CN108233148B - Multiple terminal supply device, multiple terminal supply method and multiple crimping device - Google Patents
Multiple terminal supply device, multiple terminal supply method and multiple crimping device Download PDFInfo
- Publication number
- CN108233148B CN108233148B CN201810003942.3A CN201810003942A CN108233148B CN 108233148 B CN108233148 B CN 108233148B CN 201810003942 A CN201810003942 A CN 201810003942A CN 108233148 B CN108233148 B CN 108233148B
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- terminal
- driving assembly
- turnover
- clamping jaw
- assembly
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- 238000002788 crimping Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004804 winding Methods 0.000 claims abstract description 25
- 150000001875 compounds Chemical class 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims description 52
- 230000007306 turnover Effects 0.000 claims description 36
- 238000007599 discharging Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses a plurality of terminal feeding devices, a method and a compound crimping device. The manipulator can follow X axle, Y axle and Z axle and remove, realizes snatching of multiple terminal, the ejection of compact subassembly can provide multiple terminal, the blank subassembly can cut off the supply with the continuous winding terminal. The invention adopts X, Y, Z triaxial layout to realize accurate automatic grabbing of various terminals, has good flexibility, can simultaneously supply continuous winding terminals and shot terminals with various specifications, and has simple structure and small occupied space.
Description
Technical Field
The invention relates to the technical field of wire harness processing, in particular to a plurality of terminal supply devices, a supply method and a compound crimping device.
Background
The wire harness is an electric wiring system in which a plurality of covered wires are connected by a connector. In manufacturing the wire harness, there is a step of crimping a terminal constituting a connector to the end of a covered wire. In the step of crimping a terminal, a method of conveying the terminal and the back wire to a die and crimping a barrel portion of the terminal with the die is generally employed. Here, terminals to be processed are generally various, and there are various types of continuous terminals and various types of granular terminals, so that it is required to efficiently process various types of terminals in the same manufacturing line. Therefore, there is proposed an apparatus suitable for mass production of various kinds. However, most of the devices are correspondingly processed by winding terminals, and the terminal supply device is complex in structure, large in occupied space, time-consuming and labor-consuming.
Disclosure of Invention
The invention aims at solving the problems in the prior art and provides a plurality of terminal supply devices, a plurality of terminal supply methods and a compound crimping device, wherein the plurality of terminal supply devices have good flexibility, can simultaneously supply continuous winding terminals and shot terminals with a plurality of specifications, have a simple structure and small occupied space, realize the crimping processing of the terminals of a plurality of wire harnesses by using only one manufacturing assembly line, and improve the processing efficiency.
The aim of the invention can be achieved by the following technical scheme:
the device comprises a machine body, a discharging assembly, a blanking assembly, a mechanical clamping jaw, a controller for controlling the operation of the terminal feeding assembly, an X-axis driving assembly, a Y-axis driving assembly and a Z-axis driving assembly, wherein the mechanical clamping jaw is connected to the moving end of the Y-axis driving assembly, moves along the Y axis under the driving of the Y-axis driving assembly, is connected to the moving end of the Z-axis driving assembly, moves along the Z axis under the driving of the Z-axis driving assembly, and is connected to the moving end of the X-axis driving assembly, and moves along the X axis under the driving of the X-axis driving assembly; the discharging assembly comprises a plurality of vibrating discharging devices for supplying shot terminals and a plurality of terminal belts for supplying continuous winding terminals; the blanking component is provided with cutting knives which are arranged in one-to-one correspondence with the terminal strips and are used for cutting off the terminal strips. This scheme adopts triaxial drive assembly to drive machinery to grab and presss from both sides, realizes that multiple terminal is accurate automatic snatchs, possesses good flexibility, can supply simultaneously the continuous winding terminal and the shot terminal of multiple specification, simple structure, occupation space is little.
Preferably, the turnover mechanism further comprises a turnover assembly arranged on the machine body, wherein the turnover assembly is provided with a turnover clamping jaw for clamping the terminal and a turnover driving assembly connected with the turnover clamping jaw, and the turnover driving assembly enables the turnover clamping jaw to turn by 90 degrees. According to the scheme, the terminal is turned 90 degrees through the turning component, so that the clamping jaw of the subsequent crimping station is convenient to clamp the terminal.
Preferably, the blanking assembly further comprises a pushing driving assembly and a cutting cylinder, wherein the pushing driving assembly and the cutting cylinder are arranged in one-to-one correspondence with the cutting knives, the cutting knives comprise an upper cutter and a lower cutter, and the cutting cylinder is connected with the upper cutter so as to drive the upper cutter to be matched with the lower cutter to cut off the terminal strip.
