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CN107899402A - Propylene oxide by chlorohydrination device exhaust processing method - Google Patents

Propylene oxide by chlorohydrination device exhaust processing method Download PDF

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Publication number
CN107899402A
CN107899402A CN201711213873.0A CN201711213873A CN107899402A CN 107899402 A CN107899402 A CN 107899402A CN 201711213873 A CN201711213873 A CN 201711213873A CN 107899402 A CN107899402 A CN 107899402A
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CN
China
Prior art keywords
gas
chlorohydrination
valve
wind turbine
propylene oxide
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Application number
CN201711213873.0A
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Chinese (zh)
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CN107899402B (en
Inventor
郭丰梁
张恩涛
侯亮亮
高晓东
刘斌
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BEFAR GROUP CO LTD
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BEFAR GROUP CO LTD
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/38Removing components of undefined structure
    • B01D53/40Acidic components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L5/00Blast-producing apparatus before the fire
    • F23L5/02Arrangements of fans or blowers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2207/00Control
    • F23G2207/10Arrangement of sensing devices
    • F23G2207/108Arrangement of sensing devices for hydrocarbon concentration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2207/00Control
    • F23G2207/20Waste supply
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2207/00Control
    • F23G2207/30Oxidant supply

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Treating Waste Gases (AREA)

Abstract

The propylene oxide by chlorohydrination device exhaust processing method of the present invention, propylene oxide unit chlorohydrination organic exhaust gas remove sour gas through caustic wash tower;Then safe water sealed cans are introduced, water sealed tank is equipped with air intlet, enters wind turbine together after chlorohydrination organic exhaust gas and supplement air mixing;Gas detects fuel gas content through the online gas detecting instruments of VOC in fan outlet pipeline, then piece alkali equipment safety water sealed tank is delivered to after remote control liquid flowmeter measures;Enter back into molten salt furnace to be burned as combustion air, and be used for determining it is security in work including interlocking control method.This technique is by tail gas Macrodilution, reach less than the 25% of the explosible limit concentration of tail gas each component, then the combustion air as incinerator is burned, it is not only safe for operation, and can be fully effective to exhaust gas processing, on specific combustion apparatus even can recycle heat or save firing rate.

