CN107989867B - Automobile rearview mirror assembly line - Google Patents
Automobile rearview mirror assembly line Download PDFInfo
- Publication number
- CN107989867B CN107989867B CN201710846000.7A CN201710846000A CN107989867B CN 107989867 B CN107989867 B CN 107989867B CN 201710846000 A CN201710846000 A CN 201710846000A CN 107989867 B CN107989867 B CN 107989867B
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- line
- feeding
- assembly line
- station
- robot
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- 238000010438 heat treatment Methods 0.000 claims abstract description 48
- 238000009434 installation Methods 0.000 claims abstract description 20
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 239000000428 dust Substances 0.000 claims abstract description 8
- 238000012856 packing Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 21
- 238000009826 distribution Methods 0.000 claims description 9
- 229920000715 Mucilage Polymers 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000000969 carrier Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to an automobile rearview mirror assembly line, which comprises a feeding line and a general assembly line, wherein the general assembly line also comprises a feeding station and a discharging station, a dust removal cabinet, a heating plate installation station, a pressing wheel, a lens installation station and a lens pressing station are sequentially connected between the feeding station and the discharging station, a main cabinet is further arranged on one side of the general assembly line, the feeding line comprises a shell feeding line, a heating plate feeding line, a lens feeding line and a packing line, and a plurality of grabbing robots are arranged between the feeding line and the general assembly line High efficiency and high quality, greatly improves the product percent of pass and greatly reduces the production cost.
Description
Technical Field
The invention relates to the technical field of automobile rearview mirror assembly, in particular to an automobile rearview mirror assembly line.
Background
Automobile rearview mirror assembly is a process that needs meticulous operation, and the assembly of present factory rearview mirror still mostly uses manual assembly, and it is low not have fashioned assembly line production efficiency, and the fault rate is high, and the deviation will appear carelessly when lens and rearview mirror casing laminating slightly, and the rear-view mirror of dislocation belongs to the wastrel, and the product has just also been scrapped, wastes time and energy, has increased a large amount of costs.
Disclosure of Invention
The invention discloses an automobile rearview mirror assembly line which comprises a feeding line 2 and a general assembly line 1, wherein the feeding line 2 is connected with the general assembly line 1, the general assembly line 1 is provided with a guide rail, two ends of the general assembly line 1 are respectively provided with a lifting table 11, the lifting table 11 is provided with a movable positioning carrier 12, the general assembly line 1 further comprises a feeding station 13 and a discharging station 18, a dust removal cabinet 14, a heating piece mounting station 15, a pressing wheel 16, a lens mounting station 5 and a lens pressing station 17 are sequentially connected between the feeding station 13 and the discharging station 18, one side of the general assembly line 1 is further provided with a main cabinet 201, the feeding line 2 comprises a shell body feeding line 21, a heating piece feeding line 22, a lens feeding line 23 and a packing line 24, and a plurality of grabbing robots are arranged between the feeding line 2 and the general assembly line 1.
Further, casing feed line 21 is provided with two, 21 one end of casing feed line is provided with first branch material platform 4, first branch material platform 4 one side is provided with the first robot 3 that snatchs, first branch material platform 4 still is provided with the industrial camera, casing feed line 21 is provided with the second with 1 junction of assembly line and snatchs robot 31, two 21 symmetries of casing feed line set up, two casing feed line 21 set up respectively and snatch the robot 3 left and right sides at the first, the second snatchs robot 31 and the installation of feeding station 13 parallel position.
Further, 21 parallel position of casing feed line is provided with heating plate feed line 22, heating plate feed line 22 is provided with two, heating plate feed line 22 is provided with the third with 1 junction of assembly line and snatchs robot 32, two heating plate feed lines 22 symmetry sets up, two heating plate feed lines 22 set up respectively and snatch the robot 32 left and right sides at the third, the third snatchs robot 32 one side and still is provided with except that mucilage binding 321, it is provided with the industry camera to remove mucilage binding 321 one side, the third snatchs robot 32 and the installation of 15 parallel position of heating plate installation position.
