plate crimping, since die clearance is that have certain depth
, when carrying out bottom wiring operation, yarn upwarps in the place for entering die clearance at the gradient, another side
To installation pipe wiring when cannot pass through；
2, gap is caused to be entirely not a straight access, other side's patent additionally, due to the precision problem of mold manufacturing
Used in installation pipe be rigidity tubing, can not be successfully and pass through when encountering the place of gap misconduct, or even cause to connect up
The deformed damaged of pipe, and can not use, it can not possibly allow all enterprises that huge fund is spent to replace no any mistake again in practical operation
The mold of difference adapts to the patented product of other side；
3, it also due to die clearance and the non-straight and patent are using exhaust operation paragraph by paragraph again, is being vented paragraph by paragraph
It does not ensure that each movement can allow push type broach completely into gap when operation, causes the damage to die module.In addition paragraph by paragraph
Exhaust the spent time is longer.
4, quality problems are caused the phenomenon that walking N vee path Vs, certainly will also edge be caused to lack yarn described in the patent.
5, the patent casting device is mounted on the top of truss, it has not been convenient to which worker supplements resin raw material.
Invention content
The purpose of the present invention is use N vee path Vs, multiple pressing plates when being directed to existing glass-fiber reinforced plastic grille production equipment wiring
Occupancy die clearance causes glass-fiber reinforced plastic grille edge to lack line, off quality and installation pipe uses rigid tubing to be easy wiring not
Smooth and exhaust apparatus cannot be guaranteed to enter die clearance when being exhausted and exhaust efficiency is low paragraph by paragraph, does not disclose automatic
The deficiency of thread cutter, provides a kind of glass-fiber reinforced plastic grille automated production equipment, which is connected up using elasticity
Pipe and mold notching construction, yarn walk " mouth " vee path V so that wiring is smooth, and cabling is uniform, is guided using there is guide groove
Whole vibrations exhaust mode so that push type broach can smoothly enter into die clearance every time, shake exhaust efficiency higher, automatic shearing yarn cutting
Line, automatic casting resin, automatic scraper, all links realize automation.
In order to solve above-mentioned prior art problem, the technical scheme is that:
A kind of glass-fiber reinforced plastic grille automated production equipment of the present invention, it includes equipment supporter, longitudinal interconnection module, lateral cloth
Wire module, clamping shear module, fluting push away fat module, mold, resin-cast module, vibrations exhaust module, electric control module,
The mold includes the little module of multiple array distributions, and the little module is separated by gap；
The longitudinal direction interconnection module and lateral interconnection module respectively include servomotor, gear reducer, sliding rail, driving wheel, biography
Moving axis, synchronous belt, locking wire structure, wire structures, the wire structures include installation pipe；
The installation pipe is the elastic installation pipe that steel pipe is connected with spring；
The wiring tube spacing is adjustable, position can be adjusted along wire structures, more accurately to correspond to die clearance；
Horizontal and vertical each a line frame of the mold is shaped to notching construction, and the notching construction includes multiple slots
Body, the width and height of the groove body and the gap of mold match, and the groove body quantity is that die clearance quantity subtracts one；
The longitudinal direction interconnection module and lateral interconnection module use " mouth " font wire laying mode；
The longitudinal direction interconnection module is single-ended 2 points supports and Support Position is less than lateral interconnection module Support Position, described
Lateral interconnection module is that both ends support and Support Position is higher than longitudinal interconnection module Support Position；
The clamping shear module is by two band protruding teeths and rectangular member and pushing meanss a group with groove
At, the rectangular member fixed setting with groove, rectangular member and the rectangular portion with groove of a band protruding teeth
Part fits closely, and when the two plays the role of scissors when concavo-convex portion coincides under pushing meanss effect, cutting yarn is another
There is certain interval between the rectangular member of band protruding teeth and rectangular member with groove, when the two is acted in pushing meanss
When lower concavo-convex portion overlaps, since the presence in gap will not cut yarn, yarn can only be clamped；
It includes push plate, pushing meanss that the fluting, which pushes away fat module, and the push plate front end is provided with and fluting quantity, depth
Resin release in fluting is reached section by the small tooth that degree, width match, the push plate under pushing meanss effect by small tooth
The purpose of cost-saving.