Description

Propylene oxide by chlorohydrination device exhaust processing method
Technical field
The present invention provides propylene oxide by chlorohydrination device exhaust processing method, applied to generation alkane, alkene and alkynes Deng the chemical plant installations of organic exhaust gas.
Background technology
Existing tail gas disposal technique has as follows:
1st, absorption method:It is main to use adsorbent, such as activated carbon to carry out adsorption treatment, periodic replacement absorption to organic tail gas Agent.But this method is required supplementation with and regenerated there are adsorbent;The exhaust gas higher to temperature needs first to cool down;Complex waste gas needs Pretreatment.
The major defect of this method is:Need to be operated under the conditions of certain pressure, filled for propylene oxide by chlorohydrination For the tail gas put, the concentration of oxygen is higher 45% or so in tail gas, if be compressed to the tail gas, there is the danger of explosion. Secondly if separating process selection is improper there are secondary pollution problems, so absorption method is not suitable for propylene oxide by chlorohydrination device tail The processing of gas.
2nd, low-temperature plasma method:Exhaust gas after washing enters low-temperature plasma equipment after demister removes moisture Processing system, the gas into low-temperature plasma equipment are free from moisture, dustless, agranular, and exhaust gas enters plasma apparatus, Under the action of high energy electron, odor molecules are made to be stimulated, charged particle or intermolecular chemical bond are interrupted, while in air Water and oxygen high energy electron bombardment under can also produce the oxidizing species such as OH free radicals, active oxygen, these Strong oxdiatives Property material and organic gas molecule react, make its decomposition.This method has security risk;Take up a large area and have generation secondary pollution Possibility, mechanism is to be studied.
The major defect of this method is:Spark discharge is also easy to produce, under peak voltage, reactor is also easy to produce spark and puts Electricity, for propylene oxide unit tail gas, oxygen content is very high in organic tail gas, easily explodes.And for low temperature etc. The requirements such as configuration design of the ion device to part of appliance, the accuracy of manufacture, tightness are very high.Such as to electric field frequency, voltage, height The parameters such as the pulse of frequency, if some parameter therein does not reach requirement in complete set of equipments, as voltage electricity is low, frequency is excessive or mistake It is low that very big influence can be caused to the yield of gas ions, or even can cause to explode, country's exhaust-gas treatment uses low temperature at present Plasma technology is immature, in the stage of fumbling, so the technology is not suitable for the vent gas treatment of propylene oxide by chlorohydrination device.
3rd, photocatalytic oxidation:Exhaust gas is sent into waste gas purification unit after being introduced into total pipeline, is carried out in concentration homogenizer Chemical Pretreatment, the cleaning solution used is acidic cleaning liquid.Absorption and releasing effect of this absorbing liquid to exhaust gas are obvious.Pass through Absorption of the absorbing liquid to exhaust gas key component, it is ensured that the stabilization of exhaust gas concentration.Enter by the pretreated exhaust gas of scrubbing tower Photocatalysis oxidation reaction tower.Photochemical oxidation technology is to make organic pollution oxidative degradation anti-under visible ray or action of ultraviolet light Should, gas is finally by wind turbine, exhaust tube high altitude discharge.
The shortcomings that catalytic oxidation technologies:This method uses photocatalyst, there is the problem of catalyst inactivation;To high bond energy chemistry Key, it is impossible to open, oxidation efficiency is limited, and since reaction condition is limited, photochemical oxidation degraded often not enough thoroughly, is easily produced Raw a variety of organic intermediates, so the technology is not suitable for the processing of propylene oxide by chlorohydrination device exhaust.
Existing tail gas treatment process all can not achieve to propylene oxide by chlorohydrination device tail in petroleum chemical industry at present Effective thoroughly processing of gas, we have invented chlorohydrination ring after the analysis to chlorohydrination exhaust gas component and each constitutive property Ethylene Oxide device exhaust is diluted to the technology burned after safe concentration as combustion air.The technology burns skill with conventional exhaust Art is different, is to be burned tail gas as fuel, if propylene oxide by chlorohydrination device in oil refining and other chemical plant installations Tail gas directly burns, and combustable organic thing concentration is low nonflammable, furthermore, propylene oxide by chlorohydrination device exhaust oxygen concentration compared with Height, there is the danger of back draft in burning process.This technique is not only safe for operation, and can be fully effective to exhaust gas place Reason, heat can be even recycled on specific combustion apparatus or saves firing rate.
