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CN108380980A - The endoporus port facing attachment and chamfering method of bevel gear - Google Patents

The endoporus port facing attachment and chamfering method of bevel gear Download PDF

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Publication number
CN108380980A
CN108380980A CN201810437852.5A CN201810437852A CN108380980A CN 108380980 A CN108380980 A CN 108380980A CN 201810437852 A CN201810437852 A CN 201810437852A CN 108380980 A CN108380980 A CN 108380980A
Authority
CN
China
Prior art keywords
bevel gear
cantilever
chamfering
connecting rod
endoporus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810437852.5A
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Chinese (zh)
Other versions
CN108380980B (en
Inventor
吴佳琪
莫汕军
吴高秋
庄灵申
吴法聪
吴兴祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Cooper Gear Ltd By Share Ltd
Original Assignee
Zhejiang Cooper Gear Ltd By Share Ltd
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Priority to CN201810437852.5A priority Critical patent/CN108380980B/en
Publication of CN108380980A publication Critical patent/CN108380980A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D79/00Methods, machines, or devices not covered elsewhere, for working metal by removal of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/20Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Milling Processes (AREA)
  • Gear Processing (AREA)
  • Drilling And Boring (AREA)

Abstract

The present invention refers in particular to a kind of the endoporus port facing attachment and chamfering method of bevel gear, belong to gear machining technology field, including rack, it is provided with chuck on the workbench of rack, chuck is driven by the cylinder folding, and it is driven and is rotated by driving motor, it is provided with upright guide rail in the rack, it is provided with cantilever on the upright guide rail, cutter connecting rod straight down is provided on the cantilever, the end of the cutter connecting rod is provided with spherical measurer, and for measuring depth of chamfering and radian, the lower half of the spherical shape measurer is provided with cutter head.Cutter head is mounted on spherical measurer by the present invention, while realizing processing, is measured to chamfering, is effectively combined into one chamfering and detection two procedures, is greatly improved production efficiency;In addition cutter head has many places installation site on spherical measurer, according to various sizes of bevel gear, only need to cutter head be done corresponding adjustment by the graduation mark on meridional type groove, convenient and efficient.

