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CN1078425A - Composite steel band without cladding material and manufacture method thereof - Google Patents

Composite steel band without cladding material and manufacture method thereof Download PDF

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Publication number
CN1078425A
CN1078425A CN 93111846 CN93111846A CN1078425A CN 1078425 A CN1078425 A CN 1078425A CN 93111846 CN93111846 CN 93111846 CN 93111846 A CN93111846 A CN 93111846A CN 1078425 A CN1078425 A CN 1078425A
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CN
China
Prior art keywords
steel band
composite steel
composite
cladding material
manufacture method
Prior art date
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Pending
Application number
CN 93111846
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Chinese (zh)
Inventor
王绍成
朱德军
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Individual
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Individual
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Filing date
Publication date
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Priority to CN 93111846 priority Critical patent/CN1078425A/en
Publication of CN1078425A publication Critical patent/CN1078425A/en
Pending legal-status Critical Current

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Abstract

The invention provides a kind of composite steel band without cladding material and manufacture method thereof, this composite steel band is made up of basic unit's cold-rolled strip and the plastic foil that is compounded in respectively on its two sides, its manufacture method be earlier steel strip surface is eliminated rust, oil removing, high temperature oil removing, temper softening and the processing of turning blue, with the composite plastic film that pressurizes after the steel band preheating, heat treatment composite steel band then, cooling at last makes again.This method has been save chrome-plated process, prevents the environmental pollution that produces because of chromium plating, and reduces its chromium plating expense, can reduce the cost of composite steel band greatly, and product is mainly used in the vertical bag and the armouring of cable and optical cable in the line cable industry.

