CN107849340B - Antistatic resin composition - Google Patents
Antistatic resin composition Download PDFInfo
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- CN107849340B CN107849340B CN201680044661.1A CN201680044661A CN107849340B CN 107849340 B CN107849340 B CN 107849340B CN 201680044661 A CN201680044661 A CN 201680044661A CN 107849340 B CN107849340 B CN 107849340B
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- 239000011342 resin composition Substances 0.000 title claims abstract description 46
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000002253 acid Substances 0.000 claims abstract description 23
- 125000003118 aryl group Chemical group 0.000 claims abstract description 23
- 229920005989 resin Polymers 0.000 claims abstract description 20
- 239000011347 resin Substances 0.000 claims abstract description 20
- 229920001225 polyester resin Polymers 0.000 claims abstract description 18
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229920005862 polyol Polymers 0.000 claims abstract description 11
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 claims abstract description 10
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 claims abstract description 10
- 150000003077 polyols Chemical class 0.000 claims abstract description 8
- FQXGHZNSUOHCLO-UHFFFAOYSA-N 2,2,4,4-tetramethyl-1,3-cyclobutanediol Chemical compound CC1(C)C(O)C(C)(C)C1O FQXGHZNSUOHCLO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 150000002148 esters Chemical class 0.000 claims abstract description 5
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 4
- 229920000570 polyether Polymers 0.000 claims abstract description 4
- 239000000126 substance Substances 0.000 claims description 37
- -1 tetraalkyl phosphonium ion Chemical class 0.000 claims description 33
- 125000004432 carbon atom Chemical group C* 0.000 claims description 25
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 16
- 150000002009 diols Chemical class 0.000 claims description 15
- 125000000217 alkyl group Chemical group 0.000 claims description 11
- 239000002563 ionic surfactant Substances 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 10
- 229910021645 metal ion Inorganic materials 0.000 claims description 7
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 238000001746 injection moulding Methods 0.000 claims description 6
- WPUMVKJOWWJPRK-UHFFFAOYSA-N naphthalene-2,7-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 WPUMVKJOWWJPRK-UHFFFAOYSA-N 0.000 claims description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 5
- 229920001515 polyalkylene glycol Polymers 0.000 claims description 5
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 2
- 125000005207 tetraalkylammonium group Chemical group 0.000 claims 1
- 239000004645 polyester resin Substances 0.000 abstract description 5
- 230000002688 persistence Effects 0.000 abstract description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 33
- 238000000034 method Methods 0.000 description 26
- 239000007789 gas Substances 0.000 description 20
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 16
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 15
- 229910052708 sodium Inorganic materials 0.000 description 14
- 239000011734 sodium Substances 0.000 description 14
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 13
- 238000005259 measurement Methods 0.000 description 12
- 239000000523 sample Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 10
- 229920005992 thermoplastic resin Polymers 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 239000003963 antioxidant agent Substances 0.000 description 8
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 8
- 238000002474 experimental method Methods 0.000 description 8
- 230000009477 glass transition Effects 0.000 description 8
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 8
- 239000002202 Polyethylene glycol Substances 0.000 description 7
- 239000002585 base Substances 0.000 description 7
- 229920001223 polyethylene glycol Polymers 0.000 description 7
- 229910052700 potassium Inorganic materials 0.000 description 7
- 239000011591 potassium Substances 0.000 description 7
- 150000007513 acids Chemical class 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 238000006068 polycondensation reaction Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000004094 surface-active agent Substances 0.000 description 6
- 238000005809 transesterification reaction Methods 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000004898 kneading Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- 238000005160 1H NMR spectroscopy Methods 0.000 description 4
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 4
- 238000005481 NMR spectroscopy Methods 0.000 description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- PFURGBBHAOXLIO-UHFFFAOYSA-N cyclohexane-1,2-diol Chemical compound OC1CCCCC1O PFURGBBHAOXLIO-UHFFFAOYSA-N 0.000 description 4
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- 230000004927 fusion Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- BJQWBACJIAKDTJ-UHFFFAOYSA-N tetrabutylphosphanium Chemical compound CCCC[P+](CCCC)(CCCC)CCCC BJQWBACJIAKDTJ-UHFFFAOYSA-N 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 3
- 229910001413 alkali metal ion Inorganic materials 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000005022 packaging material Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 2
- SDRWSOSZWGTKEF-UHFFFAOYSA-N 2,3-dimethylnaphthalene-1-sulfonic acid Chemical compound C1=CC=C2C(S(O)(=O)=O)=C(C)C(C)=CC2=C1 SDRWSOSZWGTKEF-UHFFFAOYSA-N 0.000 description 2
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 2
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 2
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 2
- BMRWNKZVCUKKSR-UHFFFAOYSA-N butane-1,2-diol Chemical compound CCC(O)CO BMRWNKZVCUKKSR-UHFFFAOYSA-N 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000003795 desorption Methods 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000012760 heat stabilizer Substances 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 238000010943 off-gassing Methods 0.000 description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 229920006146 polyetheresteramide block copolymer Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 125000000542 sulfonic acid group Chemical group 0.000 description 2
- BXYHVFRRNNWPMB-UHFFFAOYSA-N tetramethylphosphanium Chemical compound C[P+](C)(C)C BXYHVFRRNNWPMB-UHFFFAOYSA-N 0.000 description 2
- USFPINLPPFWTJW-UHFFFAOYSA-N tetraphenylphosphonium Chemical compound C1=CC=CC=C1[P+](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 USFPINLPPFWTJW-UHFFFAOYSA-N 0.000 description 2
- NCKSCEDORWWUPB-UHFFFAOYSA-N triethyl(hexadecyl)phosphanium Chemical compound CCCCCCCCCCCCCCCC[P+](CC)(CC)CC NCKSCEDORWWUPB-UHFFFAOYSA-N 0.000 description 2
- 235000012431 wafers Nutrition 0.000 description 2
- UYVWNPAMKCDKRB-UHFFFAOYSA-N 1,2,4,5-tetraoxane Chemical compound C1OOCOO1 UYVWNPAMKCDKRB-UHFFFAOYSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- FTMDVILCLCZWJL-UHFFFAOYSA-N 2,3-di(nonyl)benzenesulfonic acid Chemical compound CCCCCCCCCC1=CC=CC(S(O)(=O)=O)=C1CCCCCCCCC FTMDVILCLCZWJL-UHFFFAOYSA-N 0.000 description 1
- LWEAHXKXKDCSIE-UHFFFAOYSA-N 2,3-di(propan-2-yl)naphthalene-1-sulfonic acid Chemical compound C1=CC=C2C(S(O)(=O)=O)=C(C(C)C)C(C(C)C)=CC2=C1 LWEAHXKXKDCSIE-UHFFFAOYSA-N 0.000 description 1
- OPLCSTZDXXUYDU-UHFFFAOYSA-N 2,4-dimethyl-6-tert-butylphenol Chemical compound CC1=CC(C)=C(O)C(C(C)(C)C)=C1 OPLCSTZDXXUYDU-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- QWHHBVWZZLQUIH-UHFFFAOYSA-N 2-octylbenzenesulfonic acid Chemical compound CCCCCCCCC1=CC=CC=C1S(O)(=O)=O QWHHBVWZZLQUIH-UHFFFAOYSA-N 0.000 description 1
- UDBVWWVWSXSLAX-UHFFFAOYSA-N 4-[2,3-bis(5-tert-butyl-4-hydroxy-2-methylphenyl)butyl]-2-tert-butyl-5-methylphenol Chemical compound C=1C(C(C)(C)C)=C(O)C=C(C)C=1C(C)C(C=1C(=CC(O)=C(C=1)C(C)(C)C)C)CC1=CC(C(C)(C)C)=C(O)C=C1C UDBVWWVWSXSLAX-UHFFFAOYSA-N 0.000 description 1
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- OSYLVGKWZFPLFR-UHFFFAOYSA-N [K].COC(=O)C1=CC=C(C=C1)C(=O)OC Chemical compound [K].COC(=O)C1=CC=C(C=C1)C(=O)OC OSYLVGKWZFPLFR-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 150000003868 ammonium compounds Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- FNGGVJIEWDRLFV-UHFFFAOYSA-N anthracene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=CC3=C(C(O)=O)C(C(=O)O)=CC=C3C=C21 FNGGVJIEWDRLFV-UHFFFAOYSA-N 0.000 description 1
- 229940058905 antimony compound for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 1
- 150000001463 antimony compounds Chemical class 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 229940092714 benzenesulfonic acid Drugs 0.000 description 1
- VJGNLOIQCWLBJR-UHFFFAOYSA-M benzyl(tributyl)azanium;chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CC1=CC=CC=C1 VJGNLOIQCWLBJR-UHFFFAOYSA-M 0.000 description 1
- QUCVNPJIPOQRLJ-UHFFFAOYSA-N benzyl(triphenyl)azanium Chemical compound C=1C=CC=CC=1[N+](C=1C=CC=CC=1)(C=1C=CC=CC=1)CC1=CC=CC=C1 QUCVNPJIPOQRLJ-UHFFFAOYSA-N 0.000 description 1
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
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- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/68—Polyesters containing atoms other than carbon, hydrogen and oxygen
- C08G63/688—Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur
- C08G63/6884—Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/6886—Dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08L2201/00—Properties
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Abstract
Description
技术领域technical field
本发明涉及抗静电树脂组合物。更详细地讲,涉及具有抗静电性的聚酯类树脂组合物。The present invention relates to antistatic resin compositions. More specifically, it relates to a polyester-based resin composition having antistatic properties.
背景技术Background technique
精密电子部件例如半导体晶片、半导体元件以及集成电路等有时由于微量带电就会导致机能损坏(所说的静电破坏。),因此,要求用于搬运它们的托盘、包装材料、收纳保管工具、以及外包装部件等所使用的材料的体积电阻值为109~1010Ω·cm。另外,要求上述包装材料具有至少能够通过目视确认内含物存在的程度的透明性(雾度值为50%以下),优选具有可通过目视进行制品检查、确认内含物中添附的识别标记等程度的透明性(雾度值为15%以下)。并且,要求具有应对下述情况的耐热性:在制造精密电子部件时,干燥工序等产生的热量;在制造组装精密电子部件的物品时,干燥工序产生的热量;精密电子机器(组装精密电子部件的物品)例如,音响机器、信息通信机器等的车载用机器的运输、保管、以及实际使用时的环境温度;以及上述机器运转时产生的热量,因此,要求至少温度80℃的耐热性。Precision electronic components such as semiconductor wafers, semiconductor elements, and integrated circuits may be damaged in function (so-called electrostatic damage) due to a small amount of electrification. Therefore, trays, packaging materials, storage tools, and external storage tools for transporting them are required. The volume resistance value of the material used for the packaging member and the like is 10 9 to 10 10 Ω·cm. In addition, the above-mentioned packaging material is required to have transparency (haze value of 50% or less) at least to the extent that the presence of the contents can be visually confirmed, and it is preferable to have an identification capable of visually inspecting the product and confirming the attachment of the contents. Transparency (haze value less than or equal to 15%) of markings and the like. In addition, it is required to have heat resistance to cope with the following situations: when manufacturing precision electronic components, heat generated by drying processes, etc.; when manufacturing articles incorporating precision electronic components, heat generated by drying processes; Parts) For example, the ambient temperature during transportation, storage, and actual use of in-vehicle equipment such as audio equipment and information communication equipment; and the heat generated during operation of the above-mentioned equipment, so heat resistance at a temperature of at least 80°C is required. .
由于热塑性树脂具诸多优异的特性,因此,提出了很多用于将热塑性树脂的体积电阻值设置为109~1010Ω·cm的技术,且已实际应用,以使得通常无论是否为电气绝缘性较高的材料,都能够将其应用于精密电子部件相关的领域。Since thermoplastic resins have many excellent properties, many techniques for setting the volume resistance value of thermoplastic resins to 10 9 to 10 10 Ω·cm have been proposed and have been put into practical use, so that whether or not electrical insulating properties are generally Higher materials can be used in fields related to precision electronic components.
