CN108284347B - Semi-automatic drilling machine - Google Patents
Semi-automatic drilling machine Download PDFInfo
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- CN108284347B CN108284347B CN201810290554.8A CN201810290554A CN108284347B CN 108284347 B CN108284347 B CN 108284347B CN 201810290554 A CN201810290554 A CN 201810290554A CN 108284347 B CN108284347 B CN 108284347B
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- connecting rod
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- cam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/341—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission cam-operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/006—Ejectors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/10—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of magazines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
- Earth Drilling (AREA)
Abstract
The invention discloses a semi-automatic drilling machine which comprises a bottom plate, a feeding mechanism, a positioning mechanism, a clamping mechanism, a drilling mechanism, a discharging mechanism and a transmission mechanism, wherein the positioning mechanism is a cam connecting rod mechanism, the feeding mechanism is matched with the positioning mechanism to realize positioning, the clamping mechanism is a cam connecting rod mechanism, the drilling mechanism is used for drilling a part to be machined, which is clamped on a drilling station of a workbench, the discharging mechanism is a planar seven-rod mechanism, and the transmission mechanism comprises belt transmission and gear transmission. The invention realizes the reciprocating linear motion of the feeding slide block, the intermittent reciprocating linear motion of the positioning rod, the intermittent reciprocating linear motion of the clamp, the intermittent reciprocating linear motion of the cutter and the discharging motion of the seven-rod discharging mechanism after the machining is finished, thereby ensuring the production efficiency, realizing the advantages of simplifying the structure, reducing the production and maintenance cost, saving the labor and the like.
Description
Technical Field
The invention relates to a semi-automatic drilling machine, and belongs to the technical field of machinery.
Background
In recent years, with the increasing attention and investment on mechanical automation production, the scientific and technological level of China is rapidly improved, and among these, machining equipment represented by hole machining is rapidly developed and innovated, so that the automatic drilling mechanism is inevitably in a trend of replacing the traditional drilling mode.
At present, drilling mechanisms on the market are overlarge in size, high in investment cost, complex in maintenance, high in maintenance cost and low in production efficiency, and particularly for medium and small enterprises, the cost is huge, and the economic benefits of the enterprises are seriously influenced. Therefore, based on the problems, the invention provides a semi-automatic drilling machine, which has the advantages of simple structure, low production and maintenance cost, high automation degree, high production efficiency and the like while ensuring the productivity, and is particularly suitable for drilling small parts in small and medium-sized enterprises.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a semi-automatic drilling machine which is compact in structure, realizes the reciprocating linear motion of a feeding slide block, the intermittent reciprocating linear motion of a positioning rod, the intermittent reciprocating linear motion of a clamp, the intermittent reciprocating linear motion of a cutter and the discharging motion of a seven-rod discharging mechanism after machining is finished, effectively overcomes the defects of overlarge size, overhigh production and maintenance cost, low production efficiency and the like of the conventional drilling machine, and achieves the purposes of improving the production efficiency, saving the labor, reducing the cost and the like.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the utility model provides a semi-automatic drilling machine, includes bottom plate, feeding mechanism, positioning mechanism, clamping mechanism, drilling mechanism, discharge mechanism and drive mechanism, be fixed with motor and workstation on the bottom plate, feeding mechanism is crank link mechanism, positioning mechanism is cam link mechanism, just feeding mechanism realizes the location with the positioning mechanism cooperation for with waiting to process the part propelling movement to the drilling station on the workstation, clamping mechanism is cam link mechanism, will the part of waiting to process that is pushed to the drilling station on the workstation is tight, drilling mechanism is right the part of waiting to process that is pressed from both sides tightly on the workstation drilling station carries out drilling processing, discharge mechanism is seven bar mechanism in plane, will processed part on the workstation drilling station draws in ejection of compact chute groove, drive mechanism is including belt drive and gear drive, be used for feeding mechanism, The positioning mechanism, the clamping mechanism and the drilling mechanism are in transmission connection.
Preferably, feeding mechanism includes crank, pay-off pendulum rod base, pay-off pendulum rod, crank connecting rod, slider connecting rod, pay-off slider, crank axle and bottom plate boss, the crank axle fixed mounting be in on the bottom plate boss, the crank install on the crank axle, and with the crank axle roll fit is connected, the one end of crank connecting rod is connected the crank, the other end with pay-off pendulum rod middle part is articulated, pay-off pendulum rod one end with pay-off pendulum rod base articulated, the other end with the one end of slider connecting rod is articulated, the other end of slider connecting rod with the pay-off slider is articulated, the pay-off slider sets up on the workstation, and slides along the workstation bottom surface, pay-off pendulum rod base is fixed on the bottom plate.