Further, heating plate feed line 22 parallel position is provided with lens feed line 23, lens feed line 23 is provided with two, lens feed line 23 one side is provided with second branch material platform 41, second branch material platform 41 one side is provided with the fourth and snatchs robot 33, lens feed line 23 and assembly line 1 junction are provided with the fifth robot 34 that snatchs, the fifth robot 34 that snatchs is installed with lens installation station 5 parallel position.
Further, lens feed line 23 parallel position is provided with vanning line 24, vanning line 24 is provided with two, 24 one side of vanning line is provided with the industry camera, vanning line 24 and assembly line 1 junction are provided with the sixth and snatch robot 35, the sixth snatchs robot 35 and ejection of compact station 18 parallel position installation.
Further, the guide rail includes first guide rail 19 and second guide rail 20, second guide rail 20 sets up at first guide rail 19 vertical position, assembly line 1 still is provided with a plurality of supports, the support is used for supporting each part of assembly line 1.
Further, a motor 202 is further arranged at one end of the feeding line 2.
Further, the feed line 2 is provided with a conveying guide rail, the 2 lower extremes of feed line are provided with a plurality of supports, the support is used for supporting 2 each parts of feed line.
According to the automobile rearview mirror assembly line, full-automatic assembly is carried out from feeding to boxing, manual operation is not needed, a large amount of manpower is saved, raw materials are conveyed to the assembly line 1 through the plurality of feeding lines 2, the plurality of grabbing robots grab and feed the materials automatically, the industrial camera positions and detects, the fitting precision is improved, assembly line assembly of the assembly line 1 is realized, automation, high efficiency and high quality are realized, the product percent of pass is greatly improved, and the production cost is greatly reduced.
Drawings
FIG. 1 is a schematic view of the overall structure of an assembly line for the rear-view mirror of the present invention;
FIG. 2 is a schematic view of the shell feed line configuration of the present invention;
FIG. 3 is a schematic view of a heater chip feed line configuration according to the present invention;
FIG. 4 is a schematic view of a lens feed line structure according to the present invention.
Wherein: 1. assembling lines; 11. a lifting platform; 12. positioning a carrier; 13. a feed station; 14. a dust removal cabinet; 15. a heating plate mounting station; 16. a pinch roller; 17. a lens pressing station; 18. a discharge station; 19. a first guide rail; 20. a second guide rail; 201. a main cabinet; 202. a motor; 2. a feed line; 21. a shell feed line; 22. a heating plate feed line; 23. a lens feed line; 24. a boxing line; 3. a first grasping robot; 31. a second grasping robot; 32. a third grabbing robot; 321. a glue removing device; 33. a fourth grabbing robot; 34. a fifth grabbing robot; 35. a sixth gripping robot; 4. a first material distribution table; 41. a second material distribution table; 5. a lens mounting station.
Detailed Description
The invention will be further explained with reference to the drawings.
The automobile rearview mirror assembly line comprises a feeding line 2 and a general assembly line 1, wherein the feeding line 2 is connected with the general assembly line 1, the general assembly line 1 is provided with a guide rail, two ends of the general assembly line 1 are respectively provided with a lifting table 11, the lifting tables 11 are provided with movable positioning carriers 12, the general assembly line 1 further comprises a feeding station 13 and a discharging station 18, a dust removal cabinet 14, a heating sheet installation station 15, a pressing wheel 16, a lens installation station 5 and a lens pressing station 17 are sequentially connected between the feeding station 13 and the discharging station 18, one side of the general assembly line 1 is further provided with a main cabinet 201, the feeding line 2 comprises a shell feeding line 21, a heating sheet feeding line 22, a lens feeding line 23 and a packing line 24, and a plurality of grabbing robots are arranged between the feeding line 2 and the general assembly line 1.
Further, casing feed line 21 is provided with two, 21 one end of casing feed line is provided with first branch material platform 4, first branch material platform 4 one side is provided with the first robot 3 that snatchs, first branch material platform 4 still is provided with the industrial camera, casing feed line 21 is provided with the second with 1 junction of assembly line and snatchs robot 31, two 21 symmetries of casing feed line set up, two casing feed line 21 set up respectively and snatch the robot 3 left and right sides at the first, the second snatchs robot 31 and the installation of feeding station 13 parallel position.