作为上述技术,例如提出了热塑性树脂与烷基磺酸盐、烷基苯磺酸盐等离子表面活性剂特别是烷基(芳基)磺酸盐类的表面活性剂的树脂组合物(例如,专利文献1以及2)。但是,这种技术是通过使低分子量的表面活性剂从成型品的表面渗出来降低电阻值,因此,存在擦拭、水洗表面的表面活性剂而导致抗静电性降低(电阻值上升)的问题以及产生发散气体的问题。As the above technique, for example, resin compositions of thermoplastic resins and ionic surfactants such as alkylsulfonates and alkylbenzenesulfonates, particularly alkyl(aryl)sulfonate-based surfactants have been proposed (for example, patent References 1 and 2). However, this technique reduces the resistance value by exuding a low-molecular-weight surfactant from the surface of the molded product. Therefore, there is a problem that the antistatic property decreases (the resistance value increases) due to wiping or washing the surface surfactant with water. as well as the problem of generating emanating gases.
作为上述技术,例如,提出了包含具有抗静电性的热塑性树脂(例如,聚醚酯酰胺(专利文献3)、主链共聚物由聚酰胺构成、支链聚合物由聚亚烷基醚与热塑性聚酯的嵌段聚合物构成的接枝聚合物(专利文献4)、特定的聚酰胺酰亚胺弹性体(专利文献5)、以及特定的聚乙二醇、特定的非受阻二异氰酸酯以及特定的脂肪族增链剂乙二醇的反应生成物(专利文献6)等)的树脂组合物。但是,在这些技术中,为了得到充分的抗静电性,有时需要大量配合具有抗静电性的热塑性树脂。另外,无法满足其耐热性、透明性。另外,这些具有抗静电性的热塑性树脂具有促进聚酯类树脂劣化、低分子量化的性质,聚酯类树脂与这些具有抗静电性的热塑性树脂的树脂组合物存在例如射出成型品中易于出现毛刺、缩痕等成型不良的问题。As the above-mentioned technique, for example, it has been proposed to include a thermoplastic resin having antistatic properties (for example, polyetheresteramide (Patent Document 3), a main chain copolymer composed of polyamide, a branched chain polymer composed of polyalkylene ether and thermoplastic resin) A graft polymer composed of a polyester block polymer (Patent Document 4), a specific polyamideimide elastomer (Patent Document 5), a specific polyethylene glycol, a specific unhindered diisocyanate, and a specific The resin composition of the reaction product of the aliphatic chain extender ethylene glycol (Patent Document 6, etc.). However, in these techniques, in order to obtain sufficient antistatic properties, it may be necessary to mix a large amount of a thermoplastic resin having antistatic properties. In addition, the heat resistance and transparency cannot be satisfied. In addition, these thermoplastic resins having antistatic properties have the property of promoting the degradation and lowering of the molecular weight of polyester-based resins, and the presence of resin compositions of polyester-based resins and these thermoplastic resins having antistatic properties, for example, tends to cause burrs in injection-molded articles. , sink marks and other poor forming problems.
另外,作为具有上述抗静电性的热塑性树脂,提出了使用聚醚酯(例如,将特定分子量的聚(氧化烯)二醇、碳原子数2~8的二醇以及碳原子数4~20的多元羧酸等缩合得到的聚醚酯(专利文献7)、将碳数4~20的芳香族二羧酸等、特定分子量的聚(氧化烯)二醇以及碳数4~10的二醇缩聚得到的聚醚酯(专利文献8)、将含有特定量的由特定磺酸盐基取代的芳香族二羧酸的碳数6~20的芳香族二羧酸、特定分子量的聚(氧化烯)二醇以及碳数2~10的二醇缩聚得到的聚醚酯(专利文献9),以及将碳数4~20的芳香族二羧酸等、特定分子量的聚(氧化烯)二醇以及碳数4~10的二醇缩聚得到的聚醚酯(专利文献10)等)。但是,聚醚酯单独的抗静电性不充分。In addition, as the thermoplastic resin having the above-mentioned antistatic properties, the use of polyetherester (for example, a poly(oxyalkylene) diol having a specific molecular weight, a diol having 2 to 8 carbon atoms, and a diol having 4 to 20 carbon atoms) has been proposed. Polyetheresters obtained by condensation of polyvalent carboxylic acids and the like (Patent Document 7), polycondensation of poly(oxyalkylene) diols having specific molecular weights, such as aromatic dicarboxylic acids having 4 to 20 carbon atoms, and diols having 4 to 10 carbon atoms The obtained polyether ester (Patent Document 8), an aromatic dicarboxylic acid having 6 to 20 carbon atoms containing a specific amount of an aromatic dicarboxylic acid substituted with a specific sulfonate group, and a poly(oxyalkylene) having a specific molecular weight Polyether esters obtained by polycondensation of diols and diols having 2 to 10 carbon atoms (Patent Document 9), and poly(oxyalkylene) diols having specific molecular weights such as aromatic dicarboxylic acids having 4 to 20 carbon atoms, and carbon Polyetherester obtained by polycondensation of diols of numbers 4 to 10 (Patent Document 10, etc.). However, the antistatic properties of polyetherester alone are insufficient.
因此,提出了同时使用离子表面活性剂(例如,专利文献7的0031段、专利文献11)的方案,但是,在这些技术中存在水洗、擦拭导致抗静电性降低以及产生发散气体的问题。Therefore, it has been proposed to use ionic surfactants together (eg, paragraph 0031 of Patent Document 7, Patent Document 11). However, these techniques have problems in that water washing and wiping lead to lowering of antistatic properties and generation of diffused gas.
因此,专利文献12中提出了使用从熔融状态到结晶化半小时至少5分钟的聚酯类树脂作为基础树脂的方案。但是,基础树脂由于这种特性导致耐热性不高。Therefore, Patent Document 12 proposes to use, as a base resin, a polyester-based resin that takes at least 5 minutes from a molten state to crystallization for half an hour. However, the heat resistance of the base resin is not high due to this characteristic.
尚未提出抗静电性特别是抗静电的持续性、耐热性、以及透明性优异且不存在发散气体问题的抗静电树脂组合物。An antistatic resin composition that is excellent in antistatic properties, particularly antistatic persistence, heat resistance, and transparency, and does not have the problem of outgassing, has not yet been proposed.
现有技术文献prior art literature
专利文献Patent Literature
专利文献1:日本特开平5-222241号公报Patent Document 1: Japanese Patent Application Laid-Open No. 5-222241
专利文献2:日本特开昭62-230835号公报Patent Document 2: Japanese Patent Laid-Open No. 62-230835
专利文献3:日本特开昭62-273252号公报Patent Document 3: Japanese Patent Laid-Open No. 62-273252
专利文献4:日本特开平5-97984号公报Patent Document 4: Japanese Patent Application Laid-Open No. 5-97984
专利文献5:日本特开平3-255161号公报Patent Document 5: Japanese Patent Application Laid-Open No. 3-255161
专利文献6:日本特开平5-222289号公报Patent Document 6: Japanese Patent Application Laid-Open No. 5-222289
专利文献7:日本特开平6-57153号公报Patent Document 7: Japanese Patent Application Laid-Open No. 6-57153
专利文献8:日本特开平8-283548号公报Patent Document 8: Japanese Patent Application Laid-Open No. 8-283548
专利文献9:日本特开平10-219095号公报Patent Document 9: Japanese Patent Application Laid-Open No. 10-219095
专利文献10:日本特开2006-022232号公报Patent Document 10: Japanese Patent Laid-Open No. 2006-022232
专利文献11:日本特开平8-283548号公报Patent Document 11: Japanese Patent Application Laid-Open No. 8-283548
专利文献12:日本特开2009-001618号公报Patent Document 12: Japanese Patent Laid-Open No. 2009-001618
发明内容SUMMARY OF THE INVENTION
本发明的课题是提供抗静电性特别是抗静电的持续性、耐热性以及透明性优异且不存在发散气体问题的抗静电树脂组合物。本发明的另一个课题是提供下述抗静电树脂组合物:体积电阻率为109~1010Ω·cm,即使进行水洗、擦拭也可以保持上述抗静电性,耐热性、透明性以及成型性优异,并且不存在发散气体问题。The subject of this invention is to provide the antistatic resin composition which is excellent in antistatic property, especially antistatic durability, heat resistance, and transparency, and does not have a problem of gas emission. Another subject of the present invention is to provide an antistatic resin composition that has a volume resistivity of 10 9 to 10 10 Ω·cm and can maintain the antistatic properties, heat resistance, transparency, and molding properties even after washing and wiping with water. Excellent performance, and there is no problem of outgassing.
本发明的发明人通过认真研究发现,通过特定的聚酯类树脂与特定的聚醚酯的树脂组合物能够实现上述课题。The inventors of the present invention have found through earnest studies that the above-mentioned problems can be achieved by a resin composition of a specific polyester-based resin and a specific polyetherester.
即,本发明的抗静电树脂组合物包含:That is, the antistatic resin composition of the present invention contains:
100质量份的具有下述特性(a1)以及(a2)的聚酯类树脂(A);以及100 parts by mass of polyester-based resin (A) having the following properties (a1) and (a2); and
7~25质量份的具有来源于磺酸盐基取代的芳香族多元羧酸的结构单元的聚醚酯树脂(B),7 to 25 parts by mass of a polyetherester resin (B) having a structural unit derived from a sulfonate group-substituted aromatic polycarboxylic acid,
(a1)将来源于多元羧酸的结构单元的总和作为100摩尔%,则包含90~100摩尔%的来源于对苯二甲酸的结构单元以及0~10摩尔%的来源于间苯二甲酸的结构单元,(a1) When the sum of the structural units derived from polyvalent carboxylic acid is taken as 100 mol %, 90 to 100 mol % of structural units derived from terephthalic acid and 0 to 10 mol % of isophthalic acid-derived structural units are included. Structural units,
(a2)将来源于多元醇的结构单元的总和作为100摩尔%,则包含50~90摩尔%的来源于1,4-环己烷二甲醇的结构单元以及10~50摩尔%的来源于2,2,4,4-四甲基-1,3-环丁二醇的结构单元。(a2) When the sum of the structural units derived from polyols is taken as 100 mol %, 50 to 90 mol % of structural units derived from 1,4-cyclohexanedimethanol and 10 to 50 mol % of structural units derived from 2 , 2,4,4-tetramethyl-1,3-cyclobutanediol structural unit.
第二发明是根据第一发明所述的抗静电树脂组合物,所述成分(B)是聚醚酯树脂,包含:The second invention is the antistatic resin composition according to the first invention, wherein the component (B) is a polyetherester resin, comprising:
来源于从对苯二甲酸、2,6-萘二羧酸、2,7-萘二羧酸、联苯-4,4'-二羧酸以及它们的形成酯的衍生物所构成的组中选择的一种以上的芳香族二羧酸(b1)的结构单元;Derived from the group consisting of terephthalic acid, 2,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, biphenyl-4,4'-dicarboxylic acid and their ester-forming derivatives Structural units of one or more selected aromatic dicarboxylic acids (b1);
来源于下述化学式(1)表示的由磺酸盐基取代的芳香族多元羧酸和/或其形成酯的衍生物(b2)的结构单元;A structural unit derived from a sulfonate group-substituted aromatic polycarboxylic acid represented by the following chemical formula (1) and/or its ester-forming derivative (b2);
来源于数均分子量200~50000的聚亚烷基二醇(b3)的结构单元;以及Structural units derived from polyalkylene glycol (b3) having a number average molecular weight of 200 to 50,000; and
来源于碳数2~10的二醇(b4)的结构单元,A structural unit derived from a diol (b4) having 2 to 10 carbon atoms,
其中,将来源于所述成分(b1)的结构单元的含量与来源于所述成分(b2)的结构单元的含量的和作为100摩尔%,则包含70~98摩尔%的来源于所述成分(b1)的结构单元以及2~30摩尔%的来源于所述成分(b2)的结构单元,However, when the sum of the content of the structural unit derived from the component (b1) and the content of the structural unit derived from the component (b2) is taken as 100 mol%, 70 to 98 mol% of the component derived from the component is included. The structural unit of (b1) and 2 to 30 mol% of the structural unit derived from the component (b2),
将来源于所述成分(b1)的结构单元的含量、来源于所述成分(b2)的结构单元的含量、来源于所述成分(b3)的结构单元的含量以及来源于所述成分(b4)的结构单元的含量的和作为100质量%,则来源于所述成分(b3)的结构单元的含量为10~60质量%。The content of the structural unit derived from the component (b1), the content of the structural unit derived from the component (b2), the content of the structural unit derived from the component (b3), and the content of the structural unit derived from the component (b4) ), the content of the structural unit derived from the component (b3) is 10 to 60 mass % when the sum of the content of the structural unit is taken as 100 mass %.
