CN107839861B - Modular integrated adjustable ballast device for deep-sea submersible - Google Patents
Modular integrated adjustable ballast device for deep-sea submersible Download PDFInfo
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- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
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- B63G8/00—Underwater vessels, e.g. submarines; Equipment specially adapted therefor
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Abstract
Description
技术领域technical field
本发明属于潜水器浮力调节相关技术领域,更具体地,涉及一种模块化集成式全海深潜器可调压载装置。The invention belongs to the technical field related to buoyancy adjustment of submersibles, and more specifically relates to a modularized integrated adjustable ballast device for deep-sea submersibles.
背景技术Background technique
海洋是生命的起源地,同时也是人类可持续发展的资源保障。在占地球总表面积70.8%的海洋中蕴藏着丰富的矿产资源、生物资源、化学资源和可再生能源,但目前仍有95%的海洋资源待探索。随着现今陆地资源的过度开发、人口的迅速增长以及经济的持续发展,海洋资源的战略地位日益凸显,其中海洋油气的产量增长尤为迅猛,截止2015年,海洋石油与天然气占全球总产量的比例分别已达37%与28%。海洋资源的勘探和开发高度依赖海洋工程技术,《联合国海洋法公约》中公海的优先开采权是规定谁先拿出详细的科考调查数据,谁就能申请该区域的优先开采权。为实现国家战略,抢夺海洋资源开发的主动地位,近年来各海洋国家在海洋技术与装备领域展开了激烈的竞争。The ocean is the origin of life, and it is also the resource guarantee for the sustainable development of human beings. The ocean, which accounts for 70.8% of the total surface area of the earth, is rich in mineral resources, biological resources, chemical resources and renewable energy, but there are still 95% of the ocean resources to be explored. With the over-exploitation of land resources, rapid population growth and sustained economic development, the strategic position of marine resources has become increasingly prominent, and the production of offshore oil and gas has grown particularly rapidly. By 2015, the proportion of offshore oil and natural gas to the total global production Respectively reached 37% and 28%. The exploration and development of marine resources is highly dependent on marine engineering technology. The priority exploitation right of the high seas in the United Nations Convention on the Law of the Sea stipulates that whoever first produces detailed scientific research data can apply for the priority exploitation right of the area. In order to realize the national strategy and snatch the active position in the development of marine resources, various marine countries have launched fierce competition in the field of marine technology and equipment in recent years.
继“蛟龙”号和4500米载人潜水器后,我国已经启动万米载人潜水器的研制工作,可调压载系统作为载人潜水器的一个重要系统,对于潜水器结构总体形变、海水密度浮动以及重量的变化等具有很好的补偿作用。由于潜水器上系统繁多,目前可调压载装置布置不够合理,其体积较大,安装及维修不便,因此造成潜水器上空间利用率不高。After the "Jiaolong" and the 4500-meter manned submersible, my country has started the development of the 10,000-meter manned submersible. Density fluctuations and weight changes have a good compensation effect. Due to the numerous systems on the submersible, the layout of the adjustable ballast device is not reasonable enough at present, and its volume is large, which makes installation and maintenance inconvenient, so the utilization rate of the space on the submersible is not high.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求,本发明提供了一种模块化集成式全海深潜器可调压载装置,其基于现有全海深潜器的可调压载系统的工作特点,研究及设计了一种便于安装、维修、拆卸及结构紧凑的模块化集成式全海深潜器可调压载装置。所述模块化集成式全海深潜器可调压载装置主要由电机驱动模块、海水驱动模块及阀组控制模块串联组成,模块化的连接方式使得可调压载装置便于安装、维修及拆卸。此外,阀组控制模块中加入了一个调速阀,可调压载装置除了可以利用海水泵对压载水舱进行注排水外,还可以直接利用海深压力进行自流注水,以节省潜水器上的有限能量,延长续航时间。Aiming at the above defects or improvement needs of the prior art, the present invention provides a modular integrated adjustable ballast device for deep-sea submersibles, which is based on the working characteristics of the adjustable ballast system of the existing deep-sea submersibles , researched and designed a modular integrated adjustable ballast device for deep-sea submersibles that is easy to install, maintain, disassemble and has a compact structure. The adjustable ballast device of the modularized integrated deep-sea submersible is mainly composed of a motor drive module, a seawater drive module and a valve group control module in series. The modular connection mode makes the adjustable ballast device easy to install, maintain and disassemble . In addition, a speed regulating valve is added to the valve group control module. The adjustable ballast device can not only use the seawater pump to fill and drain the ballast water tank, but also directly use the deep sea pressure to carry out self-flowing water injection, so as to save water on the submersible. Limited energy, prolong battery life.
为实现上述目的,本发明提供了一种模块化集成式全海深潜器可调压载装置,其包括电机驱动模块、海水驱动模块及阀组控制模块,所述电机驱动模块、所述海水驱动模块及所述阀组控制模块依次相连接;In order to achieve the above object, the present invention provides a modular integrated full-sea submersible adjustable ballast device, which includes a motor drive module, a seawater drive module and a valve group control module, the motor drive module, the seawater The drive module and the valve group control module are connected sequentially;
所述阀组控制模块包括阀体、第一截止阀、第二截止阀、第三截止阀及第四截止阀,所述第一截止阀、所述第二截止阀、所述第三截止阀及所述第四截止阀均以插装的形式安装在所述阀体内,所述第一截止阀、所述第三截止阀、所述第四截止阀及所述第二截止阀依次首尾相连接而形成桥式回路,通过控制所述第一截止阀、所述第二截止阀、所述第三截止阀及所述第四截止阀之间的启闭组合来实现所述模块化集成式全海深潜器可调压载装置的工作模式。The valve group control module includes a valve body, a first shut-off valve, a second shut-off valve, a third shut-off valve and a fourth shut-off valve, the first shut-off valve, the second shut-off valve, the third shut-off valve and the fourth stop valve are installed in the valve body in the form of plug-in, and the first stop valve, the third stop valve, the fourth stop valve and the second stop valve are connected end to end in sequence. connected to form a bridge circuit, and realize the modularized integrated The working mode of the adjustable ballast device of deep-sea submersible.
进一步地,所述模块化集成式全海深潜器可调压载装置的工作模式包括海水泵注水模式、海水泵排水模式及自流注水模式。Further, the working modes of the adjustable ballast device of the modularized integrated deep-sea submersible include seawater pump water injection mode, sea water pump drainage mode and artesian water injection mode.
进一步地,所述第一截止阀与所述第二截止阀之间形成有I口,所述第一截止阀与所述第三截止阀之间形成有IV口,所述第三截止阀与所述第四截止阀之间形成有II口,所述第四截止阀与所述第二截止阀之间形成有第一节点。Further, an I port is formed between the first shut-off valve and the second shut-off valve, an IV port is formed between the first shut-off valve and the third shut-off valve, and the third shut-off valve is connected to the third shut-off valve. Port II is formed between the fourth cut-off valves, and a first node is formed between the fourth cut-off valve and the second cut-off valve.
进一步地,所述模块化集成式全海深潜器可调压载装置还包括以插装的形式安装于所述阀体内的调速阀、安全阀、平衡阀及第五截止阀,所述调速阀沿水平方向设置,所述第二截止阀、所述第四截止阀、所述安全阀、所述平衡阀、所述第五截止阀、所述第三截止阀及所述第一截止阀分别沿竖直方向设置。Further, the adjustable ballast device of the modularized integrated deep-sea submersible also includes a speed regulating valve, a safety valve, a balance valve and a fifth cut-off valve installed in the valve body in the form of plug-in, the The speed regulating valve is arranged along the horizontal direction, the second cut-off valve, the fourth cut-off valve, the safety valve, the balance valve, the fifth cut-off valve, the third cut-off valve and the first The shut-off valves are respectively arranged along the vertical direction.