The resin-cast module includes small rail car, resin raw material container, gate spool, material scraping plate, charging absorption pump, turns to electricity
Machine, speed reducer, switch, audible-visual annunciator, moving device, track, the gate spool lower section form equally distributed more
Resin can be uniformly sprinkled upon on mold by a aperture, and the material scraping plate is mounted on gate spool side, is soft material, and is poured
Note pipe it is parallel installation simultaneously can contact mould upper surface, when needing casting resin, small rail car be moved to mold corresponding position,
Gate spool is become vertical from parallel with mold by steering motor, along longitudinal direction below interconnection module sliding rail with the gap of mold into
Enter above mold, starts charging absorption pump；Trolley is driven to inject resin raw material along mold movement for mold by moving device, by scraping
Contact of the flitch with mould upper surface can make resin more uniform, and the amount of casting resin can be controlled by changing small vehicle speed,
The small faster casting amount of vehicle speed is fewer, when raw material is less than a certain liquid level, switch action triggers audible-visual annunciator, and Gong Renke
To add resin raw material in time.
The vibrations exhaust module includes hoist engine, steel wire rope, vibration motor, guide groove, push type broach, the push type broach and mold
Lateral clearance corresponds, and multiple vibration motors are arranged in push type broach upper surface, and the push type broach is connected by guide groove with equipment supporter,
It up and down, lateral can be fixedly installed, make push type broach that can accurately enter die clearance every time；The hoist engine by steel wire rope with
Push type broach is connected, and push type broach is driven to move up and down, and the vibrations exhaust module shakes exhaust mode using whole, gap uniform force,
And substantially reduce the time of vibrations exhaust；
The electric control module is PLC touch screen integrated machines.
A kind of glass-fiber reinforced plastic grille automated production equipment of the present invention, advantage have：
1, using elastic installation pipe, installation work can be made to stablize smooth implementation；
2, using " mouth " font wire laying mode so that there are the yarn of equal amount in all die clearances, improve product
Quality；
3, mold notching construction enables the installation pipe of temporary idle interconnection module to hide oneself wherein, is another side
To interconnection module work concede working space；
4, whole vibrations exhaust mode substantially increases the efficiency of vibrations exhaust, and each gap uniform force；
5, shake in exhaust module hoist engine by steel wire rope with push type broach is soft is connected, will not be to rolling up when vibration motor works
It raises machine and equipment supporter causes to damage；
6, locking wire structure setting will not occupy die clearance on wire structures while locking yarn；
7, fluting push away fat module application eliminate to original mold carry out fluting transformation resin waste, saved at
This；
8, the application for clamping shear module improves the degree of automation of equipment, causes the device to automatic cycle production；
9, the setting of resin-cast module and mold side so that bulky material container will not cause to press to equipment supporter
Power, does not influence the normal work of other modules, and worker is facilitated to add resin raw material at any time, convenient for cleaning, replaces material container
And gate spool；
10, using PLC touch screen integrated machines, Chinese interface, compact-sized, easy to operate, all links realization automations
Control.
Description of the drawings
Fig. 1, for a kind of schematic diagram of " mouth " font wire laying mode of glass-fiber reinforced plastic grille automated production equipment of the present invention；
Fig. 2, for a kind of structure chart of glass-fiber reinforced plastic grille automated production equipment of the present invention；
Fig. 3, for a kind of structure chart of the locking wire structure and wire structures of glass-fiber reinforced plastic grille automated production equipment of the present invention；
Fig. 4 pushes away fat module for the clamping shear module and fluting of a kind of glass-fiber reinforced plastic grille automated production equipment of the present invention
Structure chart；
Fig. 5, for a kind of schematic diagram of the clamping shear module of glass-fiber reinforced plastic grille automated production equipment of the present invention；
Fig. 6, for a kind of structure chart of the vibrations exhaust module of glass-fiber reinforced plastic grille automated production equipment of the present invention；
Fig. 7, for a kind of structure chart of the elastic installation pipe of glass-fiber reinforced plastic grille automated production equipment of the present invention；
Fig. 8, for a kind of structure chart of the resin-cast module of glass-fiber reinforced plastic grille automated production equipment of the present invention.
