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CN108034995B - A solid needle electrospinning equipment - Google Patents

A solid needle electrospinning equipment Download PDF

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Publication number
CN108034995B
CN108034995B CN201810033584.0A CN201810033584A CN108034995B CN 108034995 B CN108034995 B CN 108034995B CN 201810033584 A CN201810033584 A CN 201810033584A CN 108034995 B CN108034995 B CN 108034995B
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spinneret
liquid
solid
solid needle
liquid supply
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CN108034995A (en
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陈柔羲
程建华
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South China Institute of Collaborative Innovation
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South China Institute of Collaborative Innovation
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0061Electro-spinning characterised by the electro-spinning apparatus
    • D01D5/0069Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/0007Electro-spinning
    • D01D5/0061Electro-spinning characterised by the electro-spinning apparatus

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

本发明公开了一种实心针头静电纺丝设备,包括喷丝系统、纤维接收系统、供液系统、供电系统以及控制系统;所述喷丝系统包括多个喷丝头、用于固定多个喷丝头的导液固定管以及设置在每个喷丝头上的用于对喷丝头进行静电隔离的绝缘罩;其中,所述喷丝头包括喷丝头主体、位于喷丝头主体一端的连接座以及位于喷丝头主体另一端的多个实心针头,所述喷丝头主体内设有供液腔,所述连接座内设有与供液腔连通的进液管,所述实心针头的一端伸入供液腔内,另一端伸出喷丝头主体,每个实心针头与喷丝头主体间设有间隙;所述导液固定管内设有储液腔。该设备既能避免纺丝针头静电排斥,又能让纺丝针头以较小的间距排列,以获得更好的静电纺丝产品。

The invention discloses a solid needle electrospinning equipment, which includes a spinneret system, a fiber receiving system, a liquid supply system, a power supply system and a control system; the spinneret system includes multiple spinnerets for fixing multiple spinnerets. The liquid-conducting fixed tube of the spinneret and the insulating cover provided on each spinneret for electrostatic isolation of the spinneret; wherein, the spinneret includes a spinneret body and a spinneret located at one end of the spinneret body. The connecting seat and a plurality of solid needles located at the other end of the main body of the spinneret. The main body of the spinneret is provided with a liquid supply chamber. The connecting seat is provided with a liquid inlet pipe connected to the liquid supply chamber. The solid needles One end of the needle extends into the liquid supply chamber, and the other end extends out of the main body of the spinneret. There is a gap between each solid needle and the main body of the spinneret; a liquid storage chamber is provided in the liquid guide fixed tube. This equipment can not only avoid electrostatic repulsion of spinning needles, but also allow spinning needles to be arranged at smaller intervals to obtain better electrospinning products.

Description

一种实心针头静电纺丝设备A solid needle electrospinning equipment

技术领域Technical field

本发明涉及一种静电纺丝设备,具体涉及一种实心针头静电纺丝设备。The invention relates to an electrospinning equipment, in particular to a solid needle electrospinning equipment.

背景技术Background technique

纳米纤维是指纤维直径介于几十纳米到几百纳米范围内的超细纤维,与普通纤维相比,具有比表面积高、高孔隙率等特性,由纳米纤维堆积而成的具有三维立体多孔结构的纳米纤维膜材料具有孔径小、孔隙率高、连通性好、堆积密度可控等优点,因此能够作为纳米科学和技术的基本构筑基元;而通过静电纺丝方法进行纳米纤维的生产过程中,不但能够对纤维直径、纤维形貌、纤维结构进行调控,还能较容易地通过使用功能化聚合物或添加功能性化学物质来得到具有不同功能的功能性纳米纤维,由于该功能性纳米纤维具有众多的优异性能,因此目前已成功地应用到过滤、催化剂或酶载体、组织工程、药物释放、传感器、能源储存、纺织服装等领域中。Nanofibers refer to ultrafine fibers with fiber diameters ranging from tens of nanometers to hundreds of nanometers. Compared with ordinary fibers, they have characteristics such as high specific surface area and high porosity. They are three-dimensionally porous and formed by stacking nanofibers. The structured nanofiber membrane material has the advantages of small pore size, high porosity, good connectivity, and controllable packing density, so it can be used as the basic building block of nanoscience and technology; and the production process of nanofibers is carried out through electrospinning method Not only can fiber diameter, fiber morphology, and fiber structure be controlled, but also functional nanofibers with different functions can be easily obtained by using functionalized polymers or adding functional chemicals. Fibers have many excellent properties and have been successfully used in fields such as filtration, catalyst or enzyme carriers, tissue engineering, drug release, sensors, energy storage, textiles and clothing, etc.

现有的静电纺丝装置中,为了提高生产效率,通常设有多个针喷丝头,工作时,多个针喷丝头同时进行静电纺丝任务,由于各针喷丝头都带电,各带点的针喷丝头都会产生静电场,因此多个针喷丝头产生的多个静电场间会相互干扰,使得从针喷丝头喷出的纳米纤维无规则地弯曲排列,导致纺丝不均匀,纺丝的质量大打折扣;并且,喷射时还会出现纳米纤维向外偏斜,从而无法被承接到接收基布上的情况。In existing electrospinning devices, in order to improve production efficiency, multiple needle spinnerets are usually provided. During operation, multiple needle spinnerets perform electrospinning tasks at the same time. Since each needle spinneret is charged, each spinneret is charged. Dotted needle spinnerets will generate electrostatic fields, so the multiple electrostatic fields generated by multiple needle spinnerets will interfere with each other, causing the nanofibers ejected from the needle spinnerets to bend and arrange irregularly, resulting in spinning If it is uneven, the quality of spinning will be greatly reduced; moreover, the nanofibers will deflect outward during spraying, making it impossible to be attached to the receiving base fabric.