Preferably, the positioning mechanism comprises a positioning cam, a positioning cam roller, a positioning connecting rod supporting frame, a positioning mechanism hexagon socket screw, a first spring, a positioning rod and a positioning cam shaft, the positioning cam roller is installed at one end of the positioning connecting rod, the positioning cam roller is in direct contact with the positioning cam, the positioning cam shaft is installed on the side face of the drilling mechanism baffle and is in rolling fit connection with the drilling mechanism baffle, the positioning cam is installed on the positioning cam shaft and is in transmission fit connection with the positioning cam shaft, the bottom of the positioning connecting rod is installed in a fixing hole at the lower end of the positioning connecting rod supporting frame and slides along a fixing hole at the lower end of the positioning connecting rod supporting frame, the upper end of the positioning connecting rod supporting frame is fixed on the drilling mechanism baffle through the positioning mechanism hexagon socket screw, the middle part of, the upper end of the positioning connecting rod is fixedly connected with one end of the positioning rod, and the other end of the positioning rod penetrates through a positioning hole formed in the side face of the drilling station of the workbench and reciprocates along the positioning hole of the workbench.
Preferably, the clamping mechanism comprises a clamping cam, a clamping cam roller, a second spring, a clamping connecting rod supporting frame, a clamping mechanism hexagon socket head cap screw, a clamping mechanism baffle plate, a clamp and a clamping cam shaft, one end of the clamping connecting rod is provided with a clamping cam roller, the clamping cam shaft is arranged on the side surface of the baffle plate of the clamping mechanism and is connected with the baffle plate in a rolling fit manner, the clamping cam is arranged on the clamping cam shaft and is connected with the clamping cam shaft in a transmission fit manner, the clamping cam roller is directly contacted with the clamping cam, the bottom end of the clamping connecting rod is arranged in a fixing hole at the lower end of the clamping connecting rod supporting frame, and slides along the fixing hole at the lower end of the clamping connecting rod supporting frame, the middle part of the clamping connecting rod is connected with the middle part of the clamping connecting rod supporting frame through a second spring, the top end of the clamping connecting rod is fixedly connected with a clamp, and the bottom surface of the clamp is coplanar with the bottom surface of the workbench.
Preferably, the drilling mechanism comprises a drilling cam, a drilling cam roller, an L-shaped connecting rod, a third spring, a drilling swing rod, a large-tooth-profile connecting rod, a large tooth profile, a gear rack mechanism, a rack positioning rod, a power head, a cutter and a drilling cam shaft, wherein the drilling cam roller is installed at one end of the L-shaped connecting rod and is in direct contact with the drilling cam, the drilling cam shaft is installed on the side face of a baffle of the drilling mechanism and is in rolling fit connection with the baffle of the drilling mechanism, the drilling cam is installed on the drilling cam shaft and is in transmission fit connection with the drilling cam shaft, a fixed hole in the middle of the L-shaped connecting rod is in clearance fit with a rotating shaft on the baffle of the drilling mechanism, the other end of the L-shaped connecting rod is connected with a boss on the baffle of the drilling mechanism through the third spring, one end of, the other end of the drilling swing rod is hinged with one end of a large-tooth-profile connecting rod, the other end of the large-tooth-profile connecting rod is connected with a large tooth profile, the fixing hole in the middle of the large tooth profile connecting rod is in clearance fit with a rotating shaft on a baffle plate of the drilling mechanism, the gear and rack mechanism comprises two gears and a rack, the two gears are meshed with each other, one gear is meshed with the large tooth profile, the other gear is meshed with the rack, the two gears are in clearance fit with a gear rotating shaft on the baffle plate of the drilling mechanism, one end of the rack positioning rod is fixed on the lug boss of the drilling mechanism baffle, the other end of the rack positioning rod is in clearance fit with the fixing hole of the rack, and the rack moves up and down along the rack positioning rod, the power head is fixedly welded with the rack, and the cutter is installed at the bottom of the power head and is positioned above a drilling machining station of the workbench.
Preferably, the discharging mechanism is a symmetrical seven-rod mechanism, and comprises a u-shaped connecting rod, two discharging swing rods, two discharging connecting rods, two discharging sliding blocks and two return springs, the u-shaped connecting rod is fixed on the fixture, the two discharging swing rods are symmetrically hinged to two ends of the u-shaped connecting rod respectively, one ends of the two discharging connecting rods are symmetrically hinged to the middle portions of the two discharging swing rods respectively, the other ends of the two discharging connecting rods are hinged to one discharging sliding block respectively, guide posts are arranged inside two sides of the u-shaped connecting rod respectively, the two discharging sliding blocks are mounted on the guide posts respectively and slide along the guide posts, the two return springs are sleeved on the two guide posts respectively, and two ends of each return spring are connected with the discharging sliding block and the u-shaped connecting rod respectively.
Preferably, the workstation is last to have set up the hopper, the hopper pass through hexagon socket head cap screw and fix on drilling mechanism baffle, set up the hole that the diameter is greater than the cutter diameter on the drilling station of workstation to the central line and the coincidence of cutter central line in its hole, one side of the drilling station department of workstation has set up ejection of compact slide groove, wherein, ejection of compact slide groove includes two baffles and ejection of compact slide groove bottom plate, the baffle is fixed to be set up in ejection of compact slide groove bottom plate both sides.
Preferably, the motor is fixed on the bottom plate through a hexagon socket head cap screw, and the workbench is fixed on the bottom plate through two support columns.
