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CN108363364A - Alarm method based on industrial big data drive - Google Patents

Alarm method based on industrial big data drive Download PDF

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Publication number
CN108363364A
CN108363364A CN201711475786.2A CN201711475786A CN108363364A CN 108363364 A CN108363364 A CN 108363364A CN 201711475786 A CN201711475786 A CN 201711475786A CN 108363364 A CN108363364 A CN 108363364A
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CN
China
Prior art keywords
data
big data
industrial big
alarm
sent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711475786.2A
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Chinese (zh)
Inventor
祝艳
胡星
别业文
杜鹏
王笛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHAN STEEL ENGINEERING TECHNOLOGY GROUP COMMUNICATION Co Ltd
Original Assignee
Wuhan Wugang Zhongpeng Information System Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Wuhan Wugang Zhongpeng Information System Co ltd filed Critical Wuhan Wugang Zhongpeng Information System Co ltd
Priority to CN201711475786.2A priority Critical patent/CN108363364A/en
Publication of CN108363364A publication Critical patent/CN108363364A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41865Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/31From computer integrated manufacturing till monitoring
    • G05B2219/31439Alarms can be warning, alert or fault
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Alarm Systems (AREA)

Abstract

The invention relates to the technical field of industrial big data, and provides an alarm method based on industrial big data drive, which comprises the following steps: s1, selecting the target needing alarming in advance, and completing the full analysis of the industrial big data; s2, uploading the manufacturing process data, the production data and the management data collected in real time to a data platform to complete the construction of the data platform; s3, transmitting the target data source needing alarming to the association rule model through the data platform to complete the establishment of the association rule model; s4, transmitting the data of the data platform to an alarm server; s5, after receiving the data, the alarm server analyzes the data to obtain fault information; and S6, sending the analyzed fault information to the terminal and displaying the fault information on the terminal. According to the invention, through comprehensive analysis of the big data, reference information which is as accurate as possible is provided for the reason of equipment failure, and failure alarm information is sent to equipment maintenance personnel in time, so that the high-efficiency operation of the equipment is ensured.

