CN108006365B - Automatic cloth sheet devices inside nuclear electric moment deformation cross section pipe - Google Patents
Automatic cloth sheet devices inside nuclear electric moment deformation cross section pipe Download PDFInfo
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- CN108006365B CN108006365B CN201711165343.3A CN201711165343A CN108006365B CN 108006365 B CN108006365 B CN 108006365B CN 201711165343 A CN201711165343 A CN 201711165343A CN 108006365 B CN108006365 B CN 108006365B
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- 239000004744 fabric Substances 0.000 title claims abstract description 190
- 230000007246 mechanism Effects 0.000 claims abstract description 82
- 238000001514 detection method Methods 0.000 claims abstract description 20
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004804 winding Methods 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 abstract description 2
- 238000003466 welding Methods 0.000 description 16
- 238000007689 inspection Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 2
- 230000009193 crawling Effects 0.000 description 2
- 239000003302 ferromagnetic material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/28—Constructional aspects
- F16L55/30—Constructional aspects of the propulsion means, e.g. towed by cables
- F16L55/32—Constructional aspects of the propulsion means, e.g. towed by cables being self-contained
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
- F16L55/48—Indicating the position of the pig or mole in the pipe or conduit
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/04—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and forming images of the material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2101/00—Uses or applications of pigs or moles
- F16L2101/30—Inspecting, measuring or testing
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Abstract
本发明公开了一种核电矩形变截面管道内部自动布片装置,它包括布片部、定位系统、驱动部以及支撑部。支撑部包括固定支撑杆、滑动支撑杆和转动动力组件,转动动力组件包括安装于安装板上的滑动支撑杆滑动座、卷绕于弹簧收卷轴上的恒力弹簧,滑动支撑杆与滑动支撑杆滑动座相滑动且可转动连接,其转轴为支撑机构滑动座转轴,恒力弹簧的自由端与支撑机构滑动座转轴相固定连接。本发明在安装板上设有纵向布片机构和横向布片机构,一台设备能同时适用两种布片情况需求,能精确定位布片位置的同时压片效果好,从而保证检测效果,且恒力弹簧穿设于安装板内,能极大减少系统的整体高度,从而既适应检测窗口的尺寸,又满足检测空间的变化。
The invention discloses an automatic sheet-distributing device inside a rectangular variable-section pipe of nuclear power, which comprises a sheet-distributing part, a positioning system, a driving part and a supporting part. The support part includes a fixed support rod, a sliding support rod and a rotating power assembly. The rotating power assembly includes a sliding support rod sliding seat mounted on the mounting plate, a constant force spring wound on the spring winding shaft, and the sliding support rod and the sliding support rod. The sliding seat is slidably and rotatably connected, and its rotating shaft is the rotating shaft of the sliding seat of the supporting mechanism, and the free end of the constant force spring is fixedly connected with the rotating shaft of the sliding seat of the supporting mechanism. The present invention is provided with a longitudinal cloth piece mechanism and a transverse cloth piece mechanism on the mounting plate, one device can meet the requirements of two kinds of cloth pieces at the same time, can accurately locate the position of the cloth pieces, and at the same time, the pressing effect is good, so as to ensure the detection effect, and The constant force spring is installed in the mounting plate, which can greatly reduce the overall height of the system, thus not only adapting to the size of the detection window, but also to meet the changes in the detection space.
Description
技术领域technical field
本发明涉及核电检测设备领域,特别涉及一种核电矩形变截面管道内部自动布片装置。The invention relates to the field of nuclear power detection equipment, in particular to an automatic sheet-distributing device inside a rectangular variable-section pipe of nuclear power.