Preferably, the transmission mechanism comprises a motor, a first belt wheel transmission system, a second belt wheel transmission system, a third belt wheel transmission system, a fourth belt wheel transmission system, a fifth belt wheel transmission system, a gear transmission system and a spindle, the gear transmission system comprises a worm gear transmission system and a bevel gear transmission system, the motor is in transmission connection with the first worm gear transmission system through the first belt wheel transmission system, the spindle is installed on a worm wheel of the second worm gear transmission system, the first worm gear transmission system is in transmission connection with the second worm gear transmission system, the spindle is in transmission connection with a positioning cam of the positioning mechanism through the second belt wheel transmission system, a cam of the positioning mechanism is in transmission connection with a drilling cam of the drilling mechanism through the third belt wheel transmission system, the spindle is in transmission connection with a clamping cam of the clamping mechanism through the fourth belt wheel transmission system, and the spindle is in transmission connection with the feeding mechanism through the fifth belt wheel transmission system after reversing through the bevel gear transmission system And (6) connecting.
Preferably, the clamping link is of a "Z" configuration.
Has the advantages that: the invention provides a semi-automatic drilling machine, which realizes the reciprocating linear motion of a feeding sliding block, the intermittent reciprocating linear motion of a positioning rod, the intermittent reciprocating linear motion of a clamp, the intermittent reciprocating linear motion of a cutter and the discharging motion of a seven-rod discharging mechanism after the machining is finished through reasonable structural design, thereby ensuring the production efficiency, simultaneously realizing the advantages of simplifying the structure, reducing the production and maintenance costs, saving the labor and the like.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a feeding mechanism of the present invention
FIG. 3 is a schematic view of a positioning mechanism of the present invention;
FIG. 4 is a schematic view of a clamping mechanism of the present invention;
FIG. 5 is a schematic view of a drilling mechanism of the present invention;
FIG. 6 is a schematic view of a discharge mechanism of the present invention.
In the figure: 1-motor, 2-first belt wheel transmission system, 3-fifth belt wheel transmission system, 4-fourth belt wheel transmission system, 5-clamping mechanism baffle, 6-hopper, 7-third belt wheel transmission system, 8-second belt wheel transmission system, 9-bevel gear transmission system, 10-bottom plate, 11-main shaft, 12-first worm gear transmission system, 13-crank, 14-feeding swing rod base, 15-feeding swing rod, 16-crank connecting rod, 17-supporting column, 18-sliding block connecting rod, 19-feeding sliding block, 20-workbench, 21-workpiece, 22-discharging chute, 23-discharging chute bottom plate, 24-baffle, 25-positioning cam, 26-positioning cam roller, 27-positioning connecting rod, 28-positioning connecting rod support frame, 29-first spring, 30-positioning mechanism hexagon socket screw, 31-positioning rod, 32-clamping connecting rod, 33-second spring, 34-clamping connecting rod support frame, 35-clamping cam, 36-clamping cam roller, 37-clamping mechanism hexagon socket screw, 39-clamp, 40-drilling cam roller, 41-L type connecting rod, 42-third spring, 43-drilling swing rod, 44-rack positioning rod, 45-cutter, 46-power head, 47-rack, 48-gear rack mechanism, 49-large tooth profile, 50-large tooth profile connecting rod, 51-drilling cam, 52-drilling mechanism baffle, 53-discharging slide block, 54-U type connecting rod, 55-guide column, etc, 56-a return spring, 57-a discharging connecting rod, 58-a discharging swing rod, 59-a positioning hole, 60-a crankshaft, 61-a baseplate boss, 62-a positioning camshaft, 63-a clamping camshaft, 64-a second worm and gear transmission system and 65-a drilling camshaft.
Detailed Description
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
As shown in fig. 1, a semi-automatic drilling machine comprises a bottom plate 10, a feeding mechanism, a positioning mechanism, a clamping mechanism, a drilling mechanism, a discharging mechanism and a transmission mechanism, wherein a motor 1 and a workbench 20 are fixed on the bottom plate 10, the feeding mechanism is a crank link mechanism, the positioning mechanism is a cam link mechanism, the feeding mechanism and the positioning mechanism are matched to realize positioning, the feeding mechanism is used for pushing a part to be processed on the workbench to a drilling station, the clamping mechanism is a cam link mechanism, the part to be processed pushed to the drilling station on the workbench is clamped tightly, the drilling mechanism carries out drilling processing on the part to be processed clamped on the drilling station of the workbench, the discharging mechanism is a planar seven-rod mechanism, the processed part on the drilling station of the workbench is pulled into a discharging chute, and the transmission mechanism comprises belt transmission and gear transmission, the transmission connection of the feeding mechanism, the positioning mechanism, the clamping mechanism and the drilling mechanism is used.
Preferably, as shown in fig. 1 and 2, the feeding mechanism includes a crank 13, a feeding swing rod base 14, a feeding swing rod 15, a crank connecting rod 16, a slider connecting rod 18, a feeding slider 19, a crank shaft 60 and a bottom plate boss 61, the crank shaft 60 is fixedly mounted on the bottom plate boss 60, the crank 13 is mounted on the crank shaft 60 and is connected with the crank shaft 60 in a rolling fit manner, one end of the crank connecting rod 16 is connected with the crank 13, the other end of the crank connecting rod is hinged with the middle of the feeding swing rod 15, one end of the feeding swing rod 15 is hinged with the feeding swing rod base 14, the other end of the feeding swing rod is hinged with one end of the slider connecting rod 18, the other end of the slider connecting rod 18 is hinged with the feeding slider 19, the feeding slider 19 is disposed on the workbench and slides along the bottom surface of the workbench, the feeding swing rod base 14 is fixed on the bottom, the crank connecting rod 16 pulls the feeding swing rod 15 to swing, so as to drive the slide block connecting rod 18 to swing, and the slide block connecting rod 18 pushes the feeding slide block 19 to slide along the bottom surface of the workbench 20 in a reciprocating manner, so that the reciprocating feeding function is realized.