进一步地,所述调速阀连接所述第二截止阀及所述第一节点;所述平衡阀的进出口分别连接所述第五截止阀的入口及所述第一节点,所述平衡阀与所述第五截止阀之间形成有III口;所述安全阀的进出口分别连接所述III口及所述II口,所述平衡阀的控制端口连接于所述II口,所述第五截止阀的出口连接于所述IV口。Further, the speed regulating valve is connected to the second cut-off valve and the first node; the inlet and outlet of the balance valve are respectively connected to the inlet of the fifth cut-off valve and the first node, and the balance valve Port III is formed between the fifth cut-off valve; the inlet and outlet of the safety valve are respectively connected to the port III and the port II, the control port of the balance valve is connected to the port II, and the port II is connected to the port II. The outlet of five shut-off valves is connected to the IV port.
进一步地,所述电机驱动模块包括深海电机,所述深海电机包括电机传动轴;所述海水驱动模块包括海水泵,所述海水泵包括海水泵传动轴,所述电机传动轴直接插入到所述海水泵传动轴中,所述海水泵传动轴与所述电机传动轴之间通过平键相连接。Further, the motor driving module includes a deep-sea motor, and the deep-sea motor includes a motor transmission shaft; the seawater driving module includes a seawater pump, and the seawater pump includes a seawater pump transmission shaft, and the motor transmission shaft is directly inserted into the In the seawater pump transmission shaft, the seawater pump transmission shaft is connected with the motor transmission shaft through a flat key.
进一步地,所述集成式全海深潜器可调压载装置还包括辅助连接模块;所述海水泵的一端连接于所述深海电机,另一端连接于所述辅助连接模块。Further, the integrated deep-sea submersible adjustable ballast device also includes an auxiliary connection module; one end of the seawater pump is connected to the deep-sea motor, and the other end is connected to the auxiliary connection module.
进一步地,所述海水驱动模块包括放气阀、海水泵压力补偿软管及海水泵注油截止阀,所述海水泵压力补偿软管的一端连接于所述海水泵的补偿腔,另一端连接于所述海水泵注油截止阀;所述海水泵压力补偿软管用于对所述海水泵的压力进行补偿;所述海水泵注油截止阀用于陆地上给所述海水泵的补偿腔进行预注油;所述放气阀设置在所述海水泵上,其与所述海水泵的补偿腔相连通。Further, the seawater drive module includes an air release valve, a seawater pump pressure compensation hose and a seawater pump oil injection cut-off valve, one end of the seawater pump pressure compensation hose is connected to the compensation cavity of the seawater pump, and the other end is connected to the The seawater pump oil injection cut-off valve; the seawater pump pressure compensation hose is used to compensate the pressure of the seawater pump; the seawater pump oil injection stop valve is used for pre-filling the compensation cavity of the seawater pump on land ; The deflation valve is set on the seawater pump, which communicates with the compensation cavity of the seawater pump.
进一步地,所述辅助连接模块连接所述阀体及所述海水泵;所述阀体分别开设有阀组海水泵出口、阀组海水泵入口、前部补偿端口、海水入口、上部补偿端口及压载水舱端口。Further, the auxiliary connection module is connected to the valve body and the seawater pump; the valve body is provided with valve group seawater pump outlet, valve group seawater pump inlet, front compensation port, seawater inlet, upper compensation port and Ballast tank ports.
进一步地,所述阀组控制模块还包括阀体、过滤器、阀组注油截止阀、海水入口接头、前部补偿三通接头、手动截止阀、压载水舱三通接头、压载水舱接头、阀组压力补偿软管及上部补偿接头;所述海水入口接头连接于所述海水入口;所述前部补偿三通接头与所述前部补偿端口相连接,所述压载水舱接头与所述压载水舱端口相连接;所述上部补偿接头与所述上部补偿端口相连接;所述过滤器的入口直接与海洋环境相通,其出口分别与海水入口接头及所述手动截止阀的入口相连接;所述手动截止阀的出口与所述压载水舱三通接头的一端相连接;所述压载水舱三通接头的另一端与所述压载水舱接头相连接;所述阀组压力补偿软管的一端连接于所述上部补偿接头,另一端连接于所述前部补偿三通接头的一端;所述前部补偿三通接头的另一端连接于所述阀组注油截止阀。Further, the valve group control module also includes a valve body, a filter, a valve group oil injection cut-off valve, a seawater inlet joint, a front compensation tee joint, a manual shut-off valve, a ballast water tank tee joint, a ballast water tank Joint, valve group pressure compensation hose and upper compensation joint; the seawater inlet joint is connected to the sea water inlet; the front compensation tee joint is connected to the front compensation port, and the ballast water tank joint It is connected with the port of the ballast water tank; the upper compensation joint is connected with the upper compensation port; the inlet of the filter is directly communicated with the marine environment, and its outlet is respectively connected with the seawater inlet joint and the manual stop valve The outlet of the manual shut-off valve is connected to one end of the ballast water tank tee joint; the other end of the ballast water tank tee joint is connected to the ballast water tank joint; One end of the valve group pressure compensation hose is connected to the upper compensation joint, and the other end is connected to one end of the front compensation tee joint; the other end of the front compensation tee joint is connected to the valve group Fill shut-off valve.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,本发明提供的模块化集成式全海深潜器可调压载装置主要具有以下有益效果:Generally speaking, compared with the prior art through the above technical solutions conceived by the present invention, the adjustable ballast device of the modularized integrated full-sea deep submersible provided by the present invention mainly has the following beneficial effects:
1.所述模块化集成式全海深潜器可调压载装置主要由电机驱动模块、海水驱动模块及阀组控制模块串联组成,模块化的连接方式使得可调压载装置结构紧凑,并且便于安装、维修及拆卸;1. The adjustable ballast device of the modularized integrated deep-sea submersible is mainly composed of a motor drive module, a seawater drive module and a valve group control module in series. The modular connection mode makes the structure of the adjustable ballast device compact, and Easy to install, maintain and disassemble;
2.深海电机的传动轴直接插入到海水泵的传动轴中,代替了传统的联轴器连接方式,使得整体结构紧凑;2. The transmission shaft of the deep-sea motor is directly inserted into the transmission shaft of the seawater pump, replacing the traditional coupling connection method, making the overall structure compact;
3.海水泵与阀组之间通过过渡阀块进行连接,过渡阀块既起到了对阀组的固定作用还连通了阀组与海水泵的进出口,避免了利用管道进行连接,进而使得整体结构更加紧凑;3. The seawater pump and the valve group are connected through a transition valve block. The transition valve block not only plays a role in fixing the valve group, but also connects the inlet and outlet of the valve group and the seawater pump, avoiding the use of pipelines for connection, and thus making the overall More compact structure;
4.海水泵和阀组的压力补偿均依靠软管实现,取代了复杂繁琐的压力补偿器,从而使可调压载装置结构简单、紧凑;4. The pressure compensation of the seawater pump and the valve group is realized by the hose, which replaces the complicated and cumbersome pressure compensator, so that the structure of the adjustable ballast device is simple and compact;
5.阀组控制模块中的各超高压水压阀均以插装形式安装到同一个阀体内部,各水压阀通过阀体内部流道连通,阀组控制模块结构紧凑,便于安装维修,更短的内部流道使得阀组内部流体阻力损失减小,有利于提高海水泵的吸入性能;5. All ultra-high pressure water pressure valves in the valve group control module are installed in the same valve body in the form of plug-in, and each water pressure valve is connected through the internal flow channel of the valve body. The structure of the valve group control module is compact, which is convenient for installation and maintenance. The shorter internal flow path reduces the fluid resistance loss inside the valve group, which is beneficial to improve the suction performance of the seawater pump;
6.阀组控制模块中加入了一个调速阀,可调压载装置除了可以利用海水泵对压载水舱进行注排水外,还可以直接利用海深压力进行自流注水,以节省潜水器上的有限能量,延长了续航时间。6. A speed regulating valve is added to the valve group control module. The adjustable ballast device can not only use the sea water pump to fill and drain the ballast water tank, but also directly use the deep sea pressure to carry out self-flow water injection, so as to save the water on the submersible. The limited energy, extended battery life.
