CN108271990A - The method that wet method shearing crushing prepares garlic slurry - Google Patents
The method that wet method shearing crushing prepares garlic slurry Download PDFInfo
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- CN108271990A CN108271990A CN201711418679.6A CN201711418679A CN108271990A CN 108271990 A CN108271990 A CN 108271990A CN 201711418679 A CN201711418679 A CN 201711418679A CN 108271990 A CN108271990 A CN 108271990A
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/09—Mashed or comminuted products, e.g. pulp, purée, sauce, or products made therefrom, e.g. snacks
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23B—PRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
- A23B2/00—Preservation of foods or foodstuffs, in general
- A23B2/10—Preservation of foods or foodstuffs, in general by treatment with pressure variation, shock, acceleration or shear stress
- A23B2/103—Preservation of foods or foodstuffs, in general by treatment with pressure variation, shock, acceleration or shear stress using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
本发明公开了一种湿法剪切粉碎制备蒜浆的方法,其包括以下步骤:步骤一、将新鲜大蒜依次经过预处理,得预处理后的蒜瓣;步骤二、将预处理后的蒜瓣切片,然后与第一混合液按重量比为1~2:1的比例混合,得固液混合物;步骤三、将固液混合物置于湿法粉碎机中粉碎处理1~4min,得蒜浆;步骤四、将蒜浆置于高压均质机中进行均质处理20~30min,然后在无菌条件下灌装于挤压瓶中,并置于4℃或者室温条件下冷藏保存。本发明的制备得到的蒜浆产品状态稳定、粒径均匀、货架期较长,且本发明的制备工艺简单、操作方便,适宜工业大批量生产,具有较高的经济效益。The invention discloses a method for preparing garlic pulp by wet shearing and pulverizing, which comprises the following steps: step 1, sequentially pretreating fresh garlic to obtain pretreated garlic cloves; step 2, slicing the pretreated garlic cloves , and then mixed with the first mixed solution in a ratio of 1 to 2:1 by weight to obtain a solid-liquid mixture; step 3, placing the solid-liquid mixture in a wet pulverizer for pulverization for 1 to 4 minutes to obtain garlic pulp; step 4. Place the garlic paste in a high-pressure homogenizer for 20-30 minutes of homogenization, then fill it into a squeeze bottle under aseptic conditions, and store it in a refrigerator at 4°C or room temperature. The garlic pulp product prepared by the invention has stable state, uniform particle size and long shelf life, and the invention has a simple preparation process and convenient operation, is suitable for industrial mass production, and has high economic benefits.
Description
技术领域technical field
本发明涉及果蔬加工及制备方法技术领域。更具体地说,本发明涉及一种湿法剪切粉碎制备蒜浆的方法。The invention relates to the technical field of fruit and vegetable processing and preparation methods. More specifically, the present invention relates to a kind of wet shearing pulverization method for preparing garlic pulp.
背景技术Background technique
大蒜属于百合科葱属,是多年生草本,可以鲜食或者以鳞茎入药。大蒜被广泛用作香精、香料、调味品、保健品等。我国大蒜资源丰富,是世界最大的大蒜生产国,且为最大出口国。大蒜具有很高的营养价值,更是很好的天然绿色药品,具有温中行滞、防治肿瘤、排毒清肠、降低血糖、防治心脑血管疾病、旺盛精力、预防感冒等功效。大蒜是一种半腐烂香料,近30%的大蒜在贮藏过程中由于呼吸作用或腐烂变质而被浪费掉,因此大蒜深加工是解决这一问题的主要途径之一。目前大蒜产品主要有脱水蒜片、蒜粉、大蒜油及大蒜腌制品,大蒜浆可作为一种新型加工产品,食用方便,且营养成分可基本保留。Garlic belongs to the genus Allium in the Liliaceae family. It is a perennial herb that can be eaten fresh or used as medicine. Garlic is widely used as essence, spice, condiment, health care product and so on. my country is rich in garlic resources and is the world's largest garlic producer and the largest exporter. Garlic has high nutritional value and is a very good natural green medicine. It has the functions of warming the middle and stagnation, preventing and treating tumors, detoxifying and clearing the intestines, lowering blood sugar, preventing and treating cardiovascular and cerebrovascular diseases, exuberant energy, and preventing colds. Garlic is a semi-rotten spice. Nearly 30% of garlic is wasted during storage due to respiration or rot. Therefore, deep processing of garlic is one of the main ways to solve this problem. At present, garlic products mainly include dehydrated garlic flakes, garlic powder, garlic oil and garlic pickled products. Garlic pulp can be used as a new type of processed product, which is convenient to eat and basically retains its nutritional components.
湿法剪切粉碎技术是一种新型的物理加工技术,可用于水果蔬菜、大豆坚果、五谷杂粮、鱼皮虾骨等物料的湿法超细制浆。其原理是充分利用剪切粉碎原理,通过定转子相互精密啮合,转子在超高线速度运转下产生强烈剪切、撞击、研磨和空穴作用,使物料达到显著的粉碎效果,可提高物料的粉碎品质。高压均质技术也可称为“高压流体纳米匀质技术”,可使悬浊液状态的物料在超高压(最高可达60000psi)作用下,高速流过具有特殊内部结构的容腔(高压均质腔),使物料发生物理、化学、结构性质等一系列变化,最终达到均质的效果。该项技术应用于食品和饮料工业,可使产品均质和乳化,提高产品稳定性。Wet shearing and crushing technology is a new type of physical processing technology, which can be used for wet superfine pulping of materials such as fruits and vegetables, soybean nuts, whole grains, fish skin and shrimp bones. The principle is to make full use of the principle of shearing and crushing. Through the precise meshing of the stator and rotor, the rotor produces strong shearing, impact, grinding and cavitation under the operation of ultra-high linear speed, so that the material can achieve a significant crushing effect, which can improve the material's crushing effect. Crushing quality. High-pressure homogenization technology can also be called "high-pressure fluid nano-homogenization technology", which can make the material in the state of suspension flow through the cavity with special internal structure at high speed under the action of ultra-high pressure (up to 60,000 psi) (high pressure homogenization Cavity), which causes a series of changes in the physical, chemical, and structural properties of the material, and finally achieves a homogeneous effect. This technology is used in the food and beverage industry to homogenize and emulsify products and improve product stability.
目前国内外开展的研究中,关于蒜浆、蒜泥的制备方法中,多数采用烫漂、蒸煮等热加工处理过程,改变了鲜蒜原有的特征风味,导致硫代亚磺酸酯等营养成分的流失;而一些非热加工制备工艺中,蒜浆变色严重,蒜臭味较重,且得到的蒜浆的会有严重的分层现象,状态不稳定,从而导致保质期较短。At present, in the research carried out at home and abroad, most of the preparation methods of garlic pulp and garlic paste use thermal processing such as blanching and steaming, which changes the original characteristic flavor of fresh garlic and leads to the loss of nutrients such as thiosulfinate. In some non-thermal processing preparation processes, the color of the garlic paste is serious, the smell of garlic is heavy, and the obtained garlic paste will have serious stratification, and the state is unstable, resulting in a short shelf life.
因此,寻求一种既不破坏鲜蒜原有的营养品质与特征风味,且色泽均匀无变色、蒜臭味较淡、产品状态稳定、粒径均匀、货架期较长的蒜浆的制备方法迫在眉睫。Therefore, it is imminent to seek a method for preparing garlic paste that does not destroy the original nutritional quality and characteristic flavor of fresh garlic, and has uniform color without discoloration, light garlic odor, stable product state, uniform particle size, and long shelf life. .