Description

A kind of alarm method based on the driving of industrial big data
Technical field
The present invention relates to industrial big data technical field, specially a kind of alarm method based on the driving of industrial big data.
Background technology
With the development of the social economy, the progress of automatic technology, more and more manufacturing industry in order to improve production efficiency, All equipment fault time and failure frequency of occurrence are reduced to the greatest extent actively seeking various methods.Therefore, many enterprise developments vehicle Intercaste equipment fault phonetic warning system, once device fails, failure warning system can send out loudspeaker alarm voice, to carry Show that the local equipment of the personnel for being responsible for repair breaks down.Simultaneously by fault message include on monitoring room computer interface, To inform maintenance personal's failure scene and its severity, personnel easy to repair rushed towards in the shortest time position of fault into Row failure disposing task.
With the development of science and technology, manufacturing main feature turns to intelligence and internet, the operation of enterprise are increasingly dependent on Information technology, the entire value chain of manufacturing industry, the whole life cycle of manufacturing industry product are directed to many data, data volume Risen suddenly and sharply the severe challenge faced jointly at many industries and valuable opportunity.If manufacturing business can build in industrial environment Big data platform is erected, the ability that the magnanimity information that distinct device is collected by factory is combed is improved, improves company information system The computing capability and data digestion power of system, it will enable enterprise while low cost operation, effectively realize raw on demand Production, to while realizing green production, improve the business efficiency of enterprise.The present invention is namely based under such background and proposes Come.
Invention content
The purpose of the present invention is to provide a kind of alarm methods based on the driving of industrial big data, can at least solve existing Segmental defect in technology.
To achieve the above object, the embodiment of the present invention provides the following technical solutions:It is a kind of based on industrial big data driving Alarm method includes the following steps:
S1, the target alarmed in advance needs are selected, and the abundant analysis to industrial big data is completed;
Real-time collected manufacturing process data, creation data and management data are uploaded to data platform, with complete by S2 At building for data platform;
S3 will need the target data source alarmed to be sent to Association Rules Model, to complete to close by the data platform Join the foundation of rule model;
S4, by the data transfer of the data platform to Alarm Server;
S5 parses data after the Alarm Server receives data, obtains fault message;
The fault message parsed is sent to terminal, and showed in the terminal by S6.
Further, carrying out selected method to target in the S1 steps is specially:It is accumulated using production scene experience, knowledge Tired, estimation of the user to target, and all high-frequency data groups are found out from data acquisition system, to complete the selected of target.
Further, the method for building up of Association Rules Model is specifically included in the S3 steps:Industrial big data is collected, is closed Join intensity, the support of correlation rule, the Confidence of correlation rule, generation frequent item set and the create-rule of rule.
Further, using the algorithm for reducing frequent item set generated time, i.e., one set is frequent item set, then it All subsets are frequent item set.
Further, the transmission detailed process of data is in the S4 steps:First by data collecting module collected data, and lead to It crosses network and sensor to be connected with data platform, data platform is connected with Alarm Server again.
Further, in the S5 steps, the failure sending method and failure rank of fault message are determined, and simultaneously by terminal It is divided into different stage and different zones, to receive corresponding fault message.
Further, in the S6 steps, the mode for sending fault message is specially;
When being sent using short message form, then fault message is sent to GSM MODEM short message cats by Alarm Server, then by GSM MODEM short message cats are sent to terminal;
When being sent using handset formats, then text information is converted into voice by Alarm Server by voice conversion module File, and it is sent to wireless digital intermediate station, voice is then sent to terminal by wireless digital intermediate station.
Further, the terminal is intercom or mobile phone;It, need to be by writing in frequency software and wireless digital when using intercom Turntable frequency matches;When using mobile phone, SIM card need to be equipped with.
Compared with prior art, the beneficial effects of the invention are as follows:
1, it is provided by carrying out comprehensive analysis to big data, the reason of to device fails as far as possible accurately with reference to letter Breath, and fault alarm information is sent in time to maintenance of equipment personnel, help it quickly to solve equipment fault, it is ensured that equipment high efficiency Operation.
2, the utilization rate for improving enterprise's industry big data, decision is provided for enterprise's produced on-site condition monitoring, by enterprise The collection and analysis processing of each item data of industry can be to helping enterprise technology personnel that can judge incipient fault information, with auxiliary Enterprise's reasonable arrangement is helped to shut down or arrange repair schedule.
3, fault text message can be converted into voice by the voice SMS alarm system of big data driving in first time, It is sent to staff's interphone terminal, makes staff that can know equipment fault not spending monitoring room, for which save dimensions Repair Diagnostic Time.
Even if 4, enterprise work personnel remotely can receive fault reference information not if working site by short message, from And related management personnel and plant maintenance personnel is enable to judge failure cause.
Description of the drawings
Fig. 1 is a kind of step flow chart of alarm method based on the driving of industrial big data provided in an embodiment of the present invention;
Fig. 2 is a kind of flow frame diagram of alarm method based on the driving of industrial big data provided in an embodiment of the present invention;
Fig. 3 is a kind of Association Rules Model of alarm method based on the driving of industrial big data provided in an embodiment of the present invention Implement block diagram.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other Embodiment shall fall within the protection scope of the present invention.
It please refers to Fig.1 and Fig. 3, the embodiment of the present invention provides a kind of alarm method driven based on industrial big data, including Following steps:S1, the target alarmed in advance needs are selected, and the abundant analysis to industrial big data is completed;S2, will be real-time Collected manufacturing process data, creation data and management data are uploaded to data platform, to complete building for data platform; S3 will need the target data source alarmed to be sent to Association Rules Model, to complete correlation rule mould by the data platform The foundation of type;S4, by the data transfer of the data platform to Alarm Server;S5, the Alarm Server receive data Afterwards, data are parsed, obtains fault message;The fault message parsed is sent to terminal by S6, and in the terminal exhibition It is existing.In the present embodiment, the target alarmed in advance needs is needed to select, to complete the abundant analysis to industrial big data, Manufacturing process data, creation data and management data are then acquired in real time, data platform are built, to coordinate Alarm Server Data are parsed, data analysis can be carried out in the Association Rules Model of foundation, then by Alarm Server to receiving To data parsed, obtain fault message, the fault message be finally sent to terminal, inform staff's to reach Purpose.In data platform, one side video data becomes compressed data, another aspect real process data warp after treatment It crosses after memory cache to block data compression, the also data of other field is based on, this three passes through data integration, realizes unified number It is last for statistical analysis according to description and conversion.The present invention to big data by carrying out comprehensive analysis, to device fails Reason provides reference information as accurate as possible, and sends fault alarm information in time to maintenance of equipment personnel, helps it fast Speed solves equipment fault, it is ensured that equipment high efficiency is run.
It is specific embodiment below:
As the prioritization scheme of the embodiment of the present invention, referring to Fig. 1, it is specific to carry out selected method to target in S1 steps For:Estimation using production scene experience, knowledge accumulation, user to target, and all high frequencies are found out from data acquisition system Data group, to complete the selected of target.It, need to be not influence execution efficiency, avoid waste system resource to be original in selected target Then, the data of appropriate minimum support and Minimum support4 are chosen as data preparation object.By taking factory's large fan as an example, Branch's equipment that influence wind turbine integral device is run, such as motor, coupler, the standard value of wind turbine, warning value, actual measurement value parameter It is set as data acquisition system object, data source is included in by determination after the analysis of historical data.
As the prioritization scheme of the embodiment of the present invention, please refer to Fig.1, in Fig. 2 and Fig. 3, S3 step to correlation rule mould The method for building up of type specifically includes:Industrial big data collects, the intensity of correlation rule, the support of correlation rule, correlation rule Confidence, generate frequent item set and create-rule.Association Rules Model is established, need to be in level-one frequency from two level frequent item set It being generated on the basis of numerous item collection, three-level frequent item set generates on the basis of two level frequent item set, and so on.Using The algorithm of the frequent item set generated time is reduced, i.e., one set is frequent item set, then its all subsets are frequent episode Collection.Such as:Assuming that a set { A, B } is frequent item set, i.e., A, B appear in the number of a record more than or equal to minimum simultaneously Support min_support, then its subset { A }, { B } occurrence number be necessarily greater than equal to min_support, i.e. its subset All it is frequent item set.Similarly, if a set is not frequent item set, its all supersets are not frequent item sets.Citing: Assuming that set { A } is not frequent item set, i.e. the number that A occurs is less than min_support, then its any superset such as { A, B } goes out Existing number is necessarily smaller than min_support, therefore its superset must be nor frequent item set.
As the prioritization scheme of the embodiment of the present invention, referring to Fig. 1, the transmission detailed process of data is in S4 steps:First It is connected with data platform by data collecting module collected data, and by network and sensor, data platform takes with alarm again Business device is connected.Then, Alarm Server is connected with wireless digital intermediate station and GSM MODEM short message cats again.Data platform is adopted With the process industry data block compression method based on variation, the compression to these data and distributed storage are realized, in conjunction with it All data are carried out uniform data description and conversion by his data source, the device fails that institute's statistical analysis is come out Reference information carries out classification classification storage, and these reference informations are sent to Alarm Server.
As the prioritization scheme of the embodiment of the present invention, referring to Fig. 1, in S5 steps, determine that the failure of fault message is sent Mode and failure rank, and terminal is divided into different stage and different zones simultaneously, to receive corresponding fault message.
As the prioritization scheme of the embodiment of the present invention, referring to Fig. 1, in S6 steps, the mode for sending fault message is specific For;When being sent using short message form, then fault message is sent to GSM MODEM short message cats by Alarm Server, then by GSM MODEM short message cats are sent to terminal;When being sent using handset formats, then Alarm Server by voice conversion module by word Information is converted into voice document, and is sent to wireless digital intermediate station, and voice is then sent to end by wireless digital intermediate station End.In the present embodiment, GSM MODEM short messages cat and wireless digital intermediate station can have more.Wireless digital intermediate station After receiving alarm voice signal, the alarm voice information is launched by specific channel immediately, makes setting in the frequency Interphone terminal on road can receive alarm voice information.It is corresponding wide that different zones are set on wireless digital special secondary school platform Broadcast frequency range.GSM MODEM short message cats support USB wireless communication terminals, and it is short with word to act on the warning message for being will receive The mode of letter is sent to target mobile phones terminal.
As the prioritization scheme of the embodiment of the present invention, referring to Fig. 1, terminal is intercom or mobile phone;When using intercom, It need to be matched with wireless digital intermediate station frequency by writing frequency software;When using mobile phone, SIM card need to be equipped with.In the present embodiment, hand Machine terminal can also have more, they correspond to more above-mentioned GSM MODEM short message cats respectively, short for receiving GSM MODEM The information that letter cat is transmitted.Interphone terminal can be divided into multiple regions, they correspond to more above-mentioned wireless digital intermediate stations respectively, And there are multiple interphone terminals in each region.The quantity phase of the quantity and mobile phone terminal of preferred GSM MODEM short message cats Together, the quantity of wireless digital intermediate station and the quantity in region are identical, the quantity of interphone terminal also with wireless digital intermediate station Quantity is identical.
As the prioritization scheme of the embodiment of the present invention, as shown in Figure 1, selecting a computer as Alarm Server.It is complete The management and control of pairs of wireless digital intermediate station, realize wireless digital intermediate station channel selection, the functions such as voice transfer;It completes Management and control to GSM MODEM;Receive warning message simultaneously to be parsed, be required according to warning message, by text information and It sends target terminal and is sent to GSM MODEM short message cats in a manner of character message, or text information is soft using voice conversion Part is converted into voice, is sent to wireless digital intermediate station.The phone number of enterprise personnel is added on Alarm Server as text Word short message sending target terminal, and number is pressed into rank and territorial classification.
As the prioritization scheme of the embodiment of the present invention, the terminal is intercom or mobile phone;When using intercom, it need to pass through Frequency software is write to match with wireless digital intermediate station frequency;When using mobile phone, SIM card need to be equipped with.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (8)