附图说明Description of drawings
图1是本发明较佳实施方式提供的模块化集成式全海深潜器可调压载装置的结构示意图;Fig. 1 is a schematic structural view of the adjustable ballast device of the modularized integrated full-sea deep submersible provided by the preferred embodiment of the present invention;
图2是图1中的模块化集成式全海深潜器可调压载装置的集成阀组的内部系统原理示意图;Fig. 2 is a schematic diagram of the internal system principle of the integrated valve group of the adjustable ballast device of the modularized integrated deep-sea submersible in Fig. 1;
图3是图1中的模块化集成式全海深潜器可调压载装置的集成阀组的结构示意图;Fig. 3 is a structural schematic diagram of the integrated valve group of the adjustable ballast device of the modularized integrated deep-sea submersible in Fig. 1;
图4是图3中的集成阀组的沿另一个角度的结构示意图;Fig. 4 is a structural schematic diagram of the integrated valve group in Fig. 3 along another angle;
图5是图3中的集成阀组的内部局部结构示意图;Fig. 5 is a schematic diagram of the internal partial structure of the integrated valve group in Fig. 3;
图6是图3中的集成阀组的一个平面示意图;Fig. 6 is a schematic plan view of the integrated valve group in Fig. 3;
图7是图6中的集成阀组沿箭头方向的剖视图;Fig. 7 is a cross-sectional view of the integrated valve group in Fig. 6 along the direction of the arrow;
图8是图3中的集成阀组沿另一个角度的平面示意图;Fig. 8 is a schematic plan view of the integrated valve group in Fig. 3 along another angle;
图9是图8中的集成阀组沿A-A方向的剖视图;Fig. 9 is a cross-sectional view of the integrated valve group in Fig. 8 along the direction A-A;
图10是图8中的集成阀组沿B-B方向的剖视图;Fig. 10 is a sectional view of the integrated valve group in Fig. 8 along the B-B direction;
图11是图8中的集成阀组沿C-C方向的剖视图;Fig. 11 is a cross-sectional view of the integrated valve group in Fig. 8 along the C-C direction;
图12是图8中的集成阀组沿D-D方向的剖视图;Fig. 12 is a sectional view of the integrated valve group in Fig. 8 along the D-D direction;
图13是图1中的模块化集成式全海深潜器可调压载装置的集成阀组与海水泵的局部结构剖视图;Fig. 13 is a cross-sectional view of the partial structure of the integrated valve group and the seawater pump of the adjustable ballast device of the modularized integrated deep-sea submersible in Fig. 1;
图14是图1中的模块化集成式全海深潜器可调压载装置的海水泵与深海电机连接处的示意图;Fig. 14 is a schematic diagram of the connection between the seawater pump and the deep-sea motor of the adjustable ballast device of the modular integrated deep-sea submersible in Fig. 1;
图15是图14中的海水泵与深海电机连接处的剖视图。Fig. 15 is a cross-sectional view of the connection between the seawater pump and the deep-sea motor in Fig. 14 .
在所有附图中,相同的附图标记用来表示相同的元件或结构,其中:1-阀体,2-过渡阀块,3-海水泵,4-放气阀,5-海水泵压力补偿软管,6-深海电机,7-海水泵注油截止阀,8-后部支座,9-前部支座,10-过滤器,11-阀组注油截止阀,12-海水入口接头,13-前部补偿三通接头,14-手动截止阀,15-压载水舱三通接头,16-压载水舱接头,17-阀组压力补偿软管,18-上部补偿接头,19-阀组海水泵出口,20-阀组海水泵入口,21-前部补偿端口,22-海水入口,23-上部补偿端口,24-第一截止阀控制口,25-第二截止阀控制口,26-压载水舱端口,27-第四截止阀控制口,28-第三截止阀控制口,29-第五截止阀控制口,30-第二截止阀,31-第四截止阀,32-安全阀,33-调速阀,34-平衡阀,35-第五截止阀,36-第三截止阀,37-第一截止阀,38-安全阀弹簧盖,39-安全阀弹簧,40-安全阀阀杆,41-安全阀出口,42-第五截止阀弹簧腔,43-第五截止阀弹簧,44-第五截止阀弹簧盖,45-第五截止阀压杆,46-第五截止阀压杆阀套,47-第五截止阀芯盖,48-第五截止阀阀芯,49-第五截止阀阀座,50-第五截止阀压片,51-第五截止阀推杆阀套,52-第五截止阀陶瓷套,53-第五截止阀控制腔,54-第五截止阀推杆,55-第五截止阀平衡腔,56-第五截止阀螺堵,57-平衡阀弹簧,58-平衡阀弹簧盖,59-平衡阀弹簧腔,60-平衡阀弹簧套,61-平衡阀阻尼缝隙,62-平衡阀腔体,63-平衡阀压片,64-平衡阀阀杆,65-平衡阀阀套,66-平衡阀出口,67-平衡阀阀芯,68-平衡阀入口,69-阀座,70-安全阀入口,71-安全阀阀芯,72-调速阀定位螺堵,73-调速阀压盖,74-调速阀环形减压缝隙,75-调速阀出口,76-调速阀阀套,77-调速阀小端陶瓷套,78-调速阀阻尼腔,79-调速阀阻尼孔,80-调速阀大端陶瓷套,81-调速阀弹簧,82-调速阀阀芯,83-调速阀压紧螺堵,84-调速阀节流螺堵,85-调速阀导流孔,86-调速阀入口导流槽,87-平衡阀出口导流槽,88-第四截止阀出口导流槽,89-第五截止阀出口导流槽,90-第三截止阀出口导流槽,91-第一截止阀入口导流槽,92-第二截止阀入口导流槽,93-调速阀出口导流槽,94-调速阀密封压盖,95-第四截止阀入口导流槽,96-阀座导流槽,97-第五截止阀入口导流槽,98-第三截止阀入口导流槽,99-第一截止阀出口导流槽,100-第二截止阀出口导流槽,101-第四截止阀弹簧腔导流槽,102-安全阀阀组出口,103-第五截止阀弹簧腔导流槽,104-第三截止阀弹簧腔导流槽,105-第一截止阀平衡腔导流槽,106-第二截止阀平衡腔导流槽,107-第二截止阀弹簧腔导流槽,108-第四截止阀平衡腔导流槽,109-平衡阀导流槽,110-第五截止阀平衡腔导流槽,111-第三截止阀平衡腔导流槽,112-第一截止阀弹簧腔导流槽,113-阀组出口密封套,114-出口通道,115-海水泵出口密封套,116-海水泵出口,117-海水泵入口,118-入口通道,119-海水泵传动轴,120-平键,121-电机传动轴。In all the drawings, the same reference numerals are used to represent the same elements or structures, wherein: 1-valve body, 2-transition valve block, 3-sea water pump, 4-bleeder valve, 5-sea water pump pressure compensation Hose, 6-deep-sea motor, 7-sea water pump oil injection cut-off valve, 8-rear support, 9-front support, 10-filter, 11-valve group oil injection stop valve, 12-sea water inlet connector, 13 -Front compensation tee joint, 14-manual stop valve, 15-ballast water tank tee joint, 16-ballast water tank joint, 17-valve group pressure compensation hose, 18-upper compensation joint, 19-valve Group sea water pump outlet, 20- valve group sea water pump inlet, 21- front compensation port, 22- sea water inlet, 23- upper compensation port, 24- first stop valve control port, 25- second stop valve control port, 26 -Ballast tank port, 27-fourth stop valve control port, 28-third stop valve control port, 29-fifth stop valve control port, 30-second stop valve, 31-fourth stop valve, 32- Safety valve, 33-speed control valve, 34-balance valve, 35-fifth stop valve, 36-third stop valve, 37-first stop valve, 38-safety valve spring cover, 39-safety valve spring, 40- Safety valve stem, 41-safety valve outlet, 42-fifth stop valve spring chamber, 43-fifth stop valve spring, 44-fifth stop valve spring cover, 45-fifth stop valve pressure rod, 46-fifth Stop valve pressure rod sleeve, 47-fifth stop valve core cover, 48-fifth stop valve spool, 49-fifth stop valve seat, 50-fifth stop valve pressing piece, 51-fifth stop valve push Stem valve sleeve, 52-ceramic sleeve of the fifth stop valve, 53-control chamber of the fifth stop valve, 54-push rod of the fifth stop valve, 55-balance chamber of the fifth stop valve, 56-screw plug of the fifth stop valve, 57 -balance valve spring, 58-balance valve spring cover, 59-balance valve spring chamber, 60-balance valve spring sleeve, 61-balance valve damping gap, 62-balance valve cavity, 63-balance valve pressing piece, 64-balance Valve stem, 65-balance valve sleeve, 66-balance valve outlet, 67-balance valve spool, 