CN108233645B - Linear motor stator splicing process - Google Patents
Linear motor stator splicing process Download PDFInfo
- Publication number
- CN108233645B CN108233645B CN201711439244.XA CN201711439244A CN108233645B CN 108233645 B CN108233645 B CN 108233645B CN 201711439244 A CN201711439244 A CN 201711439244A CN 108233645 B CN108233645 B CN 108233645B
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- yoke
- yoke plate
- plate
- splicing
- magnet
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000003292 glue Substances 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 238000006073 displacement reaction Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Linear Motors (AREA)
Abstract
The invention discloses a process for splicing stators of linear motors, which is characterized by comprising the following steps: splicing two or more than two magnetic yoke plates together; step two: a plurality of magnets are sequentially and uniformly adhered to the surface of each yoke plate through glue to form a stator; before the magnets are bonded by glue, positioning between adjacent magnets is carried out through the parting strips, so that gaps between adjacent magnets are kept consistent; step three: marking the manufactured stators according to the manufacturing sequence; assembling the linear motor stator in sequence according to the serial numbers in the assembling process; the invention can ensure the consistency of the gap between the magnet and the magnet at the splicing position of the stator, reduce the non-uniform degree of the magnetic field of the spliced stator, improve the stability of the system operation and greatly reduce the manufacturing cost.
Description
Technical Field
The invention relates to the field of linear motors, in particular to a process for splicing stators of linear motors.
Background
The stator of the linear motor is a structure formed by sequentially bonding magnets with the same size on a yoke plate with a certain gap, and the conventional stator of the linear motor generally takes the length (less than two-three hundred millimeters) which is even times of the pole pitch (the width of the magnet plus the gap between the two magnets) as the standard of an enterprise. Because the yoke plate of the stator is thinner, usually four or five millimeters thick, and the flatness requirement is higher; when the length of the magnetic yoke plate is too long, the magnetic yoke plate is easy to deform during processing, so that the long-stroke motor stator is formed by splicing a plurality of standard stators. Due to the processing errors of the magnets and the yoke plates and the assembly errors of the magnets, gaps between the magnets and the magnets at the splicing positions of the stators are uneven, so that the consistency of a magnetic field is influenced, ripple force is formed, the displacement fluctuation of a motor in the operation process is caused, and the stability of system motion is influenced. The conventional solution is to improve the processing precision of the yoke plate, the magnet and the stator assembling clamp, so that the manufacturing cost is greatly increased, the error can be reduced to a certain degree, and the spliced ripple force is still large.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a novel linear motor stator splicing process which can ensure the consistency of the gap between the magnet and the magnet at the stator splicing position, reduce the non-uniform degree of the magnetic field of the spliced stator, improve the running stability of a system and greatly reduce the manufacturing cost.
The purpose of the invention is realized by the following scheme: a process for splicing stators of linear motors is characterized by comprising
The method comprises the following steps: splicing two or more than two magnetic yoke plates together;
step two: a plurality of magnets are sequentially and uniformly adhered to the surface of each yoke plate through glue to form a stator; before the magnets are bonded by glue, positioning between adjacent magnets is carried out through the parting strips, so that gaps between adjacent magnets are kept consistent;
step three: marking the manufactured stators according to the manufacturing sequence; and sequentially assembling according to the numbers in the assembling process of the linear motor stator.
As an improvement of the above-mentioned process for splicing the stators of the linear motors, the second step further includes, before bonding the first magnet of the next yoke plate, placing the spacer next to the last magnet of the previous yoke plate, and then bonding the first magnet of the next yoke plate to be bonded to the yoke plate with glue after the first magnet of the next yoke plate to be bonded is next to the spacer.
As an improved scheme of the process for splicing the stator of the linear motor, the process further comprises the following steps: after all the spliced yoke plates are bonded with magnets, the last yoke plate is moved forward to the position of the first yoke plate, other yoke plates to be processed are spliced behind the last yoke plate, and then the second step and/or the third step are/is repeated.
As an improved scheme of the process for splicing the stators of the linear motors, in the first step, two yoke plates are spliced together; and step four, after the two yoke plates are bonded with the magnets, moving the second yoke plate to the position of the first yoke plate, splicing a third yoke plate to be processed behind the second yoke plate, and repeating the step two and/or the step three.
In the first step, two or more than two magnetic yoke plates are fixed on a bottom plate of a tool clamp by screws and are spliced together; fixing a baffle plate on the yoke plate along the length direction of the bottom plate, wherein the width of the part of the baffle plate covering the yoke plate is half of the difference value between the width of the yoke plate and the length of the magnet; in the second step, before each magnet is bonded by glue, one end of each magnet is aligned with the baffle plate.