发明内容Contents of the invention
本发明的一个目的是解决至少上述问题,并提供至少后面将说明的优点。It is an object of the present invention to solve at least the above-mentioned problems and to provide at least the advantages which will be described later.
本发明还有一个目的是提供一种湿法剪切粉碎制备蒜浆的方法,其通过对大蒜进行整粒浸泡、去皮后浸泡和浓缩液包裹的多步预处理,能够去除大蒜的蒜臭味,对预处理后的大蒜经过切片和湿法剪切粉碎,能够在保持大蒜的原有营养品质和特征风味的同时,防止大蒜色变,且能够很好的去除大蒜的蒜臭味,最终得到产品状态稳定、粒径均匀、货架期较长的蒜浆。本发明的制备工艺简单、操作方便,适宜工业大批量生产,具有较高的经济效益。Still another object of the present invention is to provide a method for preparing garlic pulp by wet shearing and crushing, which can remove the garlic odor of garlic through multi-step pretreatment of garlic soaking, soaking after peeling, and wrapping with concentrated liquid taste, the pretreated garlic is sliced and wet sheared and crushed, which can prevent the discoloration of the garlic while maintaining the original nutritional quality and characteristic flavor of the garlic, and can well remove the garlic odor of the garlic, and finally Garlic pulp with stable product state, uniform particle size and long shelf life is obtained. The preparation process of the invention is simple, easy to operate, suitable for industrial mass production, and has high economic benefits.
为了实现根据本发明的这些目的和其它优点,提供了一种湿法剪切粉碎制备蒜浆的方法,其包括以下步骤:In order to realize these purposes and other advantages according to the present invention, a kind of wet shearing pulverization is provided and prepares the method for garlic pulp, and it comprises the following steps:
步骤一、将新鲜大蒜依次经过预处理,得预处理后的蒜瓣;Step 1, the fresh garlic is pretreated sequentially to obtain pretreated garlic cloves;
步骤二、将预处理后的蒜瓣切片,然后与第一混合液按重量比为1~2:1的比例混合,得固液混合物;第一混合液的制备方法为:将食盐、柠檬酸、抗坏血酸钠、螺旋藻、山梨酸钾与无菌水混合,控制食盐、柠檬酸、抗坏血酸钠、螺旋藻、山梨酸钾的质量浓度分别为5.84~19.48g/L、0.48~1.92g/L、0.2~0.5g/L、0.01~0.05g/L和0.75g/L;Step 2, slice the pretreated garlic cloves, and then mix them with the first mixed solution in a ratio of 1 to 2:1 by weight to obtain a solid-liquid mixture; the preparation method of the first mixed solution is: salt, citric acid, Mix sodium ascorbate, spirulina, and potassium sorbate with sterile water, and control the mass concentrations of table salt, citric acid, sodium ascorbate, spirulina, and potassium sorbate to be 5.84-19.48g/L, 0.48-1.92g/L, and 0.2 g/L, respectively. ~0.5g/L, 0.01~0.05g/L and 0.75g/L;
步骤三、将固液混合物置于湿法粉碎机中粉碎处理1~4min,得蒜浆;Step 3, placing the solid-liquid mixture in a wet pulverizer for pulverization for 1 to 4 minutes to obtain garlic paste;
步骤四、将蒜浆置于高压均质机中进行均质处理20~30min,然后在无菌条件下灌装于挤压瓶中,并置于4℃或者室温条件下冷藏保存。Step 4: Place the garlic paste in a high-pressure homogenizer for 20-30 minutes, then fill it into a squeeze bottle under aseptic conditions, and store it under refrigeration at 4°C or room temperature.
优选的是,所述的湿法剪切粉碎制备蒜浆的方法,步骤三中湿法粉碎机的温度控制为 4~25℃。Preferably, in the method for preparing garlic pulp by wet shearing and pulverization, the temperature of the wet pulverizer in step 3 is controlled at 4-25°C.
优选的是,所述的湿法剪切粉碎制备蒜浆的方法,步骤四中高压均质机的压力为140~ 190MPa,温度为4~25℃。Preferably, in the method for preparing garlic pulp by wet shearing and crushing, the pressure of the high-pressure homogenizer in step 4 is 140-190 MPa, and the temperature is 4-25°C.
优选的是,所述的湿法剪切粉碎制备蒜浆的方法,步骤一具体为:Preferably, the method for preparing garlic paste by wet shearing and pulverization, step one is specifically:
S1、挑选新鲜大蒜,将大蒜球连根带皮浸入第二混合液中浸泡60~90min,得第一大蒜,期间每隔10min超声震荡处理5min;S1. Select fresh garlic, immerse the garlic bulbs with their roots and skins in the second mixture for 60-90 minutes to obtain the first garlic, during which ultrasonic vibration treatment is performed every 10 minutes for 5 minutes;
所述第二混合液包括重量比2:1:3硫酸锌、植酸和二乙烯三胺五甲叉膦酸;Described second mixed liquor comprises zinc sulfate, phytic acid and diethylenetriaminepentamethylene phosphonic acid in a weight ratio of 2:1:3;
S2、将第一大蒜分瓣、去皮,将去皮后的第一大蒜快速放入第三混合液中浸泡,将第三混合液的液面下的第一大蒜的外表面扎设多个小孔,静置30~40min后从第三混合液中取出,得第二大蒜;S2, split the first garlic into petals and peel off the skin, quickly put the peeled first garlic into the third mixed solution for soaking, tie the outer surface of the first garlic under the liquid surface of the third mixed solution with multiple small hole, let it stand for 30-40 minutes, then take it out from the third mixture to get the second garlic;
所述第三混合液的制备方法为:按重量份数取20~30份的花生衣、15~20份的核桃分心木、10~15份的杏仁皮、5~9份的生姜皮和40~60份的无菌水混合并搅拌均匀,加热至110~120℃熬煮40~50min,趁热过滤,收集滤液和滤渣,用无菌水洗涤滤渣3次,收集洗涤液,将滤液和洗涤液混合并向其中加入5~11份的壳聚糖、3~8份的β-环糊精、 1~3份的维生素E、0.01~0.03份的头孢菌素和0.6~1.2份的柠檬酸,充分搅拌即得;The preparation method of the third mixed solution is as follows: by weight parts, 20-30 parts of peanut shells, 15-20 parts of walnut heartwood, 10-15 parts of almond skin, 5-9 parts of ginger skin and Mix 40-60 parts of sterile water and stir evenly, heat to 110-120°C and boil for 40-50 minutes, filter while hot, collect the filtrate and filter residue, wash the filter residue with sterile water for 3 times, collect the washing liquid, and mix the filtrate and The washing liquid is mixed and 5-11 parts of chitosan, 3-8 parts of β-cyclodextrin, 1-3 parts of vitamin E, 0.01-0.03 parts of cephalosporin and 0.6-1.2 parts of lemon are added thereto Acid, stir well;
S3、将第二大蒜外表面包裹一层浓缩物,然后放入密封罐中,将密封罐置于5~8℃的冰箱中保存,20~40min后取出自然静置至室温,即得;S3. Wrap the outer surface of the second garlic with a layer of concentrate, then put it into a sealed jar, store the sealed jar in a refrigerator at 5-8°C, take it out after 20-40 minutes and let it stand naturally to room temperature to obtain the product;
所述浓缩物的制备方法为:按重量份数计,取20~30份的第三混合液加热浓缩至重量为原重量的0.2倍,得第四混合液;将所述第四混合液与0.4~0.8份的芒果精油、0.1~0.4份的薄荷精油、0.03~0.08份的谷胱甘肽、3~8份的蛋清和2~6份的鱼肝油混合后,搅拌均匀即得。The preparation method of the concentrate is as follows: in parts by weight, 20 to 30 parts of the third mixed solution are heated and concentrated until the weight is 0.2 times of the original weight to obtain the fourth mixed solution; the fourth mixed solution is mixed with 0.4-0.8 parts of mango essential oil, 0.1-0.4 parts of peppermint essential oil, 0.03-0.08 parts of glutathione, 3-8 parts of egg white and 2-6 parts of cod liver oil are mixed and stirred evenly.