68-balance valve inlet, 69-seat, 70-safety valve inlet, 71-safety valve spool, 72- Speed regulating valve positioning screw plug, 73-speed regulating valve gland, 74-speed regulating valve annular decompression gap, 75-speed regulating valve outlet, 76-speed regulating valve valve sleeve, 77-speed regulating valve small end ceramic sleeve, 78-speed regulating valve damping cavity, 79-speed regulating valve damping hole, 80-speed regulating valve big end ceramic sleeve, 81-speed regulating valve spring, 82-speed regulating valve spool, 83-speed regulating valve compression screw plug , 84-speed regulating valve throttling screw plug, 85-speed regulating valve diversion hole, 86-speed regulating valve inlet diversion groove, 87-balance valve outlet diversion groove, 88-fourth cut-off valve outlet diversion groove, 89-fifth stop valve outlet diversion groove, 90-third stop valve outlet diversion groove, 91-first stop valve inlet diversion groove, 92-second stop valve inlet diversion groove, 93-speed regulating valve outlet Diversion groove, 94-speed regulating valve sealing gland, 95-fourth cut-off valve inlet diversion groove , 96-seat diversion groove, 97-fifth stop valve inlet diversion groove, 98-third stop valve inlet diversion groove, 99-first stop valve outlet diversion groove, 100-second stop valve outlet guide Flow groove, 101-fourth cut-off valve spring chamber diversion groove, 102-safety valve valve group outlet, 103-fifth cut-off valve spring chamber diversion groove, 104-third cut-off valve spring chamber diversion groove, 105-the first One cut-off valve balance chamber diversion groove, 106-the second cut-off valve balance chamber diversion groove, 107-the second cut-off valve spring chamber diversion groove, 108-the fourth cut-off valve balance chamber diversion groove, 109-balance valve guide Flow groove, 110-fifth cut-off valve balance chamber diversion groove, 111-third cut-off valve balance chamber diversion groove, 112-first cut-off valve spring chamber diversion groove, 113-valve group outlet sealing sleeve, 114-exit Channel, 115-seawater pump outlet sealing sleeve, 116-seawater pump outlet, 117-seawater pump inlet, 118-inlet channel, 119-seawater pump transmission shaft, 120-flat key, 121-motor transmission shaft.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
请参阅图1至图4,本发明较佳实施方式提供的模块化集成式全海深潜器可调压载装置,所述模块化集成式全海深潜器可调压载装置包括电机驱动模块、海水驱动模块、阀组控制模块及辅助连接模块,所述电机驱动模块、所述海水驱动模块及所述阀组控制模块依次相连接,其中,所述海水驱动模块通过所述辅助连接模块连接于所述阀组控制模块。Please refer to Fig. 1 to Fig. 4, the modularized integrated type all-sea submersible adjustable ballast device that the preferred embodiment of the present invention provides, described modularized integrated type all-sea submersible adjustable ballast device includes motor drive module, seawater drive module, valve group control module and auxiliary connection module, the motor drive module, the seawater drive module and the valve group control module are connected in sequence, wherein the seawater drive module passes through the auxiliary connection module Connected to the valve group control module.
请参阅图14及图15,所述电机驱动模块包括深海电机6,所述深海电机6用于驱动所述海水驱动模块,其包括电机传动轴121。所述电机传动轴121连接于所述海水驱动模块,所述电机驱动模块通过所述电机传动轴121来传递动力给所述海水驱动模块。Please refer to FIG. 14 and FIG. 15 , the motor driving module includes a deep-sea motor 6 for driving the seawater driving module, which includes a motor transmission shaft 121 . The motor transmission shaft 121 is connected to the seawater drive module, and the motor drive module transmits power to the seawater drive module through the motor transmission shaft 121 .
所述海水驱动模块包括海水泵3、放气阀4、海水泵压力补偿软管5及海水泵注油截止阀7,所述海水泵3的一端连接于所述深海电机6,另一端连接于所述辅助连接模块。所述海水泵3包括海水泵传动轴119,所述电机传动轴121直接插入到所述海水泵传动轴119中,所述海水泵传动轴119与所述电机传动轴121之间采用平键120进行连接。所述海水泵压力补偿软管5的一端连接于所述海水泵3的补偿腔,另一端连接于所述海水泵注油截止阀7。所述海水泵压力补偿软管5用于对所述海水泵3的压力进行补偿。所述海水泵注油截止阀7用于陆地上给所述海水泵3的补偿腔进行预注油。所述放气阀4设置在所述海水泵3上,其与所述海水泵3的补偿腔相连通。The seawater driving module includes a seawater pump 3, an air release valve 4, a seawater pump pressure compensation hose 5 and a seawater pump oil filling shut-off valve 7. One end of the seawater pump 3 is connected to the deep-sea motor 6, and the other end is connected to the Auxiliary connection module described above. The seawater pump 3 includes a seawater pump transmission shaft 119, the motor transmission shaft 121 is directly inserted into the seawater pump transmission shaft 119, and a flat key 120 is used between the seawater pump transmission shaft 119 and the motor transmission shaft 121 to connect. One end of the seawater pump pressure compensation hose 5 is connected to the compensation chamber of the seawater pump 3 , and the other end is connected to the seawater pump oil injection cut-off valve 7 . The seawater pump pressure compensation hose 5 is used to compensate the pressure of the seawater pump 3 . The seawater pump oil injection stop valve 7 is used for prefilling oil to the compensation chamber of the seawater pump 3 on land. The deflation valve 4 is arranged on the seawater pump 3 and communicates with the compensation chamber of the seawater pump 3 .
请参阅图5至图8,所述阀组控制模块包括阀体1、过滤器10、阀组注油截止阀11、海水入口接头12、前部补偿三通接头13、手动截止阀14、压载水舱三通接头15、压载水舱接头16、阀组压力补偿软管17、上部补偿接头18、第二截止阀30、第四截止阀31、安全阀32、调速阀33、平衡阀34、第五截止阀35、第三截止阀36及第一截止阀37。Please refer to Figures 5 to 8, the valve group control module includes a valve body 1, a filter 10, a valve group oil injection cut-off valve 11, a seawater inlet joint 12, a front compensation tee joint 13, a manual shut-off valve 14, a ballast Water tank tee joint 15, ballast water tank joint 16, valve group pressure compensation hose 17, upper compensation joint 18, second stop valve 30, fourth stop valve 31, safety valve 32, speed control valve 33, balance valve 34. The fifth stop valve 35, the third stop valve 36 and the first stop valve 37.