为了克服上述问题,申请公布号为CN 106119995 A的专利申请文件公开了一种实心针喷丝头静电纺丝装置,该装置包括供液系统、实心针喷丝头喷丝系统、升降系统、供电系统、接收系统以及控制系统,其中,所述实心针喷丝头喷丝系统由实心针喷丝头、金属丝导线、绝缘导液棒、支撑板、喷丝喷丝头储液盒组成,所述绝缘导液棒轴心有中心孔,孔径与实心针喷丝头针身直径相等,所述实心针喷丝头插入绝缘导液棒中心孔中;所述支撑板的中间位置开有等间距排列的N行通孔,孔径与绝缘导液棒的中间圆柱直径相等,所述绝缘导液棒设置在支撑板上的通孔中;所述喷丝喷丝头储液盒的底部开有等间距排列的N行圆锥沉喷丝头孔,孔径与绝缘导液棒中间圆柱直径相等,顶部开槽,开槽外形尺寸与支撑板外形尺寸相等,所述支撑板置于喷丝喷丝头储液盒的开槽中,支撑板与升降系统连接,所述绝缘导液棒底部圆锥穿过喷丝喷丝头储液盒底部圆锥沉喷丝头通孔,并紧密接触。工作时,升降系统驱动支撑板向上运动,使得绝缘导液棒与圆锥沉喷丝头部分之间的间隙增大,从而使得液滴沿着绝缘导液棒底部圆锥流出,液滴在电场的激发下产生泰勒锥,形成纳米纤维。由于该装置中每个实心针喷丝头都设置在绝缘导向棒内,因此能够明显地减弱了静电排斥的干扰,使得纺丝更加均匀、纺丝效果更加好。In order to overcome the above problems, the patent application document with publication number CN 106119995 A discloses a solid needle spinneret electrospinning device. The device includes a liquid supply system, a solid needle spinneret spinning system, a lifting system, and a power supply. System, receiving system and control system, wherein the solid needle spinneret spinning system consists of a solid needle spinneret, metal wire wires, insulating liquid guide rods, support plates, and a spinneret liquid storage box, so There is a central hole at the axis of the insulating liquid-conducting rod, and the hole diameter is equal to the diameter of the needle body of the solid needle spinneret. The solid needle spinneret is inserted into the center hole of the insulating liquid-conducting rod; the middle position of the support plate is provided with equal intervals. The N rows of through holes are arranged, and the aperture diameter is equal to the diameter of the middle cylinder of the insulating liquid conduction rod. The insulating liquid conduction rod is arranged in the through hole on the support plate; the bottom of the spinneret liquid storage box has equal openings. There are N rows of conical countersunk spinneret holes arranged at intervals. The hole diameter is equal to the diameter of the middle cylinder of the insulating liquid guide rod. The top is slotted. The outer dimensions of the slot are equal to the outer dimensions of the support plate. The support plate is placed in the spinneret storage box. In the slotting of the liquid box, the support plate is connected to the lifting system, and the bottom cone of the insulating liquid-conducting rod passes through the bottom cone of the spinneret liquid storage box and sinks into the spinneret through hole, and is in close contact. When working, the lifting system drives the support plate to move upward, which increases the gap between the insulating liquid-conducting rod and the conical sinking spinneret part, so that the droplets flow out along the cone at the bottom of the insulating liquid-conducting rod. The droplets are excited by the electric field Taylor cones are produced and nanofibers are formed. Since each solid needle spinneret in this device is arranged in an insulating guide rod, the interference of electrostatic repulsion can be significantly reduced, making the spinning more uniform and the spinning effect better.

但该装置在实际生产中存在以下问题:由于实心针喷丝头置于绝缘导液棒内,绝缘导液棒的直径相对于实心针喷丝头大很多,因此导致实心针喷丝头的排布间距较大,当某些生产工艺要求实心针喷丝头以更小的间距排列时,现有的上述装置就无法做到。However, this device has the following problems in actual production: Since the solid needle spinneret is placed inside the insulated liquid guide rod, the diameter of the insulated liquid guide rod is much larger than that of the solid needle spinneret, which results in the discharge of the solid needle spinneret. The spacing between cloths is large, and when certain production processes require solid needle spinnerets to be arranged at smaller spacings, the existing above-mentioned devices cannot achieve this.

发明内容Contents of the invention

本发明的目的在于克服现有技术的不足,提供一种实心针头静电纺丝设备,该设备既能避免纺丝针头静电排斥,又能让纺丝针头以较小的间距排列,以获得更好的静电纺丝产品。The object of the present invention is to overcome the shortcomings of the existing technology and provide a solid needle electrospinning equipment that can avoid electrostatic repulsion of the spinning needles and allow the spinning needles to be arranged at smaller intervals to obtain better results. electrospinning products.

本发明解决上述技术问题的技术方案是:The technical solution of the present invention to solve the above technical problems is:

一种实心针头静电纺丝设备,包括喷丝系统、纤维接收系统、供液系统、供电系统以及控制系统;A solid needle electrospinning equipment, including a spinning system, a fiber receiving system, a liquid supply system, a power supply system and a control system;

所述喷丝系统包括多个喷丝头、用于固定多个喷丝头的导液固定管以及设置在每个喷丝头上的用于对喷丝头进行静电隔离的绝缘罩;其中,所述喷丝头包括喷丝头主体、位于喷丝头主体一端的用于与导液固定管连接的连接座以及位于喷丝头主体另一端的从喷丝头主体中延伸出来的多个实心针头,其中,所述绝缘罩包围在实心针头外,所述喷丝头主体内设有供液腔,所述连接座内设有与供液腔连通的进液管,所述实心针头的一端伸入供液腔内,另一端伸出喷丝头主体,每个实心针头与喷丝头主体间设有间隙;所述导液固定管内设有储液腔,该储液腔的腔壁上设有进液口和与每个喷丝头进液管一一导通的多个出液口;The spinneret system includes a plurality of spinnerets, a liquid guide fixed tube for fixing the plurality of spinnerets, and an insulating cover provided on each spinneret for electrostatic isolation of the spinnerets; wherein, The spinneret includes a spinneret body, a connecting seat located at one end of the spinneret body for connecting to a liquid guide fixed pipe, and a plurality of solid cores extending from the spinneret body at the other end of the spinneret body. Needle, wherein the insulating cover surrounds the solid needle, the main body of the spinneret is provided with a liquid supply chamber, the connecting seat is provided with a liquid inlet pipe communicating with the liquid supply chamber, and one end of the solid needle Stretch into the liquid supply chamber, and the other end extends out of the main body of the spinneret. There is a gap between each solid needle and the main body of the spinneret; a liquid storage cavity is provided in the liquid guide fixed tube, and the cavity wall of the liquid storage cavity is It is provided with a liquid inlet and multiple liquid outlets that are connected to the liquid inlet pipe of each spinneret one by one;

所述纤维接收系统包括接收基布、位于接收基布两端的放卷辊和收卷辊、用于驱动收卷辊运动的收卷辊驱动机构以及用于驱动接收基布上下运动的升降驱动机构;The fiber receiving system includes a receiving base fabric, a unwinding roller and a rewinding roller located at both ends of the receiving base fabric, a rewinding roller driving mechanism for driving the rewinding roller movement, and a lifting drive mechanism for driving the receiving base fabric to move up and down. ;

所述供液系统包括高压瓶和储液盒,其中,所述高压瓶和储液盒之间通过输气管连接,所述储液盒通过输液管和导液固定管的进液口连通;The liquid supply system includes a high-pressure bottle and a liquid storage box, wherein the high-pressure bottle and the liquid storage box are connected through a gas pipe, and the liquid storage box is connected through the liquid inlet of the transfusion pipe and the liquid catheter fixed pipe;

所述供电系统包括高压直流电源,该高压直流电源的正极通过导线与每个喷丝头中的实心针头连接,所述接收基布接地;所述控制系统与收卷辊驱动机构以及升降驱动机构的控制端连接。The power supply system includes a high-voltage DC power supply, the positive electrode of the high-voltage DC power supply is connected to the solid needle in each spinneret through a wire, and the receiving base fabric is grounded; the control system, the winding roller driving mechanism and the lifting driving mechanism of the console connection.