Preferably, the terminal strip is a straight-mode continuous winding terminal strip or a transverse-mode continuous winding terminal strip.
Preferably, the outlet opening of the vibration discharger and the cutting blade are arranged on the same horizontal plane through a connecting plate.
Preferably, the turnover assembly further comprises a fixing plate, the lower end of the fixing plate is fixed on the machine body, the number of the turnover clamping jaws and the number of the turnover driving assemblies are two, the two turnover clamping jaws are symmetrically pivoted on the upper portion of the fixing plate, the two turnover driving assemblies are fixed on the fixing plate, and the power output ends of the two turnover driving assemblies are connected with the two turnover clamping jaws in a one-to-one correspondence mode.
The invention also provides a method for supplying various terminals, which uses the various terminal supplying devices to transfer various terminal supplies to a compression joint station, and comprises the following steps:
s1, conveying a shot terminal to a discharge hole to be grabbed by each vibration discharger, and conveying the terminal to be crimped in a terminal belt to a cutting-off knife by each blanking component;
s2, under the control of a controller, the X-axis driving assembly, the Y-axis driving assembly and the Z-axis driving assembly drive the mechanical clamping jaw to grasp a terminal to be crimped, if the terminal to be crimped is a continuous winding terminal, the mechanical clamping jaw firstly grasps the terminal, and then the cutting knife cuts the terminal from a terminal belt;
s3, under the control of a controller, the X-axis driving assembly, the Y-axis driving assembly and the Z-axis driving assembly drive the mechanical clamping jaw to convey the grabbed terminal to the overturning assembly;
s4, the overturning clamping jaw grabs the terminal conveyed by the mechanical clamping jaw, and then the overturning driving assembly drives the overturning clamping jaw to overturn by 90 degrees;
s5, the clamping jaw of the crimping station takes away the terminal on the overturning clamping jaw, and the crimping process is carried out.
The invention also provides a compound crimping device, which adopts the plurality of terminal supply devices to supply terminals. The scheme realizes the terminal crimping processing of various wire harnesses by only using one manufacturing assembly line, and improves the processing efficiency.
Compared with the prior art, the multiple terminal supply device, the multiple terminal supply method and the multiple crimping device provided by the invention have the beneficial effects that: the compound crimping device is provided with the plurality of terminal supply devices, and the terminal crimping processing of a plurality of wire harnesses can be finished by using only one manufacturing assembly line by adopting the plurality of terminal supply methods, so that the processing efficiency is improved.
Drawings
Fig. 1 is a schematic view of a structure of a terminal feeding device of the present invention;
fig. 2 is a schematic view of a terminal feeding device according to another embodiment of the present invention;
FIG. 3 is a schematic view of a mechanical jaw clamping terminal of the present invention;
FIG. 4 is a schematic view of a blanking assembly of the present invention;
FIG. 5 is a schematic diagram of a blanking mode of the blanking assembly of FIG. 4;
FIG. 6 is a schematic view of another blanking assembly of the present invention;
FIG. 7 is a schematic diagram of a blanking mode of the blanking assembly of FIG. 6;
FIG. 8 is a schematic diagram of a flipping assembly;
FIG. 9 is a schematic diagram of a flip assembly in a flipped state;
reference numerals illustrate:
the machine body 1, the hanger connecting plate 10, the vibration disc 201, the feeding track 202, the discharge port 202a, the ball screw one 301, the driving motor one 302, the guide rail one 303, the sliding table one 304, the Z-axis fixing seat 305, the ball screw two 306, the driving motor two 307, the guide rail two 308, the sliding table two 309, the Y-axis fixing seat 310, the ball screw three 311, the driving motor three 312, the guide rail three 313, the sliding table three 314, the fixing rod 315, the cutting knife one 401, the upper cutting knife one 401a, the lower cutting knife one 401b, the straight die continuous winding terminal belt guide rail 402, the pushing cylinder one 403, the support one 404, the straight guide rail one 405, the sliding block one 406, the pushing rod one 407, the straight guide rail two 408, the sliding rail 409, the cutting cylinder one 410, the cutting knife two 411, the upper cutting knife two 411a, the lower cutting knife two 411b, the transverse die continuous winding terminal belt guide 412, the pushing cylinder two 413, the support two 414, the straight guide rail three 415, the sliding block two 416, the pushing rod two 417, the straight guide rail four 418, the sliding rail two 419, the cutting cylinder two 420, the mechanical clamping jaw 5, the overturning clamping jaw 601, the fixing plate 602, and overturning clamping jaw 602.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Examples
The device comprises a machine body, a discharging assembly, a blanking assembly, a mechanical clamping jaw, a controller for controlling the operation of the terminal feeding devices, an X-axis driving assembly, a Y-axis driving assembly, a Z-axis driving assembly and a turnover assembly.