所述第二截止阀30、所述第四截止阀31、所述安全阀32、所述调速阀33、所述平衡阀34、所述第五截止阀35、所述第三截止阀36及所述第一截止阀37组成集成阀组,所述集成阀组为插装式结构,即所述第二截止阀30、所述第四截止阀31、所述安全阀32、所述调速阀33、所述平衡阀34、所述第五截止阀35、所述第三截止阀36及所述第一截止阀37均以插装的形式安装于所述阀体1内。The second stop valve 30, the fourth stop valve 31, the safety valve 32, the speed regulating valve 33, the balance valve 34, the fifth stop valve 35, and the third stop valve 36 and the first stop valve 37 form an integrated valve group, the integrated valve group is a plug-in structure, that is, the second stop valve 30, the fourth stop valve 31, the safety valve 32, the regulator The speed valve 33 , the balance valve 34 , the fifth stop valve 35 , the third stop valve 36 and the first stop valve 37 are all installed in the valve body 1 in the form of plug-in.
本实施方式中,所述调速阀33水平设置,所述第二截止阀30、所述第四截止阀31、所述安全阀32、所述平衡阀34、所述第五截止阀35、所述第三截止阀36及所述第一截止阀37分别沿竖直方向设置。In this embodiment, the speed regulating valve 33 is arranged horizontally, the second stop valve 30, the fourth stop valve 31, the safety valve 32, the balance valve 34, the fifth stop valve 35, The third shut-off valve 36 and the first shut-off valve 37 are respectively arranged along the vertical direction.
所述第一截止阀37、所述第三截止阀36、所述第四截止阀31及所述第二截止阀30依次首尾相连接而形成桥式回路,所述第一截止阀37与所述第二截止阀30之间形成有I口,所述第一截止阀37与所述第三截止阀36之间形成有IV口,所述第三截止阀36与所述第四截止阀31之间形成有II口,所述第四截止阀31与所述第二截止阀30之间形成有第一节点。所述调速阀33连接所述第二截止阀30及所述第一节点。所述平衡阀34的进出口分别连接所述第五截止阀35的入口及所述第一节点,所述平衡阀34与所述第五截止阀35之间形成有III口。所述安全阀32的进出口分别连接所述III口及所述II口,所述平衡阀34的控制端口连接于所述II口,所述第五截止阀35的出口连接于所述IV口。所述第一截止阀37、所述第二截止阀30、所述第三截止阀36、所述第四截止阀31及所述第五截止阀35分别设置有第一截止阀控制口24、第二截止阀控制口25、第三截止阀控制口28、第四截止阀控制口27及第五截止阀控制口29,所述第一截止阀控制口24、所述第二截止阀控制口25、所述第三截止阀控制口28、所述第四截止阀控制口27及所述第五截止阀控制口29分别与潜水器上的液压系统相连接,以分别用于控制对应的截止阀的阀口的启闭,进而实现所述模块化集成式全海深潜器可调压载装置的注排水工况的转换。The first shut-off valve 37, the third shut-off valve 36, the fourth shut-off valve 31 and the second shut-off valve 30 are connected end-to-end in sequence to form a bridge circuit. Port I is formed between the second stop valve 30, port IV is formed between the first stop valve 37 and the third stop valve 36, and port IV is formed between the third stop valve 36 and the fourth stop valve 31. Port II is formed therebetween, and a first node is formed between the fourth cut-off valve 31 and the second cut-off valve 30 . The speed regulating valve 33 is connected to the second cut-off valve 30 and the first node. The inlet and outlet of the balance valve 34 are respectively connected to the inlet of the fifth cut-off valve 35 and the first node, and a port III is formed between the balance valve 34 and the fifth cut-off valve 35 . The inlet and outlet of the safety valve 32 are respectively connected to the III port and the II port, the control port of the balance valve 34 is connected to the II port, and the outlet of the fifth stop valve 35 is connected to the IV port. . The first shut-off valve 37, the second shut-off valve 30, the third shut-off valve 36, the fourth shut-off valve 31 and the fifth shut-off valve 35 are respectively provided with a first shut-off valve control port 24, The second stop valve control port 25, the third stop valve control port 28, the fourth stop valve control port 27 and the fifth stop valve control port 29, the first stop valve control port 24, the second stop valve control port 25. The third shut-off valve control port 28, the fourth shut-off valve control port 27 and the fifth shut-off valve control port 29 are respectively connected to the hydraulic system on the submersible, so as to control the corresponding shut-off valves respectively. The opening and closing of the valve port of the valve further realizes the conversion of the water injection and drainage working conditions of the adjustable ballast device of the modularized integrated full-sea deep submersible.
所述阀体1分别开设有阀组海水泵出口19、阀组海水泵入口20、前部补偿端口21、海水入口22、上部补偿端口23及压载水舱端口26。所述I口对应于所述压载水舱端口26,所述II口对应于所述海水入口22,所述III口对应于所述阀组海水泵出口19,所述IV口对应于所述阀组海水泵入口20。The valve body 1 is provided with valve group seawater pump outlet 19 , valve group seawater pump inlet 20 , front compensation port 21 , seawater inlet 22 , upper compensation port 23 and ballast water tank port 26 . The I port corresponds to the ballast tank port 26, the II port corresponds to the seawater inlet 22, the III port corresponds to the valve group seawater pump outlet 19, and the IV port corresponds to the Valve group seawater pump inlet 20.
所述海水入口接头12连接于所述海水入口22。所述前部补偿三通接头13与所述前部补偿端口21相连接,所述压载水舱接头16与所述压载水舱端口26相连接。所述上部补偿接头18与所述上部补偿端口23相连接。所述过滤器10的入口直接与海洋环境相通,其出口通过硬管分别与海水入口接头12及所述手动截止阀14的入口相连接。所述手动截止阀14的出口通过硬管与所述压载水舱三通接头15的一端相连接。所述压载水舱三通接头15的另一端通过硬管与所述压载水舱接头16相连接。所述阀组压力补偿软管17的一端连接于所述上部补偿接头18,另一端连接于所述前部补偿三通接头13的一端。所述前部补偿三通接头13的另一端通过软管连接于所述阀组注油截止阀11。The seawater inlet connector 12 is connected to the seawater inlet 22 . The front compensation tee joint 13 is connected to the front compensation port 21 , and the ballast water tank connector 16 is connected to the ballast water tank port 26 . The upper compensation joint 18 is connected to the upper compensation port 23 . The inlet of the filter 10 directly communicates with the marine environment, and its outlet is connected to the seawater inlet joint 12 and the inlet of the manual shut-off valve 14 through hard pipes. The outlet of the manual stop valve 14 is connected with one end of the tee joint 15 of the ballast water tank through a hard pipe. The other end of the ballast water tank tee joint 15 is connected with the ballast water tank joint 16 through a hard pipe. One end of the valve group pressure compensation hose 17 is connected to the upper compensation joint 18 , and the other end is connected to one end of the front compensation tee joint 13 . The other end of the front compensating three-way joint 13 is connected to the oil injection cut-off valve 11 of the valve group through a hose.
本实施方式中,所述潜水器在水下工作时,所述手动截止阀14处于关闭状态;所述阀体1内的各水压阀利用所述阀组压力补偿软管17来进行压力补偿,使得所述潜水器在水下工作时,所述阀组压力补偿软管17的内部压力与环境压力相同。In this embodiment, when the submersible is working underwater, the manual shut-off valve 14 is in a closed state; each hydraulic valve in the valve body 1 uses the valve group pressure compensation hose 17 to perform pressure compensation , so that when the submersible works underwater, the internal pressure of the valve group pressure compensation hose 17 is the same as the ambient pressure.
