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CN108115567A - A kind of sand paper automatic-exchanging system - Google Patents

A kind of sand paper automatic-exchanging system Download PDF

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Publication number
CN108115567A
CN108115567A CN201711396600.4A CN201711396600A CN108115567A CN 108115567 A CN108115567 A CN 108115567A CN 201711396600 A CN201711396600 A CN 201711396600A CN 108115567 A CN108115567 A CN 108115567A
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CN
China
Prior art keywords
sand paper
sandpaper
sand
paper
exchanging system
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CN201711396600.4A
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Chinese (zh)
Inventor
龚成建
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Dongguan Shine Electromechanical Equipment Co Ltd
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Dongguan Shine Electromechanical Equipment Co Ltd
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Priority to CN201711396600.4A priority Critical patent/CN108115567A/en
Publication of CN108115567A publication Critical patent/CN108115567A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B45/00Means for securing grinding wheels on rotary arbors
    • B24B45/003Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a kind of sand paper automatic-exchanging systems, belong to sanding and polishing equipment field, including taking sand paper mechanism, sand supplying mechanism of paper and master control;The master control respectively with milling robot joined together, described sand paper mechanism and the sand supplying mechanism of paper signal is taken to be connected;It is described that sand paper mechanism is taken to include clip claw assembly;It is described that sand paper mechanism is taken to further include the first driving and reversing mechanism;First driving and reversing mechanism interlocks the clip claw assembly advance and retreat translation.Present invention mainly solves replace the problem of sand paper operation is needed between two clamping pieces that milling robot is controlled to drive the antiquated sand paper clamping jaw that is moved precisely to sand paper more exchange device so as to aggravate research staff's burden;Compare sand paper of the prior art more exchange device, only need two driving and reversing mechanisms of control carries out translation action, without controlling the milling robot with multiaxis that antiquated sand paper is driven accurately to run between two clamping jaws of clip claw assembly, reduce the workload of programming, the burden of the research staff of mitigation.

Description

一种砂纸自动更换系统A sandpaper automatic replacement system

技术领域technical field

本发明涉及打磨抛光设备领域,特别是涉及一种砂纸自动更换系统。The invention relates to the field of grinding and polishing equipment, in particular to an automatic sandpaper replacement system.

背景技术Background technique

随着自动化程度的提高,经常会使用打磨机器人对各类工件或者钢板进行打磨,使用打磨机器人进行打磨的过程中,设在打磨机器人的打磨工具上的砂纸会损耗,需要更换。With the improvement of the degree of automation, grinding robots are often used to grind various workpieces or steel plates. During the grinding process using the grinding robot, the sandpaper on the grinding tool of the grinding robot will be worn out and needs to be replaced.

用人工进行更换砂纸操作时,需要打磨机器人带动废砂纸运行到预定的换砂纸工位,然后用人力把废砂纸取下,并安装上新的砂纸;用人工进行更换砂纸操作,工作效率较低,且存在一定安全隐患。When replacing the sandpaper manually, the grinding robot needs to drive the waste sandpaper to the predetermined sandpaper replacement station, and then manually remove the waste sandpaper and install new sandpaper; manual replacement of sandpaper is less efficient , and there are certain security risks.

目前也出现了可以进行更换砂纸操作的砂纸更换设备,这类型的设备包括夹爪,进行更换砂纸操作时,需要控制打磨机器人带动废砂纸精确地移动到砂纸更换设备的夹爪的两个夹持件之间,然后夹爪合上并夹住废砂纸,打磨机器人运动,使废砂纸与打磨机器人分离;常用的打磨机器人有多轴,控制打磨机器人精确运动会加重研发人员的负担。At present, there are also sandpaper replacement equipment that can perform sandpaper replacement operations. This type of equipment includes grippers. When performing sandpaper replacement operations, it is necessary to control the grinding robot to drive the waste sandpaper to move accurately to the two clamping jaws of the sandpaper replacement equipment. Between the parts, then the jaws close and clamp the waste sandpaper, and the grinding robot moves to separate the waste sandpaper from the grinding robot; commonly used grinding robots have multiple axes, and controlling the precise movement of the grinding robot will increase the burden on the R & D personnel.

发明内容Contents of the invention

为解决上述的问题,本发明提供了一种砂纸自动更换系统,可以代替人工进行砂纸更换操作,且进行砂纸更换操作时仅需让打磨机器人带动废砂纸到达大致的取砂纸工位,而不需要进行精确的移动。In order to solve the above problems, the present invention provides an automatic sandpaper replacement system, which can replace manual sandpaper replacement operations, and when performing sandpaper replacement operations, it is only necessary to let the grinding robot drive the waste sandpaper to the rough sandpaper removal station, without Make precise moves.

本发明所采取的技术方案是:一种砂纸自动更换系统,包括取砂纸机构、供砂纸机构和主控;所述主控分别与所配合的打磨机器人、所述取砂纸机构和所述供砂纸机构信号连接;所述取砂纸机构包括夹爪组件;所述取砂纸机构还包括第一进退装置;第一进退装置连动所述夹爪组件进退平动,以使夹爪组件能夹取到所配合的打磨机器人的打磨工具上的砂纸。The technical solution adopted by the present invention is: an automatic sandpaper replacement system, including a sandpaper fetching mechanism, a sandpaper supply mechanism and a main control; Mechanism signal connection; the sandpaper taking mechanism includes a jaw assembly; the sandpaper taking mechanism also includes a first advance and retreat device; the first advance and retreat device links the jaw assembly to advance and retreat in translation, so that the jaw assembly can clamp to The sandpaper on the grinding tool of the matching grinding robot.

上述技术方案中,所述取砂纸机构与所述供砂纸机构相邻设置。In the above technical solution, the sandpaper fetching mechanism is arranged adjacent to the sandpaper supply mechanism.