化学式1Chemical formula 1
在化学式1中,In Chemical Formula 1,
Ar表示具有取代至少三个氢原子的芳香环结构的基团;Ar represents a group having an aromatic ring structure substituted with at least three hydrogen atoms;
R1以及R2各自独立地表示氢原子、碳数1~6的烷基或者碳数6~12的芳基;R1 and R2 each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms;
M+表示金属离子、四烷基鏻离子或者四烷基铵离子。M + represents a metal ion, a tetraalkylphosphonium ion or a tetraalkylammonium ion.
第三发明根据第一发明或第二发明所述的抗静电树脂组合物,相对于100质量份的所述成分(A),还含有0.5~5质量份的离子表面活性剂(C)。3rd invention The antistatic resin composition of 1st invention or 2nd invention further contains 0.5-5 mass parts of ionic surfactant (C) with respect to 100 mass parts of said component (A).
第四发明根据第一~第三发明中任一项所述的抗静电树脂组合物,体积电阻率为109~1010Ω·cm。A fourth invention is the antistatic resin composition according to any one of the first to third inventions, wherein the volume resistivity is 10 9 to 10 10 Ω·cm.
第五发明是包含第一~第四发明中任一项所述的抗静电树脂组合物的物品。A fifth invention is an article comprising the antistatic resin composition according to any one of the first to fourth inventions.
第六发明是包含第一~第四发明中任一项所述的抗静电树脂组合物的精密电子机器。A sixth invention is a precision electronic device comprising the antistatic resin composition according to any one of the first to fourth inventions.
作为本发明的抗静电树脂组合物,抗静电性特别是抗静电的持续性、耐热性以及透明性优异,并且不存在发散气体问题。作为本发明的优选抗静电树脂组合物,体积电阻率为109~1010Ω·cm,即使进行水洗、擦拭也可以保持上述抗静电性,耐热性、透明性以及成型性优异,并且不存在发散气体问题。能够用作精密电子部件例如半导体晶片、半导体元件以及集成电路等的运输用托盘、包装材料、收纳保管工具以及外包装部件等的材料、组装有精密电子部件的精密电子机器的外包装部件等。The antistatic resin composition of the present invention is excellent in antistatic properties, particularly antistatic persistence, heat resistance, and transparency, and does not have a problem of gas emission. As a preferred antistatic resin composition of the present invention, the volume resistivity is 10 9 to 10 10 Ω·cm, the above antistatic properties can be maintained even when washed with water and wiping, and it is excellent in heat resistance, transparency, and moldability, and is not There is a stray gas problem. It can be used as a pallet for transportation of precision electronic components such as semiconductor wafers, semiconductor elements and integrated circuits, packaging materials, storage and storage tools, and materials for outer packaging components, and outer packaging components for precision electronic equipment assembled with precision electronic components.
附图说明Description of drawings
图1是聚酯类树脂的1H-NMR的测量例。FIG. 1 is a measurement example of 1 H-NMR of a polyester resin.
具体实施方式Detailed ways
本发明的抗静电树脂组合物包含100质量份的具有下述特性(a1)以及(a2)的聚酯类树脂(A)以及7~25质量份的具有来源于由磺酸盐基取代的芳香族多元羧酸的结构单元的聚醚酯树脂(B)。The antistatic resin composition of the present invention contains 100 parts by mass of a polyester-based resin (A) having the following properties (a1) and (a2), and 7 to 25 parts by mass of a sulfonate group-derived aromatic resin The polyetherester resin (B) of the structural unit of a polyhydric carboxylic acid.
(a1)将来源于多元羧酸的结构单元的总和作为100摩尔%,则包含90~100摩尔%的来源于对苯二甲酸的结构单元以及0~10摩尔%的来源于间苯二甲酸的结构单元。(a1) When the sum of the structural units derived from polyvalent carboxylic acid is taken as 100 mol %, 90 to 100 mol % of structural units derived from terephthalic acid and 0 to 10 mol % of isophthalic acid-derived structural units are included. Structural units.
(a2)将来源于多元醇的结构单元的总和作为100摩尔%,则包含50~90摩尔%的来源于1,4-环己烷二甲醇的结构单元以及10~50摩尔%的来源于2,2,4,4-四甲基-1,3-环丁二醇的结构单元。(a2) When the sum of the structural units derived from polyols is taken as 100 mol %, 50 to 90 mol % of structural units derived from 1,4-cyclohexanedimethanol and 10 to 50 mol % of structural units derived from 2 , 2,4,4-tetramethyl-1,3-cyclobutanediol structural unit.
(A)聚酯类树脂:(A) Polyester resin:
所述成分(A)是聚酯类树脂,包含(a1)将来源于多元羧酸的结构单元的总和作为100摩尔%,则包含90~100摩尔%的来源于对苯二甲酸的结构单元以及0~10摩尔%的来源于间苯二甲酸的结构单元;(a2)将来源于多元醇的结构单元的总和作为100摩尔%,则包含50~90摩尔%、优选55~85摩尔%、更优选60~80摩尔%的来源于1,4-环己烷二甲醇的结构单元以及10~50摩尔%、优选15~45摩尔%、更优选20~40摩尔%的来源于2,2,4,4-四甲基-1,3-环丁二醇的结构单元。其中,多元羧酸包含其形成酯的衍生物。即,对苯二甲酸包含其形成酯的衍生物。同样,间苯二甲酸包含其形成酯的衍生物。其中,多元醇包含其形成酯的衍生物。即,1,4-环己烷二甲醇包含其形成酯的衍生物。同样,2,2,4,4-四甲基-1,3-环丁二醇包含其形成酯的衍生物。The component (A) is a polyester-based resin containing (a1) 90 to 100 mol % of structural units derived from terephthalic acid, taking the sum of the structural units derived from polyvalent carboxylic acid as 100 mol %, and 0 to 10 mol % of the structural units derived from isophthalic acid; (a2) taking the sum of the structural units derived from polyols as 100 mol %, it contains 50 to 90 mol %, preferably 55 to 85 mol %, and more Preferably 60 to 80 mol% of structural units derived from 1,4-cyclohexanedimethanol and 10 to 50 mol%, preferably 15 to 45 mol%, more preferably 20 to 40 mol% of structural units derived from 2,2,4 , 4-tetramethyl-1,3-cyclobutanediol structural unit. Among them, polycarboxylic acids include their ester-forming derivatives. That is, terephthalic acid includes its ester-forming derivatives. Likewise, isophthalic acid includes its ester-forming derivatives. Among them, polyols include their ester-forming derivatives. That is, 1,4-cyclohexanedimethanol includes its ester-forming derivatives. Likewise, 2,2,4,4-tetramethyl-1,3-cyclobutanediol includes its ester-forming derivatives.
作为所述成分(A),在不违反本发明的目的的限度内,还可以包含除了对苯二甲酸以及间苯二甲酸以外的来源于其他多元羧酸的结构单元。作为上述其他多元羧酸,例如,可以列举邻苯二甲酸、萘二羧酸、二苯基-4,4'-二羧酸、二苯氧基乙烷二羧酸、二苯基-3,3'-二羧酸、二苯基-4,4'-二羧酸以及蒽二羧酸等芳香族多元羧酸;1,2-环己烷二羧酸、1,3-环己烷二羧酸以及1,4-环己烷二羧酸等脂环族多元羧酸;丙二酸、琥珀酸、戊二酸、己二酸、庚二酸、辛二酸、壬二酸以及癸二酸等脂肪族多元羧酸;以及它们的形成酯的衍生物等。作为上述其他多元羧酸,可以使用其中的一种以上。As said component (A), the structural unit derived from other polyhydric carboxylic acid other than terephthalic acid and isophthalic acid may be contained in the limit which does not violate the objective of this invention. Examples of the above-mentioned other polyvalent carboxylic acids include phthalic acid, naphthalenedicarboxylic acid, diphenyl-4,4'-dicarboxylic acid, diphenoxyethanedicarboxylic acid, diphenyl-3, Aromatic polycarboxylic acids such as 3'-dicarboxylic acid, diphenyl-4,4'-dicarboxylic acid and anthracene dicarboxylic acid; 1,2-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid Carboxylic acids and alicyclic polycarboxylic acids such as 1,4-cyclohexanedicarboxylic acid; malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, and sebacic acid aliphatic polycarboxylic acids such as acids; and their ester-forming derivatives, and the like. As the above-mentioned other polyvalent carboxylic acid, one or more of them can be used.
作为所述成分(A),在不违反本发明的目的的限度内,还可以包含除了1,4-环己烷二甲醇以及2,2,4,4-四甲基-1,3-环丁二醇以外的来源于其他多元醇的结构单元。作为上述其他多元醇,例如,可以列举乙二醇、二乙二醇、三亚甲基二醇、四亚甲基二醇、新戊二醇、聚乙二醇、1,2-丙二醇、1,3-丙二醇、聚丙二醇、1,2-丁二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、新戊二醇、十二烷二醇、3-甲基-1,5-戊二醇、2-甲基-1,3-丙二醇、1,2-环己二醇、1,4-环己二醇、甘油以及三羟甲基丙烷等脂肪族多元醇;二甲苯二醇、4,4'-二羟基联苯、2,2-双(4-羟基苯基)丙烷、双(4-羟基苯基)砜、双酚A、双酚A的氧化烯加合物等芳香族多元醇;以及它们的形成酯的衍生物等。作为上述多元醇,可以使用其中的一种以上。As the component (A), within a limit that does not violate the object of the present invention, other than 1,4-cyclohexanedimethanol and 2,2,4,4-tetramethyl-1,3-cyclohexane may be contained Structural units derived from other polyols other than butanediol. Examples of the other polyhydric alcohols described above include ethylene glycol, diethylene glycol, trimethylene glycol, tetramethylene glycol, neopentyl glycol, polyethylene glycol, 1,2-propylene glycol, 1,2-propylene glycol, 3-Propanediol, polypropylene glycol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, neopentyldiol Alcohol, dodecanediol, 3-methyl-1,5-pentanediol, 2-methyl-1,3-propanediol, 1,2-cyclohexanediol, 1,4-cyclohexanediol, Aliphatic polyols such as glycerin and trimethylolpropane; xylene glycol, 4,4'-dihydroxybiphenyl, 2,2-bis(4-hydroxyphenyl)propane, bis(4-hydroxyphenyl) Aromatic polyols such as sulfones, bisphenol A, oxyalkylene adducts of bisphenol A; and their ester-forming derivatives, and the like. As the above-mentioned polyols, one or more of them can be used.
由于所述成分(A)的玻璃化转变温度较高(通常90℃以上,优选100℃以上,更优选110℃以上),因此,本发明的抗静电树脂组合物的耐热性优异。另外,所述成分(A)高度透明,并且具有非结晶性或者低结晶性,与所述成分(B)的混合性良好,因此,本发明的抗静电树脂组合物的透明性优异。Since the glass transition temperature of the component (A) is relatively high (usually 90°C or higher, preferably 100°C or higher, more preferably 110°C or higher), the antistatic resin composition of the present invention is excellent in heat resistance. In addition, the component (A) is highly transparent, has amorphous or low crystallinity, and has good miscibility with the component (B), so the antistatic resin composition of the present invention is excellent in transparency.