请参阅图7至图13,所述第五截止阀35包括第五截止阀弹簧43、第五截止阀弹簧盖44、第五截止阀压杆45、第五截止阀压杆阀套46、第五截止阀芯盖47、第五截止阀阀芯48、第五截止阀阀座49、第五截止阀压片50、第五截止阀推杆阀套51、第五截止阀陶瓷套52、第五截止阀推杆54及第五截止阀螺堵56。所述第五截止阀弹簧盖44、所述第五截止阀压杆阀套46、所述第五截止阀芯盖47、所述第五截止阀阀座49、所述第五截止阀压片50、所述第五截止阀推杆阀套51及所述第五截止阀螺堵56依次相连接。所述第五截止阀35通过所述第五截止阀弹簧盖44及所述第五截止阀推杆阀套51进行轴向定位和压紧。所述第五截止阀压杆45安装在所述第五截止阀压杆阀套46内。所述第五截止阀弹簧43安装在所述第五截止阀弹簧盖44内。所述第五截止阀弹簧43的一端与所述第五截止阀弹簧盖44抵靠,另一端与所述第五截止阀压杆45的大端相抵靠。所述第五截止阀35形成有第五截止阀弹簧腔42,所述第五截止阀弹簧43安装于所述第五截止阀弹簧腔42内。Please refer to FIG. 7 to FIG. 13 , the fifth stop valve 35 includes a fifth stop valve spring 43 , a fifth stop valve spring cover 44 , a fifth stop valve pressure rod 45 , a fifth stop valve pressure rod valve sleeve 46 , and a fifth stop valve spring cover 44 . Five stop valve core cover 47, the fifth stop valve spool 48, the fifth stop valve valve seat 49, the fifth stop valve pressing plate 50, the fifth stop valve push rod valve sleeve 51, the fifth stop valve ceramic cover 52, the fifth stop valve Five shut-off valve push rods 54 and the fifth shut-off valve screw plug 56. The fifth shut-off valve spring cover 44, the fifth shut-off valve lever valve sleeve 46, the fifth shut-off valve core cover 47, the fifth shut-off valve seat 49, the fifth shut-off valve pressing piece 50. The fifth stop valve push rod valve sleeve 51 and the fifth stop valve screw plug 56 are sequentially connected. The fifth cut-off valve 35 is axially positioned and pressed by the fifth cut-off valve spring cover 44 and the fifth cut-off valve push rod valve sleeve 51 . The fifth cut-off valve pressure rod 45 is installed in the fifth cut-off valve pressure rod sleeve 46 . The fifth cut-off valve spring 43 is installed in the fifth cut-off valve spring cover 44 . One end of the fifth cut-off valve spring 43 abuts against the fifth cut-off valve spring cover 44 , and the other end abuts against the big end of the fifth cut-off valve pressing rod 45 . The fifth cut-off valve 35 is formed with a fifth cut-off valve spring chamber 42 , and the fifth cut-off valve spring 43 is installed in the fifth cut-off valve spring chamber 42 .
所述第五截止阀陶瓷套52镶嵌在所述第五截止阀推杆阀套51的内部。所述第五截止阀推杆54的大端安装于所述第五截止阀陶瓷套52的内孔内,所述第五截止阀推杆54的小端圆柱面安装于所述第五截止阀阀座49及所述第五截止阀压片50内。所述第五截止阀陶瓷套52形成有第五截止阀平衡腔55,所述第五截止阀推杆54与所述第五截止阀螺堵56之间形成有第五截止阀控制腔53。所述第五截止阀阀芯48位于所述第五截止阀压杆45与所述第五截止阀推杆54之间。所述第五截止阀控制腔55与开设于所述阀体1上的第五截止阀平衡腔导流槽110相连通,所述第五截止阀控制腔53与所述第五截止阀控制口29相连通。The fifth cut-off valve ceramic sleeve 52 is embedded in the fifth cut-off valve push rod valve sleeve 51 . The big end of the fifth cut-off valve push rod 54 is installed in the inner hole of the fifth cut-off valve ceramic sleeve 52, and the small end cylindrical surface of the fifth cut-off valve push rod 54 is installed on the fifth cut-off valve. The valve seat 49 and the fifth cut-off valve pressing piece 50 are inside. The fifth stop valve ceramic sleeve 52 is formed with a fifth stop valve balance chamber 55 , and a fifth stop valve control chamber 53 is formed between the fifth stop valve push rod 54 and the fifth stop valve screw plug 56 . The fifth cut-off valve spool 48 is located between the fifth cut-off valve pressing rod 45 and the fifth cut-off valve push rod 54 . The fifth cut-off valve control chamber 55 communicates with the fifth cut-off valve balance chamber guide groove 110 opened on the valve body 1, and the fifth cut-off valve control chamber 53 communicates with the fifth cut-off valve control port. 29 connected.
所述安全阀32及所述平衡阀34共有阀座69。所述安全阀32形成有安全阀出口41及安全阀入口70,其包括安全阀弹簧盖38、安全阀弹簧39、安全阀阀杆40及安全阀阀芯71。所述安全阀出口41及所述安全阀入口70分别位于所述安全阀弹簧盖38及所述阀座69上。所述安全阀弹簧39及所述安全阀阀杆40均安装于所述安全阀弹簧盖38的内孔中,所述安全阀弹簧39套设在所述安全阀阀杆40上。所述安全阀阀芯71位于所述安全阀阀杆40与所述阀座69之间。本实施方式中,所述安全阀弹簧盖38连接于所述阀座69。The safety valve 32 and the balance valve 34 share a valve seat 69 . The safety valve 32 is formed with a safety valve outlet 41 and a safety valve inlet 70 , which includes a safety valve spring cover 38 , a safety valve spring 39 , a safety valve stem 40 and a safety valve core 71 . The safety valve outlet 41 and the safety valve inlet 70 are respectively located on the safety valve spring cover 38 and the valve seat 69 . Both the safety valve spring 39 and the safety valve stem 40 are installed in the inner hole of the safety valve spring cover 38 , and the safety valve spring 39 is sheathed on the safety valve stem 40 . The safety valve core 71 is located between the safety valve stem 40 and the valve seat 69 . In this embodiment, the safety valve spring cover 38 is connected to the valve seat 69 .
所述平衡阀34形成有平衡阀入口68及平衡阀出口66,所述平衡阀入口68开设于所述阀座69上。所述平衡阀34包括平衡阀弹簧57、平衡阀弹簧盖58、平衡阀弹簧套60、平衡阀压片63、平衡阀阀杆64、平衡阀阀套65及平衡阀阀芯67。所述平衡阀阀套65连接于所述阀座69上。所述平衡阀压片63连接所述平衡阀阀套65及所述平衡阀弹簧盖58。所述平衡阀出口66开设于所述平衡阀阀套65上。所述平衡阀阀芯67位于所述阀座69与所述平衡阀阀杆64之间。所述平衡阀阀杆64的一端安装于所述平衡阀阀套65内,另一端穿过所述平衡阀阀套65及所述平衡阀压片63之后安装于所述平衡阀弹簧套60内。所述平衡阀弹簧盖58内形成有平衡阀腔体62,所述平衡阀弹簧套60收容于所述平衡阀弹簧盖58内。所述平衡阀弹簧套60呈阶梯状,其大端与所述平衡阀弹簧盖58之间形成有平衡阀阻尼缝隙61,另一端与所述平衡阀弹簧盖58之间形成有平衡阀弹簧腔59。所述平衡阀弹簧57安装于所述平衡阀弹簧腔59内,且其套设在所述平衡阀弹簧套60上。The balance valve 34 is formed with a balance valve inlet 68 and a balance valve outlet 66 , and the balance valve inlet 68 is opened on the valve seat 69 . The balance valve 34 includes a balance valve spring 57 , a balance valve spring cover 58 , a balance valve spring cover 60 , a balance valve pressing piece 63 , a balance valve stem 64 , a balance valve sleeve 65 and a balance valve core 67 . The balance valve sleeve 65 is connected to the valve seat 69 . The balance valve pressing piece 63 is connected to the balance valve sleeve 65 and the balance valve spring cover 58 . The balance valve outlet 66 is opened on the balance valve sleeve 65 . The balance valve spool 67 is located between the valve seat 69 and the balance valve stem 64 . One end of the balance valve stem 64 is installed in the balance valve sleeve 65, and the other end is installed in the balance valve spring sleeve 60 after passing through the balance valve sleeve 65 and the balance valve pressing piece 63. . A balance valve cavity 62 is formed in the balance valve spring cover 58 , and the balance valve spring sleeve 60 is accommodated in the balance valve spring cover 58 . The balance valve spring sleeve 60 is stepped, and a balance valve damping gap 61 is formed between its large end and the balance valve spring cover 58, and a balance valve spring cavity is formed between the other end and the balance valve spring cover 58. 59. The balance valve spring 57 is installed in the balance valve spring cavity 59 and sleeved on the balance valve spring sleeve 60 .