背景技术Background technique
核电矩形变截面管道纵向截面如图1所示,是双层D型截面,其横向截面如图2所示,由外壳、内壳、筋板和补偿环组成,材料全部为不锈钢316L,内壳和外壳之间的间距在180~280mm之间,随曲率变化,两个筋板之间的间距为300mm,补偿环宽200mm厚50mm,和内壳之间焊接形成两条纵向焊缝Ⅰ、Ⅱ,补偿环自身也由多块板材拼焊而成,形成横向焊缝Ⅲ,所有焊接完成后形成一个长方形截面的封闭空间,为了对焊缝进行射线检查,一般会预留宽200mm、高500mm的一段补偿环在焊接完成前作为检测窗口,供设备进出。由于结构限制,这三条焊缝只能从内壳外侧向封闭空间一侧施焊,导致封闭空间一侧的焊缝表面无法处理,凹凸不平。目前还没有专门用于核电矩形变截面管道内部探伤检测的装置,由于封闭空间形状特殊,现有的管道爬行机器人无法适用于核电矩形变截面管道内部的探伤检测,而常用的吸附式爬行机器人对壁面的平整度要求较高,不能适应焊缝表面凹凸不平的工作环境,磁轮式爬行机器人要求检查对象为铁磁性材质,不能用于不锈钢等非铁磁性材质,也无法满足核电矩形变截面管道内部的探伤检测的要求。The longitudinal section of the nuclear power rectangular variable-section pipeline is shown in Figure 1. It is a double-layer D-shaped section. Its transverse section is shown in Figure 2. It consists of an outer shell, an inner shell, ribs and a compensation ring. The distance between the shell and the outer shell is between 180 and 280mm. With the change of curvature, the distance between the two ribs is 300mm. The width of the compensation ring is 200mm and the thickness is 50mm. Two longitudinal welds I and II are formed by welding between the inner shell and the inner shell. , the compensation ring itself is also made by tailor-welding multiple plates to form a transverse weld III. After all welding is completed, a closed space with a rectangular cross-section is formed. A section of compensation ring is used as a detection window for equipment to enter and exit before welding is completed. Due to structural limitations, the three welds can only be welded from the outer side of the inner shell to the side of the enclosed space, resulting in the surface of the welds on the side of the enclosed space being untreated and uneven. At present, there is no device specially used for flaw detection and detection inside rectangular variable-section pipes of nuclear power plants. Due to the special shape of the enclosed space, existing pipeline crawling robots cannot be used for flaw detection and detection inside rectangular variable-section pipes of nuclear power plants. The flatness of the wall surface is required to be high, and it cannot adapt to the uneven working environment of the weld surface. The magnetic wheel crawling robot requires the inspection object to be a ferromagnetic material, and cannot be used for non-ferromagnetic materials such as stainless steel, nor can it meet the requirements of the nuclear power rectangular variable-section pipeline. Internal flaw detection requirements.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种能够提供足够且稳定支撑力同时结构精简占用空间较小的核电矩形变截面管道内部自动布片装置。The purpose of the present invention is to provide an automatic sheet-distributing device inside a rectangular variable-section pipeline of nuclear power plants that can provide sufficient and stable supporting force while having a compact structure and occupying less space.
为解决上述技术问题,本发明采用如下技术方案:一种核电矩形变截面管道内部自动布片装置,它包括In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: an automatic sheet-distributing device inside a rectangular variable-section pipeline of nuclear power, which comprises:
定位系统;GPS;
驱动部,所述驱动部用于带动探伤系统移动,其包括安装板、安装于所述安装板上的驱动轮、从动轮、驱动电机以及连接于所述驱动电机且位于所述驱动轮之间的驱动组件;a driving part, which is used to drive the flaw detection system to move, and includes a mounting plate, a driving wheel mounted on the mounting plate, a driven wheel, a driving motor, and a driving motor connected to the driving motor and located between the driving wheels drive components;
支撑部,所述支撑部用于提供所述驱动轮所需摩擦力,其包括安装于所述安装板上且中部相转动连接的固定支撑杆和滑动支撑杆,所述固定支撑杆的下端部转动连接于所述安装板上,所述滑动支撑杆的下端部活动连接于所述安装板上使得所述滑动支撑杆可滑动的同时与所述安装板所成夹角可变,所述支撑部还包括用于驱动所述滑动支撑杆转动的转动动力组件,所述转动动力组件包括安装于所述安装板上的滑动支撑杆滑动座、卷绕于弹簧收卷轴上的恒力弹簧,所述滑动支撑杆与所述滑动支撑杆滑动座相滑动且可转动连接,其转轴为支撑机构滑动座转轴,所述恒力弹簧的自由端与所述支撑机构滑动座转轴相固定连接;a support part, which is used to provide the friction force required by the driving wheel, which includes a fixed support rod and a sliding support rod mounted on the mounting plate and connected in rotation in the middle part, and the lower end of the fixed support rod It is rotatably connected to the mounting plate, and the lower end of the sliding support rod is movably connected to the mounting plate, so that the sliding support rod can slide and the angle formed with the mounting plate is variable. The part also includes a rotating power assembly for driving the sliding support rod to rotate, the rotating power assembly includes a sliding support rod sliding seat mounted on the mounting plate, and a constant force spring wound on the spring winding shaft, so The sliding support rod is slidably and rotatably connected to the sliding support rod sliding seat, and its rotating shaft is the rotating shaft of the sliding seat of the supporting mechanism, and the free end of the constant force spring is fixedly connected to the rotating shaft of the sliding seat of the supporting mechanism;
布片部,所述布片部用于将射线底片压紧在焊缝上,其包括纵向布片机构和横向布片机构,所述纵向布片机构包括纵向暗袋、用于安装固定所述纵向暗袋的纵向暗袋固定板、至少一级连接于所述纵向暗袋固定板与所述安装板之间的交叉连杆机构以及用于驱动所述交叉连杆机构压缩或伸长的纵向平移动力组件,所述交叉连杆机构与所述固定支撑杆和滑动支撑杆位于所述安装板的上端面;所述横向布片机构包括横向暗袋、用于安装固定所述横向暗袋的横向暗袋固定板、至少一级连接于所述横向暗袋固定板与所述安装板之间的交叉连杆机构以及用于驱动所述交叉连杆机构压缩或伸长的横向平移动力组件,所述横向布片机构安装于所述安装板的下端面。The cloth part, which is used to press the radiographic film on the welding seam, includes a longitudinal cloth mechanism and a transverse cloth mechanism, and the longitudinal cloth mechanism includes a longitudinal dark pocket, which is used to install and fix the A longitudinal dark pocket fixing plate of the longitudinal dark pocket, a cross link mechanism connected between the longitudinal dark pocket fixing plate and the mounting plate at least one stage, and a longitudinal link mechanism for driving the cross link mechanism to compress or extend The translational power assembly, the cross link mechanism, the fixed support rod and the sliding support rod are located on the upper end surface of the mounting plate; the transverse cloth sheet mechanism includes a transverse concealed pocket, a a transverse dark pocket fixing plate, a cross link mechanism connected at least one stage between the transverse dark pocket fixing plate and the mounting plate, and a transverse translation power assembly for driving the cross link mechanism to compress or extend, The transverse cloth sheet mechanism is mounted on the lower end face of the mounting plate.