本发明的一个优选方案,其中,所述供液腔内设有用于驱动实心针头上下运动的浮板密封圈,多个实心针头固定在该浮板密封圈上,当供液腔内的聚合物纺丝液未充满时,浮板密封圈与供液腔的腔壁接触;当供液腔内充满聚合物纺丝液时,浮板密封圈与供液腔的腔壁脱离接触。上述结构适用于喷丝头向下喷丝的场合,其好处在于:当整个静电设备处于工作状态时,供液腔内充满聚合物纺丝液,浮板密封圈在浮力的作用下(此时浮板密封圈的浮力大于浮板密封圈以及实心针头的重力)与供液腔的腔壁脱离接触,将实心针头与喷丝头主体间的间隙打开,从而使得聚合物纺丝液能够通过该间隙流出,进行正常的喷丝作业;而当整个静电设备处于非工作状态时,由供液腔内的聚合物纺丝液内缺少补给,因此浮板密封圈在重力的作用下(此时浮板密封圈的浮力小于浮板密封圈以及实心针头的重力)与供液腔的腔壁接触,将实心针头与喷丝头主体间的间隙密封关闭,从而能够防止聚合物纺丝液从供液腔中流出造成污染浪费。In a preferred embodiment of the present invention, the liquid supply chamber is provided with a floating plate sealing ring for driving the solid needle to move up and down, and a plurality of solid needles are fixed on the floating plate sealing ring. When the polymer in the liquid supply chamber When the spinning liquid is not full, the floating plate sealing ring is in contact with the cavity wall of the liquid supply chamber; when the liquid supply cavity is filled with polymer spinning liquid, the floating plate sealing ring is out of contact with the cavity wall of the liquid supply cavity. The above structure is suitable for situations where the spinneret spins downward. The advantage is that when the entire electrostatic equipment is in working condition, the liquid supply chamber is filled with polymer spinning liquid, and the floating plate sealing ring is under the action of buoyancy (at this time The buoyancy of the floating plate sealing ring is greater than the gravity of the floating plate sealing ring and the solid needle) and the cavity wall of the liquid supply chamber is out of contact, opening the gap between the solid needle and the main body of the spinneret, so that the polymer spinning liquid can pass through the The gap flows out and the normal spinning operation is carried out; when the entire electrostatic equipment is in a non-working state, the polymer spinning liquid in the liquid supply chamber lacks replenishment, so the floating plate seal ring is under the action of gravity (at this time the floating plate The buoyancy of the plate sealing ring is less than the gravity of the floating plate sealing ring and the solid needle) and comes into contact with the wall of the liquid supply chamber to seal and close the gap between the solid needle and the main body of the spinneret, thereby preventing the polymer spinning liquid from flowing out of the liquid supply chamber. The flow out of the cavity causes pollution and waste.

本发明的一个优选方案,其中,所述喷丝头的连接座为螺杆,所述导液固定管设有与螺杆配合的螺孔。所述喷丝头通过螺杆与螺孔配合的方式实现与喷丝头固定件之间的连接,从而使得喷丝头具有安装更换方便、密封性好的优点。In a preferred embodiment of the present invention, the connecting seat of the spinneret is a screw, and the liquid-conducting fixed tube is provided with a screw hole that matches the screw. The spinneret is connected to the spinneret fixing part through the cooperation between the screw rod and the screw hole, so that the spinneret has the advantages of easy installation and replacement and good sealing performance.

优选地,所述收卷辊驱动机构包括电机、与收卷辊同轴设置的主动带轮以及与放卷辊同轴设置的从动带轮,其中,所述电机的输出轴通过联轴器或输送带与主动带轮连接,所述从动带轮与主动带轮通过传送带连接。工作时,电机的输出轴转动带动主动带轮转动,进而一方面带动与主动带轮同轴的和收卷辊转动,另一方面带动与主动带轮通过传送带连接的从动带轮转动,从而带动放卷辊转动,实现接收布基的收放任务。Preferably, the winding roller driving mechanism includes a motor, a driving pulley arranged coaxially with the winding roller, and a driven pulley arranged coaxially with the unwinding roller, wherein the output shaft of the motor passes through a coupling. Or the conveyor belt is connected to the driving pulley, and the driven pulley and the driving pulley are connected through the conveyor belt. When working, the output shaft of the motor rotates to drive the driving pulley to rotate, which on the one hand drives the winding roller coaxial with the driving pulley to rotate, and on the other hand drives the driven pulley connected to the driving pulley through the conveyor belt to rotate, thus It drives the unwinding roller to rotate to realize the retracting and unwinding task of receiving the cloth base.

优选地,所述输气管上设有气体流量调节阀和压力表。工作时,可以利用气体流量调节阀来控制储液箱内压力的大小,当压力较大时,聚合物纺丝液的流速大,单位时间内的供液量多,当压力较小时,聚合物纺丝液的流速小,单位时间内的供液量少,从而能够根据实际需求进行调节。Preferably, the gas pipeline is provided with a gas flow regulating valve and a pressure gauge. During operation, the gas flow regulating valve can be used to control the pressure in the liquid storage tank. When the pressure is large, the flow rate of the polymer spinning liquid is large, and the liquid supply amount per unit time is large. When the pressure is small, the polymer spinning liquid is The flow rate of the spinning solution is small and the amount of liquid supplied per unit time is small, so it can be adjusted according to actual needs.

优选地,所述导液固定管为圆柱形的空心密封管,该空心密封管的内腔构成所述储液腔,所述进液口设置在空心密封管的一端面上,所述出液口设置在空心密封管的圆柱面上。由于空心密封管的内腔面为圆柱面,因此能够对聚合物纺丝液起到汇聚作用,这样,聚合物纺丝液经过汇聚到底部后再从设置在圆柱面的出液口中流出,从而使液体更加顺利地流入到喷丝头中;并且,圆柱形的空心密封管也便于对其内腔进行清洗。Preferably, the liquid-conducting fixed tube is a cylindrical hollow sealed tube, the inner cavity of the hollow sealed tube constitutes the liquid storage chamber, the liquid inlet is provided on one end face of the hollow sealed tube, and the liquid outlet The opening is arranged on the cylindrical surface of the hollow sealed tube. Since the inner cavity surface of the hollow sealed tube is a cylindrical surface, it can converge the polymer spinning liquid. In this way, the polymer spinning liquid is gathered to the bottom and then flows out from the liquid outlet provided on the cylindrical surface. This allows the liquid to flow into the spinneret more smoothly; and the cylindrical hollow sealing tube also facilitates cleaning of its inner cavity.

优选地,所述导液固定管为矩形盒,该矩形盒的内腔构成所述储液腔。这样设置的目的在于,矩形盒的表面为平面结构,既能够在横向上设置喷丝头,又能够在纵向上设置喷丝头,从而能够根据实际需求合理安排喷丝头的数量和排列方式。Preferably, the liquid-conducting fixed tube is a rectangular box, and the inner cavity of the rectangular box constitutes the liquid storage chamber. The purpose of this arrangement is that the surface of the rectangular box has a planar structure, and the spinnerets can be set both transversely and longitudinally, so that the number and arrangement of the spinnerets can be reasonably arranged according to actual needs.

优选地,所述喷丝头主体为圆柱体,所述实心针头在喷丝头主体上沿圆周方向排列,且沿径向分成多组。Preferably, the main body of the spinneret is a cylinder, and the solid needles are arranged in the circumferential direction on the main body of the spinneret and divided into multiple groups along the radial direction.

优选地,所述绝缘罩为中空的圆柱结构,该绝缘罩的端部通过螺纹连接结构连接在所述喷丝头主体上。Preferably, the insulation cover is a hollow cylindrical structure, and the end of the insulation cover is connected to the spinneret body through a threaded connection structure.

优选地,所述喷丝头主体为圆柱体,所述实心针头在喷丝头主体上以阵列方式排列。Preferably, the spinneret body is a cylinder, and the solid needles are arranged in an array on the spinneret body.