Specific implementation mode
With reference to embodiment, the invention will be further described：
Embodiment
A kind of glass-fiber reinforced plastic grille automated production equipment of the present invention, it includes equipment supporter 1, lateral interconnection module 2, longitudinal direction
Interconnection module 3 clamps shear module 4, mold 5, resin-cast module 6, vibrations exhaust module 7, electric control module 8, fluting
Fat module 9 is pushed away, the mold includes the little module of multiple array distributions, and the little module is separated by gap；
The automated production equipment in a pre-installation, needs to carry out slot treatment to each a line frame of the transverse and longitudinal of original mold,
Advantage of this is that after elastic installation pipe connects up end cycle at one, can enter in fluting, be thus another side
To connecton layout work vacateed space, also act as compress yarn effect, be unlikely to by the unlimited pipe in another direction
Operation takes mold out of；If do not slotted, a die clearance can be also occupied after a connecton layout completes work, in addition
The connecton layout in one direction can only just miss this gap work, the phenomenon that causing to lack line, the quality of product be influenced, in addition, such as
Fruit is not slotted after a connecton layout completes work if removal mold, due to being with yarn, and mold in installation pipe
Periphery is different from wiring height, is bound to cause yarn and upwarps, influence the installation work in another direction, or even is carried over mould
Tool, causes random line.
Horizontal and vertical each a line frame of the mold is shaped to notching construction 51, and the notching construction includes multiple slots
Body 511, the width of the groove body and the gap of height and the mold quantity that matches are that die clearance quantity subtracts one；
The longitudinal direction interconnection module and lateral interconnection module respectively include servomotor, gear reducer, sliding rail, driving wheel, biography
Moving axis, synchronous belt, locking wire structure, wire structures, the wire structures include installation pipe 21；
The installation pipe 21 is the elastic installation pipe that steel pipe 211 and spring 212 connect；
The automated production equipment is conducive to installation pipe when it is not very regular gap location to encounter using elastic installation pipe
Flexible deformation occurs, passes through completion and connects up, one fewer than die clearance quantity of installation pipe quantity, if die clearance quantity
For N, installation pipe quantity is then that (N-1) is a, and installation pipe is corresponded by side and module gap, and the other side can be temporary there are one gap
When there is no installation pipe correspondence, wire structures to provide power by electrical system, can up and down, side-to-side movement；
It is retracted state when interconnection module works that automated production equipment fluting, which pushes away the push plate 92 of fat module, for wiring
Pipe has vacateed space.Since resin is costly raw material, after waiting grids to make, push plate 92 is pushed away pushing meanss 91
It being moved to mold direction under dynamic, the resin raw material for entering groove body is back into mold by small tooth corresponding with groove body 93 in push plate, with
It is cost-effective.
The longitudinal direction interconnection module and lateral interconnection module use " mouth " font wire laying mode；
The clamping shear module 4 is by two band protruding teeths and a rectangular member and pushing meanss 44 with groove
With 45 compositions, the fixed setting of rectangular member 41 with groove, the rectangular member 42 of a band protruding teeth and with groove
Rectangular portion 41 fit closely, when the two plays the work of scissors when concavo-convex portion coincides under the effect of pushing meanss 45
With, yarn is cut, has certain interval between the rectangular member 43 and rectangular member with groove 41 of another band protruding teeth,
It, only can be yarn since the presence in gap will not cut yarn when concavo-convex portion overlaps the two under the effect of pushing meanss 44
It clamps；
The resin-cast module 6 includes small rail car 61, resin raw material container 62, gate spool, 63, material scraping plate 64, suction
Material pump 65, steering motor 66, speed reducer, switch 67, audible-visual annunciator 68, moving device, guide rail, the gate spool lower section
Equally distributed multiple apertures are formed, resin can be uniformly sprinkled upon on mold, the material scraping plate is mounted on gate spool one
Side is soft material, and installation parallel with gate spool simultaneously can contact mould upper surface；
The vibrations exhaust module 7 includes hoist engine 72, steel wire rope 75, vibration motor 74, guide groove 71, push type broach 73, institute
Push type broach and mold lateral clearance is stated to correspond, push type broach upper surface is arranged multiple vibration motors, the push type broach by guide groove with
Equipment supporter is connected, and up and down, lateral can be fixedly installed, makes push type broach that can accurately enter die clearance every time.The elevator
Machine is connected by steel wire rope with push type broach, and push type broach is driven to move up and down.The vibrations exhaust apparatus is using whole vibrations exhaust mode.
Gap uniform force, and substantially reduce the time of vibrations exhaust.
The electric control module 8 is PLC touch screen integrated machines, realizes to the action control of whole equipment, greatly reduces
The volume of electrical system, reduces the application of electric components, and automatic, manual, pause control may be implemented.