本实施方式中,所述平衡阀腔体62通过所述平衡阀阻尼缝隙61与所述平衡阀弹簧腔59相连通;所述平衡阀腔体62与开设于所述阀体1上的平衡阀导流槽109相连通;所述平衡阀出口66与开设于所述阀体1上的平衡阀出口导流槽87相连通;所述安全阀出口41与开设于所述阀体1上的安全阀阀组出口102相连通;开设于所述阀体1上的阀座导流槽96与所述平衡阀入口68及所述安全阀入口70均相连通。In this embodiment, the balance valve chamber 62 communicates with the balance valve spring chamber 59 through the balance valve damping gap 61; The diversion groove 109 is connected; the balance valve outlet 66 is connected with the balance valve outlet diversion groove 87 opened on the valve body 1; the safety valve outlet 41 is connected with the safety valve outlet opened on the valve body 1 The outlet 102 of the valve group is connected; the valve seat guide groove 96 opened on the valve body 1 is connected to the inlet 68 of the balance valve and the inlet 70 of the safety valve.
所述调速阀33包括调速阀螺堵72、调速阀压盖73、调速阀阀套76、调速阀小端陶瓷套77、调速阀大端陶瓷套80、调速阀弹簧81、调速阀阀芯82、调速阀压紧螺堵83及调速阀节流螺堵84,所述调速阀定位螺堵72依次与所述调速阀压盖73、所述调速阀阀套76及所述调速阀压紧螺堵83相连接。调速阀密封压盖94安装在所述调速阀阀套76的内孔中。所述调速阀小端陶瓷套77及所述调速阀大端陶瓷套80均镶嵌在所述调速阀阀套76的内部。所述调速阀阀芯82的小端及大端分别安装于所述调速阀小端陶瓷套77与所述调速阀大端陶瓷套80内。所述调速阀节流螺堵84安装在所述调速阀阀芯82的端面上,通过更换不同开口大小的所述调速阀节流螺堵84来调节所述调速阀33的额定流量。所述调速阀小端陶瓷套77及所述调速阀阀套76上共同开设有调速阀出口75,所述调速阀阀套76内形成有调速阀阻尼腔78,所述调速阀阀芯82上开设有调速阀导流孔85及与所述调速阀导流孔85相连通的调速阀阻尼孔79,所述调速阀导流孔85通过所述调速阀阻尼孔79与所述调速阀阻尼腔78相连通。所述调速阀弹簧81套设在所述调速阀阀芯82上,且其收容于所述调速阀阻尼腔78内。The speed regulating valve 33 includes a speed regulating valve screw plug 72, a speed regulating valve gland 73, a speed regulating valve valve sleeve 76, a speed regulating valve small end ceramic sleeve 77, a speed regulating valve large end ceramic sleeve 80, a speed regulating valve spring 81. Speed regulating valve spool 82, speed regulating valve compression plug 83 and speed regulating valve throttling plug 84, the speed regulating valve positioning screw plug 72 is sequentially connected with the speed regulating valve gland 73, the regulating valve The speed valve sleeve 76 is connected with the speed regulating valve pressing screw plug 83 . The speed regulating valve sealing gland 94 is installed in the inner hole of the speed regulating valve valve sleeve 76 . Both the ceramic sleeve 77 at the small end of the speed regulating valve and the ceramic sleeve 80 at the large end of the speed regulating valve are embedded in the valve sleeve 76 of the speed regulating valve. The small end and the large end of the speed regulating valve spool 82 are respectively installed in the ceramic sleeve 77 at the small end of the speed regulating valve and the ceramic sleeve 80 at the large end of the speed regulating valve. The speed regulating valve throttling plug 84 is installed on the end surface of the speed regulating valve spool 82, and the rated speed of the speed regulating valve 33 can be adjusted by replacing the speed regulating valve throttling plug 84 with a different opening size. flow. The speed regulating valve small end ceramic sleeve 77 and the speed regulating valve valve sleeve 76 are jointly provided with a speed regulating valve outlet 75, and a speed regulating valve damping cavity 78 is formed in the speed regulating valve valve sleeve 76. The speed valve spool 82 is provided with a speed regulating valve diversion hole 85 and a speed regulating valve damping hole 79 communicated with the speed regulating valve diversion hole 85, and the speed regulating valve diversion hole 85 passes through the speed regulating valve The valve damping hole 79 communicates with the speed regulating valve damping cavity 78 . The speed regulating valve spring 81 is sheathed on the speed regulating valve spool 82 and accommodated in the speed regulating valve damping chamber 78 .
所述调速阀弹簧81的一端与所述调速阀阀芯82的台阶面贴合,另一端与所述调速阀小端陶瓷套77贴合。所述调速阀弹簧81具有一定的初始压缩量,初始状态下,所述调速阀阀芯82在弹簧力的作用下被压向所述调速阀压紧螺堵83。所述调速阀阻尼孔79与所述调速阀阻尼腔78的阻尼作用可以使得所述调速阀阀芯82工作更加稳定。开设于所述阀体1上的调速阀入口导流槽86与所述调速阀节流螺堵84的入口相连通。所述调速阀小端陶瓷套77与所述调速阀阀芯82之间具有调速阀环形减压缝隙74,所述调速阀环形减压缝隙74的长度可以根据所述调速阀33的进出口压差自动调整。所述调速阀环形减压缝隙74依次与所述调速阀出口75及开设于所述阀体1上的调速阀出口导流槽93相连通。One end of the speed regulating valve spring 81 is attached to the stepped surface of the speed regulating valve spool 82 , and the other end is attached to the ceramic sleeve 77 at the small end of the speed regulating valve. The speed regulating valve spring 81 has a certain initial compression amount, and in the initial state, the speed regulating valve spool 82 is pressed towards the speed regulating valve compression screw plug 83 under the action of the spring force. The damping effect of the speed regulating valve damping hole 79 and the speed regulating valve damping chamber 78 can make the speed regulating valve spool 82 work more stably. The speed regulating valve inlet guide groove 86 provided on the valve body 1 communicates with the inlet of the speed regulating valve throttling plug 84 . There is a speed regulating valve annular decompression gap 74 between the speed regulating valve small end ceramic sleeve 77 and the speed regulating valve spool 82, and the length of the speed regulating valve annular decompression gap 74 can be adjusted according to the speed regulating valve The pressure difference between the inlet and outlet of 33 is automatically adjusted. The annular decompression gap 74 of the speed regulating valve is sequentially connected with the speed regulating valve outlet 75 and the speed regulating valve outlet guide groove 93 provided on the valve body 1 .