Description

Composite steel band without cladding material and manufacture method thereof
The present invention relates to a kind of mask tape and manufacture method thereof of cable, particularly relate to composite steel band without cladding material and manufacture method thereof.
Steel/the plastic composite strip that is used at present cable shielding both at home and abroad has been the coating composite steel band, i.e. composite plastic film again after steel strip surface covers layer of metal coating, its coating can be zinc-plated, zinc-plated, chromium plating etc., be generally chromium coating, its reason is the steel strip surface easy-to-rust, and that iron rust combines with unattacked part is loose, is easy to peel off, above plastic foil can not being compounded in.The method of conventional available oiling prevents the steel band corrosion, and this causes the wetability variation of steel strip surface again, also can not be compound, therefore adopt chrome-plated process.Cleaned the steel strip surface greasy dirt on the one hand, can prevent simultaneously that steel strip surface from producing corrosion, even and the oxidized generation oxide-film in chromium coating surface, but oxide-film and not oxidized coating surface also have very strong adhesion, and plastic foil and chromium plating steel band are bonded together securely.Since adopt big segment length steel band as thin as a wafer, the chrome-plated process complexity, and China can't produce now, and the cost height, mainly from external import.
The object of the present invention is to provide a kind of can be directly after steel strip surface is handled the composite steel band without cladding material of composite plastic film and manufacture method thereof in its surface.
Composite steel band without cladding material of the present invention is made up of basic unit's cold-rolled strip and the plastic foil that is compounded in respectively on its two sides.Wherein cold-rolled strip thickness is below 0.20mm, and more than the width 200mm, length is non junction more than 2000 meters.Plastic foil generally is a polyethylene, ethylene-vinyl acetate copolymer, and the ethylene-propylene acid copolymer is as ethylene-acrylic acid copolymer, ethylene-methacrylic acid copolymer etc.Its thicknesses of layers is generally 0.045-0.055mm.
The manufacture method of composite steel band without cladding material of the present invention is; steel strip surface is handled; promptly the hydrochloric acid with 2-5% cleans steel strip surface; remove iron rust; remove rolling machine oil with gasoline again; in 450~600 ℃ of temperature ranges, under inert gas shielding, remove residual oil then; being warming up to 600~800 ℃ handles the steel band temper softening; treat to feed when temperature is reduced to 500 ± 50 ℃ nitrogen oxygen mixed gas; make steel strip surface send out orchid, form the tri-iron tetroxide oxide-film of one deck densification, be attached to steel strip surface securely; the protection steel strip surface combines very tight simultaneously not by corrosion with plastic foil.Steel band after the processing is low excessively in preheating in 70-120 ℃ of temperature range before the composite plastic film, temperature, and is bonding not firm with plastic foil, and the composite steel band peel strength reduces, and temperature is too high, and the compound tense resin can produce thermal contraction and pile up, and makes composite membrane inhomogeneous smooth.Composite plastic film can adopt dual mode, i.e. hot pressing is compound and hydrostomia is compound.Hot pressing is compound generally to be in 2-4kg/cm with the finished product plastic foil 2Hot pressing is compound in steel strip surface under the pressure, and hypotony causes two kinds of layers of material, and hypertonia can make the rubber roller distortion or damage, and makes it can not be fine bonding, and influences surface quality.Hydrostomia is compound then to be copolymer resin to be heated to melt temperature make it to be molten condition, and hydrostomia forms plastic foil on the steel band of preheating again, and in 2-4Kg/cm 2Pressure pressurization down is compound.Steel band after compound is heat-treated again, generally is advisable with 100-160 ℃, and about 5-8 second heat time heating time, temperature is low excessively to make composite steel band peel strength and heat seal strength not reach standard, and temperature is too high to make the bipolymer degraded, causes heat seal strength to descend greatly.Be cooled to room temperature at last and make composite steel band without cladding material.The type of cooling can adopt cold wind to force cooling, or with water chill rolls composite steel band is lowered the temperature.For preventing that its composite steel band edge corrosion from also can carry out naked limit and handling, generally adopt the two component corrosion resistant coatings of brush plating chromium or brush.
The invention has the advantages that and save chrome-plated process, prevent the environmental pollution that chromium plating produces, and reduce its chromium plating expense, reduce the cost of composite steel band greatly, its technical target of the product all reaches chromium plating composite steel band standard, is mainly used in cable, cable armor and vertical bag.
Describe the present invention in detail below in conjunction with embodiment.
Embodiment 1: the rusty scale of removing the cold-rolled strip surface with the hydrochloric acid of concentration 3%; after removing its rolling machine oil with aviation gasoline again; in 450 ℃ of further high temperature oil removings under inert gas shielding; carry out temper softening at 600 ℃ then and handle, be cooled to 510 ℃ of feeding nitrogen oxygen mixed gas and make its surface send out orchid.With the steel band after handling in 70 ℃~90 ℃ temperature-gradient method preheatings, at 2.5kg/cm 2Hot pressing compound ethylene-acrylic copolymer film is on steel band under the pressure, at last 155 ℃ of 7 seconds of heat treatment composite steel band, be cooled to 15 ℃, make composite steel band without cladding material, its technical indicator is as shown in table 1.
Embodiment 2: the rusty scale of removing the cold-rolled strip surface with the hydrochloric acid of concentration 5%; after removing its rolling machine oil with aviation gasoline again; in 550 ℃ of further high temperature oil removings under inert gas shielding; under 750 ℃ of temperature, carry out temper softening then and handle, be cooled to 490 ℃ of feeding nitrogen oxygen mixed gas and make its surface send out orchid.Steel band after the processing is in 90~120 ℃ of temperature-gradient method preheatings, with low density polyethylene (LDPE) in 245 ℃ of fusion hydrostomias on steel band, in 3Kg/cm 2Make the salivation film heat posted under the pressure on steel band, at last 120 ℃ of 8 seconds of heat treatment composite steel band, be cooled to 15 ℃, make composite steel band without cladding material, its technical indicator is as shown in table 1.
Table 1: composite steel band technical indicator
Table 1: composite steel band technical indicator
Chengdu cable factory company standard U.S. ESSex company standard U.S. DOW incorporated business standard Embodiment 1 Embodiment 2
Peel strength (N/cm) ≥6.15 ≥6.13 ≥6.13 7.5 7.8
Heat seal strength (N/cm) ≥17.5 ≥17.5 ≥17.5 27.2 23.4
Tensile strength (MPa) ≥320 ≥316 ≥314 365 379
The limit is stretched rate (%) ≥20 ≥15 ≥15 28 27
Oil resistant cream performance Peel strength does not reduce With a left side With a left side With a left side With a left side
Submerging test Film does not damage not stratified With a left side With a left side With a left side With a left side
Corrosion resistance 〉=7 grades 〉=7 grades 〉=7 grades With a left side With a left side
Annotate *: 1. peel strength adopts U.S. DOW chemical company quality control system test method: CM-1 and ASTM D903-49.
2. heat seal strength adopts U.S. DOW chemical company quality control system test method: CM-3.
3. the tensile strength and the limit rate of stretching adopts the U.S. material test method: ASTM E-8.
4. anti-petroleum jelly performance adopts U.S. DOW chemical company test method: CM-2 and REAPE-39.
5. corrosion resistance adopts U.S. material test method ASTM D1654; The test method CM-5 of U.S. DOW chemical company.