在本说明书中,使用珀金埃尔默株式会社的Diamond DSC型差示扫描量热计,将通过下述温度程序测量到的第二熔解曲线(最后升温过程测量到的熔解曲线)的熔解热量为10J/g以下的聚酯类树脂定义为非结晶性,超过10J/g且60J/g以下的聚酯类树脂定义为低结晶性,该温度程序为:将样品在320℃保持5分钟后,以20℃/分钟的降温速度冷却至-50℃,在-50℃保持5分钟后,以20℃/分钟的升温速度加热至320℃。In this specification, using a Diamond DSC type differential scanning calorimeter from PerkinElmer, Inc., the heat of fusion of the second melting curve (the melting curve measured in the last heating process) measured by the following temperature program Polyester resins below 10J/g are defined as amorphous, polyester resins exceeding 10J/g and below 60J/g are defined as low crystallinity, and the temperature program is: after holding the sample at 320°C for 5 minutes , cooled to -50°C at a temperature drop rate of 20°C/min, held at -50°C for 5 minutes, and heated to 320°C at a temperature increase rate of 20°C/min.
在本说明书中,使用珀金埃尔默株式会社的Diamond DSC型差示扫描量热计,对下述温度程序的最后升温过程测量到的曲线中出现的玻璃化转变过程,按照ASTM D3418的图2制图计算出的中间点玻璃化转变温度作为玻璃化转变温度,该温度程序为:将样品以50℃/分钟的升温速度升温至200℃,在200℃保持10分钟后,以20℃/分钟的降温速度冷却至50℃,在50℃保持10分钟后,以20℃/分钟的升温速度加热至200℃。In this specification, using a Diamond DSC type differential scanning calorimeter from PerkinElmer Co., Ltd., the glass transition process appearing in the curve measured for the last heating process of the following temperature program, according to the graph of
可以使用13C-NMR、1H-NMR求出上述聚酯类树脂中来源于各成分的结构单位的比例。图1中示出了1H-NMR的测量例。The ratio of the structural unit derived from each component in the said polyester-type resin can be calculated|required using 13 C-NMR and 1 H-NMR. A measurement example of 1 H-NMR is shown in FIG. 1 .
例如,可以将样品20mg溶解在氯仿-d1溶剂0.6mL中,使用125MHz的核磁共振装置,通过以下条件测量13C-NMR光谱。For example, 20 mg of a sample can be dissolved in 0.6 mL of chloroform-d 1 solvent, and a 13 C-NMR spectrum can be measured using a 125 MHz nuclear magnetic resonance apparatus under the following conditions.
化学位移基准氯仿-d1:77ppmChemical shift reference chloroform-d 1 : 77ppm
测量模式单脉冲质子宽频去耦Measurement Mode Single Pulse Proton Broadband Decoupling
脉冲宽度45°(5.00μ秒)Pulse width 45° (5.00μsec)
点数64KPoints 64K
观测范围250ppm(-25~225ppm)Observation range 250ppm (-25~225ppm)
重复时间5.5秒Repeat time 5.5 seconds
累积次数256次Accumulated times 256 times
测量温度23℃Measuring temperature 23℃
窗函数exponential(BF:1.0Hz)Window function exponential (BF: 1.0Hz)
例如,可以将样品20mg溶解在氯仿-d1溶剂0.6mL中,使用400MHz的核磁共振装置,通过以下条件测量1H-NMR光谱。For example, 20 mg of a sample can be dissolved in 0.6 mL of chloroform-d 1 solvent, and a 1 H-NMR spectrum can be measured using a 400 MHz nuclear magnetic resonance apparatus under the following conditions.
化学位移基准氯仿:7.24ppmChemical shift reference chloroform: 7.24ppm
测量模式单脉冲Measurement Mode Single Pulse
脉冲宽度45°(5.14μ秒)Pulse width 45° (5.14μsec)
点数16kPoints 16k
测量范围15ppm(-2.5~12.5ppm)Measuring range 15ppm (-2.5~12.5ppm)
重复时间7.8秒Repeat time 7.8 seconds
累积次数64次Accumulated 64 times
测量温度23℃Measuring temperature 23℃
窗函数exponential(BF:0.18Hz)Window function exponential (BF: 0.18Hz)
可以参考“高分子分析手册(2008年9月20日初版第一次印刷、社团法人日本分析化学会高分子分析研究恳谈会编、朝仓书店株式会社)的第496~503页”、“独立行政法人物质、材料研究机构材料信息站的NMR数据库(http://polymer.nims.go.jp/NMR/)”进行峰归属,根据峰面积比计算所述成分(a)中的各成分的比例。此外,可以在三井化学分析中心株式会社等分析机关进行13C-NMR、1H-NMR的测量。You can refer to pages 496 to 503 of the "Handbook of Polymer Analysis (first printing of the first edition on September 20, 2008, edited by the Japan Society for Analytical Chemistry, Polymer Analysis Research Conference, Asakura Shoten Co., Ltd.)", "Independent The NMR database (http://polymer.nims.go.jp/NMR/) of the material information site of the Administrative Agency for Substances and Materials Research Institute” carries out peak assignment, and calculates the amount of each component in the above-mentioned component (a) based on the peak area ratio. Proportion. In addition, measurement of 13 C-NMR and 1 H-NMR can be carried out at an analytical institution such as Mitsui Chemicals Analysis Center Co., Ltd.
(B)聚醚酯树脂:(B) Polyetherester resin:
所述成分(B)是具有来源于由磺酸盐基取代的芳香族多元羧酸的结构单元的聚醚酯树脂。从抗静电性以及透明性方面考虑,所述成分(B)优选包含:The component (B) is a polyetherester resin having a structural unit derived from an aromatic polycarboxylic acid substituted with a sulfonate group. From the viewpoint of antistatic property and transparency, the component (B) preferably contains:
来源于从对苯二甲酸、2,6-萘二羧酸、2,7-萘二羧酸、联苯-4,4'-二羧酸、以及它们的形成酯的衍生物所构成的组中选择的一种以上的芳香族二羧酸(b1)的结构单元;Derived from the group consisting of terephthalic acid, 2,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, biphenyl-4,4'-dicarboxylic acid, and their ester-forming derivatives Structural units of one or more aromatic dicarboxylic acids (b1) selected from;
由下述化学式(1)表示的来源于由磺酸盐基取代的芳香族多元羧酸和/或其形成酯的衍生物(b2)的结构单元;A structural unit represented by the following chemical formula (1) derived from an aromatic polycarboxylic acid substituted with a sulfonate group and/or an ester-forming derivative (b2) thereof;
来源于数均分子量200~50000的聚亚烷基二醇(b3)的结构单元;以及,Structural units derived from polyalkylene glycol (b3) having a number average molecular weight of 200 to 50,000; and,
来源于碳数2~10的二醇(b4)的结构单元,A structural unit derived from a diol (b4) having 2 to 10 carbon atoms,
其中,将来源于所述成分(b1)的结构单元的含量与来源于所述成分(b2)的结构单元的含量的和作为100摩尔%,则包含70~98摩尔%的来源于所述成分(b1)的结构单元以及2~30摩尔%的来源于所述成分(b2)的结构单元,将来源于所述成分(b1)的结构单元的含量、来源于所述成分(b2)的结构单元的含量、来源于所述成分(b3)的结构单元的含量以及来源于所述成分(b4)的结构单元的含量的和作为100质量%,则来源于所述成分(b3)的结构单元的含量为10~60质量%。However, when the sum of the content of the structural unit derived from the component (b1) and the content of the structural unit derived from the component (b2) is taken as 100 mol%, 70 to 98 mol% of the component derived from the component is included. The structural unit of (b1) and 2 to 30 mol% of the structural unit derived from the component (b2), the content of the structural unit derived from the component (b1), the structure derived from the component (b2) If the sum of the content of the unit, the content of the structural unit derived from the component (b3), and the content of the structural unit derived from the component (b4) is taken as 100% by mass, the structural unit derived from the component (b3) The content is 10 to 60% by mass.
化学式1Chemical formula 1
在化学式(1)中,Ar表示具有取代至少三个氢原子的芳香环结构的基团,R1以及R2各自独立地表示氢原子、碳数1~6的烷基或者碳数6~12的芳基,M+表示金属离子、四烷基鏻离子或者四烷基铵离子。In chemical formula (1), Ar represents a group having an aromatic ring structure substituted with at least three hydrogen atoms, and R1 and R2 each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an aromatic ring having 6 to 12 carbon atoms. group, M + represents a metal ion, a tetraalkylphosphonium ion or a tetraalkylammonium ion.
当所述成分(B)包含来源于从上述对苯二甲酸、2,6-萘二羧酸、2,7-萘二羧酸、联苯-4,4'-二羧酸、以及它们的形成酯的衍生物所构成的组中选择的一种以上的芳香族二羧酸(b1)的结构单元时,耐热性更加良好,因此,是优选方案。When the component (B) contains terephthalic acid, 2,6-naphthalene dicarboxylic acid, 2,7-naphthalene dicarboxylic acid, biphenyl-4,4'-dicarboxylic acid, and their When the structural unit of one or more kinds of aromatic dicarboxylic acids (b1) selected from the group consisting of ester derivatives is formed, heat resistance is more favorable, and therefore, it is a preferable aspect.
当所述成分(B)包含上述的化学式(1)表示的来源于由磺酸盐基取代的芳香族多元羧酸和/或其形成酯的衍生物(b2)的结构单元时,抗静电性更加良好,因此,是优选方案。When the component (B) contains a structural unit represented by the above-mentioned chemical formula (1) derived from an aromatic polycarboxylic acid substituted with a sulfonate group and/or its ester-forming derivative (b2), antistatic properties It is more favorable, therefore, it is a preferred solution.
对于上述化学式(1)中的Ar,Ar是具有取代至少三个氢原子的芳香环结构的基团。作为上述化学式(1)中的Ar,例如,可以列举具有至少三个氢原子被取代的苯环结构的基团以及具有至少三个氢原子被取代的萘环结构的基团。不限于三个氢原子被上述化学式(1)所特定的三个取代基取代,也可以是一个以上氢原子被烷基、苯基、卤基、以及烷氧基等取代基取代。不限定取代位置,可以任意选择。对于上述化学式(1)中的Ar,从聚合性、机械特性以及色调方面考虑,优选是具有取代三个氢原子的苯环结构的基团。For Ar in the above chemical formula (1), Ar is a group having an aromatic ring structure substituted with at least three hydrogen atoms. As Ar in the above-mentioned chemical formula (1), for example, a group having a benzene ring structure in which at least three hydrogen atoms are substituted and a group having a naphthalene ring structure in which at least three hydrogen atoms are substituted are exemplified. It is not limited to the substitution of three hydrogen atoms by the three substituents specified in the above-mentioned chemical formula (1), and one or more hydrogen atoms may be substituted by substituents such as an alkyl group, a phenyl group, a halogen group, and an alkoxy group. The substitution position is not limited and can be arbitrarily selected. Ar in the above chemical formula (1) is preferably a group having a benzene ring structure substituted with three hydrogen atoms from the viewpoint of polymerizability, mechanical properties, and color tone.
上述化学式(1)中的R1是氢原子、碳数1~6的烷基或者碳数6~12的芳基。优选氢原子、甲基、乙基以及丙基等碳数1~3的烷基。其中,对于上述化学式(1)中的R1,从聚合性、机械特性以及色调方面考虑,优选甲基以及乙基。R1 in the above chemical formula (1) is a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms. Preferred are alkyl groups having 1 to 3 carbon atoms, such as a hydrogen atom, a methyl group, an ethyl group, and a propyl group. Among them, a methyl group and an ethyl group are preferable from the viewpoints of polymerizability, mechanical properties, and color tone of R1 in the above-mentioned chemical formula (1).
上述化学式(1)中的R2是氢原子、碳数1~6的烷基或者碳数6~12的芳基。优选氢原子、甲基、乙基以及丙基等碳数1~3的烷基。其中,对于上述化学式(1)中的R2,从聚合性、机械特性以及色调方面考虑,优选甲基以及乙基。R2 in the above chemical formula (1) is a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 12 carbon atoms. Preferred are alkyl groups having 1 to 3 carbon atoms, such as a hydrogen atom, a methyl group, an ethyl group, and a propyl group. Among them, a methyl group and an ethyl group are preferable from the viewpoints of polymerizability, mechanical properties, and color tone of R2 in the above-mentioned chemical formula (1).
上述化学式(1)中的R1与R2可以是相同结构,也可以是不同结构。上述化学式(1)中的R1与R2各自独立,在上述范围内可以是任意结构。R1 and R2 in the above chemical formula (1) may have the same structure or different structures. R1 and R2 in the above-mentioned chemical formula (1) are independent of each other, and may have any structure within the above-mentioned range.