优选的是,所述的湿法剪切粉碎制备蒜浆的方法,步骤二中蒜瓣的切片具体为:进行切片之前,在刀口和刀的两个侧面上均匀的涂抹上所述浓缩物,每切一刀后在刀口刀的两个侧面上分别涂抹一次所述浓缩物。Preferably, in the method for preparing garlic paste by wet shearing and crushing, the slicing of garlic cloves in step 2 is specifically: before slicing, apply the concentrate evenly on the edge of the knife and both sides of the knife, every Apply the concentrate once to both sides of the knife-edge knife after a cut.
优选的是,所述的湿法剪切粉碎制备蒜浆的方法,对均质处理后的蒜浆做进一步处理,具体为:在均质处理后的蒜浆中放入多个布袋静置20~30min后取出所有的布袋,即得,任一布袋中填充有活性炭的椰子壳。Preferably, the method for preparing garlic paste by wet shearing and pulverizing further processes the homogenized garlic paste, specifically: put a plurality of cloth bags into the homogenized garlic paste and let it stand for 20 After ~30 minutes, take out all the cloth bags to get the coconut shell filled with activated carbon in any cloth bag.
优选的是,所述的湿法剪切粉碎制备蒜浆的方法,在灌装之前,所述挤压瓶进行了高压灭菌处理。Preferably, in the method for preparing garlic pulp by wet shearing and crushing, the squeeze bottle is subjected to high-pressure sterilization before filling.
本发明至少包括以下有益效果:The present invention at least includes the following beneficial effects:
1、本发明的步骤一和步骤二的处理,可以对大蒜进行灭酶、杀菌,有效的防止大蒜色变,去除大蒜的蒜臭味;步骤三和步骤四通过湿法剪切粉碎和高压均质最终得到具有原有营养品质和特征风味的蒜浆,采用独特的湿法剪切粉碎技术,充分利用剪切粉碎原理,提高物料的粉碎品质,能最大限度地保留了大蒜原有的营养成分、风味和色泽,破碎的粒径均匀度较高,采用高压均质技术,可进一步使蒜浆细化的同时,又能够有效杀灭蒜浆中的微生物,使蒜浆状态稳定、粒径更加均匀,从而延长产品蒜浆的保质期。1, the processing of step 1 and step 2 of the present invention can carry out enzyme removal and sterilization to garlic, effectively prevent the discoloration of garlic, and remove the garlic odor of garlic; step 3 and step 4 are crushed by wet shearing and high pressure Finally, the garlic pulp with the original nutritional quality and characteristic flavor is obtained. The unique wet shearing and crushing technology is adopted to make full use of the principle of shearing and crushing to improve the crushing quality of the material and to retain the original nutritional components of garlic to the greatest extent. , flavor and color, and the uniformity of the crushed particle size is high. The high-pressure homogenization technology can further refine the garlic paste, and at the same time, it can effectively kill the microorganisms in the garlic paste, so that the state of the garlic paste is stable and the particle size is more stable. Evenly, thereby prolonging the shelf life of the product garlic paste.
2、大蒜中硫化物与蒜酶结合形成易挥发的蒜素,蒜素的挥发是大蒜的蒜臭味的主要来源,螺旋藻中的蛋白质的含量高达60~70%,蒜片中的硫化丙烯与蛋白质结合,阻止硫化物与蒜酶的结合从而达到除臭的效果,同时螺旋藻对革兰阳性菌有抑菌作用,食盐和螺旋藻可对大蒜进行抑菌和杀灭微生物,能够延长蒜浆的保质期;柠檬酸、抗坏血酸钠和山梨酸钾可抑制大蒜氧化,防止大蒜变色,保证大蒜的色泽;2. The sulfide in garlic combines with allinase to form volatile allicin. The volatilization of allicin is the main source of the garlic odor of garlic. The protein content in spirulina is as high as 60-70%. The propylene sulfide in garlic flakes Combine with protein to prevent the combination of sulfide and allinase to achieve the effect of deodorization. At the same time, spirulina has antibacterial effect on Gram-positive bacteria. Salt and spirulina can inhibit bacteria and kill microorganisms on garlic, and can prolong garlic. The shelf life of the pulp; citric acid, sodium ascorbate and potassium sorbate can inhibit the oxidation of garlic, prevent garlic from discoloration, and ensure the color of garlic;
3、第二混合液中的植酸、硫酸锌中的锌离子与大蒜中金属酶发生螯合效应,阻止金属酶作用大蒜中的含硫物质而将含硫物质分解,二乙烯三胺五甲叉膦酸可吸附大蒜中的游离的含硫化合物,从而达到去除大蒜中的蒜臭味;第二混合液的浸泡还可有效防止大蒜中的含硫物质在后续加工工序中的分解导致营养成分的流失;花生衣、核桃分心木、杏仁皮和生姜皮经过熬煮得到的液体具有去除蒜臭的功效,头孢菌素对革兰阳性球菌有较强的抗菌活性,替代了常规的高温高压的灭菌方法,避免对大蒜内部活性成分的破坏,保持大蒜原有的营养成分;壳聚糖可与金属离子发生配位反应,进一步抑制大蒜中含硫物质的分解;利用β-环糊精的疏水空腔生成包络物的能力,可使许多活性成分与β-环糊精生成复合物,达到稳定被包络物物化性质,且维生素E和柠檬酸具有较好的抗氧化作用,第三混合液不仅能够对大蒜进行除臭、灭酶、杀菌,而且能够减少大蒜中活性物质的氧化、钝化光敏性及热敏性,可有效的保留大蒜原有的营养成分和特征风味;在第一大蒜的外表面扎设多个小孔,促进第三混合液进入大蒜内部,对大蒜内部进行杀菌、灭酶;3. The phytic acid in the second mixed solution and the zinc ions in zinc sulfate have a chelation effect with the metalloenzyme in garlic, preventing the metalloenzyme from acting on the sulfur-containing substances in garlic and decomposing the sulfur-containing substances. Forked phosphonic acid can adsorb free sulfur-containing compounds in garlic, thereby achieving the removal of garlic odor in garlic; soaking in the second mixed solution can also effectively prevent the decomposition of sulfur-containing substances in garlic in subsequent processing procedures, resulting in the loss of nutrients The liquid obtained by boiling peanut shells, walnut heartwood, almond skin and ginger skin has the effect of removing garlic odor, and cephalosporins have strong antibacterial activity against Gram-positive cocci, replacing conventional high-temperature and high-pressure The sterilization method avoids the destruction of the active components inside the garlic and maintains the original nutritional components of the garlic; chitosan can undergo a coordination reaction with metal ions to further inhibit the decomposition of sulfur-containing substances in the garlic; use β-cyclodextrin The ability of the hydrophobic cavity to form inclusions can make many active ingredients form complexes with β-cyclodextrin to stabilize the physical and chemical properties of the inclusions, and vitamin E and citric acid have good antioxidant effects. The three-mixture can not only deodorize, deenzyme, and sterilize garlic, but also reduce the oxidation of active substances in garlic, passivate photosensitivity and heat sensitivity, and effectively retain the original nutrients and characteristic flavor of garlic; in the first A plurality of small holes are set on the outer surface of the garlic to promote the third mixed liquid to enter the interior of the garlic, and sterilize and inactivate the interior of the garlic;