Further, 21 parallel position of casing feed line is provided with heating plate feed line 22, heating plate feed line 22 is provided with two, heating plate feed line 22 is provided with the third with 1 junction of assembly line and snatchs robot 32, two heating plate feed lines 22 symmetry sets up, two heating plate feed lines 22 set up respectively and snatch the robot 32 left and right sides at the third, the third snatchs robot 32 one side and still is provided with except that mucilage binding 321, it is provided with the industry camera to remove mucilage binding 321 one side, the third snatchs robot 32 and the installation of 15 parallel position of heating plate installation position.
Further, heating plate feed line 22 parallel position is provided with lens feed line 23, lens feed line 23 is provided with two, lens feed line 23 one side is provided with second branch material platform 41, second branch material platform 41 one side is provided with the fourth and snatchs robot 33, lens feed line 23 and assembly line 1 junction are provided with the fifth robot 34 that snatchs, the fifth robot 34 that snatchs is installed with lens installation station 5 parallel position.
Further, lens feed line 23 parallel position is provided with vanning line 24, vanning line 24 is provided with two, 24 one side of vanning line is provided with the industry camera, vanning line 24 and assembly line 1 junction are provided with the sixth and snatch robot 35, the sixth snatchs robot 35 and ejection of compact station 18 parallel position installation.
Further, the guide rail includes first guide rail 19 and second guide rail 20, second guide rail 20 sets up at guide rail vertical position, assembly line 1 still is provided with a plurality of supports, the support is used for supporting each part of assembly line 1.
Further, a motor 202 is further arranged at one end of the feeding line 2.
Further, the feed line 2 is provided with a conveying guide rail, the 2 lower extremes of feed line are provided with a plurality of supports, the support is used for supporting 2 each parts of feed line.
Further, according to the automobile rearview mirror assembly line, the lifting table 11 arranged at one end of the assembly line 1 is used for conveying the positioning carrier 12 to the first guide rail 19 on the assembly line 1, the first guide rail 19 is used for conveying the positioning carrier 12 bearing raw materials to the front of each station, four motors 202 are arranged, one motor is arranged at the front end of each two feeding lines 2, the motors 202 are used for providing power for feeding of the feeding lines 2, and the main cabinet 201 arranged in the middle of the assembly line 1 is used for setting an assembly program and assembly speed, so that feeding and discharging and each station can be perfectly matched for operation.
Further, the shell feeding line 21, the heating plate feeding line 22, the lens feeding line 23 and the boxing line 24 are provided with two lines, and the two conveying lines belonging to the shell feeding line 21, the heating plate feeding line 22, the lens feeding line 23 and the boxing line 24 are arranged in parallel side by side.
Further, the shell feeding line 21 respectively holds shells at the left side and the right side of the automobile rearview mirror, the first guide rail 19 conveys a bin for holding the shells to one side of the first grabbing robot 3, the first grabbing robot 3 grabs the rearview mirror shells to the first distributing table 4, an industrial camera arranged on the first distributing table 4 senses and photographs, the second grabbing robot 31 is guided to grab the shells to the first distributing table 4, the grabbed shells are placed at corresponding positions of the positioning carriers 12 on the guide rail of the general assembly line 1 through the second grabbing robot 31, after the second grabbing robot 31 grabs the workpiece on the first material distribution table 4, the industrial camera senses and photographs and guides the first grabbing robot 3 to grab the shell of the other shell feeding line 21, and placing the shell into the first material distribution table 4, and repeating the steps repeatedly until the positioning carrier 12 is filled with the shell, so as to realize the shell feeding station 13 process.
Further, the positioning carrier 12 carrying the housing is moved to the dust removing cabinet 14 through the first guide rail 19, the dust removing cabinet 14 is used for removing dust on the surface of the housing and other impurities affecting adhesion, and then moved to the heating plate mounting station 15, a heating plate feeding line 22 corresponds to the heating plate mounting station 15, the heating plate feeding line 22 is used for conveying the heating plate corresponding to the housing assembling relationship, after the third grabbing robot 32 grabs the heating plate on one side, the third grabbing robot is guided by the industrial camera to firstly send one side of the heating plate to the glue removing device 321, the glue removing device 321 tears off the protective film on one side of the heating plate, then the third grabbing robot 32 sticks the heating plate on the corresponding housing, and the above actions are repeated until all the housings on the positioning carrier 12 are adhered with the heating plate.
