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CN108412603A - Piston combustion chamber structure - Google Patents

Piston combustion chamber structure Download PDF

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Publication number
CN108412603A
CN108412603A CN201810381005.1A CN201810381005A CN108412603A CN 108412603 A CN108412603 A CN 108412603A CN 201810381005 A CN201810381005 A CN 201810381005A CN 108412603 A CN108412603 A CN 108412603A
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CN
China
Prior art keywords
combustion chamber
piston
toroidal
basin type
shallow basin
Prior art date
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Granted
Application number
CN201810381005.1A
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Chinese (zh)
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CN108412603B (en
Inventor
龚灵辉
沈黎明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU SIDA POWER MECHANICAL GROUP CO Ltd
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JIANGSU SIDA POWER MECHANICAL GROUP CO Ltd
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Priority to CN201810381005.1A priority Critical patent/CN108412603B/en
Publication of CN108412603A publication Critical patent/CN108412603A/en
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Publication of CN108412603B publication Critical patent/CN108412603B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B23/00Other engines characterised by special shape or construction of combustion chambers to improve operation
    • F02B23/02Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition
    • F02B23/06Other engines characterised by special shape or construction of combustion chambers to improve operation with compression ignition the combustion space being arranged in working piston
    • F02B23/0672Omega-piston bowl, i.e. the combustion space having a central projection pointing towards the cylinder head and the surrounding wall being inclined towards the cylinder center axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F3/00Pistons 
    • F02F3/26Pistons  having combustion chamber in piston head
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/14Arrangements of injectors with respect to engines; Mounting of injectors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combustion Methods Of Internal-Combustion Engines (AREA)

Abstract

The present invention relates to internal-combustion engine technology scheme and construction applications, specially a kind of piston combustion chamber structure, shallow basin type combustion chamber including top, the toroidal combustion chamber of lower part, the two is combined by the position of fuel injector position and oily line, and shallow basin type combustion chamber is connected with conical surface δ angles with shallow basin type combustion chamber with conical surface β angled transitions to toroidal combustion chamber, toroidal combustion chamber aperture, between transition region close up, distance h of the fuel oil injector beam center apart from piston-top surface is controlled in 1.1mm 1.5mm.The ingenious combination of shallow basin type combustion chamber and the combustion chambers ω, the advantages of having played shallow basin type combustion chamber and the combustion chambers ω and strong point.The present invention, which enters between the fuel oil in cylinder and the fresh air entered in cylinder, reaches expected mixed effect and requirement, with the rate and temperature of control burning, reaches the discharge capacity of control nitrogen oxides and PM particles.