Description

The endoporus port facing attachment and chamfering method of bevel gear
Technical field
The invention belongs to gear machining technology fields, are related to a kind of finishing of bevel gear, refer in particular to a kind of the interior of bevel gear Nose end port chamfering device and chamfering method.
Background technology
Bevel gear after molding after the heat treatment, is finished, and the endoporus port of bevel gear is located at gear Centre, after conventional chamfering mode is internal hole port chamfering, measurer is then used alone, chamfering is measured, detection is It is no up to standard.All it is first batch chamfering generally in order to improve production efficiency, then unifies detection again, be divided into two processes.But The time that two processes add up influences whether that subsequent processing, the whole efficiency of bevel gear production are not obviously carried Height, with a batch of bevel gear, in the later stage of chamfering, due to the abrasion of cutter, the precision of chamfering can reduce, and at chamfering Finish also can be impacted, and quality is irregular.
Invention content
The object of the present invention is to provide a kind of chamfering and detects the endoporus port facing attachment of integrated bevel gear and fall Angle method.
The object of the present invention is achieved like this:The endoporus port facing attachment of bevel gear, including rack, the work of rack Chuck is provided on platform, chuck is driven by the cylinder folding, and is driven and rotated by driving motor, wherein is provided in the rack Upright guide rail is provided with cantilever on the upright guide rail, cutter connecting rod straight down, the knife is provided on the cantilever The end of tool connecting rod is provided with spherical measurer, for measuring depth of chamfering and radian, the lower half setting of the spherical shape measurer There is cutter head.
It advanced optimizes:The end of the cantilever is provided with Z-direction driving motor, and driving cantilever is above and below the upright guide rail It is mobile.
It advanced optimizes:The end set of the cutter connecting rod has X to driving motor, and driving cutter connecting rod is described in Cantilever transverse shifting.
It advanced optimizes:Limit switches are set on the cantilever, are located at the top of the chuck, limits the cutter and connects Extension bar laterally moves to the surface of bevel gear endoporus.
It advanced optimizes:The diameter of the spherical shape measurer is more than the diameter of bevel gear endoporus.
It advanced optimizes:The surface of the spherical shape measurer is provided with meridional type groove, and it is recessed that the cutter head is fixed on meridional type In slot.
It advanced optimizes:The edge of the meridional type groove is provided with graduation mark, and the cutter head has in meridional type groove Multiple installation sites.
The chamfering method of device mentioned above, includes the following steps:
S1, bevel gear is placed in chuck, starts cylinder, bevel gear is fixed in chuck tightening;
S2, start driving motor, bevel gear is made at the uniform velocity to rotate;
S3, to knife after, Z-direction driving motor drive cantilever move down, cutter head is contacted with bevel gear, and starts to cut, meanwhile, X Cutter connecting rod is driven to be moved to the center line of bevel gear to driving motor, when cutter connecting rod touches limit switch, cutter The center line of connecting rod is overlapped with the center line of bevel gear, and Z-direction driving motor and X stop to driving motor, and chuck stops rotation Turn, spherical measurer is bonded with the port of bevel gear endoporus, and measures the depth and radian of chamfering;
After S4, measurement, cantilever and cutter connecting rod reset, and chuck is opened, and qualified bevel gear is sorted out, is back and forth followed Ring completes chamfering and the measurement of bevel gear.
The present invention is prominent and beneficial compared with prior art to be had the technical effect that:Cutter head is mounted on spherical measurer, is realized While processing, chamfering is measured, effectively chamfering and detection two procedures are combined into one, greatly improve production Efficiency;In addition cutter head has many places installation site on spherical measurer, according to various sizes of bevel gear, only need to cutter head be pressed warp Graduation mark on type groove does corresponding adjustment, convenient and efficient.
Description of the drawings
Fig. 1 is the structural schematic diagram of bevel gear in the present invention;
Fig. 2 is the middle chamfering original state structural schematic diagram of the present invention;
Fig. 3 is the middle chamfering completion status structural schematic diagram of the present invention;
Fig. 4 is the structural schematic diagram of spherical measurer in the present invention;
Fig. 5 is Fig. 4 middle longitude type grooves and the structural schematic diagram of cutter head installation;
In figure:10- racks, 11- chucks, 12- cylinders, 13- driving motors, 14- upright guide rails, 15-Z to driving motor, 16- cantilevers, 17- cutter connecting rods, 18-X are passed through to driving motor, 19- limit switches, 20- spherical shape measurers, 201- cutter heads, 202- Line style groove, 203- installation sites, 21- bevel gears, 22- endoporus port.
Specific implementation mode
With specific embodiment, the invention will be further described below in conjunction with the accompanying drawings, referring to Fig. 1-5:The endoporus of bevel gear Port facing attachment, including rack 10 are provided with chuck 11 on the workbench of rack 10, and chuck 11 is driven by cylinder 12 and opened and closed, And driven and rotated by driving motor 13, wherein is provided with upright guide rail 14 in the rack 10, be arranged on the upright guide rail 14 There is cantilever 16, cutter connecting rod 17 straight down is provided on the cantilever 16, the end of the cantilever 16 is provided with Z-direction drive Dynamic motor 15, driving cantilever 16 are moved up and down along the upright guide rail 14, and the end set of the cutter connecting rod 17 has X to drive Dynamic motor 18, for driving cutter connecting rod 17 along 16 transverse shifting of the cantilever, the end of the cutter connecting rod 17 is provided with ball Shape measurer 20, for measuring depth of chamfering and radian, the lower half of the spherical shape measurer 20 is provided with cutter head 201.
As shown in Fig. 2, cutter head 201 complete to knife after, spherical measurer 20 is located at A, when chamfering, cantilever 16 to Lower movement makes cutter head 201 be contacted with the endoporus port 22 of bevel gear 21, meanwhile, X drives cutter connecting rod 17 to driving motor 18 It is moved to B, and the finally center line overlap with the bevel gear 21 at B, completes chamfering.
In order to further increase processing progress, limit switches 19 are set on the cantilever 16, are located at the chuck 11 Top limits the surface that the cutter connecting rod 17 laterally moves to bevel gear endoporus, when cutter connecting rod 17 is moved at B When, when the center line of spherical measurer 20 and the center line overlap of bevel gear 21, limit switch 19 can be just touched, cutter connects The stopping of extension bar 17 is downwardly and laterally moved.
The surface of the spherical shape measurer 20 is coated with one layer of tungsten carbide, and hardness is close with diamond, has stronger resistance to Mill property.After cutter head 201 completes chamfering, spherical measurer 20 is bonded with endoporus port 22, is examined to the radian and depth of chamfering It surveys, in the moment that spherical measurer 20 is bonded with endoporus port 22, chamfering has been completed, and driving motor also stopped to chuck 11 Driving, but due to the effect of inertia, chuck 11 does not stop operating at once, but continues rotation of slowing down with bevel gear 21 Turn, until stop, and in being rotated in deceleration this moment, spherical measurer 20 at the chamfering of endoporus port 22, be in contact condition, While completing to measure, spherical measurer 20 can be beaten using the tungsten carbide coating on surface at the chamfering of internal hole port 22 Mill, improves the precision of chamfering and the finish on surface, eliminates subsequent polishing or polishing treatment, improve bevel gear quality Consistency.
In order to adapt to various sizes of bevel gear, 20 surface of spherical measurer is provided with meridional type groove 202, described Cutter head 201 is fixed in meridional type groove 202, and many places installation site 203, and meridional type are provided in meridional type groove 202 The edge of groove 202 is provided with the graduation mark for facilitating cutter head 201 to adjust position, and according to the size of bevel gear 21, cutter head 201 can be with Using graduation mark as reference standard, it is adjusted to corresponding installation site 203, it is convenient and efficient.
Above-described embodiment is only presently preferred embodiments of the present invention, is not limited the scope of the invention according to this, therefore:It is all according to The equivalence changes that structure, shape, the principle of the present invention is done, should all be covered by within protection scope of the present invention.