上述化学式(1)中的M+是金属离子、四烷基鏻离子或者四烷基铵离子。此外,在上述化学式(1)中的M+为多价的情况下,对应有与之对应数量的磺酸基(上述化学式(1)中的除了M+以外的部分)。例如,在上述化学式(1)中的M+为2价金属离子的情况下,相对于1个金属离子对应有2个磺酸基(上述化学式(1)中的除了M+以外的部分)。M + in the above chemical formula (1) is a metal ion, a tetraalkylphosphonium ion or a tetraalkylammonium ion. In addition, when M + in the above-mentioned chemical formula (1) is polyvalent, there is a corresponding number of sulfonic acid groups (the part other than M + in the above-mentioned chemical formula (1)). For example, when M + in the above chemical formula (1) is a divalent metal ion, there are two sulfonic acid groups (the parts other than M + in the above chemical formula (1)) corresponding to one metal ion.
作为上述金属离子,例如,可以列举钠离子、钾离子,以及锂离子等碱金属离子;钙离子以及镁离子等碱土类金属离子;以及锌离子等。作为上述四烷基鏻离子,可以列举四丁基鏻离子以及四甲基鏻离子等。作为上述四烷基铵离子,可以列举四丁基铵离子以及四甲基铵离子等。其中,作为上述化学式(1)中的M+,从聚合性、机械特性、抗静电性以及色调方面考虑,优选碱金属离子、四丁基铵离子以及四丁基鏻离子。更优选碱金属离子以及四丁基鏻离子。Examples of the metal ions include sodium ions, potassium ions, and alkali metal ions such as lithium ions; alkaline earth metal ions such as calcium ions and magnesium ions; and zinc ions. As said tetraalkylphosphonium ion, a tetrabutylphosphonium ion, a tetramethylphosphonium ion, etc. are mentioned. As said tetraalkylammonium ion, a tetrabutylammonium ion, a tetramethylammonium ion, etc. are mentioned. Among them, as M + in the above chemical formula (1), alkali metal ions, tetrabutylammonium ions, and tetrabutylphosphonium ions are preferred from the viewpoint of polymerizability, mechanical properties, antistatic properties, and color tone. More preferred are alkali metal ions and tetrabutylphosphonium ions.
作为所述成分(b2),即上述化学式(1)表示的由磺酸盐基取代的芳香族多元羧酸和/或其形成酯的衍生物,例如,可以列举间苯二甲酸-4-磺酸钠、间苯二甲酸-5-磺酸钠、间苯二甲酸-4-磺酸钾、间苯二甲酸-5-磺酸钾、对苯二甲酸-2-磺酸钠、对苯二甲酸-2-磺酸钾、间苯二甲酸-4-磺酸锌、间苯二甲酸-5-磺酸锌、磺基-对苯二甲酸-2-磺酸锌、间苯二甲酸-4-磺酸四烷基鏻盐、间苯二甲酸-5-磺酸四烷基鏻盐、间苯二甲酸-4-磺酸四烷基铵盐、间苯二甲酸-5-磺酸四烷基铵盐、对苯二甲酸-2-磺酸四烷基鏻盐、对苯二甲酸-2-磺酸四烷基铵盐、2,6-萘二羧酸-4-磺酸钠、2,7-萘二羧酸-4-磺酸钠、2,6-萘二羧酸-4-磺酸钾、2,6-萘二羧酸-4-磺酸锌盐、2,6-萘二羧酸-4-磺酸四烷基鏻盐、2,7-萘二羧酸-4-磺酸四烷基鏻盐、它们的二甲酯以及它们的二乙酯等。As the component (b2), that is, the aromatic polycarboxylic acid substituted with a sulfonate group represented by the above-mentioned chemical formula (1) and/or its ester-forming derivative, for example, isophthalic acid-4-sulfonic acid can be mentioned. Sodium, Sodium Isophthalate-5-sulfonate, Potassium Isophthalate-4-sulfonate, Potassium Isophthalate-5-sulfonate, Sodium Terephthalate-2-sulfonate, Terephthalate Potassium formic acid-2-sulfonate, zinc isophthalate-4-sulfonate, zinc isophthalate-5-sulfonate, zinc sulfo-terephthalate-2-sulfonate, isophthalate-4 -sulfonic acid tetraalkylphosphonium salt, isophthalic acid-5-sulfonic acid tetraalkylphosphonium salt, isophthalic acid-4-sulfonic acid tetraalkylammonium salt, isophthalic acid-5-sulfonic acid tetraoxane base ammonium salt, terephthalic acid-2-sulfonic acid tetraalkylphosphonium salt, terephthalic acid-2-sulfonic acid tetraalkylammonium salt, 2,6-naphthalenedicarboxylic acid-4-sodium sulfonate, 2 ,7-Naphthalenedicarboxylic acid-4-sodium sulfonate, 2,6-naphthalenedicarboxylic acid-4-potassium sulfonate, 2,6-naphthalene-4-sulfonic acid zinc salt, 2,6-naphthalene Dicarboxylic acid-4-sulfonic acid tetraalkylphosphonium salts, 2,7-naphthalenedicarboxylic acid-4-sulfonic acid tetraalkylphosphonium salts, their dimethyl esters, their diethyl esters, and the like.
其中,作为所述成分(b2),从聚合性、机械特性以及色调方面考虑,优选间苯二甲酸二甲酯-4-磺酸钠、间苯二甲酸二甲酯-5-磺酸钠、间苯二甲酸二甲酯-4-磺酸钾、间苯二甲酸二甲酯-5-磺酸钾、对苯二甲酸二甲酯-2-磺酸钠以及对苯二甲酸二甲酯-2-磺酸钾。Among them, as the component (b2), from the viewpoint of polymerizability, mechanical properties, and color tone, dimethyl isophthalate-4-sodium sulfonate, dimethyl isophthalate-5-sodium sulfonate, Dimethyl isophthalate-4-potassium sulfonate, dimethyl isophthalate-5-potassium sulfonate, dimethyl terephthalate-2-sodium sulfonate, and dimethyl terephthalate- Potassium 2-sulfonate.
作为所述成分(B),将来源于所述成分(b1)的结构单元的含量与来源于所述成分(b2)的结构单元的含量的和作为100摩尔%,则包含70~98摩尔%、优选71~97摩尔%、更优选73~95摩尔%、进一步优选75~91摩尔%的来源于所述成分(b1)的结构单元,包含2~30摩尔%、优选3~29摩尔%、更优选5~27摩尔%、进一步优选9~25摩尔%的来源于所述成分(b2)的结构单元。As the component (B), when the sum of the content of the structural unit derived from the component (b1) and the content of the structural unit derived from the component (b2) is taken as 100 mol %, the content is 70 to 98 mol %. , preferably 71 to 97 mol %, more preferably 73 to 95 mol %, further preferably 75 to 91 mol % of the structural unit derived from the component (b1), including 2 to 30 mol %, preferably 3 to 29 mol %, 5-27 mol% is more preferable, and 9-25 mol% of the structural unit derived from the said component (b2) is more preferable.
当所述成分(B)包含上述范围内的来源于所述成分(b1)的结构单元以及来源于所述成分(b2)的结构单元时,本发明的抗静电树脂组合物的抗静电性更加良好。另外,即使进行水洗、擦拭也能够保持良好的抗静电性。另外,具有充足的分子量以及结晶性,操作性良好。When the component (B) contains the structural unit derived from the component (b1) and the structural unit derived from the component (b2) within the above range, the antistatic property of the antistatic resin composition of the present invention is further improved good. In addition, good antistatic properties can be maintained even when washing and wiping with water are performed. In addition, it has sufficient molecular weight and crystallinity, and has good handleability.
当所述成分(B)包含来源于数均分子量200~50000的聚亚烷基二醇(b3)的结构单元时,抗静电性更加良好,因此是优选方案。When the component (B) contains a structural unit derived from a polyalkylene glycol (b3) having a number-average molecular weight of 200 to 50,000, the antistatic property is more favorable, which is a preferable aspect.
作为所述成分(b3)即数均分子量200~50000的聚亚烷基二醇,例如,可以列举聚乙二醇、聚丙二醇、将乙二醇作为主要单体(通常60摩尔%以上,优选80摩尔%以上)且将丙二醇等作为共聚单体的共聚物、将乙二醇、丙二醇等的亚烷基二醇作为主要单体且将少量(通常10摩尔%以下,优选5摩尔%以下,更优选1摩尔%以下。)芳香族多元醇作为共聚单体的共聚物、以及它们的混合物等。As the component (b3), that is, polyalkylene glycol having a number average molecular weight of 200 to 50,000, for example, polyethylene glycol, polypropylene glycol, and ethylene glycol as a main monomer (usually 60 mol% or more, preferably 80 mol% or more) and a copolymer using propylene glycol or the like as a comonomer, and an alkylene glycol such as ethylene glycol and propylene glycol as the main monomer and a small amount (usually 10 mol% or less, preferably 5 mol% or less, It is more preferably 1 mol% or less.) A copolymer of an aromatic polyol as a comonomer, a mixture thereof, and the like.
对于所述成分(b3)的数均分子量,从抗静电性、分散性以及耐热性方面考虑,可以是200~50000,优选500~30000,更优选1000~20000。The number average molecular weight of the component (b3) may be 200 to 50,000, preferably 500 to 30,000, and more preferably 1,000 to 20,000, from the viewpoint of antistatic property, dispersibility, and heat resistance.
对于所述成分(B)的来源于所述成分(b3)的结构单元的含量,从抗静电性、操作性以及耐热性方面考虑,可以是10~60质量%,优选15~55质量%,更优选20~50质量%。其中,来源于所述成分(b1)的结构单元的含量、来源于所述成分(b2)的结构单元的含量、来源于所述成分(b3)的结构单元的含量以及来源于所述成分(b4)的结构单元的含量的和是100质量%。The content of the structural unit derived from the component (b3) in the component (B) may be 10 to 60% by mass, preferably 15 to 55% by mass, from the viewpoints of antistatic properties, handleability, and heat resistance. , more preferably 20 to 50% by mass. Among them, the content of the structural unit derived from the component (b1), the content of the structural unit derived from the component (b2), the content of the structural unit derived from the component (b3), and the content of the structural unit derived from the component ( The sum of the contents of the structural units of b4) is 100% by mass.
当所述成分(B)包含来源于碳数2~10的乙二醇(b4)的结构单元时,抗静电性、操作性、以及耐热性更加良好,因此是优选方案。When the component (B) contains a structural unit derived from ethylene glycol (b4) having 2 to 10 carbon atoms, the antistatic property, handleability, and heat resistance are more favorable, which is a preferable aspect.
作为所述成分(b4)即碳数2~10的二醇,可以列举乙二醇、丙二醇、1,2-丁二醇、1,3-丁二醇、1,4-丁二醇、1,6-己二醇、3-甲基-1,5-戊二醇、2-甲基-1,3-丙二醇、1,2-环己二醇以及1,4-环己二醇等脂肪族乙二醇;二乙二醇等具有醚键的乙二醇;以及硫代二乙醇等具有硫醚键的乙二醇等。作为所述成分(b4),从抗静电性、结晶性以及操作性方面考虑,优选1,6-己二醇、乙二醇以及二乙二醇。作为所述成分(b4),可以使用其中的一种以上。Examples of the diol having 2 to 10 carbon atoms as the component (b4) include ethylene glycol, propylene glycol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,4-butanediol, Fats such as ,6-hexanediol, 3-methyl-1,5-pentanediol, 2-methyl-1,3-propanediol, 1,2-cyclohexanediol, and 1,4-cyclohexanediol ethylene glycol; ethylene glycol having ether bonds such as diethylene glycol; and ethylene glycol having thioether bonds such as thiodiethanol. As the component (b4), 1,6-hexanediol, ethylene glycol, and diethylene glycol are preferable from the viewpoint of antistatic property, crystallinity, and handleability. As the component (b4), one or more of them can be used.