优化的,所述驱动轮分别为第一驱动轮和第二驱动轮,所述驱动组件包括与所述第一驱动轮的转轴同轴连接的第一驱动电机、与所述第二驱动轮通过皮带相传动连接的第二驱动电机,所述驱动组件安装于所述安装板的下端面。Preferably, the driving wheels are a first driving wheel and a second driving wheel, and the driving assembly includes a first driving motor coaxially connected to the rotating shaft of the first driving wheel, and passing through the second driving wheel. a second drive motor connected by a belt drive, and the drive assembly is mounted on the lower end face of the mounting plate.
优化的,所述交叉连杆机构包括两组支撑杆件,每组所述支撑杆件至少包括两根相转动连接的支撑条。Preferably, the cross-link mechanism includes two groups of support rods, and each group of the support rods includes at least two support bars that are rotatably connected to each other.
优化的,所述纵向暗袋和横向暗袋的最大端面相平行且最长侧边相垂直。Preferably, the longitudinal concealed pockets and the transverse concealed pockets have their largest end faces parallel and their longest sides perpendicular to each other.
优化的,所述固定支撑杆和所述滑动支撑杆的上端部设有滚轮,所述滚轮的转轴与所述驱动轮转轴相平行。Preferably, the upper ends of the fixed support rod and the sliding support rod are provided with rollers, and the rotation axis of the roller is parallel to the rotation axis of the driving wheel.
优化的,定位系统用于准确定位底片的位置,为射线源机提供目标指向,其包括磁铁、传感器以及声光报警器,所述纵向暗袋和所述横向暗袋上分别设有一组定位系统。Optimized, the positioning system is used to accurately locate the position of the negative film and provide target orientation for the ray source machine, which includes magnets, sensors and sound and light alarms, and a set of positioning systems are respectively provided on the longitudinal dark pockets and the horizontal dark pockets .
优化的,所述纵向布片机构包括两级交叉连杆机构,两级交叉连杆机构形成四连杆机构,纵向布片机构包括两组四连杆机构,位于上方的四根连杆分别为两根纵向上布片滑动杆和两根纵向上布片固定杆,位于下方的四根连杆分别为两根纵向下布片滑动杆和两根纵向下布片固定杆,所述纵向暗袋固定板的下端面上设有纵向上布片滑槽,所述安装板上设有纵向下布片滑座,所述纵向上布片滑动杆的转轴滑动且可转动的连接于所述纵向上布片滑槽内,所述纵向下布片滑动杆的转轴滑动且可转动的连接于所述纵向下布片滑座的滑槽内,所述纵向上布片滑槽与所述纵向下布片滑座的滑槽位于纵向暗袋固定板的同一侧。Optimized, the longitudinal cloth piece mechanism includes a two-stage cross-link mechanism, the two-stage cross-link mechanism forms a four-link mechanism, the longitudinal cloth piece mechanism includes two sets of four-link mechanisms, and the four links located at the top are respectively. There are two longitudinal upper cloth sliding rods and two longitudinal upper cloth fixing rods, and the four connecting rods located below are respectively two longitudinal lower cloth sliding rods and two longitudinal lower cloth fixing rods. The lower end surface of the fixing plate is provided with a longitudinal upper cloth sliding slot, the mounting plate is provided with a longitudinal lower cloth sliding seat, and the rotating shaft of the longitudinal upper cloth sliding rod is slidably and rotatably connected to the longitudinal direction In the cloth chute, the rotating shaft of the longitudinal lower cloth sliding rod is slidably and rotatably connected to the chute of the longitudinal lower cloth sliding seat, and the longitudinal upper cloth sliding groove is connected to the longitudinal lower cloth sliding The chute of the sheet slide is located on the same side of the longitudinal dark pocket fixing plate.