Compared with the prior art, the invention obviously improves the uniform degree of the magnet gaps at the splicing position of the stator, reduces the non-uniform degree of the magnetic field of the spliced stator, increases the consistency of the magnetic field and improves the running stability of the system; and meanwhile, the manufacturing cost is obviously reduced.
Drawings
Fig. 1 is a schematic structural view of a stator in a linear motor;
FIG. 2 is a schematic view of the practice of the present invention with a tooling fixture;
fig. 3 is a schematic view of a division bar structure for assisting the implementation of the present invention.
Detailed Description
The invention will be further explained with reference to the drawings and the embodiments.
Referring to fig. 1, there is a stator portion of a linear motor structure, including a yoke plate 1 and a magnet 2. Due to the processing errors of the magnets and the yoke plates and the assembly errors of the magnets, gaps between the magnets and the magnets at the splicing positions of the stators are uneven, so that the consistency of a magnetic field is influenced, ripple force is formed, the displacement fluctuation of a motor in the operation process is caused, and the stability of system motion is influenced. Referring to fig. 2, in a preferred embodiment, the stator portion is fabricated using a tooling fixture assembly. When the linear motor stator is manufactured by the process for splicing the linear motor stator, firstly, the yoke plate 1 is fixed on the bottom plate 3 by screws, so that the two yoke plates 1 are tightly spliced together, meanwhile, the baffle plate 4 is fixed on the yoke plate 1 along the length direction of the bottom plate 3, the width of a convex part (the part of the baffle plate 4 covering the upper part of the yoke plate 1) is half of the difference value between the width of the yoke plate 1 and the length of the magnet 2, the magnet 2 can be bonded in the middle of the yoke plate 1, the side plate 5 is fixed by screws, and the width of the convex part of the side plate 5 is half of the gap between the two magnets 2 and is used as the bonding reference of the magnet 2; adhering a first magnet to the yoke plate 1 by abutting against the baffle 4 and the side plate 5 through glue, then placing a division bar 6 to be close to the first magnet, wherein the width of the division bar 6 is the gap between the two magnets 2, adhering a second magnet to the yoke plate 1 by abutting against the division bar 6 through glue, and sequentially operating, adhering the magnets 2 to the yoke plate 1 and the splicing part 11 of the yoke plate 1; after glue is solidified, the division bar 6 is removed for recycling, after two stators are manufactured, the side plate 5 and the first stator are removed, the second stator is moved forward to the position of the first stator, a third yoke plate is placed and fixed close to the second stator, the division bar 6 is placed close to the last magnet 2 of the second stator, then the magnet 2 is bonded on the third yoke plate by using the same method, the number of the stators is manufactured according to the stroke length, and the manufactured stators are written with numbers according to the manufacturing sequence: and … …, and the like, and the linear motor stator is assembled in sequence according to the serial numbers in the assembly process.
By adopting the stator assembly process, the consistency of the magnetic field of the stator can be greatly improved, the influence of ripple force is reduced, the displacement fluctuation of the splicing part 11 of the stator is reduced, the motion stability of a system is improved, the requirement on the processing precision of parts is reduced, and the cost is reduced.
The above description is only for one or some preferred embodiments of the present invention, and not intended to limit the scope of the present invention, and all equivalent structures or equivalent transformations made by using the contents of the present specification and the attached drawings, or applied directly or indirectly to other related technical fields, should be included in the scope of the present invention. Furthermore, where the foregoing written description is not exhaustive, it may also be implemented in combination with conventional understanding and reference to the figures and the prior art.
Claims (4)
1. A process for splicing stators of linear motors is characterized by comprising
The method comprises the following steps: splicing two or more than two magnetic yoke plates together;
step two: a plurality of magnets are sequentially and uniformly adhered to the surface of each yoke plate through glue to form a stator; before the magnets are bonded by glue, positioning between adjacent magnets is carried out through the parting strips, so that gaps between adjacent magnets are kept consistent; before the first magnet of the next yoke plate is bonded, the division bar is placed next to the last magnet of the previous yoke plate, and then the first magnet of the next yoke plate to be bonded is bonded on the yoke plate by glue after being next to the division bar;
step three: marking the manufactured stators according to the manufacturing sequence; and sequentially assembling according to the numbers in the assembling process of the linear motor stator.
2. The process for splicing the stators of the linear motor according to claim 1, further comprising: after all the spliced yoke plates are bonded with magnets, the last yoke plate is moved forward to the position of the first yoke plate, other yoke plates to be processed are spliced behind the last yoke plate, and then the second step and/or the third step are/is repeated.
3. The process for splicing the stators of the linear motors as claimed in claim 1, wherein in the first step, two yoke plates are spliced together; and step four, after the two yoke plates are bonded with the magnets, moving the second yoke plate to the position of the first yoke plate, splicing a third yoke plate to be processed behind the second yoke plate, and repeating the step two and/or the step three.