作为所述成分(B),按照JIS K7367-1:2002,使用该规格图2的DIN乌氏粘度计(毛细管直径0.63mm)、苯酚/四氯乙烷(质量比60/40)的混合溶剂,在浓度1.2g/dl、温度35℃的条件下测量到的还原粘度从抗静电性、耐热性以及机器性能方面考虑,优选0.2cm3/g以上,更优选0.25cm3/g以上,进一步优选0.3cm3/g以上,另一方面,从抗静电性方面考虑,也可以是1.8cm3/g以下。As the component (B), according to JIS K7367-1:2002, a DIN Ubbelohde viscometer (capillary diameter: 0.63 mm) and a mixed solvent of phenol/tetrachloroethane (mass ratio 60/40) of the specification Fig. 2 were used , the reduced viscosity measured at a concentration of 1.2g/dl and a temperature of 35°C is preferably 0.2cm 3 /g or more, more preferably 0.25cm 3 /g or more, in terms of antistatic properties, heat resistance and mechanical properties, More preferably, 0.3 cm 3 /g or more, on the other hand, may be 1.8 cm 3 /g or less from the viewpoint of antistatic properties.
不特别限定使用所述成分(b1)~(b4)得到所述成分(B)的方法,可以使用任意方法。例如,可以将所述成分(b1)~(b4)在酯交换催化剂存在的条件下加热熔融至150~300℃,使其发生缩聚反应从而得到所述成分(B)。The method for obtaining the component (B) using the components (b1) to (b4) is not particularly limited, and any method can be used. For example, the components (b1) to (b4) can be heated and melted to 150 to 300° C. in the presence of a transesterification catalyst, and subjected to a polycondensation reaction to obtain the component (B).
不特别限定上述酯交换催化剂,可以使用任意酯交换催化剂。作为上述酯交换催化剂,例如,可以列举三氧化二锑等锑化合物;醋酸亚锡,二丁基氧化锡、以及二乙酸二丁基锡等锡化合物;钛酸四丁酯等钛化合物;醋酸锌等锌化合物;醋酸钙等钙化合物;碳酸钠以及碳酸钾等碱金属盐等。其中,优选钛酸四丁酯。作为上述酯交换催化剂,可以使用其中的一种以上。The above-mentioned transesterification catalyst is not particularly limited, and any transesterification catalyst can be used. Examples of the transesterification catalyst include antimony compounds such as antimony trioxide; tin compounds such as stannous acetate, dibutyltin oxide, and dibutyltin diacetate; titanium compounds such as tetrabutyl titanate; and zinc such as zinc acetate. Compounds; calcium compounds such as calcium acetate; alkali metal salts such as sodium carbonate and potassium carbonate, etc. Among them, tetrabutyl titanate is preferable. As the above-mentioned transesterification catalyst, one or more of them can be used.
不特别限定上述酯交换催化剂的用量,但是,相对于1摩尔的上述成分(b1),通常可以为0.01~0.5摩尔%,优选0.03~0.3摩尔%。The usage-amount of the said transesterification catalyst is not specifically limited, However, It is 0.01-0.5 mol% normally with respect to 1 mol of said component (b1), Preferably it is 0.03-0.3 mol%.
另外,优选在上述缩聚反应时同时使用抗氧化剂等各种稳定剂。Moreover, it is preferable to use various stabilizers, such as antioxidant, at the time of the said polycondensation reaction.
作为上述缩聚反应,优选在蒸发馏出物的同时在150~250℃、优选150~200℃进行1~20小时左右后,将温度上升至180~300℃、优选200~280℃、更优选220~260℃,然后进行1~20小时左右。可以将所述成分(B)设置为具有优选范围的还原粘度。The polycondensation reaction is preferably carried out at 150 to 250°C, preferably 150 to 200°C for about 1 to 20 hours while evaporating the distillate, and then the temperature is raised to 180 to 300°C, preferably 200 to 280°C, more preferably 220°C ~260°C, and then for about 1 to 20 hours. The ingredient (B) can be set to have a reduced viscosity in a preferred range.
作为市面上出售的所述成分(B)的例子,可以列举竹本油脂株式会社的“ELECUTR02(商品名)”等。As an example of the said component (B) on the market, "ELECUTR02 (trade name)" of Takemoto Oil Co., Ltd., etc. are mentioned.
作为所述成分(B)的配合量,相对于100质量份的所述成分(A),从抗静电性方面考虑,可以是7质量份以上,优选9质量份以上,更优选12质量份以上。另一方面,从抗发散气体性以及透明性方面考虑,可以是25质量份以下,优选22质量份以下,更优选20质量份以下。The compounding amount of the component (B) may be 7 parts by mass or more, preferably 9 parts by mass or more, and more preferably 12 parts by mass or more, from the viewpoint of antistatic properties relative to 100 parts by mass of the component (A). . On the other hand, from the viewpoints of gas emission resistance and transparency, it may be 25 parts by mass or less, preferably 22 parts by mass or less, and more preferably 20 parts by mass or less.
(C)离子表面活性剂(任意成分):(C) Ionic surfactant (optional ingredient):
本发明的抗静电树脂组合物如上所述,即使不使用离子表面活性剂也可发现充足的抗静电性,但并不排除使用离子表面活性剂。在将抗静电树脂组合物用于例如初期特别重视抗静电性的用途、较低考虑发散气体、渗出问题的必要性的用途的情况下,本发明的抗静电树脂组合物可以包含离子表面活性剂。In the antistatic resin composition of the present invention, as described above, sufficient antistatic properties can be found even without using an ionic surfactant, but the use of an ionic surfactant is not excluded. The antistatic resin composition of the present invention may contain an ionic surface active agent when the antistatic resin composition is used, for example, in applications in which antistatic properties are particularly important in the initial stage, or in applications in which the necessity of gas emission and bleeding is less considered. agent.
在使用成分(C)离子表面活性剂的情况下,配合量可以是任意成分所具有的,不特别限定,但是,相对于100质量份的所述成分(A),可以是0.5~5质量份。In the case of using the component (C) ionic surfactant, the compounding amount may be any component and is not particularly limited, but may be 0.5 to 5 parts by mass relative to 100 parts by mass of the component (A). .
作为所述成分(C),例如,可以列举由有机磺酸以及碱构成的有机磺酸型表面活性剂。As said component (C), the organic sulfonic-acid type surfactant which consists of an organic sulfonic acid and a base is mentioned, for example.
作为上述有机磺酸,例如,可以列举辛基苯磺酸、十二烷基苯磺酸、二丁基苯磺酸、以及二壬基苯磺酸等烷基的碳数为6~18的烷基苯磺酸;以及二甲基萘磺酸、二异丙基萘磺酸、以及二丁基萘磺酸等烷基的碳数为2~18的烷基萘磺酸等。其中,优选十二烷基苯磺酸以及二甲基萘磺酸。作为上述有机磺酸,可以使用其中的一种以上。Examples of the above-mentioned organic sulfonic acid include alkanes having 6 to 18 carbon atoms in the alkyl group, such as octylbenzenesulfonic acid, dodecylbenzenesulfonic acid, dibutylbenzenesulfonic acid, and dinonylbenzenesulfonic acid. benzenesulfonic acid; and alkylnaphthalenesulfonic acids whose alkyl groups have 2 to 18 carbon atoms, such as dimethylnaphthalenesulfonic acid, diisopropylnaphthalenesulfonic acid, and dibutylnaphthalenesulfonic acid. Among them, dodecylbenzenesulfonic acid and dimethylnaphthalenesulfonic acid are preferable. As the above-mentioned organic sulfonic acid, one or more of them can be used.
作为上述碱,例如,可以列举锂、钠以及钾等碱金属;四丁基鏻、三丁基苄基鏻、三乙基十六烷基鏻、以及四苯基鏻等鏻化合物;以及四丁基铵、三丁基苄基氯化铵、以及三苯基苄基铵等铵化合物等。其中,优选钠、钾、四甲基鏻、四乙基鏻、四己基鏻、四辛基鏻、四丁基鏻、三丁基苄基磷、三乙基十六烷基鏻以及四苯基鏻。作为上述碱,可以使用其中的一种以上。Examples of the base include alkali metals such as lithium, sodium, and potassium; phosphonium compounds such as tetrabutylphosphonium, tributylbenzylphosphonium, triethylhexadecylphosphonium, and tetraphenylphosphonium; and tetrabutylphosphonium. ammonium, tributylbenzylammonium chloride, and ammonium compounds such as triphenylbenzylammonium, etc. Among them, sodium, potassium, tetramethylphosphonium, tetraethylphosphonium, tetrahexylphosphonium, tetraoctylphosphonium, tetrabutylphosphonium, tributylbenzylphosphonium, triethylhexadecylphosphonium, and tetraphenylphosphonium are preferred phosphonium. As the above-mentioned bases, one or more of them can be used.
作为所述成分(C),从发散气体的抑制效果以及抗静电性方面考虑,优选上述碱是鏻化合物,例如,可以列举十二烷基苯磺酸四丁基鏻等。As the component (C), it is preferable that the above-mentioned base is a phosphonium compound from the viewpoint of the suppressing effect of emitted gas and antistatic property, and examples thereof include tetrabutylphosphonium dodecylbenzenesulfonate and the like.
本发明的抗静电树脂组合物的体积电阻率优选1010Ω·cm以下,更优选109~1010Ω·cm。进一步优选体积电阻率为109~1010Ω·cm,即使进行水洗、擦拭也能够保持上述抗静电性。The volume resistivity of the antistatic resin composition of the present invention is preferably 10 10 Ω·cm or less, and more preferably 10 9 to 10 10 Ω·cm. More preferably, the volume resistivity is 10 9 to 10 10 Ω·cm, and the above-mentioned antistatic properties can be maintained even when washing with water and wiping are performed.
在本说明书中,体积电阻率是按照下述实验(2)测量的值。In this specification, the volume resistivity is a value measured according to the following experiment (2).
本发明的抗静电树脂组合物的发散气体量优选2μg/g以下,更优选1μg/g以下。如果是通常用途,发散气体量为2μg/g以下即可良好使用。即使是精密电子机器等特别是要求较低发散气体量的用途,通过将发散气体量设置为1μg/g以下,也可良好使用。在本说明书中,发散气体量是根据下述实验(5)测量到的从样品1g中产生的发散气体的量(μg)。The amount of emitted gas of the antistatic resin composition of the present invention is preferably 2 μg/g or less, and more preferably 1 μg/g or less. For normal use, it can be used well if the amount of emitted gas is 2 μg/g or less. Even in applications that require a relatively low amount of emitted gas, such as precision electronic equipment, it can be used well by setting the amount of emitted gas to 1 μg/g or less. In this specification, the amount of diffused gas is the amount (μg) of diffused gas generated from 1 g of the sample measured according to the following experiment (5).
在本发明的抗静电树脂组合物中,可以根据需要,除了上述成分以外,还包含除了所述成分(A)以及所述成分(B)的热塑性树脂以及所述成分(C)以外的表面活性剂、热稳定剂、抗氧化剂、水解抑制剂,金属钝化剂、紫外线吸收剂、抗静电剂、润滑剂以及着色剂等。In the antistatic resin composition of the present invention, in addition to the above-mentioned components, surface active agents other than the components (A) and the thermoplastic resin of the component (B) and the component (C) may be contained as necessary. agents, heat stabilizers, antioxidants, hydrolysis inhibitors, metal passivators, UV absorbers, antistatic agents, lubricants, and colorants.
在本发明的抗静电树脂组合物中,优选包含热稳定剂、抗氧化剂。能够在成型较大的成型品时防止着色、烧伤等成型问题。在本发明的抗静电树脂组合物中,优选包含金属钝化剂。在用于与金属接触的部件的情况下,也能够防止该接触部分的腐蚀、变色。The antistatic resin composition of the present invention preferably contains a heat stabilizer and an antioxidant. It is possible to prevent molding problems such as coloring and burning when molding large molded products. In the antistatic resin composition of the present invention, a metal deactivator is preferably contained. Also in the case of a member used in contact with metal, corrosion and discoloration of the contact portion can be prevented.