Longitudinal interconnection module course of work is as follows：
Before beginning, whether equipment detects all modules in initial position automatically, if after not carrying out reset operation automatically
It starts to work again.Installation pipe reserves the yarn of certain length, and institute is worked as in interconnection module home position in the outside for clamping shear module
After having installation pipe 21 to pass through clamping shear module, the pushing meanss 44 for clamping shear module act, and reserved yarn is clamped, when
Behind the arrival mold of installation pipe 21 most marginal gap overhead under the driving of servo motor 24, die clearance least significant end is lowered into；
Wire structures start to complete installation work along mold longitudinal movement, to the end after, will entire longitudinal cloth under the effect of pushing meanss 25
A cable architecture traversing module distance to the right, then installation pipe 21 rise a small distance, the yarn height good higher than original cloth
, it is due to having there is yarn below, if not moving up can cause resistance to increase, second is that because elastic installation pipe to do so one
It may be without vertical.Then structure is gone back, and when will go to, stepping up shear will unclamp, and allows installation pipe will
Reserved yarn is depressed together, to press behind neck move device will entirely longitudinal wire structures it is traversing to the left, due to leftmost at this time
One yarns, will be on installation pipe when close to initial position in order to not influence next operation also in the state of tilting
It is more than Far Left yarn height to move to, and is pushed again after shifting the end onto, yarns all so is all pressed into a plane, institute
It is " mouth " font to have thread path.Then installation pipe is return back in mold fluting, work is vacateed for lateral interconnection module
Make space, at this point, longitudinal interconnection module locking wire structure 22 locks yarn under the action of pushing meanss 23, clamps shear module again
Secondary clamp reserves yarn；
Transverse direction 2 course of work of interconnection module is identical as 3 course of work of longitudinal interconnection module, mode.It should " mouth " font
Wire laying mode in all gaps is all uniform two one thread after wiring, not the place of line less, ensure that product quality；
After the completion of first round wiring, resin-cast module 6 starts casting resin work, after the completion of pourer makees, starts new
One layer of installation work, repeatedly repeatedly, to the last warp layer line wiring are completed, and second of resin-cast work terminates
Afterwards, vibrations exhaust module 7 is fallen into place, and pushes down the good yarn of all cloth.It clamps shear module and unclamps yarn, horizontal and vertical cloth
Cable architecture return back to the initial position of oneself, and locking wire structure 22 locks yarn, and yarn is across clamping shear module during this
, shear action, cutting continuous strand；Fluting pushes away fat module and releases resin in groove body, and vibrations exhaust module is started to work；It waits for
Vibrations exhaust module work is finished to return to initial position, and resin-cast module is run again, this runs not casting resin, only
Material scraping plate is allowed to work, it is therefore an objective to the resin for removing die clearance during vibrations be scraped down, the wave of resin can be reduced in this way
Take cost-effective；It automatically opens heating electromagnetic valve to start to cure work, when hardening of resin and there are no when being hardened completely, fluting pushes away
The push plate 92 of fat module 9 is withdrawn, in order to avoid the small tooth 93 of rear push plate and glass-fiber reinforced plastic grille adhesion is fully cured, setting hardening time arrives
Afterwards, the beginning of audible-visual annunciator 11 warning reminding worker goes out finished product.
The mold may be arranged as it is two or more, while by equipment supporter bottom fixed setting be changed to rail rolling
Driving wheel and brake gear carry out production operation, a die operation completion etc. on the same model mold of multiple longitudinal arrangements
The time of demoulding to be solidified can enter next mold along track automatically and carry out operation, to realize the continuous of glass-fiber reinforced plastic grille
Metaplasia is produced, and greatly improves utilization rate of equipment and installations, it is not limited to above-described embodiment.
The present invention is described in detail above, described above, only the preferred embodiments of the invention, when cannot
Limit the scope of the present invention, i.e., it is all according to the made equivalent changes and modifications of the application range, it all should still belong to covering scope of the present invention
It is interior.
Claims (7)
1. a kind of glass-fiber reinforced plastic grille automated production equipment, which is characterized in that it includes equipment supporter, longitudinal interconnection module, cross
Fat module, mold, resin-cast module, vibrations exhaust module, electrical control are pushed away to interconnection module, clamping shear module, fluting
Module, the mold include the little module of multiple array distributions, and the little module is separated by gap；
The longitudinal direction interconnection module and lateral interconnection module respectively include servomotor, gear reducer, sliding rail, driving wheel, transmission shaft,
Synchronous belt, locking wire structure, wire structures, the wire structures include installation pipe；
The installation pipe is the elastic installation pipe that steel pipe is connected with spring；
The wiring tube spacing is adjustable, can adjust position along wire structures；
Horizontal and vertical each a line frame of the mold is shaped to notching construction, and the notching construction includes multiple groove bodies, institute
The width and the gap of height and mold for stating groove body match, and the groove body quantity subtracts one for die clearance quantity；
The longitudinal direction interconnection module and lateral interconnection module use " mouth " font wire laying mode.