Further, the positioning carrier 12 continues to move to the next station, firstly, the positioning carrier passes through a pressing wheel 16 arranged on the assembly line 1, the pressing wheel 16 is used for pressing the heating sheet and the shell, so that the heating sheet and the shell are fully bonded, the positioning carrier 12 stays at the lens mounting station 5, a lens feeding line 23 conveys a lens corresponding to the shell assembly relation to one side of a second material distribution table 41, a fourth grabbing robot 33 grabs the lens to the second material distribution table 41, a fifth grabbing robot 34 firstly tears off a protective film on the other side of the heating sheet, then grabs the lens of the second material distribution table 41 and correspondingly sticks the lens to one side of the heating sheet, and the steps are repeated until the lens is completely stuck, and all the working procedures are detected and guided by an industrial camera.
Further, the positioning carrier 12 conveys the assembled automobile rearview mirror to a mirror pressing station 17, a pressing machine is arranged on the mirror pressing station 17, after the mirror pressing station 17 is fully pressed, the positioning carrier 12 moves to a discharging station 18, a sixth grabbing robot 35 on one side of the discharging station 18 grabs the rearview mirror and moves to an industrial camera for detection, the industrial camera mainly detects whether the bonding positions of the heating plate and the mirror and the shell correspond or not and whether the mirror has cracks or not, and the qualified rearview mirror is directly installed on a boxing line 24 corresponding to the discharging station 18 after detection.
Further, a second guide rail 20 is further arranged at the vertical position of the first guide rail 19 of the assembly line 1, one lifting table 11 is respectively installed at two ends of the assembly line 1, the positioning carrier 12 continues to move forward after the rearview mirrors are boxed, the lifting table 11 close to the discharging station 18 rises, the positioning carrier 12 moves to the table surface of the lifting table 11, the lifting table 11 falls to the second guide rail 20, the positioning carrier 12 returns to the position of the lifting table 11 of the feeding station 13 along the second guide rail 20, the working procedure is circulated, the automobile rearview mirror assembly line is realized, the work assembly is continuously carried out, and the working efficiency is improved.
According to the automobile rearview mirror assembly line, full-automatic assembly is carried out from feeding to boxing, manual operation is not needed, a large amount of manpower is saved, raw materials are conveyed to the assembly line 1 through the plurality of feeding lines 2, the plurality of grabbing robots grab and feed the materials automatically, the industrial camera positions and detects, the fitting precision is improved, assembly line assembly of the assembly line 1 is realized, automation, high efficiency and high quality are realized, the product percent of pass is greatly improved, and the production cost is greatly reduced.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention relates, several simple deductions or substitutions may be made without departing from the spirit of the invention, and all shall be considered as belonging to the scope of the invention.
Claims (7)
1. The utility model provides an automobile rearview mirror assembly line which characterized in that: the assembly line comprises a feeding line and an assembly line, wherein the feeding line is connected with the assembly line, the assembly line is provided with a guide rail, lifting tables are arranged at two ends of the assembly line, each lifting table is provided with a movable positioning carrier, the assembly line further comprises a feeding station and a discharging station, a dust removal cabinet, a heating sheet mounting station, a pressing wheel, a lens mounting station and a lens pressing station are sequentially connected between the feeding station and the discharging station, a main cabinet is further arranged on one side of the assembly line, the feeding line comprises a shell feeding line, a heating sheet feeding line, a lens feeding line and a packing line, a plurality of grabbing robots are arranged between the feeding line and the assembly line, two shell feeding lines are arranged, a first distributing table is arranged at one end of the shell feeding line, a first grabbing robot is arranged on one side of the first distributing table, and an industrial camera is further arranged on the first distributing table, the shell feeding line is provided with the second and snatchs the robot with assembly line junction, two shell feeding lines symmetry sets up, two shell feeding lines set up respectively and snatch the robot left and right sides at first, the second snatchs robot and feeding station parallel position installation.