Claims (2)

1, a kind of composite steel band without cladding material is characterized in that being made up of basic unit's cold-rolled strip and the plastic foil that is compounded in respectively on its two sides.
2; a kind of manufacture method of composite steel band without cladding material according to claim 1; at first steel strip surface is handled; be preheated to uniform temperature again; under certain pressure at its surface recombination plastic foil; heat-treat then; being cooled to room temperature at last makes; it is characterized in that the steel strip surface processing is; remove surperficial rusty scale with diluted acid; remove surface and oil contaminant with gasoline again; the high temperature oil removing is carried out in blanketing with inert gas in 450~600 ℃ of temperature ranges; and be warming up to 600~800 ℃ of temper softenings, be cooled to 500 ℃ ± 50 ℃ feeding nitrogen oxygen then and make its surface send out the blue layer oxide film that forms.
CN 93111846 1993-06-12 1993-06-12 Composite steel band without cladding material and manufacture method thereof Pending CN1078425A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 93111846 CN1078425A (en) 1993-06-12 1993-06-12 Composite steel band without cladding material and manufacture method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 93111846 CN1078425A (en) 1993-06-12 1993-06-12 Composite steel band without cladding material and manufacture method thereof

Publications (1)

Publication Number Publication Date
CN1078425A true CN1078425A (en) 1993-11-17

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CN 93111846 Pending CN1078425A (en) 1993-06-12 1993-06-12 Composite steel band without cladding material and manufacture method thereof

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CN (1) CN1078425A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101853712A (en) * 2010-04-21 2010-10-06 北京倚天凌云云母科技有限公司 Composite steel strip for nuclear cables and manufacture method thereof
CN101871041A (en) * 2010-07-14 2010-10-27 吴建荣 Continuous annealing bluing process of sheet punching work piece of cold rolling silicon steel sheet
CN101428274B (en) * 2008-12-18 2011-09-07 武汉市江夏区江南实业有限公司 Process for manufacturing steel-plastic composite steel belt
CN103205550A (en) * 2013-03-25 2013-07-17 浙江迪贝电气股份有限公司 Synergism heat treatment technology for motor rotor
CN109054665A (en) * 2018-06-25 2018-12-21 湖北工业大学 A kind of metal/plastic composite band preparation method of high-adhesive-strength heat resisting water soaking
CN109731913A (en) * 2019-02-21 2019-05-10 江苏沙钢集团有限公司 Method for reducing rolling force of rolling mill of double-roller continuous casting production line

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101428274B (en) * 2008-12-18 2011-09-07 武汉市江夏区江南实业有限公司 Process for manufacturing steel-plastic composite steel belt
CN101853712A (en) * 2010-04-21 2010-10-06 北京倚天凌云云母科技有限公司 Composite steel strip for nuclear cables and manufacture method thereof
CN101871041A (en) * 2010-07-14 2010-10-27 吴建荣 Continuous annealing bluing process of sheet punching work piece of cold rolling silicon steel sheet
CN101871041B (en) * 2010-07-14 2011-09-14 吴建荣 Continuous annealing bluing process of sheet punching work piece of cold rolling silicon steel sheet
CN103205550A (en) * 2013-03-25 2013-07-17 浙江迪贝电气股份有限公司 Synergism heat treatment technology for motor rotor
CN103205550B (en) * 2013-03-25 2015-10-21 浙江迪贝电气股份有限公司 A kind of Synergism heat treatment technology for motor rotor
CN109054665A (en) * 2018-06-25 2018-12-21 湖北工业大学 A kind of metal/plastic composite band preparation method of high-adhesive-strength heat resisting water soaking
CN109731913A (en) * 2019-02-21 2019-05-10 江苏沙钢集团有限公司 Method for reducing rolling force of rolling mill of double-roller continuous casting production line
CN109731913B (en) * 2019-02-21 2020-07-24 江苏沙钢集团有限公司 Method for reducing rolling force of rolling mill of double-roller continuous casting production line

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