The content of the invention
1st, technical problems to be solved
For solve it is of the prior art there are security risk, need after-treatment and purification be not thorough the defects of, the present invention Propylene oxide by chlorohydrination device exhaust processing method is provided, solves the organic exhaust gas such as chemical plant installations alkane, alkene and alkynes Discharge the pollution problem brought.
2nd, technical solution
The purpose of the present invention is mainly realized by following technical solution.
The propylene oxide by chlorohydrination device exhaust processing method of the present invention, comprises the following steps:
1) propylene oxide unit chlorohydrination organic exhaust gas removes sour gas through caustic wash tower;
2) organic exhaust gas for removing sour gas is introduced into safe water sealed cans, water sealed tank is equipped with supplement air intlet, chloropharin Enter wind turbine together after changing organic exhaust gas and supplement air mixing;
3) gas detects fuel gas content through the online gas detecting instruments of VOC in fan outlet pipeline, then through teletransmission flow Piece alkali equipment safety water sealed tank is delivered to after meter metering;
4) gas is burned by piece alkali wind turbine feeding molten salt furnace as combustion air in piece alkali equipment safety water sealed tank.
Interlocking control method is further included, the interlocking control method passes through the total concentration of propylene in tail gas and propane, tail gas Proportioning K values, compressor flow and the blower fan work state of middle chlorine and propylene, pass through detected parameter and realize following interlocking control System:
(1) as the total concentration > 0.5% of propylene and propane, emptying regulating valve and emptying quck-opening valve are opened at the same time, wind turbine Chain stop jumping, send piece alkali stop valve to close;
(2) when matching K value > 0.6200, emptying regulating valve and emptying quck-opening valve are opened at the same time, and the chain stop jumping of wind turbine, send Piece alkali stop valve is closed;
(3) as compressor flow < 5000m3During/h, emptying regulating valve and emptying quck-opening valve are opened at the same time, the chain jump of wind turbine Stop, send piece alkali stop valve to close;
(4) when wind turbine is out of service suddenly, emptying regulating valve and emptying quck-opening valve are opened at the same time, send piece alkali stop valve to close Close.
Further, the gas as combustion air, wherein the concentration of each combustible component reaches its explosible limit concentration Less than 25%.
Further, in step 4), piece alkali wind turbine is provided with the curved pumping equipment of band " N " type, for draining and holding Manifold pressure.
Further, according to the requirement of gas course of conveying security control, set in Caustic Wash Tower of Epoxy Propane drain tight Anxious exhaust-valve, sets quick action emergency valve in wind turbine conveying outlet line, is set in piece alkali equipment safety water sealed tank air inlet urgent Exhaust-valve.
3rd, beneficial effect:
Compared with prior art, the beneficial effect of propylene oxide by chlorohydrination device exhaust processing method of the invention is:
Conventional exhaust burning process is typically employed in the higher oil refining apparatus and chemical plant installations of tail gas concentration, such device one As be designed with combustion furnace or torch, tail gas is directly burnt as fuel, and is had to propylene oxide by chlorohydrination device is this For the machine thing concentration very higher tail gas of low oxygen content, conventional incineration technology cannot use.It is chlorohydrination epoxy third first The tail gas concentration of alkane device is very low, and burning is very unstable or cannot light;Even if secondly carried out by increasing the method for fuel Burning, due in tail gas oxygen it is dense, have the danger of back draft, both features determine chlorohydrination organic exhaust gas not It can be burnt using conventional incineration technique.
So the present invention program carries out large quantity of air dilution to the exhaust gas of propylene oxide by chlorohydrination device, will be main organic Combustible concentration be diluted to organic matter in atmosphere lower explosion limit less than 25%, this meets country of People's Republic of China (PRC) ring Border protective standard《Air contaminant treatment engineering technology directive/guide》The safety requirements of HJ2000-2010 6.4.5 bars, is then used as and burns The combustion air for burning stove carries out burning disposal.Also can thoroughly it be handled in the tail gas of other petrochemical plant analogous components composition, By burning, organic compounds processing is thorough, and there is no the problem of secondary pollution, and the technology is safe and reliable, in spy Fuel or recycling thermal energy can also be saved on fixed combustion apparatus.