2. The assembly line of automotive rearview mirrors of claim 1, wherein: casing feed line parallel position is provided with heating plate feed line, the heating plate feed line is provided with two, heating plate feed line is provided with the third with assembly line junction and snatchs the robot, two heating plate feed line symmetries set up, two heating plate feed lines set up respectively and snatch the robot left and right sides at the third, the third snatchs robot one side and still is provided with except that mucilage binding is put, it is provided with the industry camera to remove mucilage binding one side, the third snatchs robot and the installation of heating plate installation station parallel position.
3. The assembly line of automotive rearview mirrors of claim 2, wherein: the lens installation work station is characterized in that a lens feeding line is arranged at the parallel position of the heating plate feeding line, two lens feeding lines are arranged, a second material distribution table is arranged on one side of the lens feeding line, a fourth grabbing robot is arranged on one side of the second material distribution table, a fifth grabbing robot is arranged at the joint of the lens feeding line and the general assembly line, and the fifth grabbing robot is installed at the parallel position of the lens installation work station.
4. The assembly line of automotive rearview mirrors of claim 3, wherein: lens feed line parallel position is provided with the vanning line, the vanning line is provided with two, vanning line one side is provided with the industry camera, vanning line and assembly line junction are provided with the sixth and snatch the robot, the sixth snatchs robot and ejection of compact station parallel position installation.
5. The assembly line of automotive rearview mirrors of claim 1, wherein: the guide rail includes first guide rail and second guide rail, the second guide rail sets up at first guide rail vertical position, the assembly line still is provided with a plurality of supports, the support is used for supporting assembly line each part.
6. The assembly line of automotive rearview mirrors of claim 1, wherein: and one end of the feeding line is also provided with a motor.
7. The assembly line of automotive rearview mirrors of claim 1, wherein: the feeding line is provided with a conveying guide rail, the lower end of the feeding line is provided with a plurality of supports, and the supports are used for supporting all parts of the feeding line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710846000.7A CN107989867B (en) | 2017-09-19 | 2017-09-19 | Automobile rearview mirror assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710846000.7A CN107989867B (en) | 2017-09-19 | 2017-09-19 | Automobile rearview mirror assembly line |
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| Publication Number | Publication Date |
|---|---|
| CN107989867A CN107989867A (en) | 2018-05-04 |
| CN107989867B true CN107989867B (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710846000.7A Active CN107989867B (en) | 2017-09-19 | 2017-09-19 | Automobile rearview mirror assembly line |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108673131A (en) * | 2018-05-31 | 2018-10-19 | 西华大学 | Rearview mirror assembly method and rearview mirror |
| CN110216442A (en) * | 2019-06-12 | 2019-09-10 | 萨玛瑞汽车配件(盐城)有限公司 | A kind of assemble method of automobile rearview mirror |
| CN110202715A (en) * | 2019-06-12 | 2019-09-06 | 萨玛瑞汽车配件(盐城)有限公司 | A kind of automobile rearview mirror bad products processing method |
| CN111345705B (en) * | 2020-04-07 | 2021-03-12 | 广东智源机器人科技有限公司 | Automatic feeding heat preservation cabinet |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1377402A4 (en) * | 2001-03-14 | 2007-12-26 | Key Tech Inc | Method and apparatus for printing a dye image onto a three dimensional object |
| CN102729044A (en) * | 2012-07-10 | 2012-10-17 | 上海中鹏岳博实业发展有限公司 | Automatic assembly equipment of automobile rearview mirror steering gear |
| CN103624532B (en) * | 2013-12-11 | 2016-02-24 | 广西大学 | The feeding device that inside-automobile rear mirror base assembles automatically |
| CN205589972U (en) * | 2016-03-16 | 2016-09-21 | 广东富山玻璃机械有限公司 | Rear -view mirror autoloader's conveying mechanism |
| CN106626412A (en) * | 2017-02-19 | 2017-05-10 | 吉林宏泽汽车部件有限公司 | Automobile rearview mirror bonding and assembly integrated machine |
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2017
- 2017-09-19 CN CN201710846000.7A patent/CN107989867B/en active Active
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| CN107989867A (en) | 2018-05-04 |
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