4、将第三混合液进行浓缩并与芒果精油、薄荷精油、谷胱甘肽、蛋清和鱼肝油混合制得浓缩物,能够在第二大蒜的外表面形成一层油状的保护膜,防止大蒜在空气中被氧化而导致大蒜变色,减少大蒜中有效活性成分的挥发,使得产品蒜浆能够保持原有的色泽、营养成分和特征风味,同时能够去除大蒜的蒜臭味,提高大蒜品质,油状的浓缩物能够更好的吸附在大蒜外表面,将大蒜与外界空气绝对的隔绝;同时在对蒜瓣进行切片时,在刀口和刀的两个侧面上都均匀的涂抹上浓缩物,实现边切边在大蒜片外表面涂抹上浓缩物,避免切割得到的大蒜片暴露在空气中被氧化,防止大蒜中有效成分的挥发;4. Concentrate the third mixture and mix it with mango essential oil, peppermint essential oil, glutathione, egg white and cod liver oil to form a concentrate, which can form an oily protective film on the outer surface of the second garlic to prevent garlic from Oxidation in the air causes garlic to change color, reduces the volatilization of effective active ingredients in garlic, so that the product garlic paste can maintain the original color, nutrients and characteristic flavor, and at the same time can remove the garlic odor of garlic, improve the quality of garlic, oily The concentrate can be better adsorbed on the outer surface of the garlic, absolutely isolating the garlic from the outside air; at the same time, when slicing the garlic cloves, apply the concentrate evenly on the edge of the knife and both sides of the knife to achieve edge cutting Apply the concentrate on the outer surface of the garlic slices to prevent the cut garlic slices from being oxidized in the air and prevent the volatilization of active ingredients in the garlic;
5、在蒜浆中放入活性炭的布袋,能够将均质得到的蒜浆中的蒜臭气吸附,进一步去除制得的蒜浆中的蒜臭味,改善蒜浆的气味,提高蒜浆的整体品质。5. A cloth bag of activated carbon is placed in the garlic paste, which can absorb the garlic odor in the homogenized garlic paste, further remove the garlic odor in the prepared garlic paste, improve the smell of the garlic paste, and increase the odor of the garlic paste. overall quality.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the present invention will partly be embodied through the following descriptions, and partly will be understood by those skilled in the art through the study and practice of the present invention.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below in conjunction with the embodiments, so that those skilled in the art can implement it with reference to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not entail the presence or addition of one or more other elements or combinations thereof.
需要说明的是,下述实施方案中所述实验方法,如无特殊说明,均为常规方法,所述试剂和材料,如无特殊说明,均可从商业途径获得。It should be noted that the experimental methods described in the following embodiments, unless otherwise specified, are conventional methods, and the reagents and materials, unless otherwise specified, can be obtained from commercial sources.
<实施例1><Example 1>
本发明提供一种湿法剪切粉碎制备蒜浆的方法,其包括以下步骤:The invention provides a method for preparing garlic pulp by wet shearing and pulverizing, which comprises the following steps:
步骤一:挑选新鲜大蒜,将大蒜球连根带皮浸入第二混合液中浸泡60min,得第一大蒜,期间每隔10min超声震荡处理5min;将第一大蒜分瓣、去皮,将去皮后的第一大蒜快速放入第三混合液中浸泡,将第三混合液的液面下的第一大蒜的外表面扎设多个小孔,静置30min后从第三混合液中取出,得第二大蒜;将第二大蒜外表面包裹一层浓缩物,然后放入密封罐中,将密封罐置于5℃的冰箱中保存,20min后取出自然静置至室温,得预处理后的蒜瓣;Step 1: Select fresh garlic, soak the garlic bulbs with their roots and skins in the second mixture for 60 minutes to obtain the first garlic, during which time ultrasonic vibration treatment is performed for 5 minutes every 10 minutes; The last first garlic is quickly put into the third mixed solution and soaked, the outer surface of the first garlic under the liquid level of the third mixed solution is pricked with a plurality of small holes, and after standing for 30min, it is taken out from the third mixed solution. To obtain the second garlic; wrap the outer surface of the second garlic with a layer of concentrate, then put it into a sealed jar, store the sealed jar in a refrigerator at 5°C, take it out after 20 minutes and let it stand naturally to room temperature to obtain the pretreated garlic. garlic cloves;
所述第二混合液包括重量比2:1:3硫酸锌、植酸和二乙烯三胺五甲叉膦酸;Described second mixed liquor comprises zinc sulfate, phytic acid and diethylenetriaminepentamethylene phosphonic acid in a weight ratio of 2:1:3;
所述第三混合液的制备方法为:按重量份数取20份的花生衣、15份的核桃分心木、10份的杏仁皮、5份的生姜皮和40份的无菌水混合并搅拌均匀,加热至110℃熬煮40min,趁热过滤,收集滤液和滤渣,用无菌水洗涤滤渣3次,收集洗涤液,将滤液和洗涤液混合并向其中加入5份的壳聚糖、3份的β-环糊精、1份的维生素E、0.01 份的头孢菌素和0.6份的柠檬酸,充分搅拌即得;The preparation method of the 3rd mixed solution is: get 20 parts of peanut shells, 15 parts of walnut split wood, 10 parts of almond skin, 5 parts of ginger skin and 40 parts of sterile water in parts by weight and mix Stir evenly, heat to 110°C and cook for 40min, filter while hot, collect the filtrate and filter residue, wash the filter residue 3 times with sterile water, collect the washing liquid, mix the filtrate and washing liquid and add 5 parts of chitosan, 3 parts of β-cyclodextrin, 1 part of vitamin E, 0.01 part of cephalosporin and 0.6 part of citric acid, fully stirred;
所述浓缩物的制备方法为:按重量份数计,取20份的第三混合液加热浓缩至重量为原重量的0.2倍,得第四混合液;将所述第四混合液与0.4份的芒果精油、0.1份的薄荷精油、0.03份的谷胱甘肽、3份的蛋清和2份的鱼肝油混合后,搅拌均匀即得;步骤二、用在刀口和刀的两个侧面上均匀的涂抹上所述浓缩物的刀,对预处理后的蒜瓣进行切片,每切一刀后在刀口刀的两个侧面上分别涂抹一次所述浓缩物,然后将蒜片与第一混合液按重量比为1:1的比例混合,得固液混合物;The preparation method of the concentrate is as follows: in parts by weight, 20 parts of the third mixed solution are heated and concentrated until the weight is 0.2 times of the original weight to obtain the fourth mixed solution; the fourth mixed solution is mixed with 0.4 parts Mango essential oil, 0.1 part of peppermint essential oil, 0.03 part of glutathione, 3 parts of egg white and 2 parts of cod liver oil are mixed and stirred evenly; Apply the concentrate on the knife, slice the pretreated garlic cloves, apply the concentrate on the two sides of the knife-edge knife after each cut, and then mix the garlic slices with the first mixed solution by weight Mix at a ratio of 1:1 to obtain a solid-liquid mixture;
第一混合液的制备方法为:将食盐、柠檬酸、抗坏血酸钠、螺旋藻、山梨酸钾与无菌水混合,控制食盐、柠檬酸、抗坏血酸钠、螺旋藻、山梨酸钾的质量浓度分别为 5.84g/L、0.48g/L、0.2g/L、0.01g/L和0.75g/L;The preparation method of the first mixed solution is: salt, citric acid, sodium ascorbate, spirulina, potassium sorbate are mixed with sterile water, and the mass concentration of control salt, citric acid, sodium ascorbate, spirulina, potassium sorbate is respectively 5.84g/L, 0.48g/L, 0.2g/L, 0.01g/L and 0.75g/L;
步骤三、将固液混合物置于温度为4℃的湿法粉碎机中粉碎处理1min,得蒜浆;Step 3, placing the solid-liquid mixture in a wet pulverizer at a temperature of 4°C for 1 min to obtain garlic paste;
步骤四、将蒜浆置于压力为140MPa,温度为4℃的高压均质机中进行均质处理20min,在均质处理后的蒜浆中放入多个填充有活性炭的椰子壳的布袋,静置20min后取出所有的布袋,然后将所得蒜浆在无菌条件下灌装于经过高压灭菌处理后的挤压瓶中,并置于4℃或者室温条件下冷藏保存。Step 4, place the garlic paste in a high-pressure homogenizer with a pressure of 140 MPa and a temperature of 4°C for homogenization for 20 minutes, and put a plurality of cloth bags of coconut shells filled with activated carbon into the homogenized garlic paste. After standing still for 20 minutes, all the cloth bags were taken out, and then the obtained garlic paste was filled under aseptic conditions into high-pressure sterilized squeeze bottles, and stored under refrigeration at 4°C or room temperature.