1. a kind of alarm method based on the driving of industrial big data, which is characterized in that include the following steps:
S1, the target alarmed in advance needs are selected, and the abundant analysis to industrial big data is completed;
Real-time collected manufacturing process data, creation data and management data are uploaded to data platform, to complete number by S2 According to building for platform;
S3 will need the target data source alarmed to be sent to Association Rules Model by the data platform, to complete association rule The then foundation of model;
S4, by the data transfer of the data platform to Alarm Server;
S5 parses data after the Alarm Server receives data, obtains fault message;
The fault message parsed is sent to terminal, and showed in the terminal by S6.
2. a kind of alarm method based on the driving of industrial big data as described in claim 1, which is characterized in that the S1 steps In selected method carried out to target be specially:Estimation using production scene experience, knowledge accumulation, user to target, and All high-frequency data groups are found out from data acquisition system, to complete the selected of target.
3. a kind of alarm method based on the driving of industrial big data as described in claim 1, which is characterized in that the S3 steps In the method for building up of Association Rules Model is specifically included:Industrial big data collects, the intensity of correlation rule, the branch of correlation rule Degree of holding, the Confidence of correlation rule, generation frequent item set and create-rule.
4. a kind of alarm method based on the driving of industrial big data as claimed in claim 3, it is characterised in that:Using reduction institute The algorithm of frequent item set generated time is stated, i.e., one set is frequent item set, then its all subsets are frequent item set.
5. a kind of alarm method based on the driving of industrial big data as described in claim 1, which is characterized in that the S4 steps The transmission detailed process of middle data is:First by data collecting module collected data, and by network and sensor come flat with data Platform is connected, and data platform is connected with Alarm Server again.
6. a kind of alarm method based on the driving of industrial big data as described in claim 1, which is characterized in that the S5 steps In, determine the failure sending method and failure rank of fault message, and terminal is divided into different stage and different zones simultaneously, with Receive corresponding fault message.
7. a kind of alarm method based on the driving of industrial big data as described in claim 1, which is characterized in that the S6 steps In, the mode for sending fault message is specially:
When being sent using short message form, then fault message is sent to GSM MODEM short message cats by Alarm Server, then by GSM MODEM short message cats are sent to terminal;
When being sent using handset formats, then text information is converted into voice text by Alarm Server by voice conversion module Part, and it is sent to wireless digital intermediate station, voice is then sent to terminal by wireless digital intermediate station.
8. a kind of alarm method based on the driving of industrial big data as described in claim 1, it is characterised in that:The terminal is Intercom or mobile phone;When using intercom, it need to be matched with wireless digital intermediate station frequency by writing frequency software;When using mobile phone, SIM card need to be equipped with.
CN201711475786.2A 2017-12-29 2017-12-29 Alarm method based on industrial big data drive Pending CN108363364A (en)