上述技术方案中,所述夹爪组件包括夹爪和开合装置,所述开合装置连动所述夹爪开合。In the above technical solution, the jaw assembly includes jaws and an opening and closing device, and the opening and closing device drives the opening and closing of the jaws.

上述技术方案中,所述供砂纸机构包括摆放平台和推移装置,所述推移装置连动所述摆放平台上下平动,使堆叠于摆放平台上的砂纸堆的最上端一张砂纸始终位于同一高度。In the above technical solution, the sandpaper supply mechanism includes a placement platform and a pushing device, and the pushing device moves the placement platform up and down in translation, so that the topmost piece of sandpaper stacked on the placement platform is always at the same height.

上述技术方案中,所述供砂纸机构还包括至少两根限位杆,所述限位杆围绕所述摆放平台设置。In the above technical solution, the sandpaper feeding mechanism further includes at least two limit rods, and the limit rods are arranged around the placement platform.

上述技术方案中,所述供砂纸机构还包括用于分离砂纸的毛刷,所述毛刷设在摆放平台的侧面,以分离粘连的砂纸。In the above technical solution, the sandpaper supply mechanism further includes a brush for separating the sandpaper, and the brush is provided on the side of the placement platform to separate the stuck sandpaper.

上述技术方案中,所述毛刷的设置高度等于所配合的打磨机器人与摆放平台上的砂纸接触的高度。In the above technical solution, the installation height of the brushes is equal to the height at which the matched grinding robot contacts the sandpaper on the placement platform.

上述技术方案中,该种砂纸自动更换系统还包括用于检测摆放平台上的砂纸顶面高度的高度检测装置;所述高度检测装置与所述主控信号连接。In the above technical solution, the sandpaper automatic replacement system further includes a height detection device for detecting the height of the top surface of the sandpaper on the placement platform; the height detection device is connected to the main control signal.

上述技术方案中,该种砂纸自动更换系统还包括用于检测所配合的打磨机器人上的打磨工具是否已取到砂纸的取纸检测装置;所述取纸检测装置与所述主控信号连接。In the above technical solution, the sandpaper automatic replacement system further includes a paper removal detection device for detecting whether the grinding tool on the matched grinding robot has taken sand paper; the paper removal detection device is connected to the main control signal.

上述技术方案中,该种砂纸自动更换系统还包括用于检测所述摆放平台上的砂纸是否已用完的物料检测装置;所述物料检测装置与所述主控信号连接。In the above technical solution, the automatic sandpaper replacement system further includes a material detection device for detecting whether the sandpaper on the placement platform is used up; the material detection device is connected to the main control signal.

上述技术方案中,该种砂纸自动更换系统还包括校整机构;所述校整机构与所述取砂纸机构相互对置;所述校整机构包括校整卡盘和第二进退装置;所述第二进退装置连动所述校整卡盘进退平动,以校正所配合的打磨机器人上的打磨工具。In the above technical solution, the sandpaper automatic replacement system also includes a correction mechanism; the correction mechanism and the sandpaper taking mechanism are opposite to each other; the correction mechanism includes a correction chuck and a second advance and retreat device; The second advancing and retreating device is linked with the forward and backward translation of the calibration chuck, so as to correct the grinding tool on the matched grinding robot.

上述技术方案中,所述校整卡盘的形状与所配合的打磨机器人上的打磨工具的形状匹配。In the above technical solution, the shape of the calibration chuck matches the shape of the grinding tool on the matched grinding robot.

上述技术方案中,该种砂纸自动更换系统还包括废纸箱;所述废纸箱设在所述夹爪组件下方。In the above technical solution, the automatic sandpaper replacement system further includes a waste paper box; the waste paper box is arranged below the jaw assembly.

上述技术方案中,该种砂纸自动更换系统还包括用于检测砂纸是否脱落的脱落检测装置;所述脱落检测装置与所述主控信号连接。In the above technical solution, the sandpaper automatic replacement system further includes a fall-off detection device for detecting whether the sandpaper has fallen off; the fall-off detection device is connected to the main control signal.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明提供的一种砂纸自动更换系统,包括取砂纸机构和校整机构,取砂纸机构包括夹爪组件以及连动夹爪组件进退平动的第一进退装置,取砂纸机构和校整机构配合,即可取下运行到大致的取砂纸工位的打磨机器人上的废砂纸;因此,对比现有技术中的砂纸更换设备,只需要控制两个进退装置的进行平动动作,而不需要控制具有多轴的打磨机器人带动废砂纸精确地运行到夹爪组件的两夹爪之间,降低了程序设计的工作量,减轻的研发人员的负担。1. An automatic sandpaper replacement system provided by the present invention includes a sandpaper taking mechanism and a correction mechanism. The sandpaper taking mechanism includes a jaw assembly and a first advance and retreat device that moves forward and backward in parallel with the jaw assembly. The sandpaper taking mechanism and a correction mechanism With the cooperation of the mechanism, the waste sandpaper on the grinding robot running to the rough sandpaper taking station can be removed; Controlling the grinding robot with multi-axis drives the waste sandpaper to run accurately between the two jaws of the jaw assembly, which reduces the workload of program design and the burden of R&D personnel.

2、本发明提供的一种砂纸自动更换系统,仅使用安装在机架上的取砂纸机构、校整机构和供砂纸机构共三个机构即可完成取下废砂纸和换上新砂纸的操作,其结构简单紧凑,可以低成本地替代人工进行砂纸更换操作。2. An automatic sandpaper replacement system provided by the present invention can complete the operation of removing waste sandpaper and replacing it with new sandpaper by using only three mechanisms, a sandpaper taking mechanism, a correction mechanism and a sandpaper supply mechanism, which are installed on the frame , which has a simple and compact structure and can replace manual sandpaper replacement operations at low cost.