本发明的工作原理为:The working principle of the present invention is:

工作时,高压瓶向储液盒内供气,使得储液盒内处于高压状态,在该高压下,储液盒的聚合物纺丝液能够自动地从储液盒通过输液管流向导液固定管的储液腔内,进而通过储液腔的出液口流向喷丝头的供液腔内为喷丝头在喷丝过程中提供聚合物纺丝液。When working, the high-pressure bottle supplies air to the liquid storage box, so that the liquid storage box is in a high-pressure state. Under this high pressure, the polymer spinning liquid in the liquid storage box can automatically flow from the liquid storage box through the infusion tube to the liquid guide and fix it. In the liquid storage chamber of the tube, it flows through the liquid outlet of the liquid storage chamber to the liquid supply chamber of the spinneret to provide the spinneret with polymer spinning liquid during the spinning process.

在每个喷丝头内,由于每个实心针头与喷丝头主体件设有间隙,因此位于喷丝头供液腔内的聚合物纺丝液能够通过该间隙到达实心针头的针尖处,形成聚合物液滴,调节电压到达临界纺丝电压时,各实心针头针尖处出现泰勒锥,并进一步地拉伸成纺丝射流,形成纳米纤维,喷射到接收基布上,然后通过放卷辊和收卷辊对喷丝后的接收基布进行收卷。In each spinneret, since there is a gap between each solid needle and the main component of the spinneret, the polymer spinning liquid located in the liquid supply chamber of the spinneret can reach the tip of the solid needle through the gap, forming Polymer droplets, when the voltage is adjusted to reach the critical spinning voltage, a Taylor cone appears at the tip of each solid needle, and is further stretched into a spinning jet to form nanofibers, which are sprayed onto the receiving base fabric, and then passed through the unwinding roller and The winding roller winds up the receiving base fabric after spinning.

其中,由于每个喷丝头上设有绝缘罩,使得喷丝头间的静电干扰大大减弱,因此每个喷丝头在喷丝过程中构成一个独立的喷丝单元;而对于每个喷丝单元内部而言,由于每个喷丝头上设有多个实心针头,虽然各个针头之间会存在静电干扰,但是由于每个喷丝头内实心针头的数量相对于整个静电纺丝设备中的实心针头数量少得多,因此每个喷丝头内实心针头之间的静电排斥效应是有限的,使得每个喷丝头喷出的纺丝所受到的静电干扰影响较小,通过合理设置喷丝头的数量以及喷丝头的排列位置,由多个喷丝头喷出的纺丝汇集到接收基布上,就能获得更高质量的静电纺丝产品。与此同时,由于每个喷丝头内的内实心针头为普通直径的针头,因此针头与针头之间的排列间距可以设置得更小,排列形态也可以灵活设置,从而能够满足小间距的排列要求,满足特定的生产工艺要求,例如,生产效率更高,纺丝分布密度更大等。Among them, since each spinneret is equipped with an insulating cover, the electrostatic interference between the spinnerets is greatly weakened, so each spinneret constitutes an independent spinning unit during the spinning process; and for each spinneret Inside the unit, since each spinneret is equipped with multiple solid needles, although there will be electrostatic interference between the needles, the number of solid needles in each spinneret is relative to the number of solid needles in the entire electrospinning equipment. The number of solid needles is much smaller, so the electrostatic repulsion effect between the solid needles in each spinneret is limited, so that the spinning fibers ejected from each spinneret are less affected by electrostatic interference. Depending on the number of spinnerets and the arrangement position of the spinnerets, the spinning fibers ejected from multiple spinnerets are collected on the receiving base fabric, and higher quality electrospinning products can be obtained. At the same time, since the inner solid needle in each spinneret is a needle of ordinary diameter, the arrangement spacing between needles can be set smaller, and the arrangement shape can also be set flexibly, thus meeting the requirements for small spacing arrangements. requirements to meet specific production process requirements, such as higher production efficiency, greater spinning distribution density, etc.

本发明与现有技术相比具有以下的有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明的实心针头静电纺丝设备上的每个喷丝头上都设有绝缘罩,因此喷丝头之间不会产生静电干扰的问题;而对于每个喷丝头而言,虽然其内部的多个实心针头之间存在静电干扰问题,但是由于每个喷丝头内实心针头的数量相对于整个静电纺丝设备中的实心针头数量少得多,因此每个喷丝头内实心针头之间的静电排斥效应是有限的,使得每个喷丝头喷出的纺丝所受到的静电干扰影响较小,通过合理设置喷丝头的数量以及喷丝头的排列位置,由多个喷丝头喷出的纺丝汇集到接收基布上,就能获得更高质量的静电纺丝产品。与此同时,由于每个喷丝头内的内实心针头为普通直径的针头,因此针头与针头之间的排列间距可以设置得更小,排列形态也可以灵活设置,从而能够满足小间距的排列要求,满足特定的生产工艺要求,例如,生产效率更高,纺丝分布密度更大等。1. Each spinneret on the solid needle electrospinning equipment of the present invention is provided with an insulating cover, so there will be no problem of electrostatic interference between the spinnerets; and for each spinneret, although There is an electrostatic interference problem between the multiple solid needles inside it. However, since the number of solid needles in each spinneret is much smaller than the number of solid needles in the entire electrospinning equipment, the solid needles in each spinneret The electrostatic repulsion effect between needles is limited, so that the spinning fiber ejected from each spinneret is less affected by electrostatic interference. By reasonably setting the number of spinnerets and the arrangement position of the spinnerets, multiple spinnerets can be used. When the spinning fibers ejected from the spinneret are collected on the receiving base fabric, higher quality electrospinning products can be obtained. At the same time, since the inner solid needle in each spinneret is a needle of ordinary diameter, the arrangement spacing between needles can be set smaller, and the arrangement shape can also be set flexibly, thus meeting the requirements for small spacing arrangements. requirements to meet specific production process requirements, such as higher production efficiency, greater spinning distribution density, etc.

2、本发明的实心针头静电纺丝设备既能避免现有技术中因丝针头紧密排列而出现的静电排斥问题,又能避免现有技术中因每个纺丝针因此设置绝缘体而导致间距过大的问题,同时解决了静电干扰问题和纺丝针排列密度的问题,获得双重效果。2. The solid needle electrospinning equipment of the present invention can not only avoid the electrostatic repulsion problem caused by the close arrangement of silk needles in the prior art, but also avoid the excessive spacing caused by each spinning needle being provided with an insulator in the prior art. Big problem, it simultaneously solves the problem of electrostatic interference and the problem of spinning needle arrangement density, achieving dual effects.

3、本发明的实心针头静电纺丝设备上设有多个喷丝头,且喷丝头内设有多个实心针头,工作时,多个喷丝头内的多个实心针头能够同时进行喷丝工作,因此能够大大提高喷丝产量。3. The solid needle electrospinning equipment of the present invention is provided with multiple spinnerets, and multiple solid needles are provided in the spinnerets. During operation, multiple solid needles in the multiple spinnerets can spray at the same time. Therefore, the spinning output can be greatly improved.

4、本发明的实心针头静电纺丝设备采用气压供液方式提供恒定气压,针头数量不受限制,并且纺丝液均匀分布,纺丝过程稳定。4. The solid needle electrospinning equipment of the present invention uses air pressure liquid supply to provide constant air pressure, the number of needles is not limited, the spinning liquid is evenly distributed, and the spinning process is stable.