Preferably, as shown in fig. 1 and 3, the positioning mechanism comprises a positioning cam 25, a positioning cam roller 26, a positioning link 27, a positioning link support frame 28, a positioning mechanism hexagon socket head cap screw 30, a first spring 29, a positioning rod 31 and a positioning cam shaft 62, the positioning cam roller 26 is mounted at one end of the positioning link 27, the positioning cam roller 26 is in direct contact with the positioning cam 25, the positioning cam shaft 62 is mounted at the side of the drilling mechanism baffle 52 and is in rolling fit connection with the drilling mechanism baffle 52, the positioning cam 25 is mounted on the positioning cam shaft 62 and is in transmission fit connection with the positioning cam shaft 62, the positioning cam 25 is driven by the second pulley transmission system 8 to rotate so as to drive the positioning cam roller 25 to rotate, the bottom of the positioning link 27 is mounted in a fixing hole at the lower end of the positioning link support frame 28 and slides along the fixing hole at the lower end of the positioning link, realize the locate function, location connecting rod support frame 28 upper end is passed through the hexagonal bolt 30 in the positioning mechanism and is fixed on drilling mechanism baffle 52, location connecting rod 27 middle part is connected through first spring 29 and connecting rod support frame 28 middle part, first spring 29 stretched at the location in-process, location cam 25 during the return stroke, first spring 29 pulling location connecting rod 27, realize the return function. The upper end of the positioning connecting rod 27 is fixedly connected with one end of the positioning rod 31, and the other end of the positioning rod 31 passes through a positioning hole 59 formed in the side face of the drilling station of the workbench 20 and reciprocates along the positioning hole 59 of the workbench, so that the positioning function is finally realized.
Preferably, as shown in fig. 1 and 4, the clamping mechanism comprises a clamping cam 35, a clamping cam roller 36, a second spring 33, a clamping link 32, a clamping link support bracket 34, a clamping mechanism hexagon socket head cap screw 37, a clamping mechanism baffle 5, a clamp 39 and a clamping cam shaft 63, wherein the clamping cam roller 36 is installed at one end of the clamping link 32, the clamping cam roller 36 is in direct contact with the clamping cam 35, the clamping cam shaft 63 is installed at the side of the clamping mechanism baffle 5 and is in rolling fit connection with the clamping mechanism baffle 5, the clamping cam 35 is installed on the clamping cam shaft 63 and is in transmission fit connection with the clamping cam shaft, the clamping cam 35 rotates under the transmission action of the fourth pulley transmission system 4 so as to drive the clamping cam roller to rotate, the bottom end of the clamping link 32 is installed in a fixing hole at the lower end of the clamping link support bracket 34 and slides along the fixing hole at the, realizing the positioning function; the middle part of the clamping connecting rod 32 is connected with the middle part of a clamping connecting rod supporting frame 34 through a second spring 33, the second spring 33 is stretched in the clamping process, and when the clamping cam 35 returns, the second spring 33 pulls the clamping connecting rod 32 to realize the return function; the top end of the clamping connecting rod 32 is fixedly connected with a clamp 39, the bottom surface of the clamp 39 is coplanar with the bottom surface of the workbench, and the clamping connecting rod 32 pushes the clamp 39 to move along the bottom surface of the workbench 20, so that the clamping function is finally realized.
Preferably, as shown in fig. 1 and 5, the drilling mechanism comprises a drilling cam 51, a drilling cam roller 40, an L-shaped link 41, a third spring 42, a drilling swing rod 43, a large-profile link 50, a large profile 49, a rack and pinion mechanism 48, a rack positioning rod 44, a power head 46, a cutter 45 and a drilling cam shaft 65, the drilling cam roller 40 is mounted at one end of the L-shaped link 41, the drilling cam roller 40 is in direct contact with the drilling cam 51, the drilling cam shaft 65 is mounted at the side of a drilling mechanism baffle 52 and is in rolling fit connection with the drilling mechanism baffle 52, the drilling cam 51 is mounted on the drilling cam shaft 65 and is in driving fit connection with the drilling cam shaft 65, the drilling cam 51 rotates under the driving action of the third pulley drive train 7 to drive the drilling cam roller to rotate, a fixing hole in the middle of the L-shaped link 41 is in clearance fit with a rotating shaft on the drilling mechanism baffle 52, and the drilling cam 51 pushes the L-shaped link 41 to rotate around the rotating shaft, the other end of the L-shaped link 41 is connected with a boss on a baffle 52 of the drilling mechanism through the third spring 42, the L-shaped link 41 rotates to make the third spring 42 stretched, the tension of the third spring 42 makes the drilling cam roller 40 always contact with the drilling cam 51, one end of the drilling swing rod 43 is hinged with one end of the L-shaped link 41 connected with the third spring 42, the other end of the drilling swing rod 43 is hinged with one end of the large-profile link 50, the other end of the large-profile link 50 is connected with the large profile 49, a fixing hole in the middle of the large-profile link 50 is in clearance fit with the rotating shaft on the baffle 52 of the drilling mechanism, the drilling swing rod 43 drives the large-profile link 50 to rotate around the rotating shaft, the gear-rack mechanism comprises two gears and one rack, and the two gears are meshed, one of the gears is meshed with the large tooth profile, the other gear is meshed with the rack, and the two gears are in clearance fit with a gear rotating shaft on the baffle plate 52 of the drilling mechanism, so that the rack 47 is prevented from moving in the drilling process to influence the drilling precision; rack locating lever 44 one end fix drilling mechanism baffle 52 on the boss, the other end with the fixed orifices clearance fit of rack, just the rack reciprocates along rack locating lever 44 to make cutter 45 accomplish the drilling function, unit head 46 with rack welded fastening, the cutter install in unit head 46 bottom, and be located workstation drilling machining station top.