附图说明Description of drawings

图1是本发明的一种砂纸自动更换系统的整体立体视图;Fig. 1 is the integral perspective view of a kind of sandpaper automatic replacement system of the present invention;

图2是本发明的一种砂纸自动更换系统打开保护罩后的整体立体视图;Fig. 2 is an overall perspective view of an automatic sandpaper replacement system of the present invention after opening the protective cover;

图3是本发明的一种砂纸自动更换系统的另一角度的去除保护罩后的整体立体视图;Fig. 3 is an overall perspective view of another angle of the automatic sandpaper replacement system of the present invention after removing the protective cover;

图4是图2中的A局部放大图;Fig. 4 is a partial enlarged view of A in Fig. 2;

图5是本发明的一种砂纸自动更换系统的供砂纸机构的立体视图;Fig. 5 is a perspective view of a sandpaper feeding mechanism of an automatic sandpaper replacement system of the present invention;

图6是图3中的B局部放大图;Fig. 6 is a partial enlarged view of B in Fig. 3;

图7是图3中的C局部放大图;Fig. 7 is a partial enlarged view of C in Fig. 3;

附图标记为:1、机架;11、掉落孔;12、支撑脚;13、固定座;14、保护罩;141、通孔;2、取砂纸机构;21、夹爪组件;211、夹爪;212、开合装置;22、第一进退装置;3、供砂纸机构;31、摆放平台;311、摆放平台通孔;32、推移装置;33、限位杆;34、毛刷;341、支座;35、安装台;36、安装杆;4、校整机构;41、校整卡盘;42、第二进退装置;5、废纸箱;61、脱落检测装置;62、高度检测装置;63、取纸检测装置;64、物料检测装置。The reference numerals are: 1. frame; 11. drop hole; 12. support foot; 13. fixed seat; 14. protective cover; 141. through hole; 2. mechanism for taking sandpaper; Gripper; 212, opening and closing device; 22, first advance and retreat device; 3, sandpaper supply mechanism; 31, placing platform; 311, placing platform through hole; 32, pushing device; 33, limit rod; Brush; 341, support; 35, installation platform; 36, installation rod; 4, adjustment mechanism; 41, adjustment chuck; 42, second advance and retreat device; 5, waste paper box; 61, shedding detection device; 62 , Height detection device; 63, paper detection device; 64, material detection device.

具体实施方式Detailed ways

下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

如图1和图2所示,一种砂纸自动更换系统,包括机架1、取砂纸机构2、供砂纸机构3、校整机构4、废纸箱5、主控(图中为示出)和检测机构。该种砂纸自动更换系统与打磨机器人配合使用。As shown in Figures 1 and 2, an automatic sandpaper replacement system includes a frame 1, a sandpaper fetching mechanism 2, a sandpaper supply mechanism 3, a correction mechanism 4, a waste paper box 5, and a main control (not shown in the figure) and testing agencies. This kind of sandpaper automatic replacement system is used in conjunction with a grinding robot.

机架1的下端设有四只可以调整高度的支撑脚12和四个用于固定机架1的固定座13,支撑脚12和固定座13分列于机架1的四角,通过分别调节每只支撑脚12高度,可以调整机架1的水平;机架1的中部开有一个掉落孔11;废纸箱5位于掉落孔11的下方;机架1上还设有保护取砂纸机构2和校整机构4的保护罩14,保护罩14罩住取砂纸机构2和校整机构4,保护罩14的顶板设有通孔141,供打磨机器人的臂身和打磨工具伸入。The lower end of the frame 1 is provided with four support feet 12 that can be adjusted in height and four holders 13 for fixing the frame 1. The support feet 12 and the holders 13 are arranged at the four corners of the frame 1. Only the height of the support feet 12 can adjust the level of the frame 1; there is a drop hole 11 in the middle of the frame 1; the waste paper box 5 is located below the drop hole 11; the frame 1 is also equipped with a protection mechanism for taking sandpaper 2 and the protective cover 14 of correcting mechanism 4, protective cover 14 covers and gets sandpaper mechanism 2 and correcting mechanism 4, and the top plate of protective cover 14 is provided with through hole 141, stretches into for the arm body of grinding robot and grinding tool.

检测机构包括脱落检测装置61、高度检测装置62、取纸检测装置63和物料检测装置64;脱落检测装置61、高度检测装置62、取纸检测装置63和物料检测装置64分别与主控信号连接。The detection mechanism includes a shedding detection device 61, a height detection device 62, a paper detection device 63 and a material detection device 64; the shedding detection device 61, the height detection device 62, the paper detection device 63 and the material detection device 64 are respectively connected to the main control signal .

如图4和图6所示,取砂纸机构2包括夹爪组件21和第一进退装置22;夹爪组件21包括夹爪211和开合装置212,开合装置212可以是水平开合的气动手指或者水平开合的电动手指,也可以是旋转开合的气动手指或者水平开合的电动手指;在本实施例中,开合装置212为水平开合的气动手指,开合装置212通过电磁阀与气源连接,开合装置212的电磁阀与主控信号连接;夹爪211有两个,分别设在开合装置212的两个夹指上,从而使开合装置212能连动夹爪211开合。夹爪211与打磨工具的形状匹配,具体来说,夹爪211与打磨工具的接触面是内凹的弧面,并能与打磨工具的侧面形状匹配。As shown in Figures 4 and 6, the sandpaper-taking mechanism 2 includes a jaw assembly 21 and a first advance and retreat device 22; the jaw assembly 21 includes a jaw 211 and an opening and closing device 212, and the opening and closing device 212 can be a pneumatically operated horizontal opening and closing device. Fingers or electric fingers that open and close horizontally can also be pneumatic fingers that rotate and open or close; in this embodiment, the opening and closing device 212 is a pneumatic finger that opens and closes horizontally, and the opening and closing device 212 is electromagnetically The valve is connected to the air source, and the solenoid valve of the opening and closing device 212 is connected to the main control signal; there are two clamping jaws 211, which are respectively arranged on the two fingers of the opening and closing device 212, so that the opening and closing device 212 can be linked to clamp Claw 211 opens and closes. The jaw 211 matches the shape of the grinding tool, specifically, the contact surface of the jaw 211 and the grinding tool is a concave arc surface, and can match the shape of the side surface of the grinding tool.