<实施例2><Example 2>
本发明提供一种湿法剪切粉碎制备蒜浆的方法,其包括以下步骤:The invention provides a method for preparing garlic pulp by wet shearing and pulverizing, which comprises the following steps:
步骤一:挑选新鲜大蒜,将大蒜球连根带皮浸入第二混合液中浸泡90min,得第一大蒜,期间每隔10min超声震荡处理5min;将第一大蒜分瓣、去皮,将去皮后的第一大蒜快速放入第三混合液中浸泡,将第三混合液的液面下的第一大蒜的外表面扎设多个小孔,静置40min后从第三混合液中取出,得第二大蒜;将第二大蒜外表面包裹一层浓缩物,然后放入密封罐中,将密封罐置于8℃的冰箱中保存,40min后取出自然静置至室温,得预处理后的蒜瓣;Step 1: Select fresh garlic, immerse the garlic bulbs with their roots and skins in the second mixture for 90 minutes to obtain the first garlic, during which time ultrasonic vibration treatment is performed for 5 minutes every 10 minutes; The last first garlic is quickly put into the third mixed solution and soaked, and the outer surface of the first garlic under the liquid level of the third mixed solution is pricked with a plurality of small holes, and after standing for 40min, it is taken out from the third mixed solution. To obtain the second garlic; wrap the outer surface of the second garlic with a layer of concentrate, then put it into a sealed jar, store the sealed jar in a refrigerator at 8°C, take it out after 40 minutes and let it stand naturally to room temperature to obtain the pretreated garlic. garlic cloves;
所述第二混合液包括重量比2:1:3硫酸锌、植酸和二乙烯三胺五甲叉膦酸;Described second mixed liquor comprises zinc sulfate, phytic acid and diethylenetriaminepentamethylene phosphonic acid in a weight ratio of 2:1:3;
所述第三混合液的制备方法为:按重量份数取30份的花生衣、20份的核桃分心木、15份的杏仁皮、9份的生姜皮和60份的无菌水混合并搅拌均匀,加热至120℃熬煮50min,趁热过滤,收集滤液和滤渣,用无菌水洗涤滤渣3次,收集洗涤液,将滤液和洗涤液混合并向其中加入11份的壳聚糖、8份的β-环糊精、3份的维生素E、 0.03份的头孢菌素和1.2份的柠檬酸,充分搅拌即得;The preparation method of the 3rd mixed solution is: get 30 parts of peanut shells, 20 parts of walnut split wood, 15 parts of almond skins, 9 parts of ginger skins and 60 parts of sterile water in parts by weight and mix them together. Stir evenly, heat to 120°C and boil for 50min, filter while hot, collect the filtrate and filter residue, wash the filter residue 3 times with sterile water, collect the washing liquid, mix the filtrate and washing liquid and add 11 parts of chitosan, 8 parts of β-cyclodextrin, 3 parts of vitamin E, 0.03 parts of cephalosporin and 1.2 parts of citric acid, fully stirred to get final product;
所述浓缩物的制备方法为:按重量份数计,取30份的第三混合液加热浓缩至重量为原重量的0.2倍,得第四混合液;将所述第四混合液与0.8份的芒果精油、0.4份的薄荷精油、0.08份的谷胱甘肽、8份的蛋清和6份的鱼肝油混合后,搅拌均匀即得;The preparation method of the concentrate is as follows: in parts by weight, 30 parts of the third mixed solution are heated and concentrated until the weight is 0.2 times of the original weight to obtain the fourth mixed solution; the fourth mixed solution is mixed with 0.8 parts Mango essential oil, 0.4 part of peppermint essential oil, 0.08 part of glutathione, 8 parts of egg white and 6 parts of cod liver oil are mixed and stirred evenly;
步骤二、用在刀口和刀的两个侧面上均匀的涂抹上所述浓缩物的刀,对预处理后的蒜瓣进行切片,每切一刀后在刀口刀的两个侧面上分别涂抹一次所述浓缩物,然后将蒜片与第一混合液按重量比为2:1的比例混合,得固液混合物;Step 2. Use a knife that evenly smears the concentrate on the edge of the knife and the two sides of the knife to slice the pretreated garlic cloves, and apply the above-mentioned concentrate on the two sides of the knife edge after each cut. concentrate, then the garlic slices are mixed with the first mixed solution in a ratio of 2:1 by weight to obtain a solid-liquid mixture;
第一混合液的制备方法为:将食盐、柠檬酸、抗坏血酸钠、螺旋藻、山梨酸钾与无菌水混合,控制食盐、柠檬酸、抗坏血酸钠、螺旋藻、山梨酸钾的质量浓度分别为 19.48g/L、1.92g/L、0.5g/L、0.05g/L和0.75g/L;The preparation method of the first mixed solution is: salt, citric acid, sodium ascorbate, spirulina, potassium sorbate are mixed with sterile water, and the mass concentration of control salt, citric acid, sodium ascorbate, spirulina, potassium sorbate is respectively 19.48g/L, 1.92g/L, 0.5g/L, 0.05g/L and 0.75g/L;
步骤三、将固液混合物置于温度为25℃的湿法粉碎机中粉碎处理4min,得蒜浆;Step 3, placing the solid-liquid mixture in a wet pulverizer at a temperature of 25°C for 4 minutes to obtain garlic paste;
步骤四、将蒜浆置于压力为190MPa,温度为25℃的高压均质机中进行均质处理30min,在均质处理后的蒜浆中放入多个填充有活性炭的椰子壳的布袋,静置30min后取出所有的布袋,然后将所得蒜浆在无菌条件下灌装于经过高压灭菌处理后的挤压瓶中,并置于4℃或者室温条件下冷藏保存。Step 4, placing the garlic paste in a high-pressure homogenizer with a pressure of 190 MPa and a temperature of 25°C for 30 minutes, and putting a plurality of coconut shell cloth bags filled with activated carbon into the homogenized garlic paste. After standing still for 30 minutes, all the cloth bags were taken out, and then the obtained garlic paste was filled into squeeze bottles after autoclaving under aseptic conditions, and placed in refrigerated storage at 4°C or room temperature.