Preferably, as shown in fig. 5 and 6, the discharging mechanism is a symmetrical seven-rod mechanism, which comprises a u-shaped connecting rod 54, two discharging swing rods 58, two discharging connecting rods 57, two discharging sliding blocks 53, two return springs 56, wherein the u-shaped connecting rod 54 is fixed on the fixture 39, the two discharging swing rods 58 are symmetrically hinged to two ends of the u-shaped connecting rod 54, one end of each of the two discharging connecting rods 57 is symmetrically hinged to the middle of the two discharging swing rods 58, the other end of each of the two discharging connecting rods 57 is hinged to one discharging sliding block 53, guide posts 55 are respectively arranged inside two sides of the u-shaped connecting rod 54, the two discharging sliding blocks 53 are respectively mounted on the guide posts 55 and slide along the guide posts, the two return springs 56 are respectively sleeved on the two guide posts, and two ends of each of the return spring 56 are respectively connected with the discharging sliding block 53 and the u-shaped connecting rod, when the clamping cam 35 enters a pushing stroke, the workpiece 21 abuts against the discharging swing rod 58 to further enable the discharging swing rod 58 to rotate, the discharging swing rod 58 drives the discharging connecting rod 57 to rotate so as to enable the discharging sliding block 53 to move along the guide column 55, the return spring 56 is compressed in the process, when the clamping mechanism reaches a designated clamping position, the return spring 56 releases elastic potential energy to enable the discharging swing rod 58 to return, and when the clamping mechanism returns, the discharging swing rod 58 pulls the processed workpiece 21 into the discharging chute 22 to achieve an automatic discharging function.
Preferably, the last hopper 6 that has set up of workstation 20, the hopper pass through hexagon socket head cap screw and fix on drilling mechanism baffle 52, set up the hole that the diameter is greater than the cutter diameter on the drilling station of workstation to the central line and the coincidence of cutter central line in its hole prevent that cutter 45 from damaging workstation 20 mesa, one side of the drilling station department of workstation has set up ejection of compact slide groove 22, wherein, ejection of compact slide groove 22 includes two baffles 24 and ejection of compact slide groove bottom plate 23, baffle 24 is fixed to be set up in ejection of compact slide groove bottom plate 23 both sides.
Preferably, the motor 1 is fixed on the base plate 10 by hexagon socket head cap screws, and the working table 20 is fixed on the base plate 10 by two support columns 17.
Preferably, the transmission mechanism comprises a motor 1, a first belt wheel transmission system 2, a second belt wheel transmission system 8, a third belt wheel transmission system 7, a fourth belt wheel transmission system 4, a fifth belt wheel transmission system 3, a gear transmission system and a spindle 11, the gear transmission system comprises a worm gear transmission system and a bevel gear transmission system 9, the motor 1 is in transmission connection with a first worm gear transmission system 12 through the first belt wheel transmission system 2, the spindle 11 is installed on a worm wheel of a second worm gear transmission system 64, the first worm gear transmission system 12 is in transmission connection with a second worm gear transmission system 64, the spindle 11 is in transmission connection with a positioning cam 25 of the positioning mechanism through the second belt wheel transmission system 8, a cam 25 of the positioning mechanism is in transmission connection with a drilling cam 51 of the drilling mechanism through the third belt wheel transmission system 7, the spindle 11 is in transmission connection with a clamping cam 35 of the clamping mechanism through the fourth belt wheel transmission system 4, the main shaft 11 is connected with the feeding mechanism in a transmission way through a fifth belt wheel transmission system 3 after being reversed by a bevel gear transmission system 9.
Preferably, the clamping link is of a "Z" configuration.