第一进退装置22可以是气缸或者电动缸,也可以是滑台气缸或者电动滑台;在本实施例中,第一进退装置22是滑台气缸,第一进退装置22通过电磁阀与气源连接,第一进退装置22的电磁阀与主控信号连接;第一进退装置22水平设置,夹爪组件21的开合装置212设在第一进退装置22的滑台上,从而使第一进退装置22能连动夹爪组件21进退平动,且第一进退装置22的行程使夹爪211始终位于掉落孔11上方,因此夹爪组件21的夹爪211也位于废纸箱5的上方。The first advance and retreat device 22 can be a cylinder or an electric cylinder, and can also be a slide cylinder or an electric slide; connection, the solenoid valve of the first advance and retreat device 22 is connected with the main control signal; the first advance and retreat device 22 is set horizontally, and the opening and closing device 212 of the jaw assembly 21 is arranged on the slide table of the first advance and retreat device 22, so that the first advance and retreat The device 22 can move forward and backward in conjunction with the jaw assembly 21, and the stroke of the first advance and retreat device 22 makes the jaw 211 always above the drop hole 11, so the jaw 211 of the jaw assembly 21 is also located above the waste paper box 5 .

校整机构4包括校整卡盘41和第二进退装置42,第二进退装置42为气缸或者电动缸;在本实施例中,第二进退装置42为气缸,第二进退装置42通过电磁阀与气源连接,第二进退装置42的电磁阀与主控信号连接;第二进退装置42水平设置,校整卡盘41设在第二进退装置42的运动部件的前端,从而使第二进退装置42能连动校整卡盘41进退平动;校整卡盘41的形状与打磨机器人上的打磨头的形状匹配,具体来说,校整卡盘41与打磨工具的接触面是内凹的弧面,并能与打磨工具的侧面形状匹配。校整机构4用于校正打磨机器人上的打磨工具的位置。The correction mechanism 4 includes a correction chuck 41 and a second advance and retreat device 42, and the second advance and retreat device 42 is a cylinder or an electric cylinder; Connected to the air source, the solenoid valve of the second advance and retreat device 42 is connected to the main control signal; the second advance and retreat device 42 is set horizontally, and the calibration chuck 41 is arranged at the front end of the moving parts of the second advance and retreat device 42, so that the second advance and retreat The device 42 can be linked with the adjustment chuck 41 to advance and retreat in translation; the shape of the adjustment chuck 41 matches the shape of the grinding head on the grinding robot, specifically, the contact surface between the adjustment chuck 41 and the grinding tool is concave curved surface and can match the side shape of the grinding tool. The calibration mechanism 4 is used to correct the position of the grinding tool on the grinding robot.

如图6所示,脱落检测装置61为对射型光电传感器,脱落检测装置的光束穿过所述取砂纸机构2取下的砂纸的掉落路径;具体来说,脱落检测装置61包括发射端和接收端;脱落检测装置61的发射端和接收端分设在掉落孔11的两侧,使脱落检测装置61通过检测是否有物体通过光路,从而检测是否有物体穿过掉落孔11,进而检测打磨机器人的打磨工具上的废砂纸是否已经被取砂纸机构2所夹取并脱落。As shown in Figure 6, the fall-off detection device 61 is a through-beam photoelectric sensor, and the light beam of the fall-off detection device passes through the drop path of the sandpaper taken off by the sandpaper-taking mechanism 2; specifically, the fall-off detection device 61 includes a transmitter and the receiving end; the transmitting end and the receiving end of the fall-off detection device 61 are separately arranged on both sides of the drop hole 11, so that the fall-off detection device 61 detects whether an object passes through the drop hole 11 by detecting whether an object passes through the drop hole 11, and then Detect whether the waste sandpaper on the grinding tool of the grinding robot has been clamped by the sandpaper taking mechanism 2 and falls off.

如图5和图7所示,供砂纸机构3包括摆放平台31、推移装置32、限位杆33、毛刷34、安装台35和安装杆36。As shown in FIG. 5 and FIG. 7 , the sandpaper supply mechanism 3 includes a placement platform 31 , a pushing device 32 , a limit rod 33 , a brush 34 , a mounting platform 35 and a mounting rod 36 .

推移装置32为气缸或者电动缸;在本实施例中,推移装置32为气缸,推移装置32通过电磁阀与气源连通,推移装置32的电磁阀与主控信号连接。安装台35呈方形,中部设有通孔;推移装置32的缸体竖直设置在安装台35下端,推移装置32的活塞杆穿过安装台35的通孔;摆放平台31为平整的圆盘;摆放平台31设在推移装置32的活塞杆的前端,使推移装置32能连动摆放平台31上下平动。限位杆33共有七根,均设在安装台35上,且所有限位杆33间隔均匀地围绕摆放平台31设置,限位杆33的长度与大于推移装置32连动摆放平台31上下平动的行程。安装台35通过螺丝固定在机架1上,使供砂纸机构3得以固定。The pushing device 32 is a cylinder or an electric cylinder; in the present embodiment, the pushing device 32 is a cylinder, and the pushing device 32 communicates with the air source through a solenoid valve, and the solenoid valve of the pushing device 32 is connected with the main control signal. Mounting table 35 is square, and the middle part is provided with through hole; The cylinder block of pushing device 32 is vertically arranged on mounting table 35 lower ends, and the piston rod of pushing device 32 passes through the through hole of mounting table 35; Putting platform 31 is smooth circle Disk; the placing platform 31 is arranged at the front end of the piston rod of the pushing device 32, so that the pushing device 32 can be moved up and down in parallel with the placing platform 31. There are seven stop rods 33, all of which are located on the mounting platform 35, and all the stop rods 33 are evenly spaced around the placement platform 31, and the length of the stop rods 33 is greater than that of the pushing device 32 to move up and down the placement platform 31. Translational travel. The mounting table 35 is fixed on the frame 1 by screws, so that the sandpaper feeding mechanism 3 is fixed.