作为上述抗氧化剂,例如,可以列举2,6-二叔丁基对甲酚、2,6-二叔丁基苯酚、2,4-二甲基-6-叔丁基苯酚、4,4-二羟基二苯基和三(2-甲基-4-羟基-5-叔丁基苯基)丁烷等苯酚类抗氧化剂、亚磷酸盐类抗氧化剂、以及硫醚类抗氧化剂等。其中,优选苯酚类抗氧化剂以及亚磷酸盐类抗氧化剂。Examples of the aforementioned antioxidant include 2,6-di-tert-butyl-p-cresol, 2,6-di-tert-butylphenol, 2,4-dimethyl-6-tert-butylphenol, 4,4- Phenolic antioxidants such as dihydroxydiphenyl and tris(2-methyl-4-hydroxy-5-tert-butylphenyl)butane, phosphite antioxidants, thioether antioxidants, and the like. Among them, phenol-based antioxidants and phosphite-based antioxidants are preferred.
可以将所述成分(A)、所述成分(B)以及任意成分按照任意顺序或者同时熔融混炼来制造本发明的抗静电树脂组合物。不特别限定熔融混炼的方法,可以使用已知的方法。例如,可以使用单轴挤出机、双轴挤出机、辊、搅拌机或者各种捏合机。在使用搅拌机或者捏合机的情况下,例如,优选在排出温度为240~260℃的条件下进行熔融混炼。在使用双轴混炼机的情况下,例如,优选在搅拌桨旋转数为50~500rpm、混炼温度为240~260℃的条件下进行熔融混炼。The antistatic resin composition of the present invention can be produced by melt-kneading the component (A), the component (B), and optional components in any order or simultaneously. The method of melt-kneading is not particularly limited, and known methods can be used. For example, a single-screw extruder, a twin-screw extruder, a roll, a mixer, or various kneaders can be used. When using a stirrer or a kneader, for example, it is preferable to perform melt-kneading at a discharge temperature of 240 to 260°C. In the case of using a twin-shaft kneader, for example, it is preferable to perform melt-kneading under the conditions that the rotational speed of the stirring blade is 50 to 500 rpm and the kneading temperature is 240 to 260°C.
可以将本发明的抗静电树脂组合物通过已知的成型方法成型加工为任意的成型品。作为上述成型方法,例如,可以列举通常的射出成型法、嵌入成型法、双色成型法、夹层成型法、气体喷射法、异型挤出成型法、双色挤出成型法、覆盖成型法、以及薄片、薄膜挤出成型法等。The antistatic resin composition of the present invention can be molded into an arbitrary molded product by a known molding method. Examples of the above-mentioned molding methods include ordinary injection molding, insert molding, two-color molding, sandwich molding, gas injection, profile extrusion, two-color extrusion, overlay molding, and sheeting, Film extrusion molding, etc.
实施例Example
下面,通过实施例说明本发明,但本发明不限于此。Hereinafter, the present invention will be described by way of examples, but the present invention is not limited thereto.
测量方法Measurement methods
(1)成型性:(1) Formability:
使用闭模力120吨的射出成型机,在料筒温度240~260℃、模具温度50℃、冷却时间5分钟的条件下成型纵向64.4mmm、横向64.4mm、厚度3mm的射出成型板。目测观察得到的板,按照以下基准进行评估。Using an injection molding machine with a mold closing force of 120 tons, an injection molded plate with a length of 64.4 mm, a width of 64.4 mm, and a thickness of 3 mm was molded under the conditions of a barrel temperature of 240 to 260°C, a mold temperature of 50°C, and a cooling time of 5 minutes. The obtained board was visually observed and evaluated according to the following criteria.
○:没有确认到缩痕以及翘曲。○: Sink marks and warpage are not recognized.
×:确认到缩痕或者翘曲,或者确认到缩痕以及翘曲×: Sink marks or warpage were confirmed, or sink marks and warpage were confirmed
(2)体积电阻率(抗静电性):(2) Volume resistivity (antistatic property):
按照ASTMD257规格(1987年版),通过双环探针法(环探针法)进行测量。即,将通过上述实验(1)的方法得到的射出成型板作为实验片,在温度23±2℃、相对湿度50±5%的实验室中进行40小时以上的状态调整后,使用三菱化学株式会社的电阻率仪“HIRESTA UPMCP-HT450型(商品名)”、三菱化学株式会社的双环探头(作为环状,主电极外径为0.59cm,保护电极内径为1.1cm)“URS PROBE(商品名)”、以及三菱化学株式会社的计算平台“UFL(商品名)”,在施加电压500V、测量时间60秒的条件下测量。对1个实验片在2个部位的测量位置进行测量,对3个实验片进行测量,将合计6个测量值的平均值作为该样品的体积电阻率。The measurement was carried out by the double ring probe method (ring probe method) in accordance with the ASTM D257 specification (1987 edition). That is, the injection-molded plate obtained by the method of the above experiment (1) was used as a test piece, and the state was adjusted in a laboratory at a temperature of 23±2° C. and a relative humidity of 50±5% for 40 hours or more, and then using Mitsubishi Chemical Co., Ltd. The company's resistivity meter "HIRESTA UPMCP-HT450 type (trade name)", Mitsubishi Chemical Corporation's double ring probe (as a ring, the main electrode outer diameter is 0.59cm, the guard electrode inner diameter is 1.1cm) "URS PROBE (trade name)" )" and the calculation platform "UFL (trade name)" of Mitsubishi Chemical Corporation, and the measurement was performed under the conditions of an applied voltage of 500 V and a measurement time of 60 seconds. One test piece was measured at two measurement positions, and three test pieces were measured, and the average value of the total six measurement values was taken as the volume resistivity of the sample.
此外,电阻率的测量方法及其理论可以参考三菱化学株式会社的网页(http://www.mccat.co.jp/3seihin/genri/ghlup2.htm)等。In addition, the measuring method and the theory of the resistivity can be referred to the website of Mitsubishi Chemical Corporation (http://www.mccat.co.jp/3seihin/genri/ghlup2.htm) and the like.
(3)水清洗后的体积电阻率(抗静电性的耐久性1):(3) Volume resistivity after water cleaning (antistatic durability 1):
将通过上述实验(1)的方法得到射出成型板在填充有25℃的蒸馏水的水槽中使用纱布(川本产业株式会社的医用类型1纱布)清洗板的表面10分钟,使用干净的纸擦拭水分后,在温度23±2℃、相对湿度50±5%的实验室中干燥24小时以上,按照上述实验(2)的方法测量体积电阻率。The injection molded plate obtained by the method of the above experiment (1) was washed with gauze (medical type 1 gauze from Kawamoto Sangyo Co., Ltd.) in a water tank filled with distilled water at 25°C for 10 minutes, and the water was wiped off with a clean paper. , dried for more than 24 hours in a laboratory with a temperature of 23±2° C. and a relative humidity of 50±5%, and the volume resistivity was measured according to the method of the above experiment (2).
(4)擦拭后的体积电阻率(抗静电性的耐久性2):(4) Volume resistivity after wiping (antistatic durability 2):
将通过上述实验(1)的方法得到的射出成型板放置在JISL0849的摩擦实验机上,在摩擦实验机的摩擦端子上安装重叠覆盖有4枚纱布(川本产业株式会社的医用类型1纱布)的不锈钢板(纵向10mm、横向10mm、厚度1mm),设置该不锈钢板的长宽面与实验片接触,承载350g载重,将实验片以摩擦端子的移动距离为60mm、速度为1个来回/秒的条件下来回擦拭300次后,按照上述实验(2)的方法测量实验片的擦拭部位的体积电阻率。The injection molded plate obtained by the method of the above experiment (1) was placed on a friction test machine of JISL0849, and a stainless steel sheet covered with 4 pieces of gauze (medical type 1 gauze of Kawamoto Sangyo Co., Ltd.) was attached to the friction terminal of the friction test machine. Plate (10mm in length, 10mm in width, 1mm in thickness), set the length and width of the stainless steel plate in contact with the test piece, carry a load of 350g, and rub the test piece under the conditions that the moving distance of the rubbing terminal is 60mm, and the speed is 1 back and forth/second After wiping down and back 300 times, the volume resistivity of the wiping portion of the test piece was measured according to the method of the above experiment (2).
(5)发散气体量:(5) The amount of dissipated gas:
可以使用珀金埃尔默公司的热脱附式气体色谱质量分析装置进行测量。The measurement can be performed using a thermal desorption gas chromatography mass spectrometer from PerkinElmer.
(5-1)通过热脱附法捕集发散气体:(5-1) Capturing diffuse gas by thermal desorption method:
将树脂组合物冷冻粉碎形成2mm以下方块的粉碎物,将通过上述方式得到粉碎物0.1g放入上述装置的捕集单元的样品托盘中,在120℃加热10分钟,将产生的挥发性物质使用氦气作为载体气体,捕集到保持为5℃的冷却捕集管中。The resin composition was frozen and pulverized to form a pulverized product of 2 mm or less, and 0.1 g of the pulverized product obtained by the above method was placed in the sample tray of the collection unit of the above device, heated at 120° C. for 10 minutes, and the generated volatile substances were used. Helium was used as a carrier gas and was trapped in a cooled trap tube maintained at 5°C.
(5-2)挥发性物质(发散气体)的定量:(5-2) Quantification of volatile substances (emitted gas):
将通过上述(5-1)捕集有挥发性物质的冷却捕集管以40℃/秒的升温速度加热至300℃,将脱离的气体供给至上述装置的气体色谱质量分析单元,对其产生量进行定量。此时,利用标准样品(GL sciences株式会社的基于2,6-二苯基对苯撑氧化物的弱极性的多孔聚合物珠粒吸附剂“TenaxTA(商品名)”中含浸一定量的正癸烷),使用与上述方法同样测量制成的检测线。The cooling and trapping tube in which the volatile substances were trapped by the above (5-1) was heated to 300°C at a temperature increase rate of 40°C/sec, and the desorbed gas was supplied to the gas chromatography mass spectrometry unit of the above-mentioned apparatus to generate quantify the amount. At this time, a certain amount of positive positive decane), using the test line prepared in the same manner as the above-mentioned method.
(6)雾度值(透明性):(6) Haze value (transparency):
使用闭模力120吨的射出成型机,在料筒温度240~260℃、模具温度50℃、冷却时间5分钟的条件下成型纵向60mm、横向60mm、厚度0.5mm的射出成型片,按照JIS K 7136:2000,使用日本电色工业株式会社的浊度仪“NDH2000(商品名)”进行测量得到的成型片的雾度值。以下述基准进行评估。Using an injection molding machine with a mold closing force of 120 tons, under the conditions of a barrel temperature of 240 to 260°C, a mold temperature of 50°C, and a cooling time of 5 minutes, an injection molded sheet with a length of 60 mm, a width of 60 mm, and a thickness of 0.5 mm was molded according to JIS K. 7136:2000, the haze value of the obtained molded sheet was measured using the turbidity meter "NDH2000 (trade name)" of Nippon Denshoku Kogyo Co., Ltd. The evaluation was performed according to the following criteria.
◎:小于5%◎: Less than 5%
○:5%以上、小于50%○: 5% or more, less than 50%
×:超过50%×: Over 50%
(7)热变形温度(耐热性):(7) Thermal deformation temperature (heat resistance):
按照ASTMD648-07,使用闭模力120吨的射出成型机,在料筒温度240~260℃、模具温度50℃、冷却时间5分钟的条件下成型长度127mm、高度13mm、厚度6mm的实验片,使用该试验片在支点间距离100.0mm(B法)、载重1.82MPa、升温速度2℃的条件下进行测量。According to ASTMD648-07, an injection molding machine with a mold closing force of 120 tons was used to mold a test piece with a length of 127 mm, a height of 13 mm, and a thickness of 6 mm under the conditions of a barrel temperature of 240-260 °C, a mold temperature of 50 °C, and a cooling time of 5 minutes. Using this test piece, measurement was performed under the conditions of a distance between fulcrums of 100.0 mm (B method), a load of 1.82 MPa, and a temperature increase rate of 2°C.