Description

Piston combustion chamber structure
Technical field
The present invention relates to a kind of novel piston combustion bowl technical solutions, are used for the diesel oil of state five and the above emission regulation The piston combustion chamber structure of machine designs, and being mutually matched between fuel injector belongs to internal-combustion engine technology scheme and construction applications, has Body is a kind of piston combustion chamber structure.
Background technology
In recent years, due to the raising of engine technology level, performance indicator is continually strengthened, and reliability is promoted, emission request It is increasingly tighter.The mixing and burning of fuel oil and fresh momentum, directly affect the discharge of engine, performance, fuel oil consumption, noise, can By all various aspects of property.
With the development and progress of society, requirement of the mankind to living environment and air quality is higher and higher, and country is to big The regulation of makings amount constantly becomes tight, higher and higher to the discharge index and cost-effectiveness requirement of internal combustion engine.Internal-combustion engine technology is not yet Disconnected development, the power per liter of engine are also continuously improved, this is just to the discharge of engine, reliability, noise requirements and later maintenance It is proposed baptism.Piston is the important movement parts of engine, is the basic component of engine, and piston and its combustion chamber are direct Affect discharge, service life, economy and the noise level of engine.
Most of engine piston combustion chambers use toroidal combustion chamber, disadvantage:Intake swirl is too strong, in the very short time Interior, the fuel oil oil beam that fuel injector sprays mixes unevenness with fresh air, and burning is insufficient, and burning is not easy to control in a certain range System causes the discharge capacitys such as NOx, PM to increase, and fuel oil consumption rises.Toroidal combustion chamber aperture, shape mutation, and in ablaze High-temperature area easily causes the cracking of piston toroidal combustion chamber aperture part.
Invention content
It is existing in the prior art it is an object of the invention to overcome the shortcomings of, a kind of piston combustion chamber structure is provided, It is characterized in that, include the shallow basin type combustion chamber of piston, top, the toroidal combustion chamber of lower part, the two passes through fuel injector position and oil The position of line is combined,
Shallow basin type combustion chamber is with conical surface β angled transitions to toroidal combustion chamber, and toroidal combustion chamber aperture is with conical surface δ angles and shallow basin type Combustion chamber be connected, between transition region close up, fillet nature transition;Distance h control of the fuel oil injector beam center away from piston-top surface In 1.1mm-1.5mm.
Further improvement of these options, shallow basin type combustion chamber aperture diameter of phi a, Φ a controls are in 62mm- 66mm, combustion Room bottom roundings ra is burnt, ra controls are controlled in 1mm-2mm, aperture fillet rc, rc in 0.1mm-0.5mm;
The orifice diameter Φ b of toroidal combustion chamber, orifice diameter control in 50mm- 53mm, toroidal combustion chamber aperture to piston-top surface Distance H2, control in 4.5mm-6.5mm;Bottom of combustion chamber fillet rb is 5mm-7mm;
The ratio between the combustion chambers ω aperture diameter of phi b and shallow basin type combustion chamber aperture diameter of phi a are 78%-82%.
Further improvement of these options, toroidal combustion chamber base diameter Φ c, Φ c are controlled in Φ 52mm- Φ 56mm; Depth H 1 is 14mm-18mm;
The diameter ratio Φ b/ Φ c of the orifice diameter Φ b and toroidal combustion chamber base diameter Φ c of toroidal combustion chamber are controlled in 93%- 96%;The angle of δ is 22 ° -25 °
Cone angle gamma is 117 ° -120 ° at the top of toroidal combustion chamber's boss, and the top surface distance H3 at boss top to piston is 4.5mm- 6.5mm。
Further improvement of these options, using distance h of the fuel oil injector beam center away from piston-top surface as z-axis coordinate side To using cylinder holes center and crankshaft center intersection point as plane datum points, M, N line are in vertically and horizontally symmetrical in piston vertical view Heart line;P, Q lines are the vertically and horizontally symmetrical center line in the vertical view of combustion chamber;W points are that fuel oil injector beam center is bowed in piston Subpoint in view, the x-axis offset for being located at P, Q line intersection point are a, and the offset of y-axis is b, a 3.5mm-4.5mm, b For 0.8mm-1.2mm.
Further improvement of these options, the oily line drop point height H of fuel injector, H is in 5mm-7mm;Oily line length L, L are controlled System is in 21mm-24mm;Fuel injector angle α, ranging from 78 ° -80 ° of angle α.
The present invention has the following advantages:
The present invention is the ingenious combination of shallow basin type combustion chamber and the combustion chambers ω, has played the excellent of shallow basin type combustion chamber and the combustion chambers ω Point and strong point.Shallow basin type burner port diameter of phi 62mm- Φ 66mm avoid oily beam low-priced and are mixed to caused by cylinder wall and piston-top surface It closes and burns uneven, cause NOx and PM(Particle)Discharge value increase, top fillet 0.1mm-0.5mm, combustion chamber aperture circle Angle 0.1mm-0.5mm, bottom roundings 1mm-2mm reduce thermal stress, top land are avoided to crack, and part can form vortex again, have Help be ejected into the fuel oil in cylinder and enters the mixing and burning between the fresh air in cylinder.
The combustion chambers ω of the present invention orifice diameter is 78%-82%, ω combustion chamber holes with shallow basin type combustion chamber aperture diameter ratio Mouth the ratio between diameter and base diameter 93%-96% makes to enter the fuel oil in cylinder and enter in cylinder to control the intensity of intake swirl Reach expected mixed effect and requirement between fresh air, with the rate and temperature of control burning, reaches control NOx and PM (Particle)Discharge capacity.
The present invention controls fuel oil injector line drop point in the combustion chambers ω, according to piston-top surface in the position of 5mm-7mm, ω burnings Indoor chamber cone angle is 117 ° -120 °, is matched with fuel injector angle, ω combustion-chamber depths 14mm-18mm, ω bottom of combustion chamber is with circle Angle 5mm-7mm transition.Combustion chamber, oily line position and drop point, intake swirl three are effectively combined, in the effect of intake swirl Under, oily beam in the combustion chamber and the uniform mixing and burning of fresh air effectively control NOx, PM(Particle)Discharge capacity, Reduce fuel oil consumption and combustion noise.