Referring to fig. 1 and 2, the discharging assembly includes a plurality of vibrating discharging devices for supplying terminals to be dispersed and a plurality of terminal strips for supplying terminals to be wound; the vibration discharger comprises a vibration disc 201, a feeding track 202 and a direct vibrator (not shown), wherein the vibration disc is arranged on the surface of the machine body 1, the direct vibrator is arranged below the feeding track 202, the feeding track 202 is used for conveying the shot terminals through the vibration of the direct vibrator, the vibration disc 201 stores the shot terminals and sends the shot terminals to the feeding track 202 in a vibrating mode, and the feeding track 202 is used for conveying the shot terminals to the tail end of the feeding track 202, namely a discharge hole 202a. Then, the terminal strip (not shown) is hung on the machine body 1 through a hanging frame, and the initial end of the hung terminal strip is connected and wound in the blanking assembly.
The X-axis driving assembly is a ball screw pair and comprises a ball screw one 301, a driving motor one 302, a guide rail one 303 and a sliding table one 304. The first driving motor 302 drives the first sliding table 304 to move along the X-axis direction in the first guide rail 303 through the first ball screw 301.
The Z-axis driving assembly is a ball screw pair, and includes a Z-axis fixing seat 305, a second ball screw 306, a second driving motor 307, a second guide rail 308, and a second sliding table 309. The Z-axis fixing base 305 is connected to the moving end (i.e. the first sliding table 304) of the X-axis driving assembly, so that the Z-axis driving assembly moves along the X-axis under the driving of the X-axis driving assembly.
The Y-axis driving assembly is a ball screw pair, and includes a Y-axis fixing seat 310, a ball screw three 311, a driving motor three 312, a guide rail three 313, a sliding table three 314, and a fixing rod 315. The Y-axis fixing base 310 is connected to the moving end (i.e. the second sliding table 309) of the Z-axis driving assembly, so that the Y-axis driving assembly moves along the Z-axis under the driving of the Z-axis driving assembly. The fixing rod 315 is then connected to the third slide 314 and its end fixes the mechanical jaw 5. When the terminal is taken out, the mechanical clamping jaw 5 is used for grabbing away the terminal in a material taking mode as shown in fig. 3, and the material taking direction is upward for taking out the terminal.
Referring to fig. 1, 4 and 5, the blanking assembly includes a first cutting blade 401 for cutting off the straight die continuous winding terminal, a guide rail 402 for guiding the straight die continuous winding terminal, a pushing driving assembly and a cutting driving assembly, the first cutting blade 401 includes a first upper cutting blade 401a and a first lower cutting blade 401b, the first two lower cutting blades 401b form an insertion cavity, the first upper cutting blade 401a is inserted into the insertion cavity, and the terminal can be cut off from the terminal strip; the pushing driving assembly comprises a pushing cylinder one 403, a support one 404, a linear guide rail one 405, a slide block one 406 and a pushing rod one 407, wherein one end of the pushing rod one 407 stretches into the straight die continuous winding terminal belt guide rail 402 and is used for pushing the terminal belt to be conveyed, the middle of the pushing rod is pivoted on the support one 404, the other end of the pushing rod is connected with the slide block one 406, and the slide block one 406 drives the pushing rod one 407 to swing so as to push the terminal belt to be conveyed. The cutting driving assembly comprises a second linear guide rail 408, a sliding rail 409 and a first cutting cylinder 410 which are arranged on the top surface of the first support 404; the first upper cutter 401a is connected to the slide rail 409 and driven by the first cutting cylinder 410 so that the first upper cutter 401a cuts off the terminal strip in cooperation with the first lower cutter 401 b. The blanking mode of the straight die continuous winding terminal is shown in fig. 5.