优化的,所述横向布片机构包括一级交叉连杆机构,横向布片机构包括两组交叉连杆机构,四根连杆分别为两根横向布片滑动杆和两根横向布片固定杆,所述横向暗袋固定板的下端面上设有横向上布片滑槽,所述安装板上设有横向布片滑座,所述横向布片滑动杆下端部的转轴滑动且可转动的连接于横向布片滑座的滑槽内,横向布片固定杆的上端部的转轴滑动且可转动的连接于所述横向上布片滑槽内所述横向布片滑槽与所述横向布片滑座的滑槽位于横向暗袋固定板的同一侧。Optimized, the transverse cloth piece mechanism includes a first-level cross link mechanism, the transverse cloth piece mechanism includes two sets of cross link mechanisms, and the four links are respectively two transverse cloth piece sliding rods and two transverse cloth piece fixing rods. , the lower end surface of the lateral concealed bag fixing plate is provided with a lateral upper cloth sheet chute, the mounting plate is provided with a lateral cloth sheet sliding seat, and the rotating shaft at the lower end of the lateral cloth sheet sliding rod is slidable and rotatable. Connected to the chute of the transverse cloth piece sliding seat, the rotating shaft of the upper end of the transverse cloth piece fixing rod is slidably and rotatably connected to the transverse cloth piece chute and the transverse cloth piece chute in the transverse upper cloth piece chute. The chute of the sheet slide is located on the same side of the horizontal dark pocket fixing plate.
进一步的,所述纵向平移动力组件为连接于安装纵向下布片固定杆的纵向布片固定座与纵向下布片滑座内的转轴之间的纵向布片气缸,纵向布片气缸与纵向下布片滑座内的转轴通过纵向下布片滑块相连接。Further, the longitudinal translation power component is a longitudinal cloth cylinder connected between the longitudinal cloth fixing seat on which the longitudinal lower cloth fixing rod is installed and the rotating shaft in the longitudinal lower cloth sliding seat, and the longitudinal cloth cylinder is connected to the longitudinal lower cloth cylinder. The rotating shaft in the cloth sliding seat is connected by the longitudinal lower cloth sliding block.
进一步的,所述横向平移动力组件为连接于安装横向布片固定杆的横向布片固定座与横向布片滑座内的转轴之间的横向布片气缸,横向布片气缸与横向下布片滑座内的转轴通过横向布片滑块相连接。Further, the lateral translation power component is a lateral cloth cylinder connected between the lateral cloth fixing seat on which the lateral cloth fixing rod is installed and the rotating shaft in the lateral cloth sliding seat, the lateral cloth cylinder and the lateral lower cloth The rotating shafts in the sliding seat are connected by the transverse cloth sliding block.
本发明的有益效果在于:本发明在安装板上设有纵向布片机构和横向布片机构,一台设备能同时适用两种布片情况需求,能精确定位布片位置的同时压片效果好,从而保证检测效果,且恒力弹簧嵌设与安装板内,能极大减少系统的整体高度,从而既适应检测窗口的尺寸,又满足检测空间的变化。The beneficial effects of the present invention are that: the present invention is provided with a longitudinal cloth sheet mechanism and a transverse cloth sheet mechanism on the mounting plate, one piece of equipment can meet the requirements of two kinds of cloth sheets at the same time, and can accurately locate the position of the cloth sheets and at the same time, the sheet pressing effect is good. , so as to ensure the detection effect, and the constant force spring is embedded in the installation plate, which can greatly reduce the overall height of the system, thus not only adapting to the size of the detection window, but also to meet the changes in the detection space.
附图说明Description of drawings
图1为布片装置在核电矩形变截面管道内部检查时的示意图;Fig. 1 is a schematic diagram of the cloth sheet device during inspection inside the nuclear power rectangular variable-section pipeline;
图2为核电矩形变截面管道横截面示意图;Figure 2 is a schematic cross-sectional view of a nuclear power rectangular variable-section pipeline;
图3为布片装置正面视图;Figure 3 is a front view of the cloth device;
图4为布片装置底面视图;Figure 4 is a bottom view of the cloth sheet device;
图5为纵向布片机构;Figure 5 is a longitudinal cloth piece mechanism;
图6为横向布片机构;Fig. 6 is the horizontal cloth piece mechanism;
图7为布片装置在检查纵向焊缝时的侧视图;Figure 7 is a side view of the cloth device when inspecting the longitudinal weld;
图8为布片装置在检查纵向焊缝时的俯视图;Figure 8 is a top view of the cloth device when inspecting the longitudinal weld;
图9为布片装置在检查横向焊缝时的侧视图;Figure 9 is a side view of the cloth piece device when inspecting the transverse weld;
图10为布片装置在检查横向焊缝时的俯视图;Figure 10 is a top view of the cloth device when checking the transverse weld;