Claims (8)

1. the endoporus port facing attachment of bevel gear, including rack (10), it is provided with chuck (11) on the workbench of rack (10), Chuck (11) is driven by cylinder (12) and is opened and closed, and is driven and rotated by driving motor (13), it is characterised in that:On the rack (10) It is provided with upright guide rail (14), cantilever (16) is provided on the upright guide rail (14), it is vertical to be provided on the cantilever (16) The end of downward cutter connecting rod (17), the cutter connecting rod (17) is provided with spherical measurer (20), for measuring chamfering The lower half of depth and radian, the spherical shape measurer (20) is provided with cutter head (201).
2. the endoporus port facing attachment of bevel gear according to claim 1, it is characterised in that:The end of the cantilever (16) End is provided with Z-direction driving motor (15), and driving cantilever (16) is moved up and down along the upright guide rail (14).
3. the endoporus port facing attachment of bevel gear according to claim 2, it is characterised in that:The cutter connecting rod (17) end set has X to driving motor (18), and driving cutter connecting rod (17) is along the cantilever (16) transverse shifting.
4. the endoporus port facing attachment of bevel gear according to claim 1 or 3, it is characterised in that:The cantilever (16) Upper setting limit switches (19) are located at the top of the chuck (11), limit the cutter connecting rod (17) and laterally move to The surface of bevel gear (21) endoporus.
5. the endoporus port facing attachment of bevel gear according to claim 1, it is characterised in that:The spherical shape measurer (20) Diameter be more than bevel gear (21) endoporus diameter.
6. the endoporus port facing attachment of bevel gear according to claim 1 or 5, it is characterised in that:The spherical shape measurer (20) surface is provided with meridional type groove (202), and the cutter head (201) is fixed in meridional type groove (202).
7. the endoporus port facing attachment of bevel gear according to claim 6, it is characterised in that:The meridional type groove (202) edge is provided with graduation mark, and the cutter head (201) has multiple installation sites (203) in meridional type groove (202).
8. chamfering method according to claim 1, which is characterized in that include the following steps:
S1, bevel gear is placed in chuck, starts cylinder, bevel gear is fixed in chuck tightening;
S2, start driving motor, bevel gear is made at the uniform velocity to rotate;
S3, to knife after, Z-direction driving motor drives cantilever to move down, and cutter head is contacted with bevel gear, and starts to cut, meanwhile, X is to drive Dynamic motor-driven knife connecting rod is moved to the center line of bevel gear, when cutter connecting rod touches limit switch, cutter connection The center line of bar is overlapped with the center line of bevel gear, and Z-direction driving motor and X stop to driving motor, and chuck stops rotating, ball Shape measurer is bonded with the port of bevel gear endoporus, and measures the depth and radian of chamfering;
After S4, measurement, cantilever and cutter connecting rod reset, and chuck is opened, and qualified bevel gear are sorted out, reciprocation cycle, Complete chamfering and the measurement of bevel gear.
CN201810437852.5A 2018-05-09 2018-05-09 Chamfering device and chamfering method for inner hole port of bevel gear Active CN108380980B (en)