<实施例3><Example 3>
本发明提供一种湿法剪切粉碎制备蒜浆的方法,其包括以下步骤:The invention provides a method for preparing garlic pulp by wet shearing and pulverizing, which comprises the following steps:
步骤一:挑选新鲜大蒜,将大蒜球连根带皮浸入第二混合液中浸泡75min,得第一大蒜,期间每隔10min超声震荡处理5min;将第一大蒜分瓣、去皮,将去皮后的第一大蒜快速放入第三混合液中浸泡,将第三混合液的液面下的第一大蒜的外表面扎设多个小孔,静置35min后从第三混合液中取出,得第二大蒜;将第二大蒜外表面包裹一层浓缩物,然后放入密封罐中,将密封罐置于7℃的冰箱中保存,30min后取出自然静置至室温,得预处理后的蒜瓣;Step 1: Select fresh garlic, soak the garlic bulbs with their roots and skins in the second mixture for 75 minutes to obtain the first garlic, during which time ultrasonic vibration treatment is performed for 5 minutes every 10 minutes; The last first garlic is quickly put into the third mixed solution to soak, the outer surface of the first garlic under the liquid level of the third mixed solution is pricked with a plurality of small holes, and it is taken out from the third mixed solution after standing for 35min. To obtain the second garlic; wrap the outer surface of the second garlic with a layer of concentrate, then put it into a sealed jar, store the sealed jar in a refrigerator at 7°C, take it out after 30 minutes and let it stand naturally to room temperature to obtain the pretreated garlic. garlic cloves;
所述第二混合液包括重量比2:1:3硫酸锌、植酸和二乙烯三胺五甲叉膦酸;Described second mixed liquor comprises zinc sulfate, phytic acid and diethylenetriaminepentamethylene phosphonic acid in a weight ratio of 2:1:3;
所述第三混合液的制备方法为:按重量份数取25份的花生衣、18份的核桃分心木、13份的杏仁皮、7份的生姜皮和50份的无菌水混合并搅拌均匀,加热至115℃熬煮45min,趁热过滤,收集滤液和滤渣,用无菌水洗涤滤渣3次,收集洗涤液,将滤液和洗涤液混合并向其中加入8份的壳聚糖、6份的β-环糊精、2份的维生素E、0.02 份的头孢菌素和0.9份的柠檬酸,充分搅拌即得;The preparation method of the 3rd mixed solution is: get 25 parts of peanut shells, 18 parts of walnut heartwood, 13 parts of almond skin, 7 parts of ginger skin and 50 parts of sterile water in parts by weight and mix them Stir evenly, heat to 115°C and boil for 45min, filter while hot, collect the filtrate and filter residue, wash the filter residue 3 times with sterile water, collect the washing liquid, mix the filtrate and washing liquid and add 8 parts of chitosan, 6 parts of β-cyclodextrin, 2 parts of vitamin E, 0.02 part of cephalosporin and 0.9 part of citric acid, fully stirred;
所述浓缩物的制备方法为:按重量份数计,取25份的第三混合液加热浓缩至重量为原重量的0.2倍,得第四混合液;将所述第四混合液与0.6份的芒果精油、0.3份的薄荷精油、0.06份的谷胱甘肽、6份的蛋清和4份的鱼肝油混合后,搅拌均匀即得;The preparation method of the concentrate is as follows: in parts by weight, 25 parts of the third mixed solution are heated and concentrated until the weight is 0.2 times of the original weight to obtain the fourth mixed solution; the fourth mixed solution is mixed with 0.6 parts Mango essential oil, 0.3 part of peppermint essential oil, 0.06 part of glutathione, 6 parts of egg white and 4 parts of cod liver oil are mixed and stirred evenly;
步骤二、用在刀口和刀的两个侧面上均匀的涂抹上所述浓缩物的刀,对预处理后的蒜瓣进行切片,每切一刀后在刀口刀的两个侧面上分别涂抹一次所述浓缩物,然后将蒜片与第一混合液按重量比为1.5:1的比例混合,得固液混合物;Step 2. Use a knife that evenly smears the concentrate on the edge of the knife and the two sides of the knife to slice the pretreated garlic cloves, and apply the above-mentioned concentrate on the two sides of the knife edge after each cut. concentrate, then the garlic slices are mixed with the first mixed solution in a ratio of 1.5:1 by weight to obtain a solid-liquid mixture;
第一混合液的制备方法为:将食盐、柠檬酸、抗坏血酸钠、螺旋藻、山梨酸钾与无菌水混合,控制食盐、柠檬酸、抗坏血酸钠、螺旋藻、山梨酸钾的质量浓度分别为 12.66g/L、1.2g/L、0.35g/L、0.03g/L和0.75g/L;The preparation method of the first mixed solution is: salt, citric acid, sodium ascorbate, spirulina, potassium sorbate are mixed with sterile water, and the mass concentration of control salt, citric acid, sodium ascorbate, spirulina, potassium sorbate is respectively 12.66g/L, 1.2g/L, 0.35g/L, 0.03g/L and 0.75g/L;
步骤三、将固液混合物置于温度为4~25℃的湿法粉碎机中粉碎处理3min,得蒜浆;Step 3, pulverizing the solid-liquid mixture in a wet pulverizer at a temperature of 4-25°C for 3 minutes to obtain garlic pulp;
步骤四、将蒜浆置于压力为165MPa,温度为15℃的高压均质机中进行均质处理25min,在均质处理后的蒜浆中放入多个填充有活性炭的椰子壳的布袋,静置25min后取出所有的布袋,然后将所得蒜浆在无菌条件下灌装于经过高压灭菌处理后的挤压瓶中,并置于4℃或者室温条件下冷藏保存。Step 4, placing the garlic paste in a high-pressure homogenizer with a pressure of 165MPa and a temperature of 15°C for homogenization for 25 minutes, and putting a plurality of cloth bags of coconut shells filled with activated carbon into the homogenized garlic paste, After standing still for 25 minutes, all the cloth bags were taken out, and then the obtained garlic paste was filled under aseptic conditions into high-pressure sterilized squeeze bottles, and stored under refrigeration at 4°C or room temperature.
<实施例4><Example 4>
一种湿法剪切粉碎制备蒜浆的方法,与实施例3的不同在于,步骤一中新鲜大蒜直接通过分瓣、去皮、洗净,得预处理后的蒜瓣,其余条件和参数同实施例3。A method for preparing garlic pulp by wet shearing and pulverization. The difference from Example 3 is that in step 1, fresh garlic is directly divided, peeled, and washed to obtain pretreated garlic cloves, and the remaining conditions and parameters are implemented in the same manner. Example 3.
<实施例5><Example 5>
一种湿法剪切粉碎制备蒜浆的方法,与实施例3的不同在于,步骤一中大蒜球不经过第二混合液的浸泡,直接进行分瓣、去皮。其余条件和参数同实施例3。A method for preparing garlic pulp by wet shearing and pulverization. The difference from Example 3 is that in step 1, the garlic bulbs are directly divided into petals and peeled without soaking in the second mixed solution. All the other conditions and parameters are the same as in Example 3.