附图说明Description of the drawings

图1为本发明的一种实心针头5-1静电纺丝设备的结构示意图。Figure 1 is a schematic structural diagram of a solid needle 5-1 electrospinning equipment of the present invention.

图2为图1所示的一种实心针头5-1静电纺丝设备中当导液固定管为圆柱形空心密封管时的结构示意图。Figure 2 is a schematic structural diagram of the solid needle 5-1 electrospinning equipment shown in Figure 1 when the liquid guiding fixed tube is a cylindrical hollow sealed tube.

图3为图1中喷头的结构示意图。Figure 3 is a schematic structural diagram of the nozzle in Figure 1.

图4为图1喷头的内部结构图。Figure 4 is an internal structural diagram of the nozzle of Figure 1.

图5为图1中当喷丝头主体为圆柱体,所述实心针头在喷丝头主体上沿圆周方向排列时的结构示意图。Figure 5 is a schematic structural view of Figure 1 when the main body of the spinneret is a cylinder and the solid needles are arranged in the circumferential direction on the main body of the spinneret.

图6为实施例2对应的喷头的内部结构图。Figure 6 is an internal structural diagram of the nozzle corresponding to Embodiment 2.

图7为实施例3对应的导液固定管的结构示意图。Figure 7 is a schematic structural diagram of the liquid-conducting fixed tube corresponding to Embodiment 3.

图8为实施例4对应的实心针头喷丝头主体上以阵列方式排列时的结构示意图。Figure 8 is a schematic structural diagram of the solid needle spinneret body corresponding to Example 4 when it is arranged in an array.

具体实施方式Detailed ways

下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be described in further detail below with reference to the examples and drawings, but the implementation of the present invention is not limited thereto.

实施例1Example 1

参见图1,本发明的一种实心针头5-1静电纺丝设备,包括喷丝系统、纤维接收系统、供液系统、供电系统以及控制系统;Referring to Figure 1, a solid needle 5-1 electrospinning equipment of the present invention includes a spinning system, a fiber receiving system, a liquid supply system, a power supply system and a control system;

参见图1-图4,所述喷丝系统包括多个喷丝头5、用于固定多个喷丝头5的导液固定管4以及设置在每个喷丝头5上的用于对喷丝头5进行静电隔离的绝缘罩12,绝缘罩12为中空的圆柱结构,该绝缘罩12的端部通过螺纹连接结构连接在所述喷丝头主体5-2上;所述喷丝头5包括喷丝头主体5-2、位于喷丝头主体5-2一端的用于与导液固定管4连接的连接座5-3以及位于喷丝头主体5-2另一端的从喷丝头主体5-2中延伸出来的多个实心针头5-1,其中,所述绝缘罩12包围在实心针头5-1外,所述喷丝头主体5-2内设有供液腔5-21,所述连接座5-3内设有与供液腔5-21连通的进液管5-5,所述实心针头5-1的一端伸入供液腔5-21内,另一端伸出喷丝头主体5-2,每个实心针头5-1与喷丝头主体5-2间设有间隙5-22;所述导液固定管4内设有储液腔,该储液腔的腔壁上设有进液口和与每个喷丝头5进液管5-5一一导通的多个出液口;其中,所述喷丝头5的连接座5-3为螺杆,该螺杆上设有螺纹5-4,所述导液固定管4设有与螺杆配合的螺孔;所述喷丝头5通过螺杆与螺孔配合的方式实现与导液固定管4之间的连接,从而使得喷丝头5具有安装更换方便、密封性好的优点。Referring to Figures 1 to 4, the spinneret system includes a plurality of spinnerets 5, a liquid guide fixing tube 4 for fixing the multiple spinnerets 5, and a tube disposed on each spinneret 5 for counter-spraying. The insulating cover 12 for electrostatic isolation of the spinneret 5 is a hollow cylindrical structure, and the end of the insulating cover 12 is connected to the spinneret main body 5-2 through a threaded connection structure; the spinneret 5 It includes a main body of the spinneret 5-2, a connecting seat 5-3 located at one end of the main body of the spinneret 5-2 for connecting to the liquid guide fixed pipe 4, and a slave spinneret located at the other end of the main body of the spinneret 5-2. A plurality of solid needles 5-1 extending from the main body 5-2, wherein the insulating cover 12 surrounds the solid needles 5-1, and a liquid supply chamber 5-21 is provided in the main body 5-2 of the spinneret. , the connecting seat 5-3 is provided with a liquid inlet pipe 5-5 connected with the liquid supply chamber 5-21, one end of the solid needle 5-1 extends into the liquid supply chamber 5-21, and the other end extends out The main body of the spinneret 5-2 is provided with a gap 5-22 between each solid needle 5-1 and the main body of the spinneret 5-2; a liquid storage cavity is provided in the liquid guide fixed tube 4, and the liquid storage cavity is The cavity wall is provided with a liquid inlet and multiple liquid outlets that are connected to the liquid inlet pipe 5-5 of each spinneret 5; wherein, the connecting seat 5-3 of the spinneret 5 is a screw, The screw is provided with threads 5-4, and the liquid-conducting fixed tube 4 is provided with a screw hole that matches the screw; the spinneret 5 realizes the connection with the liquid-conducting fixed tube 4 through the cooperation of the screw and the screw hole. connection, so that the spinneret 5 has the advantages of easy installation and replacement and good sealing performance.

参见图2,所述导液固定管4为圆柱形的空心密封管,该空心密封管的内腔构成所述储液腔,所述进液口设置在空心密封管的一端面上,所述出液口设置在空心密封管的圆柱面上。由于空心密封管的内腔面为圆柱面,因此能够对聚合物纺丝液起到汇聚作用,这样,聚合物纺丝液经过汇聚到底部后再从设置在圆柱面的出液口中流出,从而使液体更加顺利地流入到喷丝头5中;并且,圆柱形的空心密封管也便于对其内腔进行清洗。Referring to Figure 2, the liquid-conducting fixed tube 4 is a cylindrical hollow sealed tube. The inner cavity of the hollow sealed tube constitutes the liquid storage chamber. The liquid inlet is provided on one end face of the hollow sealed tube. The liquid outlet is arranged on the cylindrical surface of the hollow sealing tube. Since the inner cavity surface of the hollow sealed tube is a cylindrical surface, it can converge the polymer spinning liquid. In this way, the polymer spinning liquid is gathered to the bottom and then flows out from the liquid outlet provided on the cylindrical surface. This allows the liquid to flow into the spinneret 5 more smoothly; and the cylindrical hollow sealed tube also facilitates cleaning of its inner cavity.

参见图3和图5,所述喷丝头主体5-2为圆柱体,所述实心针头5-1在喷丝头主体5-2上沿圆周方向排列,且沿径向分成多组。Referring to Figures 3 and 5, the spinneret body 5-2 is a cylinder, and the solid needles 5-1 are arranged in the circumferential direction on the spinneret body 5-2 and divided into multiple groups along the radial direction.