其中:A.射线源机;B.定位装置;C.外壳;D.内壳;E.补偿环;F.筋板;Ⅰ.焊缝1;Ⅱ.焊缝2;Ⅲ.焊缝3;2.安装板;3.固定支撑杆固定座;4.固定支撑杆转轴;5.弹簧收卷轴;6.恒力弹簧;7.滑动支撑杆;8.滑动支撑杆与固定支撑杆的转轴;9.固定销;10.纵向暗袋;11.滑动支撑杆滑动座;12.固定支撑杆;13.支撑机构滑动座转轴;14.滚轮转轴;15.滚轮;18.从动轮;17.从动轮转轴;19.第二驱动电机;20.皮带;21.第二驱动轮;22.第一驱动轮;23.第一驱动电机;24.纵向暗袋固定板;25.磁铁;27.纵向上布片滑动杆;29.纵向上布片固定杆;31.纵向下布片滑座;32.纵向下布片滑块;34.纵向下布片滑动杆;35.纵向布片气缸;37.纵向下布片固定杆;38.纵向布片固定座;42.传感器;43.声光报警器;44.横向暗袋;45.横向暗袋固定板;48.横向布片滑座;49.横向布片滑块;51.横向布片滑动杆;52.横向布片气缸;54.横向布片固定杆;55.横向布片固定座。Among them: A. Ray source machine; B. Positioning device; C. Outer shell; D. Inner shell; E. Compensation ring; F. Rib plate; I. Weld 1; II. Weld 2; 2. Mounting plate; 3. Fixed support rod holder; 4. Fixed support rod shaft; 5. Spring winding shaft; 6. Constant force spring; 7. Sliding support rod; 8. Rotating shaft of sliding support rod and fixed support rod; 9. Fixed pin; 10. Longitudinal hidden pocket; 11. Sliding support rod sliding seat; 12. Fixed support rod; 13. Support mechanism sliding seat shaft; 14. Roller shaft; 15. Roller; 18. Driven wheel; 17. From 19. The second driving motor; 20. The belt; 21. The second driving wheel; 22. The first driving wheel; 23. The first driving motor; Upper cloth sliding rod; 29. Longitudinal upper cloth fixing rod; 31. Longitudinal lower cloth sliding seat; 32. Longitudinal lower cloth sliding block; 34. Longitudinal lower cloth sliding rod; 35. Longitudinal cloth cylinder; 37 .Vertical lower cloth fixing rod; 38. Vertical cloth fixing seat; 42. Sensor; 43. Sound and light alarm; 44. Horizontal hidden bag; 45. Horizontal hidden bag fixing plate; 48. Horizontal cloth sliding seat; 49 .Lateral cloth sliding block; 51. Transverse cloth sliding rod; 52. Lateral cloth cylinder; 54. Lateral cloth fixing rod; 55. Lateral cloth fixing seat.
具体实施方式Detailed ways
下面结合附图所示的实施例对本发明作以下详细描述:The present invention is described in detail below in conjunction with the embodiments shown in the accompanying drawings:
本核电矩形变截面管道内部自动布片装置包括The automatic sheet-distributing device inside the rectangular variable-section pipeline of this nuclear power plant includes:
(一)定位系统;定位系统用于准确定位底片的位置,为射线源机提供目标指向,由固定于暗袋固定板上的两枚磁铁25、传感器42、声光报警器43等组成,纵向暗袋固定板24和横向暗袋固定板45上分别具有一组定位系统。当布片机构伸开,底片紧贴焊缝,磁铁25靠近焊缝时,传感器42能够在间隔50mm厚不锈钢316L的情况下对磁铁25精确定位,并通过声光报警器43发出声光报警,由于磁铁25和暗袋之间有确定的位置关系,因此可精确确定横向暗袋44或纵向暗袋10(即底片)的位置。(1) Positioning system: The positioning system is used to accurately locate the position of the negative film and provide target orientation for the ray source machine. It consists of two magnets 25, a sensor 42, a sound and light alarm 43, etc. A set of positioning systems are respectively provided on the pocket fixing plate 24 and the lateral pocket fixing plate 45 . When the cloth mechanism is stretched out, the film is close to the welding seam, and the magnet 25 is close to the welding seam, the sensor 42 can accurately position the magnet 25 at a distance of 50mm thick stainless steel 316L, and send out an acousto-optic alarm through the acousto-optic alarm 43, Since there is a certain positional relationship between the magnet 25 and the pocket, the position of the transverse pocket 44 or the longitudinal pocket 10 (ie, the negative) can be precisely determined.
(二)驱动部,所述驱动部用于带动探伤系统移动,其包括安装板2、安装于所述安装板2上的驱动轮、从动轮18、驱动电机以及连接于所述驱动电机且位于所述驱动轮之间的驱动组件;所述驱动轮分别为第一驱动轮22和第二驱动轮21,所述驱动组件包括与所述第一驱动轮22的转轴同轴连接的第一驱动电机23、与所述第二驱动轮21通过皮带20相传动连接的第二驱动电机19,所述驱动组件安装于所述安装板2的下端面。驱动机构可使定位装置实现前进、后退、左转、右转等功能。(2) A driving part, the driving part is used to drive the flaw detection system to move, which includes a mounting plate 2, a driving wheel mounted on the mounting plate 2, a driven wheel 18, a driving motor, and a driving motor connected to the driving motor and located at the A drive assembly between the drive wheels; the drive wheels are a first drive wheel 22 and a second drive wheel 21 respectively, and the drive assembly includes a first drive coaxially connected to the rotating shaft of the first drive wheel 22 The motor 23 and the second driving motor 19 are connected to the second driving wheel 21 through the belt 20 in a driving manner, and the driving assembly is mounted on the lower end surface of the mounting plate 2 . The driving mechanism can make the positioning device realize the functions of forward, backward, left turn, right turn and so on.