<实施例6><Example 6>
一种湿法剪切粉碎制备蒜浆的方法,与实施例3的不同在于,步骤一中的第一大蒜分瓣、去皮后直径进行切片。其余条件和参数同实施例3。A method for preparing garlic pulp by wet shearing and crushing, the difference from Example 3 is that the first garlic in step 1 is divided into petals, peeled and sliced into diameters. All the other conditions and parameters are the same as in Example 3.
<实施例7><Example 7>
一种湿法剪切粉碎制备蒜浆的方法,与实施例3的不同在于,不经过第三混合液的浸泡。其余条件和参数同实施例3。A method for preparing garlic pulp by wet shearing and pulverization, which differs from Example 3 in that it does not undergo soaking in the third mixed solution. All the other conditions and parameters are the same as in Example 3.
<实施例8><Embodiment 8>
一种湿法剪切粉碎制备蒜浆的方法,与实施例3的不同在于,步骤一中在第一大蒜的外表面不扎设多个小孔,其余条件和参数同实施例3。A method for preparing garlic pulp by wet shearing and pulverization. The difference from Example 3 is that in step 1, multiple small holes are not set on the outer surface of the first garlic, and the remaining conditions and parameters are the same as in Example 3.
<实施例9><Example 9>
一种湿法剪切粉碎制备蒜浆的方法,与实施例3的不同在于,步骤一中的第二大蒜外表面不包裹一层浓缩物。其余条件和参数同实施例3。A method for preparing garlic pulp by wet shearing and crushing, the difference from Example 3 is that the outer surface of the second garlic in step 1 is not wrapped with a layer of concentrate. All the other conditions and parameters are the same as in Example 3.
<实施例10><Example 10>
一种湿法剪切粉碎制备蒜浆的方法,与实施例3的不同在于,步骤二中刀口和刀的两个侧面上不涂抹浓缩物。其余条件和参数同实施例3。A method for preparing garlic pulp by wet shearing and pulverization, which differs from Example 3 in that the edge of the knife and the two sides of the knife are not smeared with concentrate in step 2. All the other conditions and parameters are the same as in Example 3.
<实施例11><Example 11>
一种湿法剪切粉碎制备蒜浆的方法,与实施例3的不同在于,步骤二中,将蒜片与浓度为5.84g/L的食盐水混合得固液混合物,其余条件和参数同实施例3。A method for preparing garlic pulp by wet shearing and crushing, the difference from Example 3 is that in step 2, the garlic slices are mixed with salt water with a concentration of 5.84g/L to obtain a solid-liquid mixture, and the remaining conditions and parameters are implemented in the same manner Example 3.
<实施例12><Example 12>
一种湿法剪切粉碎制备蒜浆的方法,与实施例3的不同在于,步骤四中均质处理后的蒜浆不做进一步处理。其余条件和参数同实施例3。A method for preparing garlic pulp by wet shearing and crushing, the difference from Example 3 is that the homogenized garlic pulp in step 4 is not further processed. All the other conditions and parameters are the same as in Example 3.
<实施例13><Example 13>
一种蒜浆的制备方法,与实施例3的不同在于,步骤三中采用常规的捣碎的方法制得蒜浆。其余条件和参数同实施例3。A kind of preparation method of garlic paste, differs from embodiment 3 in that, adopts the method for conventional smashing to make garlic paste in step 3. All the other conditions and parameters are the same as in Example 3.
<实施例14><Example 14>
一种蒜浆的制备方法,与实施例3的不同在于,步骤四中蒜浆不进行均质处理,直接进行无菌灌装。其余条件和参数同实施例3。A preparation method of garlic paste, which is different from Example 3 in that the garlic paste is not subjected to homogenization treatment in step 4, but is directly aseptically filled. All the other conditions and parameters are the same as in Example 3.
<实施例15><Example 15>
按照常规技术手段,选取新鲜大蒜,进行分瓣、去皮、捣碎,制得的蒜浆作为对比例。According to conventional technical means, fresh garlic was selected, split, peeled and mashed, and the prepared garlic paste was used as a comparative example.
<试验例><Test example>
选取同样的鲜蒜原料,分别采用本发明实施例3~15提供的方法制备蒜浆,并对得到的蒜浆进行大蒜的臭气、粒径、硫代亚磺酸酯含量和微生物含量的测定。Choose the same fresh garlic raw material, adopt the method provided by the embodiment of the present invention 3~15 to prepare garlic pulp respectively, and carry out the mensuration of garlic odor, particle size, thiosulfinate content and microbial content to the obtained garlic pulp .
大蒜的臭气通过感官功能实验进行测定:取相同量的实施例3~15制备得到的蒜浆,分别涂抹在13片为同批烘烤的主食面包片上,并让13个不吸烟且健康的人分别食用这13片面包,食用后,用13塑料袋将13食用者呼出的气体收集;随机选择30个志愿者, 30个志愿者为在闻用甲硫醇(接近于大蒜的臭味)的稀释液制作的臭味微弱的溶液和闻不到臭味的溶液时作出相同判断的人,让30个志愿者分别依次闻13个塑料袋中的气体,在闻气体时志愿者均戴上眼罩,每闻一次休息5min再去闻下一个塑料袋,记录志愿者对每个塑料袋中气体打分,打分标准根据(弱)1<2<3<4<5<6(强),对任一塑料袋中的气体的30个判断结果求平均值;臭气判断结果详见表1;The odor of garlic was measured through a sensory function experiment: take the same amount of garlic paste prepared in Examples 3 to 15, and spread them on 13 slices of staple bread baked in the same batch, and let 13 non-smoking and healthy People eat these 13 slices of bread respectively, and after eating, use 13 plastic bags to collect the gas exhaled by 13 eaters; randomly select 30 volunteers, and 30 volunteers use methyl mercaptan (close to the smell of garlic) The person who made the same judgment when the solution with a weak odor and the solution with no odor was made by the diluent, let 30 volunteers smell the gas in 13 plastic bags in turn, and all the volunteers wore Goggles, take a rest for 5 minutes each time you smell the next plastic bag, and record the volunteers’ rating of the gas in each plastic bag. The scoring standard is based on (weak) 1<2<3<4<5<6 (strong). The 30 judgment results of the gas in a plastic bag are averaged; the odor judgment results are shown in Table 1;
粒径和硫代亚磺酸酯的含量:粒径测定采用Mastersizer2000激光粒度分析仪分析乳状液粒度分布情况。分散剂为蒸馏水,分析模式为通用;硫代亚磺酸酯含量测定参考郭小宁 (郭小宁,周林燕,毕金峰,等.蒜片中短波红外-变温压差膨化干燥工艺优化[J].中国食品学报,2016(5):122-129.)的方法略作修改。取10g蒜浆于试管,在旋涡式混合器中充分混合1min,静置9min,9800rpm离心10min后取上清液1mL(或超纯水1mL),加入10mmol/L左右的半胱氨酸溶液5mL,保温15min后,取0.2mL反应混合液稀释20倍。加入1.5mM DTNB溶液0.5mL在26℃下保温15min后,在412nm波长下测定其吸光度值A(或A0)。Particle size and content of thiosulfinate: The particle size was determined by using a Mastersizer2000 laser particle size analyzer to analyze the particle size distribution of the emulsion. The dispersant is distilled water, and the analysis mode is general; the determination of thiosulfinate content refers to Guo Xiaoning (Guo Xiaoning, Zhou Linyan, Bi Jinfeng, et al. Optimization of medium-short-wave infrared-variable temperature and pressure difference puffing drying process for garlic slices[J]. Chinese Journal of Food Science , 2016(5):122-129.) with a slightly modified method. Take 10g of garlic pulp in a test tube, mix thoroughly in a vortex mixer for 1min, let stand for 9min, centrifuge at 9800rpm for 10min, take 1mL of supernatant (or 1mL of ultrapure water), add 5mL of cysteine solution of about 10mmol/L After incubation for 15 min, take 0.2 mL of the reaction mixture and dilute it 20 times. After adding 0.5mL of 1.5mM DTNB solution and incubating at 26°C for 15min, measure its absorbance value A (or A0) at a wavelength of 412nm.