参见图1,所述纤维接收系统包括接收基布7、位于接收基布7两端的传动滚轮6、驱动传动滚轮6转动的收卷辊驱动机构以及驱动接收基布7上下运动的升降驱动机构,所述传动滚轮包括放卷辊和收卷辊,所述升降驱动机构由第一电机14和支撑杆13构成,其中,所述支撑杆13的一端与接收基布连接,另一端与第一电机14连接;所述收卷辊驱动机构包括第二电机、与收卷辊同轴设置的主动带轮以及与放卷辊同轴设置的从动带轮,其中,所述第二电机的输出轴通过联轴器或输送带与主动带轮连接,所述从动带轮与主动带轮通过传送带连接。工作时,第二电机的输出轴转动带动主动带轮转动,进而一方面带动与主动带轮同轴的和收卷辊转动,另一方面带动与主动带轮通过传送带连接的从动带轮转动,从而带动放卷辊转动,实现接收基布7的收放任务。Referring to Figure 1, the fiber receiving system includes a receiving base cloth 7, transmission rollers 6 located at both ends of the receiving base cloth 7, a winding roller driving mechanism that drives the transmission rollers 6 to rotate, and a lifting drive mechanism that drives the receiving base cloth 7 to move up and down. The transmission roller includes an unwinding roller and a rewinding roller. The lifting drive mechanism is composed of a first motor 14 and a support rod 13. One end of the support rod 13 is connected to the receiving base cloth, and the other end is connected to the first motor. 14 connection; the winding roller driving mechanism includes a second motor, a driving pulley arranged coaxially with the winding roller, and a driven pulley arranged coaxially with the unwinding roller, wherein the output shaft of the second motor It is connected to the driving pulley through a coupling or a conveyor belt, and the driven pulley and the driving pulley are connected through a conveyor belt. When working, the output shaft of the second motor rotates to drive the driving pulley to rotate, which on the one hand drives the winding roller coaxial with the driving pulley to rotate, and on the other hand drives the driven pulley connected to the driving pulley through the conveyor belt to rotate. , thereby driving the unwinding roller to rotate to realize the retracting and unwinding task of receiving the base fabric 7 .

参见图1,所述供液系统包括高压瓶11和储液盒8,其中,所述高压瓶11和储液盒8之间通过输气管连接,所述储液盒8通过输液管和导液固定管4的进液口连通;所述输气管上还设有气体流量调节阀10和压力表9。工作时,可以利用气体流量调节阀10来控制储液盒8内压力的大小,当压力较大时,聚合物纺丝液的流速大,单位时间内的供液量多,当压力较小时,聚合物纺丝液的流速小,单位时间内的供液量少,从而能够根据实际需求进行调节。Referring to Figure 1, the liquid supply system includes a high-pressure bottle 11 and a liquid storage box 8. The high-pressure bottle 11 and the liquid storage box 8 are connected through a gas pipeline, and the liquid storage box 8 is connected through an infusion tube and a liquid catheter. The liquid inlet of the fixed pipe 4 is connected; the gas flow pipe is also provided with a gas flow regulating valve 10 and a pressure gauge 9. During operation, the gas flow regulating valve 10 can be used to control the pressure in the liquid storage box 8. When the pressure is large, the flow rate of the polymer spinning liquid is large, and the liquid supply amount per unit time is large. When the pressure is small, The flow rate of the polymer spinning solution is small and the amount of liquid supplied per unit time is small, so it can be adjusted according to actual needs.

参见图1,所述供电系统包括高压直流电源,该高压直流电源的正极1通过导线3与每个喷丝头5中的实心针头5-1连接,所述接收基布7与接地极2连接;所述控制系统与收卷辊驱动机构以及升降驱动机构的控制端连接。Referring to Figure 1, the power supply system includes a high-voltage DC power supply. The positive electrode 1 of the high-voltage DC power supply is connected to the solid needle 5-1 in each spinneret 5 through a wire 3. The receiving base cloth 7 is connected to the ground electrode 2. ; The control system is connected to the control end of the winding roller driving mechanism and the lifting driving mechanism.

本发明的工作原理为:The working principle of the present invention is:

工作时,高压瓶11向储液盒8内供气,使得储液盒8内处于高压状态,在该高压下,储液盒8的聚合物纺丝液能够自动地从储液盒8通过输液管流向导液固定管4的储液腔内,进而通过储液腔的出液口流向喷丝头5的供液腔5-21内为喷丝头5在喷丝过程中提供聚合物纺丝液。When working, the high-pressure bottle 11 supplies air to the liquid storage box 8, so that the liquid storage box 8 is in a high-pressure state. Under this high pressure, the polymer spinning liquid in the liquid storage box 8 can automatically pass through the infusion from the liquid storage box 8. The tube flows into the liquid storage chamber of the liquid guide fixed tube 4, and then flows through the liquid outlet of the liquid storage chamber to the liquid supply chamber 5-21 of the spinneret 5 to provide the spinneret 5 with polymer spinning during the spinning process. liquid.

在每个喷丝头5内,由于每个实心针头5-1与喷丝头主体5-2件设有间隙5-22,因此位于喷丝头5供液腔5-21内的聚合物纺丝液能够通过该间隙5-22到达实心针头5-1的针尖处,形成聚合物液滴,调节电压到达临界纺丝电压时,各实心针头5-1针尖处出现泰勒锥,并进一步地拉伸成纺丝射流,形成纳米纤维,喷射到接收基布7上,然后通过放卷辊和收卷辊对喷丝后的接收基布7进行收卷。In each spinneret 5, since each solid needle 5-1 and the spinneret body 5-2 are provided with a gap 5-22, the polymer spinner located in the liquid supply chamber 5-21 of the spinneret 5 The silk liquid can pass through the gap 5-22 and reach the tip of the solid needle 5-1 to form polymer droplets. When the adjusted voltage reaches the critical spinning voltage, a Taylor cone appears at the tip of each solid needle 5-1 and is further pulled. It is stretched into a spinning jet to form nanofibers, which are sprayed onto the receiving base cloth 7, and then the spun receiving base cloth 7 is rolled up through the unwinding roller and the winding roller.

其中,由于每个喷丝头5上设有绝缘罩12,使得喷丝头5间的静电干扰大大减弱,因此每个喷丝头5在喷丝过程中构成一个独立的喷丝单元;而对于每个喷丝单元内部而言,由于每个喷丝头5上设有多个实心针头5-1,虽然各个针头之间会存在静电干扰,但是由于每个喷丝头5内实心针头5-1的数量相对于整个静电纺丝设备中的实心针头5-1数量少得多,因此每个喷丝头5内实心针头5-1之间的静电排斥效应是有限的,使得每个喷丝头5喷出的纺丝所受到的静电干扰影响较小,通过合理设置喷丝头5的数量以及喷丝头5的排列位置,由多个喷丝头5喷出的纺丝汇集到接收基布7上,就能获得更高质量的静电纺丝产品。与此同时,由于每个喷丝头5内的内实心针头5-1为普通直径的针头,因此针头与针头之间的排列间距可以设置得更小,排列形态也可以灵活设置,从而能够满足小间距的排列要求,满足特定的生产工艺要求,例如,生产效率更高,纺丝分布密度更大等。Among them, since each spinneret 5 is provided with an insulating cover 12, the electrostatic interference between the spinnerets 5 is greatly weakened, so each spinneret 5 constitutes an independent spinning unit during the spinning process; and for As for the inside of each spinneret unit, since each spinneret 5 is provided with multiple solid needles 5-1, although there will be electrostatic interference between the needles, due to the solid needles 5-1 in each spinneret 5 The number of 1 is much less than the number of solid needles 5-1 in the entire electrospinning equipment, so the electrostatic repulsion effect between the solid needles 5-1 in each spinneret 5 is limited, making each spinneret The spinning fibers ejected from the spinnerets 5 are less affected by electrostatic interference. By reasonably setting the number of spinnerets 5 and the arrangement position of the spinnerets 5, the spinning fibers ejected from multiple spinnerets 5 are collected at the receiving base. On cloth 7, higher quality electrospinning products can be obtained. At the same time, since the inner solid needle 5-1 in each spinneret 5 is a needle of ordinary diameter, the arrangement spacing between the needles can be set smaller, and the arrangement shape can also be set flexibly to meet the requirements. Small spacing arrangement requirements meet specific production process requirements, for example, higher production efficiency, greater spinning distribution density, etc.