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Application Number Priority Date Filing Date Title
CN201711475786.2A CN108363364A (en) 2017-12-29 2017-12-29 Alarm method based on industrial big data drive

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109979170A (en) * 2019-03-28 2019-07-05 山东中烟工业有限责任公司 Wisdom cigarette power-equipment alarm system and method

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CN106874491A (en) * 2017-02-22 2017-06-20 北京科技大学 A kind of device fault information method for digging based on dynamic association rules
CN107395773A (en) * 2017-09-08 2017-11-24 深圳市智物联网络有限公司 A kind of Internet of Things management method and Internet of Things management platform

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Publication number Priority date Publication date Assignee Title
CN101937447A (en) * 2010-06-07 2011-01-05 华为技术有限公司 Alarm association rule mining method, and rule mining engine and system
CN102809965A (en) * 2012-07-30 2012-12-05 燕山大学 Fault early warning method for hydraulic equipment based on fault frequent pattern
CN103414581A (en) * 2013-07-24 2013-11-27 佳都新太科技股份有限公司 Equipment fault alarm, prediction and processing mechanism based on data mining
CN104460651A (en) * 2014-10-24 2015-03-25 北京交控科技有限公司 ZC double-system downtime fault early-warning method and device based on autonomous learning
CN105809906A (en) * 2014-12-30 2016-07-27 上海天跃科技股份有限公司 Alarm processing backtracking system in security monitoring system
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109979170A (en) * 2019-03-28 2019-07-05 山东中烟工业有限责任公司 Wisdom cigarette power-equipment alarm system and method

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Application publication date: 20180803