ΔA412=A0-AΔA 412 =A 0 -A
C硫代亚磺酸酯(mmol/mL)=(ΔA412×β)/(2×14150)C Thiosulfinate (mmol/mL)=(ΔA 412 ×β)/(2×14150)
式中,A0为半胱氨酸溶液与DTNB溶液反应后的吸光值;A为蒜浆和半胱氨酸溶液的反应混合液与DTNB溶液反应后的吸光值;β为稀释倍数;14150为2-硝基-5-硫代苯甲酸(NTB)在412nm处的摩尔消光系数(1cm的光径);In the formula, A0 is the absorbance value after the reaction between cysteine solution and DTNB solution; A is the absorbance value after the reaction mixture of garlic pulp and cysteine solution reacts with DTNB solution; β is the dilution factor; 14150 is 2 - the molar extinction coefficient of nitro-5-thiobenzoic acid (NTB) at 412 nm (optical path of 1 cm);
分别测定实施例3~15制备得到的蒜浆的粒径、硫代亚磺酸酯的含量以及保质期,测定结果详见表1:The particle size, thiosulfinate content and shelf life of the garlic pulp prepared in Examples 3 to 15 were measured respectively. The results of the measurement are shown in Table 1:
表1臭气、粒径和硫代亚磺酸酯的含量的测定Table 1 Determination of odor, particle size and content of thiosulfinic acid ester
微生物含量测定:菌落总数参照GB 4789.2-2016的方法测定;大肠杆菌参照GB4789.3-2016(第一法)的方法测定;霉菌和酵母参照GB 4789.15-2016(第一法)的方法测定;分别测定实施例3~15制备得到的蒜浆保存0天、15天、30天、45天和60天后的菌落总数、大肠杆菌、霉菌和酵母的含量,测定结果详见表2~5;Determination of microbial content: the total number of colonies is determined according to the method of GB 4789.2-2016; Escherichia coli is determined according to the method of GB4789.3-2016 (first method); mold and yeast are determined according to the method of GB 4789.15-2016 (first method); Measure the total number of colonies, Escherichia coli, mold and yeast content after the garlic paste prepared in Examples 3-15 is stored for 0 days, 15 days, 30 days, 45 days and 60 days, and the results are shown in Tables 2-5;
表2菌落总数的含量(CFU/g)Table 2 The content of the total number of bacterial colonies (CFU/g)
表3大肠杆菌的含量(MPN/g)Table 3 Escherichia coli content (MPN/g)
表4霉菌的含量(CFU/g)Table 4 Mold content (CFU/g)
表5酵母的含量(CFU/g)Table 5 Yeast content (CFU/g)
由表1~5可知,采用本发明实施例3的方法制备得到的蒜浆,较实施例4~14的方法制备得到的蒜浆,蒜臭味最淡、粒径小且均匀、营养物质硫代亚磺酸酯的含量最高、货架期最长、微生物含量最小且随时间延长微生物变化较小;具体的与实施例3比较,由实施例4(大蒜不经过整粒浸泡、扎孔浸泡)、实施例5(不经过第二混合液的浸泡)、实施例6(不经过扎孔、放入第三混合液中浸泡)、实施例7(不经过第三混合液的浸泡)、实施例8(在第一大蒜的外表面不扎设多个小孔)和实施例9(第二大蒜外表面不包裹浓缩物)的测定数据可知,第二混合液对整粒大蒜进行浸泡、第三混合液对去皮后的蒜瓣进行浸泡、在蒜瓣外表面扎设多个小孔以及在第二大蒜的外表面包裹浓缩物的处理工艺,均可以对大蒜进行杀菌灭酶从而延长蒜浆的货架期,提高产品状态的稳定性,减少大蒜营养成分的流失,且可去除大蒜的蒜臭味;It can be known from Tables 1 to 5 that the garlic paste prepared by the method of Example 3 of the present invention has the weakest garlic odor, small and uniform particle size, and the nutrient sulfur The content of sulfinic acid ester is the highest, the shelf life is the longest, the microbial content is the smallest, and the microbial change is small over time; specifically compared with Example 3, by Example 4 (garlic is not soaked through whole grains, soaked in holes) , embodiment 5 (not through the immersion of the second mixed solution), embodiment 6 (not through the puncture hole, put into the 3rd mixed solution and soak), embodiment 7 (not through the immersion of the 3rd mixed solution), embodiment 8 (the outer surface of the first garlic is not tied with a plurality of small holes) and embodiment 9 (the outer surface of the second garlic does not wrap the concentrate) as can be known, the second mixed solution soaks the whole garlic, the third The treatment process of soaking the peeled garlic cloves with the mixed liquid, setting multiple small holes on the outer surface of the garlic cloves, and wrapping the concentrate on the outer surface of the second garlic can all sterilize the garlic and prolong the shelf life of the garlic pulp period, improve the stability of the product state, reduce the loss of garlic nutrients, and remove the garlic odor of garlic;
与实施例3相比,由实施例10(刀口和刀两侧面上不涂抹浓缩物)、实施例11(用食盐水代替第一混合液)和实施例12(蒜浆中不放入布袋吸附臭气)的测定结果可知浓缩物具有对大蒜很好的除臭、抗氧化的效果,对切片的刀进行涂抹浓缩物,大大提升了产品状态的稳定性,减少营养物质的流失;由实施例13(采用捣碎代替湿法剪切粉碎)、实施例14(不进行均质处理)、实施例15(常规制备蒜浆的方法)可知,湿法剪切粉碎和高压均质的处理最大程度的保持大蒜原有的营养成分和特征风味,且所得粒径又小又均匀。Compared with embodiment 3, by embodiment 10 (knife edge and knife both sides do not smear concentrate), embodiment 11 (replace the first mixed solution with saline) and embodiment 12 (do not put into cloth bag adsorption in garlic paste) Odor) test result shows that concentrate has good deodorization, anti-oxidation effect to garlic, and the knife of section is smeared concentrate, has promoted the stability of product state greatly, reduces the loss of nutrient substance; By embodiment 13 (replacing wet shearing and crushing with crushing), Example 14 (without homogeneous treatment), and Example 15 (conventional method for preparing garlic paste), as can be seen, the processing of wet shearing and high pressure homogenization is to the greatest extent The original nutrient content and characteristic flavor of garlic are maintained, and the obtained particle size is small and uniform.
这里说明的设备数量和处理规模是用来简化本发明的说明的。对本发明的应用、修改和变化对本领域的技术人员来说是显而易见的。The number of devices and processing scales described here are used to simplify the description of the present invention. Applications, modifications and variations to the present invention will be apparent to those skilled in the art.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details without departing from the general concept defined by the claims and their equivalents.
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