The working principle of the invention is as follows:
when parts are required to be machined, a workpiece to be machined is put into the hopper and put on the workbench, then the motor is started, and the motor drives the main shaft 11 arranged on the turbine of the second worm and gear transmission system 64 to rotate through the first belt wheel transmission system 2 and the first worm and gear transmission system 12; then, after being reversed by a bevel gear transmission system 9, a main shaft 11 drives a crank 13 in the feeding mechanism to rotate through a fifth belt pulley transmission system 3, so that a crank connecting rod 16 connected with the crank can be driven to rotate, a feeding swing rod 15 is pulled to swing, a sliding block connecting rod 18 is driven to swing by the feeding swing rod 15, a feeding sliding block 19 hinged with the sliding block connecting rod 18 is driven to push a part 21 to be machined on the workbench to a drilling station along the bottom surface of the workbench, and the feeding function is realized;
when the feeding slide block 19 pushes the part 21 to be processed to the drilling processing station, the main shaft 11 drives the positioning cam 25 of the positioning mechanism to rotate through the second belt pulley transmission system 8, the positioning cam 25 pushes the positioning connecting rod 27 to move along the fixing hole of the positioning connecting rod supporting frame 28 through the positioning cam roller 26, so that the positioning rod 31 connected to the end part of the positioning connecting rod 27 is pushed to move along the positioning hole 59 formed in the workbench 20, the positioning function is realized, and the feeding slide block 19 can accurately push the part 21 to be processed to the drilling processing station of the workbench. Meanwhile, in the positioning process, the first spring 29 arranged between the positioning link support 28 and the positioning link 27 is stretched, and when the positioning cam 25 returns, the first spring 29 pulls the positioning link 27 to realize the return function.
After the part 21 to be machined is accurately pushed to the drilling machining station, the feeding mechanism returns immediately, the main shaft 11 drives the clamping cam 35 of the clamping mechanism to rotate through the fourth belt wheel transmission system 4, the clamping cam 35 pushes the clamping connecting rod 32 to move along the fixing hole of the clamping connecting rod supporting frame 34 through the clamping cam roller 36, the clamp 39 fixedly connected with the top end of the clamping connecting rod 32 moves along the bottom surface of the workbench under the pushing action of the clamping connecting rod 32, the workpiece 21 to be machined is clamped when the clamping cam 35 reaches a far rest state, continuous clamping is realized by means of the pressure maintaining characteristic of the cam, meanwhile, in the clamping process, the second spring arranged between the middle part of the clamping connecting rod and the clamping connecting rod supporting frame is stretched, and when the clamping cam 35 returns, the second spring 33 pulls the clamping connecting rod 32 to realize the return function.
After the clamp 39 reaches the designated position, the positioning cam 25 drives the drilling cam 51 of the drilling mechanism to rotate through the third belt wheel transmission system 7, the middle fixing hole of the L-shaped connecting rod 41 is in clearance fit with the rotating shaft on the drilling mechanism baffle 52, the drilling cam 51 pushes the L-shaped connecting rod 41 to rotate around the rotating shaft on the drilling mechanism baffle 52 through the drilling cam roller, the L-shaped connecting rod 41 drives the drilling swing rod 43 to rotate, so as to drive the large tooth profile connecting rod 50 to rotate around the rotating shaft on the drilling mechanism baffle 52, the large tooth profile 49 arranged at one end of the large tooth profile connecting rod 50 is in meshing transmission with the gear rack mechanism 48, the gear rack mechanism 48 drives the power head 46 welded on the rack 47 to move up and down, and the cutter 45 arranged at the bottom of the power head 46 moves up and down along with the power head. In addition, the third spring 42 connected between one end of the L-shaped link 41 and the boss of the drilling mechanism baffle 52 is stretched in the process of rotation of the L-shaped link 41, the tension of the third spring 42 enables the drilling cam roller 40 to be always in contact with the drilling cam 51, and the rack positioning rod 44 is in clearance fit with the fixed hole in the rack 47 and used for preventing the rack 47 from moving in the drilling process and affecting the drilling precision.
After the part to be processed is processed, the drilling mechanism firstly returns, then the positioning mechanism returns, finally the clamping mechanism returns, the discharging mechanism utilizes the return of the clamping mechanism to discharge materials, when the clamping cam 35 enters a pushing process, namely the clamp 39 gradually approaches the workpiece 21 to be processed, the part 21 to be processed abuts against the discharging swing rod 58 so as to enable the discharging swing rod 58 to rotate, the discharging swing rod 58 drives the discharging connecting rod 57 to rotate so as to enable the discharging sliding block 53 to move along the guide column 55, the reset spring 56 sleeved on the guide column is compressed in the process, when the clamping mechanism clamps the workpiece (the clamping cam 35 reaches a far stop), the reset spring 56 releases elastic potential energy to enable the discharging swing rod 58 to return, and when the clamping mechanism returns, the discharging swing rod 58 pulls the processed workpiece 21 into the discharging chute 22 to realize an automatic discharging function.