Description of the drawings
Fig. 1 is the front view of the present invention.
Fig. 2 is the vertical view of piston-top surface.
Fig. 3 is the A-A sectional views of Fig. 2.
Specific implementation mode
With reference to specific attached drawing, the invention will be further described.
As shown in Figs. 1-3, a kind of piston combustion chamber structure, which is characterized in that a kind of piston combustion chamber structure is provided, it is special Sign is, including piston 1, the center line of piston as shown in Figure 1, top shallow basin type combustion chamber 2, on piston motion is gone upward to Near stop, prevent oil spout from splashing cylinder wall and piston-top surface;Top is shallow basin type combustion chamber, in suction stroke, shallow basin type Tumble flow is formed around combustion chamber, helps mixing and burning, and the fillet R in shallow basin type combustion chamber aperture and bottom effectively avoids heat from answering Power.
The toroidal combustion chamber 4 of lower part, the two are combined by the position of 3 position of fuel injector and oily line, the fuel injector Fuel injector center line mark in center line such as Fig. 1;
Top and the bottom combustion chamber common centerline, as shown in the combustion chamber centerline in Fig. 1;
Shallow basin type combustion chamber 2 is with conical surface β angled transitions to toroidal combustion chamber, and 4 aperture of toroidal combustion chamber is with conical surface δ angles and shallow basin Type combustion chamber 2 be connected, between transition region close up, fillet nature transition;Gas flow rate increases, and forms stronger vortex, strengthens Mixing and fully burning, reduce PM in combustion process(Particle)With the discharge capacity of NOx etc., fuel oil consumption is reduced;
Distance controlling 1.1mm-1.5mm of the fuel oil injector beam center apart from 1 top surface of piston.
Further improvement of these options, the significant dimensions of piston combustion bowl, the position pair with fuel oil injector line drop point It should and match, matched with air intake duct intake swirl, form stronger vortex, strengthen mixing and burning.
Specifically, 2 orifice diameter Φ a, Φ a of shallow basin type combustion chamber is controlled in 62mm- 66mm, bottom of combustion chamber fillet ra, Ra controls are controlled in 1mm-2mm, aperture fillet rc, rc in 0.1mm-0.5mm;
The orifice diameter Φ b of toroidal combustion chamber 4, orifice diameter control in 50mm- 53mm, toroidal combustion chamber aperture to piston top The distance H2 in face is controlled in 4.5mm-6.5mm;Bottom of combustion chamber fillet rb is 5mm-7mm;
2 bottom of shallow basin type combustion chamber is smoothly transitted into lower part toroidal combustion chamber 4 with the β angle conical surfaces, and β angles are 24 ° -27 °;
The aperture of toroidal combustion chamber 4 is 22 ° -25 ° with the δ angle conical surfaces, δ angles, is connected with 2 bottom of shallow basin type combustion chamber, between Rounding off;
The ratio between the combustion chambers ω aperture diameter of phi b and shallow basin type combustion chamber aperture diameter of phi a are 78%-82%.Form suitable vortex Intensity effectively mixes conducive to mist of oil with fresh air, controls burn rate to a certain extent, reduce harmful substance PM particles and The discharge value of pernicious gas NOx;
Further improvement of these options, 4 base diameter Φ c, Φ c controls of toroidal combustion chamber are in Φ 52mm- Φ 56mm;Depth H1 is 14mm-18mm;
The diameter ratio Φ b/ Φ c of the orifice diameter Φ b and 4 base diameter Φ c of toroidal combustion chamber of toroidal combustion chamber 4 are controlled in 93%- 96%;The angle of δ is 22 ° -25 °
Cone angle gamma is 117 ° -120 ° at the top of toroidal combustion chamber's boss, and the top surface distance H3 at boss top to piston 1 is 4.5mm- 6.5mm。
As shown in Fig. 2, for the vertical view of piston-top surface, wherein with distance h of the fuel oil injector beam center away from 1 top surface of piston For z-axis coordinate direction, using cylinder holes center and crankshaft center intersection point as plane datum points, M, N line are vertical in piston vertical view With horizontal symmetrical center line;P, Q lines are the vertically and horizontally symmetrical center line in the vertical view of combustion chamber.W points are fuel oil injector beam Subpoint of the center in piston vertical view, the x-axis offset that subpoint W is located at P, Q line intersection point are a, and the offset of y-axis is b, A is 3.5mm-4.5mm, b 0.8mm-1.2mm.Combustion chamber center is according to different types, the intersecting point coordinate of P, Q line(C, d) Have difference.
Further improvement of these options, layout and matching of the combustion chamber with fuel injector position.It is to realize engine Energy index, the key for meeting emission limit.
Specifically, the oily line drop point height H of fuel injector 3, H is in 5mm-7mm;Oily line length L, L are controlled in 21mm-24mm; Fuel injector angle α, ranging from 78 ° -80 ° of angle α.
The matching of further improvement of these options, combustion chamber, fuel oil injector beam arrangement, intake swirl three combines. Under the action of intake swirl, oily beam in the combustion chamber and the uniform mixing and burning of fresh air, effectively control NOx, PM(Particle)Discharge capacity, reduce fuel oil consumption and combustion noise.
In the present invention, fuel injector position is directly related to position and the drop point of oily line, and the embodiment above makes each oily line Chord length between length and each oily line is substantially impartial, in the effect of intake swirl, ensure that the fuel oil of injection is uniformly mixed with air It closes, catch fire and burns, effectively reduce NOx emission and PM discharges.
It should be noted last that the above specific implementation mode is merely illustrative of the technical solution of the present invention and unrestricted, Although being described the invention in detail with reference to example, it will be understood by those of ordinary skill in the art that, it can be to the present invention Technical solution be modified or replaced equivalently, without departing from the spirit of the technical scheme of the invention and range, should all cover In the scope of the claims of the present invention.