Although 2) feature of the present invention is tail gas incineration treatment technology, conventional incineration technique, this technique are different from Operate more economical safety.
Brief description of the drawings
Fig. 1 is the device flow chart of the production method of the present invention.
In figure:1- caustic wash towers, 2- safe water sealed cans, 3- wind turbines, 4- piece alkali equipment safety water sealed tanks, 5- piece alkali wind turbines, 6- Molten salt furnace, 7-VOC detectors, 8- remote control liquid flowmeters, 9- send piece alkali stop valve, 10- emptying quck-opening valves, and 11- is vented regulating valve, 12- two level alkali tanks, 13- " N " type is curved, 14- clean waters.
Embodiment
Hereinafter, the specific embodiment of the present invention is described in detail in refer to the attached drawing, detailed according to these Description, one of ordinary skill in the art can implement the present invention it can be clearly understood that the present invention.Without prejudice to the principle of the invention In the case of, the feature in each different embodiment can be combined to obtain new embodiment, or is substituted some Some features in embodiment, obtain other preferred embodiments.
Fig. 1 shows the propylene oxide by chlorohydrination device exhaust processing method formed according to the preferred embodiment of the present invention.Such as Shown in Fig. 1, propylene oxide unit chlorohydrination tail gas introduces safe water sealed cans 2, water sealed tank 2 after caustic wash tower 1 removes sour gas Equipped with air intlet, enter wind turbine 3 together after chlorohydrination organic exhaust gas and supplement air mixing, gas passes through in fan outlet pipeline The online gas detecting instruments 7 of VOC detect fuel gas content, then are delivered to piece alkali equipment safety water after the metering of remote control liquid flowmeter 8 Sealed cans 4, then enter molten salt furnace 6 through piece alkali wind turbine 5 again and are burned as combustion air.Since gas passes through Safety water seal, gas Moisture is higher in body, in gas course of conveying, piece alkali wind turbine pipeline low spot design band curved 13 pumping equipment of " N " type, both Energy draining, and manifold pressure can be kept.According to the requirement of gas course of conveying security control, it is vented in Caustic Wash Tower of Epoxy Propane Mouth sets emergent evacuation valve, sets quick action emergency valve in wind turbine conveying outlet line, is set in piece alkali device water sealed tank air inlet Emergent evacuation valve.
Wherein, the tail gas composition of propylene oxide by chlorohydrination device:
In order to realize the safe handling of chlorohydrination tail gas, which is provided with following interlocking:In wind turbine 3 and piece It is connected with the online gas detecting instruments 7 of VOC, remote control liquid flowmeter 8 between alkali equipment safety water sealed tank 4 in turn, send piece alkali stop valve 9, The top of caustic wash tower 1 connection emptying quck-opening valve 10 and emptying regulating valve 11.The online gas detecting instruments 7 of VOC are detected third in tail gas The total concentration of alkene and propane;The interlock control system also detect the proportioning K values of chlorine and propylene in tail gas, compressor flow and Blower fan work state;The interlock control system passes through detected parameter and realizes interlocked control, and specific control is as follows:
(1) VOC detectors detect propylene (C3H6) and propane (C3H8) total gas concentration > 0.5%, and interlocking result is Emptying regulating valve 11 and emptying quck-opening valve 10 are opened at the same time, and 3 chain stop jumping of wind turbine, send piece alkali stop valve 9 to close.
(2) K values > 0.6200 is matched, interlocking result is opened at the same time for emptying regulating valve 11 and emptying quck-opening valve 10, wind turbine 3 Chain stop jumping, send piece alkali stop valve 9 to close;The K values are the proportioning of chlorine and propylene in organic tail gas.
(3) compressor flow < 4000m3/ h, interlocking result are opened at the same time for emptying regulating valve 11 and emptying quck-opening valve 10, wind 3 chain stop jumping of machine, send piece alkali stop valve 9 to close.
(4) wind turbine is out of service suddenly, and interlocking result is opened at the same time for emptying regulating valve 11 and emptying quck-opening valve 10, send piece Alkali stop valve 9 is closed.
Although above by referring to specific embodiment, invention has been described, and one of ordinary skill in the art should Work as understanding, in principle disclosed by the invention and scope, configuration disclosed by the invention can be directed to and details makes many modifications. Protection scope of the present invention is determined by appended claim, and claim is intended to technical characteristic in claim Equivalent literal meaning or whole modifications for being included of scope.