实施例2Example 2

参见6,本实施例与实施例1的不同之处在于,所述供液腔5-21内设有用于驱动实心针头5-1上下运动的浮板密封圈5-23,多个实心针头5-1固定在该浮板密封圈5-23上,当供液腔5-21内的聚合物纺丝液未充满时,浮板密封圈5-23与供液腔5-21的腔壁接触;当供液腔5-21内充满聚合物纺丝液时,浮板密封圈5-23与供液腔5-21的腔壁脱离接触。上述结构适用于喷丝头5向下喷丝的场合,其好处在于:当整个静电设备处于工作状态时,供液腔5-21内充满聚合物纺丝液,浮板密封圈5-23在浮力的作用下(此时浮板密封圈5-23的浮力大于浮板密封圈5-23以及实心针头5-1的重力)与供液腔5-21的腔壁脱离接触,将实心针头5-1与喷丝头主体5-2间的间隙5-22打开,从而使得聚合物纺丝液能够通过该间隙5-22流出,进行正常的喷丝作业;而当整个静电设备处于非工作状态时,由供液腔5-21内的聚合物纺丝液内缺少补给,因此浮板密封圈5-23在重力的作用下(此时浮板密封圈5-23的浮力小于浮板密封圈5-23以及实心针头5-1的重力)与供液腔5-21的腔壁接触,将实心针头5-1与喷丝头主体5-2间的间隙5-22密封关闭,从而能够防止聚合物纺丝液从供液腔5-21中流出造成污染浪费。这样设置的必要性在于:实施例1中的喷丝方向向上,不存在聚合物纺丝液的漏滴,而本实施例中喷丝方向向下,具体地,所述导液固定管设置在上方,接收基布设置在下方,所述喷丝头设置在导液固定管的底部,喷丝头的喷丝方向向下,因此即使在非工作状态下,位于导液固定管的储液腔内的液体依然会通过实心针头5-1与喷丝头主体5-2间设有间隙5-22流出。Referring to 6, the difference between this embodiment and Embodiment 1 is that the liquid supply chamber 5-21 is provided with a floating plate sealing ring 5-23 for driving the solid needle 5-1 to move up and down, and a plurality of solid needles 5 -1 is fixed on the floating plate sealing ring 5-23. When the polymer spinning solution in the liquid supply chamber 5-21 is not full, the floating plate sealing ring 5-23 is in contact with the wall of the liquid supply chamber 5-21. ; When the liquid supply chamber 5-21 is filled with polymer spinning liquid, the floating plate sealing ring 5-23 is out of contact with the cavity wall of the liquid supply chamber 5-21. The above structure is suitable for situations where the spinneret 5 is spinning downward. Its advantage is that when the entire electrostatic equipment is in working condition, the liquid supply chamber 5-21 is filled with polymer spinning liquid, and the floating plate sealing ring 5-23 is in Under the action of buoyancy (at this time, the buoyancy of the floating plate sealing ring 5-23 is greater than the gravity of the floating plate sealing ring 5-23 and the solid needle 5-1), it breaks away from the wall of the liquid supply chamber 5-21, and the solid needle 5 The gap 5-22 between -1 and the main body of the spinneret 5-2 is opened, so that the polymer spinning liquid can flow out through the gap 5-22 to perform normal spinning operations; when the entire electrostatic equipment is in a non-working state At this time, the polymer spinning liquid in the liquid supply chamber 5-21 lacks replenishment, so the floating plate sealing ring 5-23 is under the action of gravity (at this time, the buoyancy of the floating plate sealing ring 5-23 is smaller than that of the floating plate sealing ring). 5-23 and the gravity of the solid needle 5-1) contact the wall of the liquid supply chamber 5-21, sealing the gap 5-22 between the solid needle 5-1 and the spinneret body 5-2, thereby preventing The polymer spinning liquid flows out from the liquid supply chamber 5-21, causing pollution and waste. The necessity of such an arrangement lies in the fact that in Example 1, the spinning direction is upward, and there is no leakage of polymer spinning liquid, while in this embodiment, the spinning direction is downward. Specifically, the liquid-conducting fixed tube is arranged at Above, the receiving base fabric is set below, and the spinneret is set at the bottom of the liquid-guiding fixed tube. The spinning direction of the spinneret is downward, so even in the non-working state, it is located in the liquid storage chamber of the liquid-guiding fixed tube. The liquid inside will still flow out through the gap 5-22 provided between the solid needle 5-1 and the spinneret body 5-2.

本实施例上述实施方式以外的其它实施方式参见实施1实施。For other implementations other than the above-mentioned implementations of this embodiment, please refer to Embodiment 1.

实施例3Example 3

参见图7,本实施例与实施例1的不同之处在于,所述导液固定管4为矩形盒,该矩形盒的内腔构成所述储液腔。这样设置的目的在于,矩形盒的表面为平面结构,既能够在横向上设置喷丝头5,又能够在纵向上设置喷丝头5,从而能够根据实际需求合理安排喷丝头5的数量和排列方式。Referring to Figure 7, the difference between this embodiment and Embodiment 1 is that the liquid-conducting fixed tube 4 is a rectangular box, and the inner cavity of the rectangular box constitutes the liquid storage chamber. The purpose of this arrangement is that the surface of the rectangular box has a planar structure, and the spinnerets 5 can be set both transversely and longitudinally, so that the number and number of the spinnerets 5 can be reasonably arranged according to actual needs. Arrangement.

本实施例上述实施方式以外的其它实施方式参见实施1实施。For other implementations other than the above-mentioned implementations of this embodiment, please refer to Embodiment 1.

实施例4Example 4

参见图8,本实施例与实施例1的不同之处在于,所述实心针头5-1在喷丝头主体5-2上以阵列方式排列。Referring to Figure 8, the difference between this embodiment and Embodiment 1 is that the solid needles 5-1 are arranged in an array on the spinneret body 5-2.

本实施例上述实施方式以外的其它实施方式参见实施1实施。For other implementations other than the above-mentioned implementations of this embodiment, please refer to Embodiment 1.

上述为本发明较佳的实施方式,但本发明的实施方式并不受上述内容的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above are the preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above content. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention are all without limitation. All substitutions that should be equivalent are included in the protection scope of the present invention.