供砂纸机构3的毛刷34有两个,两个毛刷34均呈方形且大小一致,两个毛刷34大致相互对置地设在摆放平台31的侧面,具体来说,两个毛刷均通过支座341安装在机架1上,且毛刷34的刷毛正对摆放平台31;两个毛刷34的设置高度等于打磨机器人与摆放平台31上的砂纸接触的高度,使两个毛刷34的刷毛均能与堆叠于摆放平台31上的砂纸堆的上部接触。There are two brushes 34 for the sandpaper mechanism 3, and the two brushes 34 are square and of the same size. All are installed on the frame 1 by bearing 341, and the bristle of hairbrush 34 faces against putting platform 31; The bristles of each hairbrush 34 can contact with the top of the sandpaper heap stacked on the platform 31.

打磨机器人取走砂纸时,上下两张或多种砂纸有可能粘连;打磨机器人连动最上面一张砂纸上升时,被粘连的砂纸会被毛刷34刷下,使被粘连的砂纸与被打磨机器人取走的砂纸分离,从而使打磨机器人的打磨工具一次只能取走一张砂纸,提高了加工质量,减少砂纸浪费。When the grinding robot takes away the sandpaper, two or more pieces of sandpaper may stick together; when the grinding robot moves the top piece of sandpaper up, the sticky sandpaper will be brushed off by the brush 34, so that the sticky sandpaper and the sandpaper to be polished The sandpaper taken by the robot is separated, so that the grinding tool of the grinding robot can only take one piece of sandpaper at a time, which improves the processing quality and reduces the waste of sandpaper.

如图7所示,供砂纸机构3的摆放平台31两侧相互对置地设置两根传感器安装杆36;高度检测装置62为对射型光电传感器,其发射端和接收端分设在两根传感器安装杆36的上部,安装杆36的顶端留出位置供取纸检测装置63安装,即摆放平台31上没有摆放砂纸时,则高度检测装置62发射端发射的光束从摆放平台31上方经过并被高度检测装置62的接收端接收。As shown in Figure 7, two sensor installation rods 36 are arranged opposite to each other on both sides of the placement platform 31 of the sandpaper mechanism 3; On the top of the installation rod 36, the top of the installation rod 36 leaves a position for the installation of the paper detection device 63, that is, when the sandpaper is not placed on the platform 31, the light beam emitted by the emission end of the height detection device 62 is placed from the top of the platform 31. Pass through and be received by the receiving end of the height detecting device 62.

高度检测装置62使堆叠于摆放平台31上的砂纸堆的最上端一张砂纸始终位于同一高度,具体来说,当打磨机器人取走砂纸后,堆叠于摆放平台31上的砂纸堆的高度会降低,此时若高度检测装置62没有检测到有物体在发射端和接收端之间,则将信息反馈给主控,主控控制推移装置32的电磁阀,使推移装置32连动摆放平台31向上平动,直至高度检测装置62检测到有物体在发射端和接收端之间,即摆放平台31上的砂纸堆的顶面达到预设高度,使砂纸堆遮挡住高度检测装置62的光路,使堆叠于摆放平台31上的砂纸堆的最上端一张砂纸始终维持在同一高度,便于打磨机器人以预设的固定高度从摆放平台31上取走砂纸。The height detecting device 62 makes the topmost piece of sandpaper stacked on the sandpaper stack on the placement platform 31 always be at the same height. At this time, if the height detection device 62 does not detect that there is an object between the transmitting end and the receiving end, the information will be fed back to the main control, and the main control will control the solenoid valve of the pushing device 32, so that the moving device 32 will be placed in a row The platform 31 moves upward until the height detection device 62 detects that there is an object between the transmitting end and the receiving end, that is, the top surface of the pile of sandpaper placed on the platform 31 reaches a preset height, so that the pile of sandpaper covers the height detection device 62 The light path keeps the topmost piece of sandpaper stacked on the sandpaper stack on the placement platform 31 at the same height, so that the polishing robot can take the sandpaper from the placement platform 31 at a preset fixed height.

取纸检测装置63为光电传感器,设在远离机架1的一根传感器安装杆36的顶端,取纸检测装置63的光束竖直向上发射;打磨机器人的程序设定,取走砂纸后,使砂纸的边缘从取纸检测装置63上方经过;若取纸检测装置63检测到有物体经过,则表明打磨机器人已经取走了砂纸;相反,若取纸检测装置63没有检测到物体经过,则表明打磨机器人的取砂纸动作失败,需要重新执行取砂纸动作。The paper detection device 63 is a photoelectric sensor, which is located on the top of a sensor mounting bar 36 away from the frame 1, and the light beam of the paper detection device 63 is emitted vertically upwards; the program setting of the grinding robot, after taking away the sandpaper, makes The edge of the sandpaper passes above the paper detection device 63; if the paper detection device 63 detects that an object passes by, it indicates that the grinding robot has taken the sandpaper; The sandpaper removal action of the grinding robot failed, and the sandpaper removal action needs to be performed again.