Claims (4)

1. propylene oxide by chlorohydrination device exhaust processing method, comprises the following steps:
1) propylene oxide unit chlorohydrination organic exhaust gas removes sour gas through caustic wash tower;
2) organic exhaust gas for removing sour gas is introduced into safe water sealed cans, water sealed tank is equipped with air intlet, chlorohydrination organic waste Enter wind turbine together after gas and supplement air mixing;
3) gas detects fuel gas content through the online gas detecting instruments of VOC in fan outlet pipeline, then through remote control liquid flowmeter meter Piece alkali equipment safety water sealed tank is delivered to after amount;
4) gas is burned by piece alkali wind turbine feeding molten salt furnace as combustion air in piece alkali equipment safety water sealed tank;
It is characterized in that:Further include interlocking control method, the interlocking control method is total dense by propylene in tail gas and propane Proportioning K values, compressor flow and the blower fan work state of chlorine and propylene in degree, tail gas, pass through detected parameter and realize such as Lower interlocked control:
(1) as the total concentration > 0.5% of propylene and propane, emptying regulating valve and emptying quck-opening valve are opened at the same time, and wind turbine is chain Stop jumping, send piece alkali stop valve to close;
(2) when matching K value > 0.6200, emptying regulating valve and emptying quck-opening valve are opened at the same time, and the chain stop jumping of wind turbine, send piece alkali Stop valve is closed;
(3) as compressor flow < 5000m3During/h, emptying regulating valve and emptying quck-opening valve are opened at the same time, and the chain stop jumping of wind turbine, send piece Alkali stop valve is closed;
(4) when wind turbine is out of service suddenly, emptying regulating valve and emptying quck-opening valve are opened at the same time, send piece alkali stop valve to close.
2. propylene oxide by chlorohydrination device exhaust processing method as claimed in claim 1, it is characterised in that as combustion air Gas, wherein the concentration of each combustible component reaches less than the 25% of its explosible limit concentration.
3. propylene oxide by chlorohydrination device exhaust processing method as claimed in claim 2, it is characterised in that in step 4), Piece alkali wind turbine is provided with the curved pumping equipment of band " N " type, for draining and keeps manifold pressure.
4. propylene oxide by chlorohydrination device exhaust processing method as claimed in claim 3, it is characterised in that conveyed according to gas The requirement of process safety control, emergent evacuation valve is set in Caustic Wash Tower of Epoxy Propane drain, is set in wind turbine conveying outlet line Quick action emergency valve is put, emergent evacuation valve is set in piece alkali equipment safety water sealed tank air inlet.
CN201711213873.0A 2017-11-28 2017-11-28 Tail gas treatment method for chlorohydrination method propylene oxide device Active CN107899402B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109631056A (en) * 2019-01-31 2019-04-16 滨化集团股份有限公司 A kind of technique of propylene oxide chlorohydrination tail gas and trichloro ethylene house exhaust combined governance
CN111189055A (en) * 2020-03-03 2020-05-22 滨化集团股份有限公司 Dichloropropane rectifier unit discharges tail gas processing apparatus
CN114642950A (en) * 2020-12-21 2022-06-21 浙江国宇塑业有限公司 Explosion-proof equipment is used in formaldehyde production

Citations (4)

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Publication number Priority date Publication date Assignee Title
CN203349652U (en) * 2013-06-03 2013-12-18 滨化集团股份有限公司 Molten salt furnace control device in solid caustic soda production
US20160030883A1 (en) * 2013-04-24 2016-02-04 Jiangsu New Century Jiangnan Environmental Protection Co., Ltd. Method and apparatus for treating acidic tail gas by using ammonia process flue gas
CN106362547A (en) * 2015-07-23 2017-02-01 中国石油化工股份有限公司 Sulfur-containing organic waste gas treatment method and sulfur-containing organic waste gas treatment apparatus
CN206535389U (en) * 2017-02-14 2017-10-03 福建湄洲湾氯碱工业有限公司 A kind of processing system of chlorohydrination method tail gas

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160030883A1 (en) * 2013-04-24 2016-02-04 Jiangsu New Century Jiangnan Environmental Protection Co., Ltd. Method and apparatus for treating acidic tail gas by using ammonia process flue gas
CN203349652U (en) * 2013-06-03 2013-12-18 滨化集团股份有限公司 Molten salt furnace control device in solid caustic soda production
CN106362547A (en) * 2015-07-23 2017-02-01 中国石油化工股份有限公司 Sulfur-containing organic waste gas treatment method and sulfur-containing organic waste gas treatment apparatus
CN206535389U (en) * 2017-02-14 2017-10-03 福建湄洲湾氯碱工业有限公司 A kind of processing system of chlorohydrination method tail gas

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109631056A (en) * 2019-01-31 2019-04-16 滨化集团股份有限公司 A kind of technique of propylene oxide chlorohydrination tail gas and trichloro ethylene house exhaust combined governance
CN111189055A (en) * 2020-03-03 2020-05-22 滨化集团股份有限公司 Dichloropropane rectifier unit discharges tail gas processing apparatus
CN114642950A (en) * 2020-12-21 2022-06-21 浙江国宇塑业有限公司 Explosion-proof equipment is used in formaldehyde production
CN114642950B (en) * 2020-12-21 2024-03-26 浙江国宇塑业有限公司 Explosion-proof equipment is used in formaldehyde production

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Denomination of invention: Treatment of tail gas from epichlorohydrin plant

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