使用的原材料raw materials used
(A)聚酯类树脂:(A) Polyester resin:
(A-1)聚酯类树脂,其中,将来源于多元羧酸的结构单元的总和作为100摩尔%,则包含100摩尔%的来源于对苯二甲酸的结构单元,将来源于多元醇的结构单元的总和作为100摩尔%,则包含77摩尔%的来源于1,4-环己烷二甲醇的结构单元以及23摩尔%的来源于2,2,4,4-四甲基-1,3-环丁二醇的结构单元。玻璃化转变温度108℃,熔解热0J/g(DSC第二熔解曲线中未出现明显的熔解峰)。(A-1) Polyester-based resin containing 100 mol % of structural units derived from terephthalic acid, taking the sum of the structural units derived from polyvalent carboxylic acid as 100 mol %, and containing 100 mol % of structural units derived from polyhydric alcohol The sum of the structural units is taken as 100 mol %, and 77 mol % of structural units derived from 1,4-cyclohexanedimethanol and 23 mol % of structural units derived from 2,2,4,4-tetramethyl-1, Structural unit of 3-cyclobutanediol. The glass transition temperature is 108° C., and the heat of fusion is 0 J/g (there is no obvious melting peak in the second melting curve of DSC).
(A-2)聚酯类树脂,其中,将来源于多元羧酸的结构单元的总和作为100摩尔%,则包含100摩尔%的来源于对苯二甲酸的结构单元,将来源于多元醇的结构单元的总和作为100摩尔%,则包含64摩尔%的来源于1,4-环己烷二甲醇的结构单元以及36摩尔%的来源于2,2,4,4-四甲基-1,3-环丁二醇的结构单元。玻璃化转变温度119℃,熔解热0J/g(DSC第二熔解曲线中未出现明显的熔解峰)。(A-2) Polyester-based resin containing 100 mol % of structural units derived from terephthalic acid, taking the sum of the structural units derived from polyvalent carboxylic acid as 100 mol %, and containing terephthalic acid-derived structural units The sum of the structural units is taken as 100 mol %, and 64 mol % of structural units derived from 1,4-cyclohexanedimethanol and 36 mol % of structural units derived from 2,2,4,4-tetramethyl-1, Structural unit of 3-cyclobutanediol. The glass transition temperature was 119° C., and the heat of fusion was 0 J/g (no obvious melting peak appeared in the second melting curve of DSC).
(A’)比较树脂:(A') Comparative resin:
(A’-1)聚酯类树脂,其中,将来源于多元羧酸的结构单元的总和作为100摩尔%,则包含100摩尔%的来源于对苯二甲酸的结构单元,将来源于多元醇的结构单元的总和作为100摩尔%,则包含34摩尔%的来源于1,4-环己烷二甲醇的结构单元以及66摩尔%的来源于乙二醇的结构单元。玻璃化转变温度81℃,熔解热0J/g(DSC第二熔解曲线中未出现明显的熔解峰)。(A'-1) Polyester-based resin containing 100 mol % of structural units derived from terephthalic acid, taking the sum of the structural units derived from polyvalent carboxylic acid as 100 mol %, and containing 100 mol % of structural units derived from polyhydric alcohol The sum of the structural units of 100 mol % contains 34 mol % of structural units derived from 1,4-cyclohexanedimethanol and 66 mol % of structural units derived from ethylene glycol. The glass transition temperature was 81° C., and the heat of fusion was 0 J/g (no obvious melting peak appeared in the second melting curve of DSC).
(A’-2)三菱工程塑料株式会社的聚碳酸酯类树脂“IUPILON3000(商品名)”。玻璃化转变温度143℃。(A'-2) The polycarbonate resin "IUPILON3000 (trade name)" of Mitsubishi Engineering Plastics Corporation. The glass transition temperature is 143°C.
(B)聚醚酯树脂:(B) Polyetherester resin:
(B-1)按照日本特开平8-283548号公报的0063段、参考例1的内容得到的聚醚酯树脂。所述成分(b1)是对苯二甲酸二甲酯,所述成分(b2)是间苯二甲酸二甲酯-5-磺酸钠,所述成分(b3)是聚乙二醇(数均分子量20000),所述成分(b4)是1,4-丁二醇。将来源于所述成分(b1)的结构单元的含量与来源于所述成分(b2)的结构单元的含量的和作为100摩尔%,则来源于所述成分(b1)的结构单元设置为75摩尔%,将来源于所述成分(b2)的结构单元设置为25摩尔%。将来源于所述成分(b1)的结构单元的含量、来源于所述成分(b2)的结构单元的含量、来源于所述成分(b3)的结构单元的含量、以及来源于所述成分(b4)的结构单元的含量的和作为100质量%,则来源于所述成分(b3)的结构单元的含量为11质量%。(B-1) A polyetherester resin obtained according to the contents of paragraph 0063 and Reference Example 1 of Japanese Patent Laid-Open No. 8-283548. The component (b1) is dimethyl terephthalate, the component (b2) is dimethyl isophthalate-5-sodium sulfonate, and the component (b3) is polyethylene glycol (number average molecular weight 20000), the component (b4) is 1,4-butanediol. Taking the sum of the content of the structural unit derived from the component (b1) and the content of the structural unit derived from the component (b2) as 100 mol %, the structural unit derived from the component (b1) is set to 75 mol%, and the structural unit derived from the component (b2) was set to 25 mol%. The content of the structural unit derived from the component (b1), the content of the structural unit derived from the component (b2), the content of the structural unit derived from the component (b3), and the content of the structural unit derived from the component ( When the sum of the content of the structural units of b4) was 100 mass %, the content of the structural units derived from the component (b3) was 11 mass %.
(B-2)按照日本特开平8-283548号公报的0064段、参考例2的内容得到的聚醚酯树脂。所述成分(b1)是对苯二甲酸二甲酯,所述成分(b2)是间苯二甲酸二甲酯-5-磺酸钠,所述成分(b3)是聚乙二醇(数均分子量20000),所述成分(b4)是1,4-丁二醇。将来源于所述成分(b1)的结构单元的含量与来源于所述成分(b2)的结构单元的含量的和作为100摩尔%,则来源于所述成分(b1)的结构单元设置为85摩尔%,来源于所述成分(b2)的结构单元设置为15摩尔%。将来源于所述成分(b1)的结构单元的含量、来源于所述成分(b2)的结构单元的含量、来源于所述成分(b3)的结构单元的含量以及来源于所述成分(b4)的结构单元的含量的和作为100质量%,则来源于所述成分(b3)的结构单元的含量为20质量%。(B-2) A polyetherester resin obtained according to the contents of paragraph 0064 and Reference Example 2 of Japanese Patent Application Laid-Open No. 8-283548. The component (b1) is dimethyl terephthalate, the component (b2) is dimethyl isophthalate-5-sodium sulfonate, and the component (b3) is polyethylene glycol (number average molecular weight 20000), the component (b4) is 1,4-butanediol. Taking the sum of the content of the structural unit derived from the component (b1) and the content of the structural unit derived from the component (b2) as 100 mol %, the structural unit derived from the component (b1) is set to 85 mol%, the structural unit derived from the component (b2) was set to 15 mol%. The content of the structural unit derived from the component (b1), the content of the structural unit derived from the component (b2), the content of the structural unit derived from the component (b3), and the content of the structural unit derived from the component (b4) ), the content of the structural unit derived from the component (b3) is 20 mass % as the sum of the content of the structural unit is 100 mass %.
(B-3)按照日本特开平8-283548号公报的0065段、参考例3的内容得到的聚醚酯树脂。所述成分(b1)是对苯二甲酸二甲酯,所述成分(b2)是间苯二甲酸二甲酯-5-磺酸钠,所述成分(b3)是聚乙二醇(数均分子量20000),所述成分(b4)是1,4-丁二醇。将来源于所述成分(b1)的结构单元的含量与来源于所述成分(b2)的结构单元的含量的和作为100摩尔%,则来源于所述成分(b1)的结构单元设置为75摩尔%,来源于所述成分(b2)的结构单元设置为25摩尔%。将来源于所述成分(b1)的结构单元的含量、来源于所述成分(b2)的结构单元的含量、来源于所述成分(b3)的结构单元的含量、以及来源于所述成分(b4)的结构单元的含量的和作为100质量%,则来源于所述成分(b3)的结构单元的含量为20质量%。(B-3) A polyetherester resin obtained according to the contents of paragraph 0065 and Reference Example 3 of Japanese Patent Laid-Open No. 8-283548. The component (b1) is dimethyl terephthalate, the component (b2) is dimethyl isophthalate-5-sodium sulfonate, and the component (b3) is polyethylene glycol (number average molecular weight 20000), the component (b4) is 1,4-butanediol. Taking the sum of the content of the structural unit derived from the component (b1) and the content of the structural unit derived from the component (b2) as 100 mol %, the structural unit derived from the component (b1) is set to 75 mol%, the structural unit derived from the component (b2) was set to 25 mol%. The content of the structural unit derived from the component (b1), the content of the structural unit derived from the component (b2), the content of the structural unit derived from the component (b3), and the content of the structural unit derived from the component ( When the sum of the content of the structural units of b4) is 100 mass %, the content of the structural units derived from the component (b3) is 20 mass %.
(B-4)按照日本特开平8-283548号公报的0066段、参考例4的内容得到的聚醚酯树脂。所述成分(b1)是对苯二甲酸二甲酯,所述成分(b2)是间苯二甲酸二甲酯-5-磺酸钠,所述成分(b3)是聚乙二醇(数均分子量4000),所述成分(b4)是1,4-丁二醇。将来源于所述成分(b1)的结构单元的含量与来源于所述成分(b2)的结构单元的含量的和作为100摩尔%,则来源于所述成分(b1)的结构单元设置为75摩尔%,来源于所述成分(b2)的结构单元设置为25摩尔%。将来源于所述成分(b1)的结构单元的含量、来源于所述成分(b2)的结构单元的含量、来源于所述成分(b3)的结构单元的含量、以及来源于所述成分(b4)的结构单元的含量的和作为100质量%,则来源于所述成分(b3)的结构单元的含量为20质量%。(B-4) The polyetherester resin obtained by the content of the 0066 paragraph of Unexamined-Japanese-Patent No. 8-283548, Reference Example 4. The component (b1) is dimethyl terephthalate, the component (b2) is dimethyl isophthalate-5-sodium sulfonate, and the component (b3) is polyethylene glycol (number average molecular weight 4000), the component (b4) is 1,4-butanediol. Taking the sum of the content of the structural unit derived from the component (b1) and the content of the structural unit derived from the component (b2) as 100 mol %, the structural unit derived from the component (b1) is set to 75 mol%, the structural unit derived from the component (b2) was set to 25 mol%. The content of the structural unit derived from the component (b1), the content of the structural unit derived from the component (b2), the content of the structural unit derived from the component (b3), and the content of the structural unit derived from the component ( When the sum of the content of the structural units of b4) is 100 mass %, the content of the structural units derived from the component (b3) is 20 mass %.
(B’)比较聚醚酯树脂:(B’) Comparative polyetherester resin:
(B’-1)三洋化成株式会社的聚醚酯酰胺树脂“PELESTAT 6321NC(商品名)”。不具有来源于由磺酸盐基取代的芳香族多元羧酸的结构单元。(B'-1) Polyetheresteramide resin "PELESTAT 6321NC (trade name)" of Sanyo Chemical Co., Ltd. It does not have a structural unit derived from an aromatic polycarboxylic acid substituted with a sulfonate group.
(C)离子表面活性剂(C) Ionic surfactant
(C-1)关东化学株式会社的十二烷基苯磺酸钠。 (C-1) Sodium dodecylbenzenesulfonate from Kanto Chemical Co., Ltd.
例1~11、例1C~7CExamples 1 to 11, Examples 1C to 7C
使用的同向双轴混炼机,将表1~3中任一表所示的配合比的配合物在设定温度240~260℃进行熔融混炼,得到树脂组合物。进行上述实验(1)~(7)。表1~3中表示结果。use A co-rotating twin-shaft kneader was used to melt and knead the compound with the mixing ratio shown in any one of Tables 1 to 3 at a set temperature of 240 to 260° C. to obtain a resin composition. The above experiments (1) to (7) were carried out. The results are shown in Tables 1 to 3.
表1Table 1
表2Table 2
表3table 3
本发明的树脂组合物的成型性、抗静电性、抗静电的耐久性、低发散气体性、透明性以及耐热性优异。The resin composition of the present invention is excellent in moldability, antistatic properties, antistatic durability, low gas emission properties, transparency, and heat resistance.
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