Referring to fig. 1, 6 and 7, the blanking assembly further includes a second cutting blade 411 for cutting off the transverse-mode continuous winding terminal, a transverse-mode continuous winding terminal belt rail 412, a second pushing driving assembly and a second cutting driving assembly; the second cutting knife 411 comprises a second upper cutting knife 411a and a second lower cutting knife 411b, the second lower cutting knife 411b forms an inserting cavity, the upper cutting knife 411a is inserted into the inserting cavity to cut off a terminal from a terminal belt, the pushing driving assembly comprises a second pushing cylinder 413, a second support 414, a third linear guide 415, a second slide block 416 and a second pushing rod 417, one end of the second pushing rod 417 extends into the transverse mode continuous winding terminal belt guide 412 and is used for pushing the terminal belt to be conveyed, the middle of the second pushing rod is pivoted on the second support 414, the other end of the second pushing rod is connected with the second slide block 416, and the second pushing rod 417 is driven to swing through the second slide block 416 so as to push the terminal belt to be fed. The second cutting driving assembly comprises a fourth linear guide rail 418, a second sliding rail 419 and a second cutting cylinder 420 which are arranged on the second support 414; the first upper cutter 411a is connected to the slide rail 419, and is driven by the second cutting cylinder 420 to cut off the terminal strip by the second upper cutter 411a in cooperation with the second lower cutter 411 b. The blanking mode of the transverse mode continuous winding terminal is shown in fig. 7. When the transverse mode continuous winding terminal is cut off, the mechanical clamping jaw 5 grabs the material belt left on the cut terminal (the positioning is accurate by the holes on the material belt), then the mechanical clamping jaw 5 grabs the terminal on the overturning assembly and sends the terminal to the crimping station for crimping, and the material belt left is cut off along the belt while crimping.
The blanking assembly and the feeding track are arranged on the same horizontal plane through a hanger connecting plate 10.
Referring to fig. 1, 8 and 9, the turning assembly includes a turning jaw 601 for clamping the terminal, a fixing plate 602, and a turning driving assembly connected to the turning jaw 601, wherein the turning driving assembly turns the turning jaw 601 by 90 °. The turning clamping jaw 601 is matched with a gear rack pair by adopting an air cylinder so as to drive the clamping jaw to open and close. The lower end of the fixed plate 602 is fixed on the machine body 1, and the two turning clamping jaws 601 are symmetrically pivoted on the upper part of the fixed plate 602. The turnover driving assembly comprises two turnover air cylinders 603 which are fixed on the fixed plate 602, and the power output ends of the turnover air cylinders are connected with the two turnover clamping jaws 601 in a one-to-one correspondence manner. When the flip cylinder 603 extends out of the piston rod, the flip jaw 601 can be flipped down by 90 °. The turnover assembly turns the terminal by 90 degrees, so that the clamping jaw of the subsequent crimping station is convenient to clamp the terminal.
For a better understanding of the present invention, the present invention will be further described in connection with the method of supplying the present invention.
S1, preparing, conveying the shot terminals to a discharge hole 202a for grabbing by each vibration discharger, and conveying the terminals to be crimped in the terminal belt to a cutting knife by each blanking assembly.
S2, after a controller in the device (the invention is programmed through the control panel, because the programmable control system is in the prior art and is not described in detail herein) sends out a command, the X-axis driving assembly drives the Y-axis driving assembly, the Y-axis driving assembly drives the Z-axis driving assembly, the Z-axis driving assembly drives the mechanical clamping jaw 5 to move to the position of the discharge hole 202a, or a terminal needing to be crimped is grabbed above a cutting knife of the blanking assembly, if the terminal needing to be crimped is a continuous winding terminal, the mechanical clamping jaw 5 grabs and clamps the terminal first, and then the cutting knife cuts the terminal from a terminal belt.
S3, the X-axis driving assembly, the Y-axis driving assembly and the Z-axis driving assembly drive the mechanical clamping jaw 5 to convey the grabbed terminal to the overturning assembly under the control of the controller.
S4, the overturning clamping jaw 601 grabs the terminal conveyed by the mechanical clamping jaw 5, and then the overturning driving assembly drives the overturning clamping jaw 601 to overturn by 90 degrees;
s5, the clamping jaw of the compression joint station takes away the terminal on the overturning clamping jaw 601 and carries out the compression joint process.
Compared with the prior art, the multiple terminal supply device, the multiple terminal supply method and the multiple crimping device provided by the invention have the beneficial effects that: the compound crimping device is provided with the plurality of terminal supply devices, and the terminal crimping processing of a plurality of wire harnesses can be finished by using only one manufacturing assembly line by adopting the plurality of terminal supply methods, so that the processing efficiency is improved.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present invention are intended to be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (8)
1. Multiple terminal feeding device, including organism, ejection of compact subassembly, blank subassembly, mechanical clamping jaw and the controller of the operation of control multiple terminal feeding device, its characterized in that: the mechanical clamping jaw is connected to the moving end of the Y-axis driving assembly, moves along the Y axis under the driving of the Y-axis driving assembly, is connected to the moving end of the Z-axis driving assembly, moves along the Z axis under the driving of the Z-axis driving assembly, is connected to the moving end of the X-axis driving assembly, and moves along the X axis under the driving of the X-axis driving assembly; the discharging assembly comprises a plurality of vibrating discharging devices for supplying shot terminals and a plurality of terminal belts for supplying continuous winding terminals; the blanking component is provided with cutting knives which are arranged in one-to-one correspondence with the terminal strips and are used for cutting off the terminal strips.