In the invention, each mechanism realizes that each mechanism works in sequence through the matching design of each cam, each camshaft and each shaft lever, belongs to the conventional technical means, and a person skilled in the art can design the cam, the camshaft and the shaft lever of each mechanism according to the working sequence of each mechanism in the specification so as to realize that each mechanism works in sequence. In the invention, except the first belt wheel transmission system, all the other belt wheel transmission systems all use synchronous belts.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Two modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. The semi-automatic drilling machine is characterized by comprising a bottom plate (10), a feeding mechanism, a positioning mechanism, a clamping mechanism, a drilling mechanism, a discharging mechanism and a transmission mechanism, wherein a motor (1) and a workbench (20) are fixed on the bottom plate (10), the feeding mechanism is a crank-link mechanism, the positioning mechanism is a cam-link mechanism, the feeding mechanism is matched with the positioning mechanism to realize positioning, the feeding mechanism is used for pushing a part to be processed on the workbench to a drilling station, the clamping mechanism is the cam-link mechanism and clamps the part to be processed pushed to the drilling station on the workbench, the drilling mechanism carries out drilling processing on the part to be processed which is clamped on the drilling station of the workbench, the discharging mechanism is a planar seven-rod mechanism and pulls the processed part on the drilling station of the workbench into a discharging chute, the transmission mechanism comprises belt transmission and gear transmission, the feeding mechanism, the positioning mechanism, the clamping mechanism and the drilling mechanism are in transmission connection;
the discharge mechanism is a symmetrical seven-rod mechanism and comprises a U-shaped connecting rod (54), two discharge swing rods (58), two discharge connecting rods (57), two discharge sliding blocks (53) and two return springs (56), the U-shaped connecting rod (54) is fixed on a clamp (39), the two discharge swing rods (58) are symmetrically hinged to two ends of the U-shaped connecting rod (54), one ends of the two discharge connecting rods (57) are symmetrically hinged to the middle parts of the two discharge swing rods (58), the other ends of the two discharge connecting rods (57) are hinged to one discharge sliding block (53), guide columns (55) are arranged inside two sides of the U-shaped connecting rod (54), the two discharge sliding blocks (53) are mounted on the guide columns (55) respectively and slide along the guide columns, the two return springs (56) are sleeved on the two guide columns respectively, and two ends of each return spring (56) are respectively connected with the discharge sliding block (53) and the U-shaped connecting rod.
2. The semi-automatic drilling machine according to claim 1, characterized in that the feeding mechanism comprises a crank (13), a feeding swing rod base (14), a feeding swing rod (15), a crank connecting rod (16), a slider connecting rod (18), a feeding slider (19), a crank shaft (60) and a bottom plate boss (61), the crank shaft (60) is fixedly installed on the bottom plate boss (60), the crank (13) is installed on the crank shaft (60) and is connected with the crank shaft (60) in a rolling fit manner, one end of the crank connecting rod (16) is connected with the crank (13), the other end of the crank connecting rod is hinged with the middle part of the feeding swing rod (15), one end of the feeding swing rod (15) is hinged with the feeding swing rod base (14), the other end of the feeding swing rod is hinged with one end of the slider connecting rod (18), and the other end of the slider connecting rod (18) is hinged with the feeding slider (19, the feeding sliding block (19) is arranged on the workbench and slides along the bottom surface of the workbench, and the feeding swing rod base (14) is fixed on the bottom plate.
3. The semi-automatic drilling machine according to claim 1, characterized in that the positioning mechanism comprises a positioning cam (25), a positioning cam roller (26), a positioning connecting rod (27), a positioning connecting rod support frame (28), a positioning mechanism hexagon socket head cap screw (30), a first spring (29), a positioning rod (31) and a positioning cam shaft (62), the positioning cam roller (26) is installed at one end of the positioning connecting rod (27), the positioning cam roller (26) is in direct contact with the positioning cam (25), the positioning cam shaft (62) is installed at the side of the drilling mechanism baffle plate (52) and is in rolling fit connection with the drilling mechanism baffle plate (52), the positioning cam (25) is installed on the positioning cam shaft (62) and is in transmission fit connection with the positioning cam shaft (62), the bottom of the positioning connecting rod (27) is installed in a fixing hole at the lower end of the positioning connecting rod support frame (28), and follow the fixed orifices of location connecting rod support frame (28) lower extreme slides, location connecting rod support frame (28) upper end is fixed on drilling mechanism baffle (52) through positioning mechanism hexagon socket head cap screw (30), location connecting rod (27) middle part is connected through first spring (29) and connecting rod support frame (28) middle part, the upper end and locating lever (31) one end fixed connection of location connecting rod (27), the other end of locating lever (31) pass locating hole (59) that workstation (20) drilling station side was seted up, and along locating hole (59) reciprocating motion of workstation.
4. The semi-automatic drilling machine according to claim 1, characterized in that the clamping mechanism comprises a clamping cam (35), a clamping cam roller (36), a second spring (33), a clamping connecting rod (32), a clamping connecting rod supporting frame (34), a clamping mechanism inner hexagon bolt (37), a clamping mechanism baffle plate (5), a clamp (39) and a clamping cam shaft (63), wherein the clamping cam roller (36) is installed at one end of the clamping connecting rod (32), the clamping cam shaft (63) is installed at the side surface of the clamping mechanism baffle plate (5) and is in rolling fit connection with the clamping mechanism baffle plate, the clamping cam (35) is installed on the clamping cam shaft (63) and is in transmission fit connection with the clamping cam roller (36), the clamping cam roller (35) is in direct contact with the clamping cam, and the bottom end of the clamping connecting rod (32) is installed in a fixing hole at the lower end of the clamping connecting rod supporting, and the clamping device slides along a fixing hole at the lower end of the clamping connecting rod supporting frame (34), the middle part of the clamping connecting rod (32) is connected with the middle part of the clamping connecting rod supporting frame (34) through a second spring (33), the top end of the clamping connecting rod (32) is fixedly connected with a clamp (39), and the bottom surface of the clamp (39) is coplanar with the bottom surface of the workbench.