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CN201810437852.5A CN108380980B (en) 2018-05-09 2018-05-09 Chamfering device and chamfering method for inner hole port of bevel gear

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110076391A (en) * 2019-04-23 2019-08-02 田锦海 A kind of bevel gear inner hole port chamfering device that anti-iron filings mutually melt

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19616525A1 (en) * 1996-04-25 1997-11-06 Rainer Jung Tool for material removing machining of optical materials
JPH1190719A (en) * 1997-09-11 1999-04-06 Mitsubishi Electric Corp Chamfering tool
CN1449881A (en) * 2002-04-08 2003-10-22 保谷株式会社 Lens working equipment
JP2008260080A (en) * 2007-04-10 2008-10-30 Olympus Corp Chamfering method for optical element and chamfering device
CN103521846A (en) * 2013-09-27 2014-01-22 温岭市明华齿轮有限公司 Concentric chamfering device
CN203900634U (en) * 2014-06-19 2014-10-29 郭永青 Inner hole chamfering machine
WO2014178355A1 (en) * 2013-04-30 2014-11-06 シチズンホールディングス株式会社 Beveling method
CN205342669U (en) * 2015-12-21 2016-06-29 江苏艾思飞精密零部件有限公司 Probe
CN105806181A (en) * 2016-05-13 2016-07-27 江苏飞船股份有限公司 Tooth thickness gauge for straight bevel gear
CN207123230U (en) * 2017-08-18 2018-03-20 福建双环能源科技股份有限公司 A kind of survey tool
CN208304055U (en) * 2018-05-09 2019-01-01 浙江柏思达齿轮股份有限公司 The inner hole port facing attachment of bevel gear

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19616525A1 (en) * 1996-04-25 1997-11-06 Rainer Jung Tool for material removing machining of optical materials
JPH1190719A (en) * 1997-09-11 1999-04-06 Mitsubishi Electric Corp Chamfering tool
CN1449881A (en) * 2002-04-08 2003-10-22 保谷株式会社 Lens working equipment
JP2008260080A (en) * 2007-04-10 2008-10-30 Olympus Corp Chamfering method for optical element and chamfering device
WO2014178355A1 (en) * 2013-04-30 2014-11-06 シチズンホールディングス株式会社 Beveling method
CN103521846A (en) * 2013-09-27 2014-01-22 温岭市明华齿轮有限公司 Concentric chamfering device
CN203900634U (en) * 2014-06-19 2014-10-29 郭永青 Inner hole chamfering machine
CN205342669U (en) * 2015-12-21 2016-06-29 江苏艾思飞精密零部件有限公司 Probe
CN105806181A (en) * 2016-05-13 2016-07-27 江苏飞船股份有限公司 Tooth thickness gauge for straight bevel gear
CN207123230U (en) * 2017-08-18 2018-03-20 福建双环能源科技股份有限公司 A kind of survey tool
CN208304055U (en) * 2018-05-09 2019-01-01 浙江柏思达齿轮股份有限公司 The inner hole port facing attachment of bevel gear

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110076391A (en) * 2019-04-23 2019-08-02 田锦海 A kind of bevel gear inner hole port chamfering device that anti-iron filings mutually melt
CN110076391B (en) * 2019-04-23 2020-06-05 江苏康恒环保科技有限公司 Bevel gear inner hole port chamfering device capable of preventing scrap iron from being fused

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