(三)支撑部,所述支撑部用于提供所述驱动轮所需摩擦力,其包括安装于所述安装板2上且中部相转动连接的固定支撑杆12和滑动支撑杆7,所述固定支撑杆12的下端部通过固定支撑杆固定座3转动连接于所述安装板2上,所述滑动支撑杆7的下端部活动连接于所述安装板2上使得所述滑动支撑杆7可滑动的同时与所述安装板2所成夹角可变,所述支撑部还包括用于驱动所述滑动支撑杆7转动的转动动力组件;所述转动动力组件包括安装于所述安装板上的滑动支撑杆滑动座11、卷绕于弹簧收卷轴5上的恒力弹簧6,所述滑动支撑杆与所述滑动支撑杆滑动座滑动且可转动连接,其转轴为支撑机构滑动座转轴,所述恒力弹簧的自由端与所述支撑机构滑动座转轴相固定连接;所述固定支撑杆12和所述滑动支撑杆7的上端部设有滚轮15,所述滚轮15的转轴与所述驱动轮转轴相平行。(3) The support part, which is used to provide the friction force required by the driving wheel, which includes a fixed support rod 12 and a sliding support rod 7 which are mounted on the mounting plate 2 and are rotatably connected in the middle. The lower end of the fixed support rod 12 is rotatably connected to the mounting plate 2 through the fixed support rod fixing seat 3 , and the lower end of the sliding support rod 7 is movably connected to the mounting plate 2 so that the sliding support rod 7 can be movably connected to the mounting plate 2 . While sliding, the angle formed with the mounting plate 2 is variable, and the support part also includes a rotating power assembly for driving the sliding support rod 7 to rotate; the rotating power assembly includes a rotating power assembly mounted on the mounting plate. The sliding support rod sliding seat 11, the constant force spring 6 wound on the spring winding shaft 5, the sliding support rod and the sliding support rod sliding seat are slidably and rotatably connected, and the rotating shaft is the rotating shaft of the supporting mechanism sliding seat, The free end of the constant force spring is fixedly connected with the rotating shaft of the sliding seat of the support mechanism; the upper ends of the fixed support rod 12 and the sliding support rod 7 are provided with rollers 15, and the rotating shaft of the roller 15 is connected to the The shafts of the drive wheels are parallel.
(四)布片部,所述布片部用于将射线底片压紧在焊缝上,其包括纵向布片机构和横向布片机构,所述纵向布片机构包括纵向暗袋10、用于安装固定所述纵向暗袋10的纵向暗袋固定板24、至少一级连接于所述纵向暗袋固定板24与所述安装板2之间的交叉连杆机构以及用于驱动所述交叉连杆机构压缩或伸长的纵向平移动力组件,所述交叉连杆机构与所述固定支撑杆12和滑动支撑杆7位于所述安装板2的上端面;所述横向布片机构包括横向暗袋44、用于安装固定所述横向暗袋44的横向暗袋固定板45、至少一级连接于所述横向暗袋固定板45与所述安装板2之间的交叉连杆机构以及用于驱动所述交叉连杆机构压缩或伸长的横向平移动力组件,所述横向布片机构安装于所述安装板2的下端面。所述纵向暗袋10和横向暗袋44的最大端面相平行且最长侧边相垂直。(4) The cloth part, the cloth part is used to press the radiographic film on the welding seam, and it includes a longitudinal cloth mechanism and a transverse cloth mechanism, and the longitudinal cloth mechanism includes a longitudinal dark pocket 10, which is used for The longitudinal dark pocket fixing plate 24 for installing and fixing the longitudinal dark pocket 10, the cross link mechanism connected between the longitudinal dark pocket fixing plate 24 and the mounting plate 2 at least one stage, and the cross link mechanism for driving the cross connecting Longitudinal translational power assembly for rod mechanism compression or extension, the cross link mechanism, the fixed support rod 12 and the sliding support rod 7 are located on the upper end surface of the mounting plate 2; the transverse cloth mechanism includes a transverse dark pocket 44. A transverse dark pocket fixing plate 45 for installing and fixing the transverse dark pocket 44, a cross link mechanism connected at least one stage between the transverse dark pocket fixing plate 45 and the mounting plate 2, and a cross-link mechanism for driving The cross-link mechanism compresses or extends the transverse translational power component, and the transverse cloth sheet mechanism is installed on the lower end surface of the mounting plate 2 . The longitudinal concealed pockets 10 and the transverse concealed pockets 44 have their largest end faces parallel and their longest sides perpendicular to each other.