Claims (5)

1. piston combustion chamber structure, which is characterized in that including piston(1), top shallow basin type combustion chamber(2), the ω types of lower part Combustion chamber(4), the two passes through fuel injector(3)Position and the position of oily line are combined;
Shallow basin type combustion chamber(2)With conical surface β angled transitions to toroidal combustion chamber, toroidal combustion chamber(4)Aperture with conical surface δ angles with Shallow basin type combustion chamber(2)Linking, between transition region close up, fillet nature transition;Fuel oil injector beam center is pushed up away from piston (1) The distance h in face is controlled in 1.1mm-1.5mm.
2. piston combustion chamber structure as described in claim 1, it is characterised in that:
Shallow basin type combustion chamber(2)Orifice diameter Φ a, Φ a controls exist in 62mm- 66mm, bottom of combustion chamber fillet ra, ra control 1mm-2mm, aperture fillet rc, rc are controlled in 0.1mm-0.5mm;
Toroidal combustion chamber(4)Orifice diameter Φ b, orifice diameter control in 50mm- 53mm, toroidal combustion chamber aperture to piston The distance H2 of top surface is controlled in 4.5mm-6.5mm;Bottom of combustion chamber fillet rb is 5mm-7mm;
Shallow basin type combustion chamber(2)Bottom is smoothly transitted into lower part toroidal combustion chamber with the β angle conical surfaces(4), β angles are 24 ° -27 °;
The ratio between the combustion chambers ω aperture diameter of phi b and shallow basin type combustion chamber aperture diameter of phi a are 78%-82%.
3. piston combustion chamber structure as described in claim 1, it is characterised in that:Toroidal combustion chamber(4)Base diameter Φ c, Φ c Control is in Φ 52mm- Φ 56mm;Depth H 1 is 14mm-18mm;
Toroidal combustion chamber(4)Orifice diameter Φ b and toroidal combustion chamber(4)The diameter ratio Φ b/ Φ c controls of base diameter Φ c exist The angle of 93%-96%, δ are 22 ° -25 °;
Cone angle gamma is 117 ° -120 ° at the top of toroidal combustion chamber's boss, to piston at the top of boss(1)Top surface distance H3 be 4.5mm- 6.5mm。
4. piston combustion chamber structure as described in claim 1, it is characterised in that:With fuel oil injector beam center away from piston(1)Top The distance h in face is z-axis coordinate direction, and using cylinder holes center and crankshaft center intersection point as plane datum points, M, N line are piston vertical view In vertically and horizontally symmetrical center line;P, Q lines are the vertically and horizontally symmetrical center line in the vertical view of combustion chamber;W points are spray Subpoint of the oily device oil beam center in piston vertical view, the x-axis offset for being located at P, Q line intersection point are a, the offset of y-axis For b, a 3.5mm-4.5mm, b 0.8mm-1.2mm.
5. piston combustion chamber structure as described in claim 1, it is characterised in that:Fuel injector(3)Oily line drop point height H, H exists 5mm-7mm;Oily line length L, L are controlled in 21mm-24mm;Fuel injector angle α, ranging from 78 ° -80 ° of angle α.
CN201810381005.1A 2018-04-25 2018-04-25 Piston combustion chamber structure Active CN108412603B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111894727A (en) * 2020-06-29 2020-11-06 东风商用车有限公司 Four-valve direct-injection diesel engine combustion chamber
CN113090379A (en) * 2021-04-29 2021-07-09 广西玉柴机器股份有限公司 Layered gas engine combustion chamber and vortex rotation center processing method
CN114320641A (en) * 2022-03-11 2022-04-12 潍柴动力股份有限公司 Engine combustion system, control method and engine