摆放平台31上设有摆放平台通孔311;物料检测装置64为光电传感器,设在摆放平台31下方,物料检测装置64的光束穿过摆放平台31上的摆放平台通孔311;若物料检测装置64检测到有物品,则表明摆放平台31上有砂纸摆放;若物料检测装置64没有检测到物品,则表明摆放平台31上已经没有砂纸或者砂纸已被取完。The placement platform 31 is provided with a placement platform through hole 311; the material detection device 64 is a photoelectric sensor, located below the placement platform 31, and the light beam of the material detection device 64 passes through the placement platform through hole 311 on the placement platform 31 If the material detection device 64 detects that there is an article, then it shows that there is sandpaper on the platform 31 to put; if the material detection device 64 does not detect the article, it shows that there is no sandpaper on the platform 31 or the sandpaper has been taken.

如图2和图3所示,本实施例中,取砂纸机构2有两个,两个取砂纸机构2相邻设在掉落孔11旁边,其中一个取砂纸机构2和校整机构4相互对置;两个取砂纸机构2和校整机构4围绕掉落孔11设置。取砂纸机构2的夹爪211朝向校整机构4的一侧即是与打磨工具的接触面;校整机构4的校整卡盘41朝向取砂纸机构2的一侧即是与打磨工具的接触面;取砂纸机构2和校整机构4之间形成一个可供打磨机器人的打磨工具在此处取砂纸的取砂纸空间。As shown in Fig. 2 and Fig. 3, in the present embodiment, there are two sandpaper-taking mechanisms 2, and the two sandpaper-taking mechanisms 2 are adjacently arranged next to the drop hole 11, and one of the sandpaper-taking mechanisms 2 and the correction mechanism 4 are connected to each other. Opposite; two sandpaper-taking mechanisms 2 and a correction mechanism 4 are arranged around the drop hole 11. The jaw 211 of the sandpaper taking mechanism 2 faces the side of the correction mechanism 4 and is the contact surface with the grinding tool; the correction chuck 41 of the correction mechanism 4 faces the side of the sandpaper taking mechanism 2 and is the contact surface with the grinding tool surface; get between the sandpaper mechanism 2 and the correction mechanism 4 and form a space for getting sandpaper for the grinding tool of the grinding robot to get sandpaper here.

供砂纸机构3有两个,分别固定在机架1的左右两个侧面;打开保护罩14后,其中一个供砂纸机构3与两个取砂纸机构2相邻,另一个供砂纸机构3与校整机构4相邻。There are two sandpaper supply mechanisms 3, which are respectively fixed on the left and right sides of the frame 1; after opening the protective cover 14, one of the sandpaper supply mechanisms 3 is adjacent to the two sandpaper fetching mechanisms 2, and the other sandpaper supply mechanism 3 is adjacent to the school The whole mechanism 4 is adjacent.

主控为可编程控制器,挂设在机架1上;脱落检测装置61、高度检测装置62、取纸检测装置63和物料检测装置64通过信号线分别与主控信号连接;由于主控还分别与夹爪组件21的开合装置212的电磁阀、取砂纸机构2的第一进退装置22的电磁阀、供砂纸机构3的推移装置32的电磁阀以及校整机构4的第二进退装置42的电磁阀信号连接,所以主控能通过控制上述各个电磁阀,进而控制夹爪组件21的开合和进退、供砂纸机构3的摆放平台31的上下平动以及校整卡盘41的进退。The main control is a programmable controller, which is hung on the frame 1; the shedding detection device 61, the height detection device 62, the paper detection device 63 and the material detection device 64 are respectively connected with the main control signal through signal lines; Respectively with the solenoid valve of the opening and closing device 212 of the jaw assembly 21, the solenoid valve of the first advance and retreat device 22 of the sandpaper mechanism 2, the solenoid valve of the push device 32 of the sandpaper supply mechanism 3, and the second advance and retreat device of the correction mechanism 4 42 solenoid valve signal connection, so the main control can control the opening and closing and advancing and retreating of the jaw assembly 21, the up and down translation of the placement platform 31 of the sandpaper mechanism 3, and the adjustment of the chuck 41 by controlling the above-mentioned solenoid valves. advance and retreat.

本实施例提供的一种砂纸自动更换系统与打磨机器人配合使用,打磨机器人用砂纸对工件进行打磨,一定时间后砂纸会被磨损,此时打磨机器人停止打磨动作,并从砂纸自动更换系统的机架1上保护罩14上的通孔141伸入,到达取砂纸机构2和校整机构4之间的取砂纸空间;此时打磨机器人发出到位信号给主控,主控控制第二进退装置42连动校整卡盘41前进,使校整卡盘41抵靠在打磨机器人上的打磨工具上,以完成打磨工具的位置校正动作,然后主控控制第一进退装置22连动夹爪组件21前进,此时夹爪组件21处于打开状态,第一进退装置22连动夹爪组件21前进到位后,主控再控制开合装置212连动夹爪211合起,即夹爪组件21夹紧废砂纸,此时校整卡盘41以及两个夹爪211均抵靠在打磨工具上,然后打磨机器人带动打磨工具上升,使打磨工具上的废砂纸被夹爪组件21取下,打磨机器人离开后,开合装置212连动夹爪211打开,使废砂纸穿过掉落孔11并落入废纸箱5中;完成上述过程后,第一进退装置22连动夹爪组件21复位;第二进退装置42连动校整卡盘41复位。An automatic sandpaper replacement system provided in this embodiment is used in conjunction with a grinding robot. The grinding robot uses sandpaper to polish the workpiece. After a certain period of time, the sandpaper will be worn. The through hole 141 on the protective cover 14 on the frame 1 stretches in to reach the sandpaper-taking space between the sandpaper-taking mechanism 2 and the correction mechanism 4; at this time, the grinding robot sends a signal in place to the main control, and the main control controls the second advancing and retreating device 42 The interlocking adjustment chuck 41 advances, so that the adjustment chuck 41 abuts against the grinding tool on the grinding robot to complete the position correction action of the grinding tool, and then the main control controls the first advance and retreat device 22 to link the jaw assembly 21 Forward, at this time the jaw assembly 21 is in the open state. After the first advance and retreat device 22 is linked with the jaw assembly 21 to advance to the position, the main control then controls the opening and closing device 212 to link the jaw 211 to close, that is, the jaw assembly 21 clamps. Waste sandpaper, at this time, the alignment chuck 41 and the two jaws 211 are all against the grinding tool, and then the grinding robot drives the grinding tool to rise, so that the waste sandpaper on the grinding tool is taken off by the jaw assembly 21, and the grinding robot leaves Finally, the opening and closing device 212 interlocks the jaws 211 to open, so that the waste sandpaper passes through the drop hole 11 and falls into the waste paper box 5; after the above process is completed, the first advance and retreat device 22 interlocks the jaw assembly 21 to reset; The two advance and retreat devices 42 are linked to reset the calibration chuck 41 .