在本实施例中,所述纵向布片机构包括两级交叉连杆机构,两级交叉连杆机构形成四连杆机构,纵向布片机构包括两组四连杆机构,位于上方的四根连杆分别为两根纵向上布片滑动杆27和两根纵向上布片固定杆29,位于下方的四根连杆分别为两根纵向下布片滑动杆34和两根纵向下布片固定杆37,所述纵向暗袋固定板24的下端面上设有纵向上布片滑槽,所述安装板2上设有纵向下布片滑座31,所述纵向上布片滑动杆27的转轴滑动且可转动的连接于所述纵向上布片滑槽内,所述纵向下布片滑动杆34的转轴滑动且可转动的连接于所述纵向下布片滑座31的滑槽内,所述纵向上布片滑槽与所述纵向下布片滑座31的滑槽位于纵向暗袋固定板24的同一侧。所述纵向平移动力组件为连接于安装纵向下布片固定杆37的纵向布片固定座38与纵向下布片滑座31内的转轴之间的纵向布片气缸35,纵向布片气缸35与纵向下布片滑座31内的转轴通过纵向下布片滑块32相连接。In this embodiment, the longitudinal cloth mechanism includes a two-stage cross-link mechanism, the two-level cross-link mechanism forms a four-bar mechanism, and the longitudinal cloth mechanism includes two sets of four-link mechanisms. The rods are respectively two longitudinal upper cloth sliding rods 27 and two longitudinal upper cloth fixing rods 29, and the four connecting rods located below are respectively two longitudinal lower cloth sliding rods 34 and two longitudinal lower cloth fixing rods. 37. A longitudinal upper cloth sheet chute is provided on the lower end surface of the longitudinal dark pocket fixing plate 24, a longitudinal lower cloth sheet sliding seat 31 is provided on the mounting plate 2, and the rotating shaft of the longitudinal upper cloth sheet sliding rod 27 is provided. It is slidably and rotatably connected to the longitudinal upper cloth piece chute, and the rotating shaft of the longitudinal lower cloth piece sliding rod 34 is slidably and rotatably connected to the chute of the longitudinal lower cloth piece sliding seat 31, so The longitudinal upper cloth piece chute and the longitudinal lower cloth piece sliding seat 31 are located on the same side of the longitudinal dark pocket fixing plate 24 . The longitudinal translation power component is the longitudinal cloth cylinder 35 connected between the longitudinal cloth fixing seat 38 on which the longitudinal lower cloth fixing rod 37 is installed and the rotating shaft in the longitudinal lower cloth sliding seat 31. The rotating shafts in the longitudinal lower cloth piece sliding seat 31 are connected by the longitudinal lower cloth piece sliding block 32 .
所述横向布片机构包括一级交叉连杆机构,横向布片机构包括两组交叉连杆机构,四根连杆分别为两根横向布片滑动杆51和两根横向布片固定杆54,所述横向暗袋固定板45的下端面上设有横向上布片滑槽,所述安装板2上设有横向布片滑座48,所述横向布片滑动杆51下端部的转轴滑动且可转动的连接于横向布片滑座48的滑槽内,横向布片固定杆54的上端部的转轴滑动且可转动的连接于所述横向上布片滑槽内所述横向布片滑槽与所述横向布片滑座48的滑槽位于横向暗袋固定板45的同一侧。所述横向平移动力组件为连接于安装横向布片固定杆54的横向布片固定座55与横向布片滑座48内的转轴之间的横向布片气缸52。横向布片气缸52与横向布片滑座48内的转轴通过横向布片滑块49相连接。The transverse cloth piece mechanism includes a first-level cross link mechanism, the transverse cloth piece mechanism includes two sets of cross link mechanisms, and the four links are respectively two transverse cloth piece sliding rods 51 and two transverse cloth piece fixing rods 54, The lower end surface of the lateral concealed pocket fixing plate 45 is provided with a lateral upper cloth chute, the mounting plate 2 is provided with a lateral cloth sliding seat 48, and the rotating shaft at the lower end of the lateral cloth sliding rod 51 slides and slides. It is rotatably connected to the chute of the transverse cloth piece sliding seat 48, and the rotating shaft of the upper end of the transverse cloth piece fixing rod 54 is slidably and rotatably connected to the transverse cloth piece chute in the transverse upper cloth piece chute. The chute is located on the same side of the transverse dark pocket fixing plate 45 as the sliding groove of the transverse cloth sheet sliding seat 48 . The lateral translation power component is a lateral fabric cylinder 52 connected between the lateral fabric fixing seat 55 on which the lateral fabric fixing rod 54 is installed and the rotating shaft in the lateral fabric sliding seat 48 . The transverse cloth cylinder 52 is connected with the rotating shaft in the transverse cloth sliding seat 48 through the transverse cloth sliding block 49 .