Claims (9)

1.一种实心针头静电纺丝设备,其特征在于,包括喷丝系统、纤维接收系统、供液系统、供电系统以及控制系统;1. A solid needle electrospinning equipment, characterized in that it includes a spinning system, a fiber receiving system, a liquid supply system, a power supply system and a control system; 所述喷丝系统包括多个喷丝头、用于固定多个喷丝头的导液固定管以及设置在每个喷丝头上的用于对喷丝头进行静电隔离的绝缘罩;其中,所述喷丝头包括喷丝头主体、位于喷丝头主体一端的用于与导液固定管连接的连接座以及位于喷丝头主体另一端的从喷丝头主体中延伸出来的多个实心针头,其中,所述绝缘罩包围在实心针头外,所述喷丝头主体内设有供液腔,所述连接座内设有与供液腔连通的进液管,所述实心针头的一端伸入供液腔内,另一端伸出喷丝头主体,每个实心针头与喷丝头主体间设有间隙;所述导液固定管内设有储液腔,该储液腔的腔壁上设有进液口和与每个喷丝头进液管一一导通的多个出液口;The spinneret system includes a plurality of spinnerets, a liquid guide fixed tube for fixing the plurality of spinnerets, and an insulating cover provided on each spinneret for electrostatic isolation of the spinnerets; wherein, The spinneret includes a spinneret body, a connecting seat located at one end of the spinneret body for connecting to a liquid guide fixed pipe, and a plurality of solid cores extending from the spinneret body at the other end of the spinneret body. Needle, wherein the insulating cover surrounds the solid needle, the main body of the spinneret is provided with a liquid supply chamber, the connecting seat is provided with a liquid inlet pipe communicating with the liquid supply chamber, and one end of the solid needle Stretch into the liquid supply chamber, and the other end extends out of the main body of the spinneret. There is a gap between each solid needle and the main body of the spinneret; a liquid storage cavity is provided in the liquid guide fixed tube, and the cavity wall of the liquid storage cavity is It is provided with a liquid inlet and multiple liquid outlets that are connected to the liquid inlet pipe of each spinneret one by one; 所述纤维接收系统包括接收基布、位于接收基布两端的放卷辊和收卷辊、用于驱动收卷辊运动的收卷辊驱动机构以及用于驱动接收基布上下运动的升降驱动机构;The fiber receiving system includes a receiving base fabric, a unwinding roller and a rewinding roller located at both ends of the receiving base fabric, a rewinding roller driving mechanism for driving the rewinding roller movement, and a lifting drive mechanism for driving the receiving base fabric to move up and down. ; 所述供液系统包括高压瓶和储液盒,其中,所述高压瓶和储液盒之间通过输气管连接,所述储液盒通过输液管和导液固定管的进液口连通;The liquid supply system includes a high-pressure bottle and a liquid storage box, wherein the high-pressure bottle and the liquid storage box are connected through a gas pipe, and the liquid storage box is connected through the liquid inlet of the transfusion pipe and the liquid catheter fixed pipe; 所述供电系统包括高压直流电源,该高压直流电源的正极通过导线与每个喷丝头上的实心针头连接,所述接收基布接地;所述控制系统与收卷辊驱动机构以及升降驱动机构的控制端连接;The power supply system includes a high-voltage DC power supply, the positive electrode of the high-voltage DC power supply is connected to the solid needle on each spinneret through a wire, and the receiving base fabric is grounded; the control system, the winding roller driving mechanism and the lifting driving mechanism The control terminal connection; 所述供液腔内设有用于驱动实心针头上下运动的浮板密封圈,多个实心针头固定在该浮板密封圈上,当供液腔内的聚合物纺丝液未充满时,浮板密封圈与供液腔的腔壁接触;当供液腔内充满聚合物纺丝液时,浮板密封圈与供液腔的腔壁脱离接触。The liquid supply chamber is provided with a floating plate sealing ring for driving the solid needle head to move up and down. A plurality of solid needles are fixed on the floating plate sealing ring. When the polymer spinning liquid in the liquid supply chamber is not full, the floating plate The sealing ring is in contact with the cavity wall of the liquid supply chamber; when the liquid supply cavity is filled with polymer spinning liquid, the floating plate sealing ring is out of contact with the cavity wall of the liquid supply cavity. 2.根据权利要求1所述的实心针头静电纺丝设备,其特征在于,所述喷丝头的连接座为螺杆,所述导液固定管上设有与螺杆配合的螺孔。2. The solid needle electrospinning equipment according to claim 1, characterized in that the connecting seat of the spinneret is a screw, and the liquid conduction fixed tube is provided with a screw hole that matches the screw. 3.根据权利要求1-2任一项所述的实心针头静电纺丝设备,其特征在于,所述输气管上设有气体流量调节阀和压力表。3. The solid needle electrospinning equipment according to any one of claims 1-2, characterized in that the gas delivery pipe is provided with a gas flow regulating valve and a pressure gauge. 4.根据权利要求1-2任一项所述的实心针头静电纺丝设备,其特征在于,所述收卷辊驱动机构包括电机、与收卷辊同轴设置的主动带轮以及与放卷辊同轴设置的从动带轮,其中,所述电机的输出轴通过联轴器或输送带与主动带轮连接,所述从动带轮与主动带轮通过传送带连接。4. The solid needle electrospinning equipment according to any one of claims 1-2, characterized in that the winding roller driving mechanism includes a motor, a driving pulley arranged coaxially with the winding roller and an unwinding roller. A driven pulley with rollers arranged coaxially, wherein the output shaft of the motor is connected to the driving pulley through a coupling or a conveyor belt, and the driven pulley and the driving pulley are connected through a conveyor belt. 5.根据权利要求4所述的实心针头静电纺丝设备,其特征在于,所述导液固定管为圆柱形的空心密封管,该空心密封管的内腔构成所述储液腔,所述进液口设置在空心密封管的一端面上,所述出液口设置在空心密封管的圆柱面上。5. The solid needle electrospinning equipment according to claim 4, wherein the liquid-conducting fixed tube is a cylindrical hollow sealed tube, and the inner cavity of the hollow sealed tube constitutes the liquid storage chamber, and the liquid-conducting fixed tube is a cylindrical hollow sealed tube. The liquid inlet is provided on one end surface of the hollow sealing tube, and the liquid outlet is provided on the cylindrical surface of the hollow sealing tube. 6.根据权利要求1所述的实心针头静电纺丝设备,其特征在于,所述绝缘罩为中空的圆柱结构,该绝缘罩的端部通过螺纹连接结构连接在所述喷丝头主体上。6. The solid needle electrospinning equipment according to claim 1, wherein the insulating cover is a hollow cylindrical structure, and the end of the insulating cover is connected to the main body of the spinneret through a threaded connection structure. 7.根据权利要求4所述的实心针头静电纺丝设备,其特征在于,所述导液固定管为矩形盒,该矩形盒的内腔构成所述储液腔。7. The solid needle electrospinning equipment according to claim 4, wherein the liquid-conducting fixed tube is a rectangular box, and the inner cavity of the rectangular box constitutes the liquid storage chamber. 8.根据权利要求1所述的实心针头静电纺丝设备,其特征在于,所述喷丝头主体为圆柱体,所述实心针头在喷丝头主体上沿圆周方向排列,且沿径向分成多组。8. The solid needle electrospinning equipment according to claim 1, characterized in that the main body of the spinneret is a cylinder, the solid needles are arranged in the circumferential direction on the main body of the spinneret and are divided into radial parts. a. 9.根据权利要求1所述的实心针头静电纺丝设备,其特征在于,所述喷丝头主体为圆柱体,所述实心针头在喷丝头主体上以阵列方式排列。9. The solid needle electrospinning equipment according to claim 1, wherein the spinneret body is a cylinder, and the solid needles are arranged in an array on the spinneret body.
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