2. a kind of glass-fiber reinforced plastic grille automated production equipment according to claim 1, which is characterized in that longitudinal wiring
Module is single-ended 2 points supports and Support Position is less than lateral interconnection module Support Position, and the transverse direction interconnection module is both ends branch
Support and Support Position are higher than longitudinal interconnection module Support Position.
3. a kind of glass-fiber reinforced plastic grille automated production equipment according to claim 1, which is characterized in that the clamping shearing
Module is made of two band protruding teeths and a rectangular member and pushing meanss with groove, the rectangle with groove
Component is fixedly installed, and rectangular member and the rectangular member with groove of a band protruding teeth fit closely, when the two is pushing away
Dynamic device effect lower concavo-convex portion plays the role of scissors when coinciding, and cuts yarn, the rectangular portion of another band protruding teeth
There is certain interval between part and rectangular member with groove, when concavo-convex portion overlaps the two under pushing meanss effect, by
Presence in gap will not cut yarn, yarn can only be clamped.
4. a kind of glass-fiber reinforced plastic grille automated production equipment according to claim 1, which is characterized in that the fluting pushes away fat
Module includes push plate, pushing meanss, and the push plate front end is provided with the small tooth to match with fluting quantity, depth and width, institute
Push plate is stated to achieve the purpose that the resin release in fluting to save cost by small tooth under pushing meanss effect.
5. a kind of glass-fiber reinforced plastic grille automated production equipment according to claim 1, which is characterized in that the resin-cast
Module include small rail car, resin raw material container, gate spool, material scraping plate, charging absorption pump, steering motor, speed reducer, switch,
Audible-visual annunciator, moving device, track, the gate spool lower section form equally distributed multiple apertures, can be equal by resin
Even is sprinkled upon on mold, and the material scraping plate is mounted on gate spool side, is soft material, and installation parallel with gate spool simultaneously can contact
To mould upper surface, when needing casting resin, small rail car be moved to mold corresponding position, by steering motor by gate spool
Become vertical from parallel with mold, enter above mold with the gap of mold below interconnection module sliding rail along longitudinal direction, starts suction
Pump；It along mold movement is that mold injects resin raw material to drive trolley by moving device, passes through material scraping plate and mould upper surface
Contact can make resin more uniform, and the amount of casting resin, the small faster casting amount of vehicle speed can be controlled by changing small vehicle speed
Fewer, when raw material is less than a certain liquid level, switch action triggers audible-visual annunciator, worker can add resinogen in time
Material.
6. a kind of glass-fiber reinforced plastic grille automated production equipment according to claim 1, which is characterized in that the vibrations exhaust
Module includes hoist engine, steel wire rope, vibration motor, guide groove, push type broach, and the push type broach is corresponded with mold lateral clearance, pressure
Multiple vibration motors are arranged in knife upper surface, and the push type broach is connected by guide groove with equipment supporter, can be up and down, laterally fixed
Setting, makes push type broach that can accurately enter die clearance every time；The hoist engine is connected by steel wire rope with push type broach, is driven on push type broach
Lower movement, the vibrations exhaust module substantially reduce vibrations exhaust using whole vibrations exhaust mode, gap uniform force
Time.
7. a kind of glass-fiber reinforced plastic grille automated production equipment according to claim 1, which is characterized in that the electrical control
Module is PLC touch screen integrated machines.
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| CN201810359472.4A CN108454136B (en) | 2018-04-20 | 2018-04-20 | Glass fiber reinforced plastic grille automatic production equipment |
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| CN108454136B CN108454136B (en) | 2023-11-24 |
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| WO2021243958A1 (en) * | 2020-06-01 | 2021-12-09 | 山东鼎昌复合材料有限公司 | Method and apparatus for manufacturing fiberglass reinforced plastic grid |
| CN114147992A (en) * | 2021-11-05 | 2022-03-08 | 黄桥 | Optical function glass fiber reinforced plastic grating processing equipment |
| WO2024109812A1 (en) * | 2022-11-22 | 2024-05-30 | 张家港玉成精机股份有限公司 | Mold for preparing fiberglass grating |
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