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Publication number Priority date Publication date Assignee Title
EP1643098A1 (en) * 2004-10-04 2006-04-05 Renault s.a.s. Off-centered fuel injection nozzle for automotive combustion engine
CN101160459A (en) * 2005-04-19 2008-04-09 洋马株式会社 Direct injection diesel engine
CN101984232A (en) * 2010-11-08 2011-03-09 东风朝阳柴油机有限责任公司 Diesel combustion chamber of rotary structure
CN201786475U (en) * 2010-08-03 2011-04-06 奇瑞汽车股份有限公司 Head structure of piston for diesel engine
CN201843693U (en) * 2010-06-07 2011-05-25 安徽省恒泰活塞制造有限公司 Piston combustion chamber for air-cooled single-cylinder diesel engine with small cylinder diameter
CN202194718U (en) * 2011-08-04 2012-04-18 安徽全柴动力股份有限公司 Diesel engine combustion chamber capable of meeting homogeneous charge compression ignition combustion
CN105909420A (en) * 2016-06-14 2016-08-31 广西玉柴机器股份有限公司 Combustion chamber capable of reducing soot in diesel engine cylinder
CN208184837U (en) * 2018-04-25 2018-12-04 江苏四达动力机械集团有限公司 Piston combustion chamber structure

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1643098A1 (en) * 2004-10-04 2006-04-05 Renault s.a.s. Off-centered fuel injection nozzle for automotive combustion engine
CN101160459A (en) * 2005-04-19 2008-04-09 洋马株式会社 Direct injection diesel engine
CN201843693U (en) * 2010-06-07 2011-05-25 安徽省恒泰活塞制造有限公司 Piston combustion chamber for air-cooled single-cylinder diesel engine with small cylinder diameter
CN201786475U (en) * 2010-08-03 2011-04-06 奇瑞汽车股份有限公司 Head structure of piston for diesel engine
CN101984232A (en) * 2010-11-08 2011-03-09 东风朝阳柴油机有限责任公司 Diesel combustion chamber of rotary structure
CN202194718U (en) * 2011-08-04 2012-04-18 安徽全柴动力股份有限公司 Diesel engine combustion chamber capable of meeting homogeneous charge compression ignition combustion
CN105909420A (en) * 2016-06-14 2016-08-31 广西玉柴机器股份有限公司 Combustion chamber capable of reducing soot in diesel engine cylinder
CN208184837U (en) * 2018-04-25 2018-12-04 江苏四达动力机械集团有限公司 Piston combustion chamber structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111894727A (en) * 2020-06-29 2020-11-06 东风商用车有限公司 Four-valve direct-injection diesel engine combustion chamber
CN113090379A (en) * 2021-04-29 2021-07-09 广西玉柴机器股份有限公司 Layered gas engine combustion chamber and vortex rotation center processing method
CN114320641A (en) * 2022-03-11 2022-04-12 潍柴动力股份有限公司 Engine combustion system, control method and engine

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