脱落检测装置61通过检测是否有物体穿过掉落孔11,进而检测废砂纸是否已经脱落,并将信息反馈到主控;若脱落检测装置61没有检测到有物体穿过掉落孔11,即表明打磨工具上的废砂纸并未脱落,此时主控将信息反馈给打磨机器人,打磨机器人重新连动打磨工具到达取砂纸机构2和校整机构4之间的取砂纸空间;主控控制取砂纸机构2和校整机构4重新动作,具体来说,校整机构4重新执行打磨工具的位置校正动作;第一进退装置22再次连动夹爪组件21前进;开合装置212再次连动夹爪211合起并夹紧废砂纸;打磨机器人重新带动打磨工具上升,使打磨工具上的废砂纸被夹爪组件21取下;随后开合装置212再次连动夹爪211打开,使废砂纸穿过掉落孔11并落入废纸箱5中。若重复执行两次取砂纸动作均未成功,主控将发出报错信号,报错信号可通过HMI、信号灯或声音报警装置等形式传达到使用者。The fall-off detection device 61 detects whether an object passes through the drop hole 11, and then detects whether the waste sandpaper has fallen off, and feeds back the information to the main control; if the fall-off detection device 61 does not detect that an object passes through the drop hole 11, that is It shows that the waste sandpaper on the grinding tool has not fallen off. At this time, the main control will feed back the information to the grinding robot, and the grinding robot will re-link the grinding tool to reach the sandpaper taking space between the sandpaper taking mechanism 2 and the correcting mechanism 4; The sandpaper mechanism 2 and the correction mechanism 4 re-operate, specifically, the correction mechanism 4 re-executes the position correction action of the grinding tool; the first advance and retreat device 22 moves forward with the jaw assembly 21 again; the opening and closing device 212 moves the clip again The jaws 211 close together and clamp the waste sandpaper; the grinding robot drives the grinding tool up again, so that the waste sandpaper on the grinding tool is removed by the jaw assembly 21; then the opening and closing device 212 is opened again in conjunction with the clamping jaw 211, so that the waste sandpaper passes through Pass drop hole 11 and fall in waste paper box 5. If the action of removing the sandpaper is repeated twice but fails, the main control will send out an error signal, which can be communicated to the user through HMI, signal lights or sound alarm devices.

砂纸被取下后,打磨机器人连动打磨工具到达供砂纸机构3上方,然后打磨机器人连动打磨工具下降并从摆放平台31上堆叠的砂纸中取走位于最上端一张的砂纸,完成取砂纸动作;此时若有砂纸被粘连,会被毛刷34刷下,使被粘连的砂纸与被打磨机器人取走的砂纸分离,随后推移装置32连动摆放平台31向上平动,使堆叠于摆放平台31上的砂纸堆的最上端一张砂纸始终位于同一高度,方便打磨机器人进行取纸动作。打磨机器人的程序设定,完成取砂纸动作后后,使砂纸的边缘从取纸检测装置63上方经过;若取纸检测装置63检测到有物体经过,则表明打磨机器人已经取走了砂纸;相反,若取纸检测装置63没有检测到物体经过,则表明打磨机器人的取砂纸动作失败,需要重新执行取砂纸动作。若摆放平台31上没有砂纸,或者摆放平台31上的砂纸已被取完,物料检测装置64将信息反馈给主控,主控处理后通过HMI、信号灯或声音报警装置等形式将摆放平台31上没有砂纸的信息传达到使用者。After the sandpaper is removed, the grinding robot linked grinding tool reaches the top of the sandpaper supply mechanism 3, then the grinding robot linked grinding tool descends and takes away the uppermost piece of sandpaper from the sandpaper stacked on the placement platform 31, completing the removal. Sandpaper action; at this time, if any sandpaper is stuck, it will be brushed off by the brush 34, so that the stuck sandpaper will be separated from the sandpaper taken away by the grinding robot, and then the pushing device 32 will be moved upwards in conjunction with the placement platform 31 to make the stacking The uppermost piece of sandpaper on the pile of sandpaper placed on the platform 31 is always at the same height, which is convenient for the grinding robot to take the paper. The program setting of the grinding robot, after finishing the action of getting the sandpaper, makes the edge of the sandpaper pass above the paper detection device 63; if the paper detection device 63 detects that an object passes by, it shows that the grinding robot has taken the sand paper; on the contrary , if the paper-fetching detection device 63 does not detect the passing of the object, it indicates that the sandpaper-fetching action of the polishing robot has failed, and the sandpaper-fetching action needs to be re-executed. If there is no sandpaper on the placement platform 31, or the sandpaper on the placement platform 31 has been taken out, the material detection device 64 will feed back the information to the main control, and the main control will send the information to the main control through HMI, signal lights or sound alarm devices after processing. The information that there is no sandpaper on the platform 31 is communicated to the user.