5. The semi-automatic drilling machine according to claim 1, characterized in that the drilling mechanism comprises a drilling cam (51), a drilling cam roller (40), an L-shaped connecting rod (41), a third spring (42), a drilling swing rod (43), a large-profile connecting rod (50), a large profile (49), a rack and pinion mechanism (48), a rack positioning rod (44), a power head (46), a cutter (45) and a drilling cam shaft (65), wherein the drilling cam roller (40) is installed at one end of the L-shaped connecting rod (41), the drilling cam roller (40) is in direct contact with the drilling cam (51), the drilling cam shaft (65) is installed at the side surface of the drilling mechanism baffle plate (52) and is in rolling fit connection with the drilling mechanism baffle plate (52), the drilling cam (51) is installed on the drilling cam shaft (65) and is in transmission fit connection with the drilling cam shaft (65), the fixed orifices in the middle of the L-shaped connecting rod (41) are in clearance fit with a rotating shaft on a baffle plate (52) of a drilling mechanism, the other end of the L-shaped connecting rod (41) is connected with a boss on the baffle plate (52) of the drilling mechanism through a third spring (42), one end of a drilling swing rod (43) is hinged with one end of the L-shaped connecting rod (41) connected with the third spring, the other end of the drilling swing rod (43) is hinged with one end of a large-tooth-profile connecting rod (50), the other end of the large-tooth-profile connecting rod (50) is connected with a large tooth profile (49), the fixed orifices in the middle of the large-tooth-profile connecting rod (50) are in clearance fit with the rotating shaft on the baffle plate (52) of the drilling mechanism, the gear-rack mechanism comprises two gears and one rack, the two gears are meshed with each other, one gear is meshed with the large tooth profile, the other gear is meshed with the rack, the two gears are, rack locating lever (44) one end fix the boss of drilling mechanism baffle (52) on, the other end with the fixed orifices clearance fit of rack, just the rack reciprocates along rack locating lever (44), unit head (46) with rack welded fastening, the cutter install in unit head (46) bottom, and be located workstation drilling machining station top.
6. The semi-automatic drilling machine according to claim 1, characterized in that a hopper 6 is arranged on the workbench (20), the hopper is fixed on a baffle plate (52) of a drilling mechanism through hexagon socket head cap bolts, a hole with a diameter larger than that of a cutter is arranged on a drilling station of the workbench (20), the center line of the hole is coincident with that of the cutter, a discharging chute (22) is arranged on one side of the drilling station of the workbench, wherein the discharging chute (22) comprises two baffle plates (24) and a discharging chute bottom plate (23), and the baffle plates (24) are fixedly arranged on two sides of the discharging chute bottom plate (23).
7. A semi-automatic drilling machine according to claim 1, wherein: the motor (1) is fixed on the bottom plate (10) through the hexagon socket head cap screw, and the workbench (20) is fixed on the bottom plate (10) through two support columns (17).
8. The semi-automatic drilling machine of claim 1, wherein: the transmission mechanism comprises a motor (1), a first belt wheel transmission system (2), a second belt wheel transmission system (8), a third belt wheel transmission system (7), a fourth belt wheel transmission system (4), a fifth belt wheel transmission system (3), a gear transmission system and a spindle (11), wherein the gear transmission system comprises a worm gear transmission system (12) and a bevel gear transmission system (9), the motor (1) is in transmission connection with the first worm gear transmission system (12) through the first belt wheel transmission system (2), the spindle (11) is installed on a worm wheel of a second worm gear transmission system (64), the first worm gear transmission system (12) is in transmission connection with the second worm gear transmission system (64), the spindle is in transmission connection with a positioning cam (25) of the positioning mechanism through the second belt wheel transmission system, the cam (25) of the positioning mechanism is in transmission connection with a drilling cam (51) of the drilling mechanism through the third belt wheel transmission system (7), the main shaft (11) is in transmission connection with a clamping cam (35) of the clamping mechanism through a fourth belt wheel transmission system (4), and the main shaft (11) is reversed by a bevel gear transmission system and then is in transmission connection with the feeding mechanism through a fifth belt wheel transmission system.
9. The semi-automatic drilling machine of claim 4, wherein: the clamping connecting rod is of a Z-shaped structure.
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JP2010259348A (en) * | 2009-04-30 | 2010-11-18 | Mutsu Kaden Tokki:Kk | Method and apparatus for automatically sending scallop to machine for boring hole in scallop, and apparatus for boring hole in scallop equipped with apparatus for automatically sending scallop |
CN202387872U (en) * | 2011-12-28 | 2012-08-22 | 宁波荣智自动化科技有限公司 | High-precision reciprocating feeding mechanism |
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CN104858477A (en) * | 2015-04-10 | 2015-08-26 | 河海大学常州校区 | Semi-automatic drill lathe |
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CN105750985A (en) * | 2016-05-13 | 2016-07-13 | 河海大学常州校区 | Semi-automatic drilling machine |
CN107716986A (en) * | 2017-11-07 | 2018-02-23 | 河海大学常州校区 | A kind of semi-automatic drilling machine |
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