4. The process for splicing the stators of the linear motors according to claim 1, wherein in the first step, two or more than two yoke plates are fixed on a bottom plate of a tool clamp by screws and are spliced together; fixing a baffle plate on the yoke plate along the length direction of the bottom plate, wherein the width of the part of the baffle plate covering the yoke plate is half of the difference value between the width of the yoke plate and the length of the magnet; in the second step, before each magnet is bonded by glue, one end of each magnet is aligned with the baffle plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711439244.XA CN108233645B (en) | 2017-12-27 | 2017-12-27 | Linear motor stator splicing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711439244.XA CN108233645B (en) | 2017-12-27 | 2017-12-27 | Linear motor stator splicing process |
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| Publication Number | Publication Date |
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| CN108233645A CN108233645A (en) | 2018-06-29 |
| CN108233645B true CN108233645B (en) | 2020-09-15 |
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| CN201711439244.XA Active CN108233645B (en) | 2017-12-27 | 2017-12-27 | Linear motor stator splicing process |
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| CN118199350B (en) * | 2024-05-17 | 2024-08-20 | 包头市英思特稀磁新材料股份有限公司 | Sectional inner rotor annular halbach array magnetic steel assembly tool and assembly process |
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| CN101527494A (en) * | 2009-04-27 | 2009-09-09 | 青岛同日电机有限公司 | Flat plate type linear motor |
| CN101567610A (en) * | 2009-02-13 | 2009-10-28 | 大连佳峰电子有限公司 | Method for precisely positioning magnets of stator of linear motor |
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| CN104753311A (en) * | 2015-04-24 | 2015-07-01 | 哈尔滨工业大学 | Long-stroke permanent magnet linear eddy current brake |
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| CN106494895A (en) * | 2016-12-05 | 2017-03-15 | 深圳市克洛诺斯科技有限公司 | Magnetic linear guide rail module and magnetic linear track-type facilities |
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| JP2751684B2 (en) * | 1991-08-26 | 1998-05-18 | 神鋼電機株式会社 | Linear motor stator |
| CN201181861Y (en) * | 2007-12-25 | 2009-01-14 | 深圳市大族精密机电有限公司 | Linear motor |
| CN201345592Y (en) * | 2009-02-13 | 2009-11-11 | 大连佳峰电子有限公司 | Linear motion actuator stator structure |
| CN201858180U (en) * | 2010-05-06 | 2011-06-08 | 嘉善川田环保科技有限公司 | Magnetic pump inner magnetic structure |
| CN201887577U (en) * | 2010-11-11 | 2011-06-29 | 宁波菲仕电机技术有限公司 | Linear motor rotor |
| CN102412700B (en) * | 2011-12-27 | 2013-07-10 | 东南大学 | Low-speed high-thrust-density linear motor |
| CN103986294B (en) * | 2014-05-06 | 2017-02-15 | 广东合普动力科技有限公司 | Rotor of permanent magnet synchronous motor |
| CN206180816U (en) * | 2016-04-28 | 2017-05-17 | 深圳线马科技有限公司 | No iron core permanent magnet synchronous linear motor's stator yoke structure |
| CN105846648B (en) * | 2016-05-31 | 2018-03-06 | 北京航天控制仪器研究所 | A kind of linear electric motors array magnet steel precision adhering device |
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2017
- 2017-12-27 CN CN201711439244.XA patent/CN108233645B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101567610A (en) * | 2009-02-13 | 2009-10-28 | 大连佳峰电子有限公司 | Method for precisely positioning magnets of stator of linear motor |
| CN101527494A (en) * | 2009-04-27 | 2009-09-09 | 青岛同日电机有限公司 | Flat plate type linear motor |
| CN104410220A (en) * | 2014-12-09 | 2015-03-11 | 东莞市智赢传动科技有限公司 | Mounting method for linear motor stator magnets |
| CN104779773A (en) * | 2015-03-24 | 2015-07-15 | 沈阳工业大学 | V-shaped low-magnetic-resistance fluctuation type permanent magnet linear motor |
| CN104753311A (en) * | 2015-04-24 | 2015-07-01 | 哈尔滨工业大学 | Long-stroke permanent magnet linear eddy current brake |
| CN106494895A (en) * | 2016-12-05 | 2017-03-15 | 深圳市克洛诺斯科技有限公司 | Magnetic linear guide rail module and magnetic linear track-type facilities |
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| CN108233645A (en) | 2018-06-29 |
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Address after: 518110 8 101, No. 402, Guangpei Community Golf Avenue, Guanlan Street, Longhua District, Shenzhen City, Guangdong Province Applicant after: Shenzhen Zhongweixin Industrial Co., Ltd. Address before: 518110 Guangdong Province, Shenzhen city Longhua District Guanlan pit community view Yick Road No. 5 building, 1 Delux factory building 1-4 Applicant before: Shenzhen Ce-Way Technology Co., Ltd. |
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