当进行纵向焊缝Ⅰ的射线检查时,定位装置从小于其自身尺寸的检测窗口(200mm宽)倾斜进入,拔出固定销9,支撑部伸张,将布片装置固定在核电矩形变截面管道外壳和内壳之间,在第一驱动电机23和第二驱动电机19的驱动下,定位装置沿核电矩形变截面管道内部D型截面上下运动,此时纵向布片气缸35为伸出状态,布片部收缩,底片和磁铁25远离焊缝,定位装置到达预定位置时,驱动部停止运动,纵向布片气缸35收回,布片部伸开,底片和磁铁25靠近焊缝,传感器42从内壳内侧搜索磁铁25的位置,通过两个磁铁25的位置确定出底片的准确位置,引导射线源机对底片进行曝光,曝光完成后,纵向布片气缸35,布片部收缩,底片和磁铁25远离焊缝,在驱动部的作用下,定位装置运动至检测窗口回收底片,完成一条纵向焊缝的射线检查。When carrying out the radiographic inspection of the longitudinal weld I, the positioning device enters obliquely from the detection window (200mm wide) smaller than its own size, pulls out the fixing pin 9, the support part stretches, and the cloth device is fixed on the nuclear power rectangular variable-section pipe shell Between and the inner casing, driven by the first drive motor 23 and the second drive motor 19, the positioning device moves up and down along the D-shaped cross-section inside the rectangular variable-section pipe of nuclear power. The sheet part shrinks, the base sheet and the magnet 25 are far away from the welding seam, when the positioning device reaches the predetermined position, the driving part stops moving, the longitudinal cloth sheet cylinder 35 retracts, the cloth sheet part stretches, the base sheet and the magnet 25 are close to the welding seam, the sensor 42 is removed from the inner shell The position of the magnet 25 is searched on the inner side, the exact position of the negative film is determined by the positions of the two magnets 25, and the ray source machine is guided to expose the negative film. For the welding seam, under the action of the driving part, the positioning device moves to the detection window to recover the negative, and complete the radiographic inspection of a longitudinal welding seam.
当进行焊缝Ⅱ的射线检查时,只需要将布片装置旋转180°,重复上述步骤即可。当进行横向焊缝Ⅲ的射线检查时,定位装置从小于其自身尺寸的检测窗口(200mm宽)倾斜进入,拔出固定销9,支撑部伸张,将布片装置固定在核电矩形变截面管道外壳和内壳之间,在第一驱动电机23和第二驱动电机19的驱动下,定位装置沿核电矩形变截面管道内部D型截面上下运动,此时横向布片气缸52为伸出状态,布片部收缩,底片和磁铁25远离焊缝,定位装置到达预定位置时,驱动部停止运动,横向布片气缸52收回,布片部伸开,底片和磁铁25靠近焊缝,传感器42从内壳内侧搜索磁铁25的位置,通过两个磁铁25的位置确定出底片的准确位置,引导射线源机对底片进行曝光,曝光完成后,横向布片气缸52伸出,布片部收缩,底片和磁铁25远离焊缝,在驱动部的作用下,定位装置运动至检测窗口回收底片,完成一条横向焊缝的射线检查。其他位置的横向焊缝的射线检查重复上述步骤即可。When performing radiographic inspection of weld II, it is only necessary to rotate the cloth device by 180° and repeat the above steps. When carrying out the radiographic inspection of the transverse weld III, the positioning device enters obliquely from the detection window (200mm wide) smaller than its own size, pulls out the fixing pin 9, the support part stretches, and fixes the cloth device on the nuclear power rectangular variable-section pipe shell Between the inner casing and the first drive motor 23 and the second drive motor 19, the positioning device moves up and down along the D-shaped cross-section inside the rectangular variable-section pipe of nuclear power. The sheet part shrinks, the base sheet and the magnet 25 are far away from the welding seam, when the positioning device reaches the predetermined position, the driving part stops moving, the transverse cloth cylinder 52 retracts, the cloth sheet part stretches, the base sheet and the magnet 25 are close to the welding seam, and the sensor 42 is removed from the inner shell. The inner side searches for the position of the magnet 25, determines the exact position of the negative film by the positions of the two magnets 25, and guides the ray source machine to expose the negative film. 25 away from the welding seam, under the action of the driving part, the positioning device moves to the detection window to recover the negative, and complete the radiographic inspection of a transverse welding seam. The above steps can be repeated for the radiographic inspection of transverse welds at other positions.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the art to understand the content of the present invention and implement them accordingly, and cannot limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention.
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KR101157080B1 (en) * | 2011-12-26 | 2012-06-21 | (주)알파에코 | Packer tilting apparatus and method for lateral lining(pal) |
KR101478452B1 (en) * | 2013-08-01 | 2014-12-31 | 중앙산업 (주) | apparatus of renovation pipe |
CN105889698A (en) * | 2016-06-22 | 2016-08-24 | 深圳市樊溪电子有限公司 | Attaching and embedding device for repairing pipe |
CN205978980U (en) * | 2016-07-01 | 2017-02-22 | 武汉中仪物联技术股份有限公司 | Mounting structure of pipeline robot crawl device and lifting device |
CN107191739A (en) * | 2017-05-16 | 2017-09-22 | 哈尔滨工程大学 | A kind of reducing type pipeline detection robot that generates electricity of optimization |
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