该种砂纸自动更换系统与打磨机器人配合使用时,只需控制打磨机器人的打磨工具运行到大致的取砂纸工位,即取砂纸机构2和校整机构4之间的取砂纸空间,即可通过取砂纸机构2和校整机构4的配合取下废砂纸;只需要控制两个进退装置的进行平动动作,而不需要控制具有多轴的打磨机器人带动废砂纸精确地运行到夹爪组件的两夹爪之间,降低了程序设计的工作量,减轻的研发人员的负担。When this kind of sandpaper automatic replacement system is used in conjunction with the grinding robot, it only needs to control the grinding tool of the grinding robot to run to the rough sandpaper taking station, that is, to take the sandpaper taking space between the sandpaper mechanism 2 and the correction mechanism 4. Take the cooperation of the sandpaper mechanism 2 and the adjustment mechanism 4 to remove the waste sandpaper; only need to control the translational movement of the two advance and retreat devices, and do not need to control the multi-axis grinding robot to drive the waste sandpaper to run accurately to the jaw assembly Between the two jaws, the workload of program design is reduced, and the burden of R&D personnel is reduced.

以上的实施例只是在于说明而不是限制本发明,故凡依本发明专利申请范围所述的方法所做的等效变化或修饰,均包括于本发明专利申请范围内。The above embodiments are only intended to illustrate rather than limit the present invention, so all equivalent changes or modifications made according to the methods described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims (14)

1. a kind of sand paper automatic-exchanging system, including taking sand paper mechanism (2), sand supplying mechanism of paper (3) and master control;The master control difference With milling robot joined together, described sand paper mechanism (2) and the sand supplying mechanism of paper (3) signal is taken to be connected;It is described to take sand paper Mechanism (2) includes clip claw assembly (21);It is characterized in that, described take sand paper mechanism (2) to further include the first driving and reversing mechanism (22);The One driving and reversing mechanism (22) interlocks clip claw assembly (21) the advance and retreat translation.
2. a kind of sand paper automatic-exchanging system according to claim 1, it is characterised in that:It is described take sand paper mechanism (2) with The sand supplying mechanism of paper (3) is disposed adjacent.
3. a kind of sand paper automatic-exchanging system according to claim 1, it is characterised in that:The clip claw assembly (21) includes Clamping jaw (211) and closing device (212), the closing device (212) interlock clamping jaw (211) folding.
4. a kind of sand paper automatic-exchanging system according to claim 1, it is characterised in that:Sand supplying mechanism of paper (3) bag Platform for placing (31) and push unit (32) are included, the push unit (32) interlocks platform for placing (31) upward-downward translation.
5. a kind of sand paper automatic-exchanging system according to claim 4, it is characterised in that:The sand supplying mechanism of paper (3) is also Including at least two gag lever posts (33), the gag lever post (33) is set around the platform for placing (31).
6. a kind of sand paper automatic-exchanging system according to claim 4 or 5, it is characterised in that:The sand supplying mechanism of paper (3) Further include to separate the hairbrush (34) of sand paper, the hairbrush (34) is located at the side of platform for placing (31).
7. a kind of sand paper automatic-exchanging system according to claim 6, it is characterised in that:The setting of the hairbrush (34) is high Degree is equal to the height that milling robot joined together is contacted with the sand paper on platform for placing (31).
8. a kind of sand paper automatic-exchanging system according to claim 4 or 5, it is characterised in that:It further includes to detect pendulum It is laid flat the height detecting device (62) of the sand paper apical side height on platform (31);
The height detecting device (62) is connected with the master signal.
9. a kind of sand paper automatic-exchanging system according to claim 4 or 5, it is characterised in that:It further includes for detecting What whether the milling tools on the milling robot of cooperation had got sand paper takes paper detecting apparatus (63);It is described to take paper detecting apparatus (63) it is connected with the master signal.
10. a kind of sand paper automatic-exchanging system according to claim 4 or 5, it is characterised in that:It further includes for detecting State the material detection device (64) whether the sand paper on platform for placing (31) has been used up;The material detection device (64) with it is described Master signal connects.
11. a kind of sand paper automatic-exchanging system according to claim 1, it is characterised in that:Further include alignment mechanism (4); The alignment mechanism (4) takes sand paper mechanism (2) mutually opposed with described;The alignment mechanism (4) include alignment chuck (41) and Second driving and reversing mechanism (42);Second driving and reversing mechanism (42) interlocks alignment chuck (41) the advance and retreat translation.
12. a kind of sand paper automatic-exchanging system according to claim 11, it is characterised in that:The alignment chuck (41) Shape and the form fit of the milling tools on milling robot joined together.
13. a kind of sand paper automatic-exchanging system according to claim 1, it is characterised in that:Further include litter decoration (5);Institute Litter decoration (5) is stated to be located at below the clip claw assembly (21).
14. according to any a kind of sand paper automatic-exchanging system in claim 1,2,3 or 13, it is characterised in that:It further includes For detecting the detection device that comes off (61) whether sand paper comes off;The detection device that comes off (61) connects with the master signal It connects.
CN201711396600.4A 2017-12-21 2017-12-21 A kind of sand paper automatic-exchanging system Pending CN108115567A (en)

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CN113001404A (en) * 2021-02-25 2021-06-22 梦天家居集团股份有限公司 Sand angle tool with sand paper feeding structure

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CN113001404A (en) * 2021-02-25 2021-06-22 梦天家居集团股份有限公司 Sand angle tool with sand paper feeding structure

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Application publication date: 20180605