2. The multiple terminal feeding apparatus according to claim 1, wherein: the turnover mechanism is characterized by further comprising a turnover assembly arranged on the machine body, wherein the turnover assembly is provided with a turnover clamping jaw for clamping the terminal and a turnover driving assembly connected with the turnover clamping jaw, and the turnover driving assembly enables the turnover clamping jaw to turn by 90 degrees.
3. The multiple terminal feeding apparatus according to claim 1, wherein: the cutting assembly further comprises a pushing driving assembly and a cutting cylinder, wherein the pushing driving assembly and the cutting cylinder are arranged in one-to-one correspondence with the cutting knives, the cutting knives comprise upper cutters and lower cutters, and the cutting cylinder is connected with the upper cutters so as to drive the upper cutters to be matched with the lower cutters to cut off the terminal strip.
4. The multiple terminal feeding apparatus according to claim 1, wherein: the terminal strip is a straight-mode continuous winding terminal strip or a transverse-mode continuous winding terminal strip.
5. The multiple terminal feeding apparatus according to claim 1, wherein: the discharge hole of the vibration discharger and the cutting knife are arranged on the same horizontal plane through a connecting plate.
6. The multiple terminal feeding apparatus according to claim 2, wherein: the turnover assembly further comprises a fixing plate, the lower end of the fixing plate is fixed on the machine body, the number of the turnover clamping jaws and the number of the turnover driving assemblies are two, the two turnover clamping jaws are symmetrically pivoted on the upper portion of the fixing plate, the two turnover driving assemblies are fixed on the fixing plate, and the power output ends of the two turnover driving assemblies are connected with the two turnover clamping jaws in one-to-one correspondence.
7. A method for supplying a plurality of terminals is characterized in that: using the multiple terminal supply apparatus of any one of claims 1-6 to transfer multiple terminal supplies onto a crimping station, comprising the steps of:
s1, conveying a shot terminal to a discharge hole to be grabbed by each vibration discharger, and conveying the terminal to be crimped in a terminal belt to a cutting-off knife by each blanking component;
s2, under the control of a controller, the X-axis driving assembly, the Y-axis driving assembly and the Z-axis driving assembly drive the mechanical clamping jaw to grasp a terminal to be crimped, if the terminal to be crimped is a continuous winding terminal, the mechanical clamping jaw firstly grasps the terminal, and then the cutting knife cuts the terminal from a terminal belt;
s3, under the control of a controller, the X-axis driving assembly, the Y-axis driving assembly and the Z-axis driving assembly drive the mechanical clamping jaw to convey the grabbed terminal to the overturning assembly;
s4, the overturning clamping jaw grabs the terminal conveyed by the mechanical clamping jaw, and then the overturning driving assembly drives the overturning clamping jaw to overturn by 90 degrees;
s5, the clamping jaw of the crimping station takes away the terminal on the overturning clamping jaw, and the crimping process is carried out.
8. The compound crimping device is characterized in that: a terminal is supplied using the plurality of terminal supply devices as defined in any one of claims 1 to 6.
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CN201810003942.3A CN108233148B (en) | 2018-01-03 | 2018-01-03 | Multiple terminal supply device, multiple terminal supply method and multiple crimping device |
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CN201810003942.3A CN108233148B (en) | 2018-01-03 | 2018-01-03 | Multiple terminal supply device, multiple terminal supply method and multiple crimping device |
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CN108233148A CN108233148A (en) | 2018-06-29 |
CN108233148B true CN108233148B (en) | 2024-03-22 |
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CN111916967B (en) * | 2020-08-05 | 2021-08-27 | 吴江市金澜机械制造有限公司 | Automobile charging handle terminal assembly machine |
US11837835B2 (en) * | 2021-04-14 | 2023-12-05 | Te Connectivity Solutions Gmbh | Terminal feeding assembly of a crimping machine |
CN114122858A (en) * | 2021-12-28 | 2022-03-01 | 东莞市鑫达旺智能装备有限公司 | Insulating terminal crimping machine |
CN114537998B (en) * | 2022-03-23 | 2024-02-06 | 鹤壁海昌智能科技股份有限公司 | Multi-class shot terminal feeding device and application method thereof |
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