所述阀体1开设有调速阀入口导流槽86、平衡阀出口导流槽87、第四截止阀出口导流槽88、第五截止阀出口导流槽89、第三截止阀出口导流槽90、第一截止阀入口导流槽91、第二截止阀入口导流槽92、调速阀出口导流槽93、第四截止阀入口导流槽95、阀座导流槽96、第五截止阀入口导流槽97、第三截止阀入口导流槽98、第一截止阀出口导流槽99、第二截止阀出口导流槽100、第四截止阀弹簧腔导流槽101、安全阀阀组出口102、第五截止阀弹簧腔导流槽103、第三截止阀弹簧腔导流槽104、第一截止阀平衡腔导流槽105、第二截止阀平衡腔导流槽106、第二截止阀弹簧腔导流槽107、第四截止阀平衡腔导流槽108、平衡阀导流槽109、第五截止阀平衡腔导流槽110、第三截止阀平衡腔导流槽111及第一截止阀弹簧腔导流槽112。The valve body 1 is provided with a speed regulating valve inlet diversion groove 86, a balance valve outlet diversion groove 87, a fourth stop valve outlet diversion groove 88, a fifth stop valve outlet diversion groove 89, a third stop valve outlet diversion groove Flow groove 90, first stop valve inlet diversion groove 91, second stop valve inlet diversion groove 92, speed regulating valve outlet diversion groove 93, fourth stop valve inlet diversion groove 95, valve seat diversion groove 96, Fifth stop valve inlet diversion groove 97, third stop valve inlet diversion groove 98, first stop valve outlet diversion groove 99, second stop valve outlet diversion groove 100, fourth stop valve spring cavity diversion groove 101 , safety valve valve group outlet 102, fifth stop valve spring chamber diversion groove 103, third stop valve spring chamber diversion groove 104, first stop valve balance chamber diversion groove 105, second stop valve balance chamber diversion groove 106. The second cut-off valve spring chamber diversion groove 107, the fourth cut-off valve balance chamber diversion groove 108, the balance valve diversion groove 109, the fifth cut-off valve balance chamber diversion groove 110, the third cut-off valve balance chamber diversion The groove 111 and the guide groove 112 of the first shut-off valve spring chamber.
所述阀组海水泵入口20依次与所述第五截止阀出口导流槽89、所述第三截止阀出口导流槽90及所述第一截止阀入口导流槽91横向贯通,所述第二截止阀入口导流槽92与所述调速阀出口导流槽93纵向贯通,所述调速阀入口导流槽86与所述平衡阀出口导流槽87纵向贯通。所述平衡阀出口导流槽87与所述第四截止阀出口导流槽88横向贯通。所述压载水舱端口26与所述第一截止阀出口导流槽99横向贯通。所述第一截止阀出口导流槽99与所述第二截止阀出口导流槽100纵向贯通,所述海水入口22依次与所述第三截止阀入口导流槽98及所述第四截止阀入口导流槽95纵向贯通。所述阀组海水泵出口19与所述第五截止阀入口导流槽97横向贯通。所述第五截止阀入口导流槽97与所述阀座导流槽96纵向贯通。The inlet 20 of the valve group sea water pump is transversely connected with the outlet diversion groove 89 of the fifth stop valve, the outlet diversion groove 90 of the third stop valve and the inlet diversion groove 91 of the first stop valve in sequence. The inlet guide groove 92 of the second cut-off valve is vertically connected with the outlet guide groove 93 of the speed regulating valve, and the inlet guide groove 86 of the speed regulating valve is vertically connected with the outlet guide groove 87 of the balance valve. The outlet guide groove 87 of the balance valve is transversely connected with the outlet guide groove 88 of the fourth cut-off valve. The port 26 of the ballast water tank is transversely connected with the outlet guide groove 99 of the first shut-off valve. The outlet diversion groove 99 of the first cut-off valve is vertically connected with the outlet diversion groove 100 of the second cut-off valve, and the seawater inlet 22 is sequentially connected with the inlet diversion groove 98 of the third cut-off valve and the fourth cut-off valve. The valve inlet guide groove 95 runs through it longitudinally. The seawater pump outlet 19 of the valve group is transversely connected with the fifth cut-off valve inlet diversion groove 97 . The inlet guide groove 97 of the fifth shut-off valve is longitudinally connected with the valve seat guide groove 96 .
所述第二截止阀平衡腔导流槽106与所述第一截止阀平衡腔导流槽105纵向贯通,所述第一截止阀平衡腔导流槽105依次与所述第三截止阀弹簧腔导流槽104及所述第五截止阀弹簧腔导流槽103纵向贯通。所述第四截止阀弹簧腔导流槽101与所述第三截止阀弹簧腔导流槽104纵向贯通,所述第二截止阀弹簧腔导流槽107与所述第一截止阀弹簧腔导流槽112纵向贯通,所述第一截止阀弹簧腔导流槽112依次与所述第三截止阀平衡腔导流槽111及所述第五截止阀平衡腔导流槽110横向贯通。所述前部补偿端口21分别与所述第三截止阀平衡腔导流槽111及所述第四截止阀平衡腔导流槽108纵向贯通,所述第四截止阀平衡腔导流槽108与所述平衡阀导流槽109横向贯通,由于所述阀组压力补偿软管17的压力补偿作用,使得所述第一截止阀弹簧腔导流槽105、所述第一截止阀弹簧腔导流槽112、所述第二截止阀平衡腔导流槽106、所述第二截止阀平衡腔导流槽107、所述第三截止阀平衡腔导流槽111、所述第三截止阀弹簧腔导流槽104、所述第四截止阀平衡腔导流槽108、所述第四截止阀弹簧腔导流槽101、所述第五截止阀平衡腔导流槽110、所述第五截止阀弹簧腔导流槽103及所述平衡阀导流槽109的压力均与环境压力相同。The diversion groove 106 of the second cut-off valve balance chamber is vertically connected with the diversion groove 105 of the first cut-off valve balance chamber, and the first cut-off valve balance chamber diversion groove 105 is sequentially connected with the spring chamber of the third cut-off valve. The diversion groove 104 and the fifth shut-off valve spring chamber diversion groove 103 are longitudinally connected. The fourth cut-off valve spring chamber guide groove 101 is longitudinally connected with the third stop valve spring chamber guide groove 104, and the second stop valve spring chamber guide groove 107 is connected with the first stop valve spring chamber guide groove. The flow groove 112 runs through longitudinally, and the first cut-off valve spring chamber flow guide groove 112 sequentially passes through the third cut-off valve balance chamber flow guide groove 111 and the fifth cut-off valve balance chamber flow guide groove 110 transversely. The front compensation port 21 is vertically connected with the third cut-off valve balance cavity diversion groove 111 and the fourth cut-off valve balance cavity diversion groove 108 respectively, and the fourth stop valve balance cavity diversion groove 108 and The balance valve diversion groove 109 runs through horizontally, and due to the pressure compensation effect of the valve group pressure compensation hose 17, the first stop valve spring chamber diversion groove 105 and the first stop valve spring chamber diversion Groove 112, the diversion groove 106 of the balance chamber of the second stop valve, the diversion groove 107 of the balance chamber of the second stop valve, the diversion groove 111 of the balance chamber of the third stop valve, the spring chamber of the third stop valve The diversion groove 104, the fourth cut-off valve balance chamber diversion groove 108, the fourth cut-off valve spring chamber diversion groove 101, the fifth cut-off valve balance chamber diversion groove 110, the fifth cut-off valve The pressures of the spring chamber guide groove 103 and the balance valve guide groove 109 are the same as the ambient pressure.
所述辅助连接模块包括过渡阀块2、前部支座9及后部支座8,所述过渡阀块2连接所述阀体1及所述海水泵3。所述前部支座9固定连接于所述过渡阀块2。所述后部支座8固定连接于所述海水泵3的底部。所述过渡阀块2开设有出口通道114及入口通道118,所述出口通道114的中心轴与所述入口通道118的中心轴平行。所述出口通道114将所述阀组海水泵出口19与所述海水泵3的海水泵出口116相连通。所述入口通道118将所述阀组海水泵入口20与所述海水泵3的海水泵入口117相连通。所述阀组海水泵出口19及所述海水泵出口116内分别设置有阀组出口密封套113及海水泵出口密封套115,所述阀组出口密封套113的两端还分别装置有密封圈,所述海水泵出口密封套115的两端也分别设置有密封圈。The auxiliary connection module includes a transition valve block 2 , a front support 9 and a rear support 8 , and the transition valve block 2 connects the valve body 1 and the seawater pump 3 . The front support 9 is fixedly connected to the transition valve block 2 . The rear support 8 is fixedly connected to the bottom of the seawater pump 3 . The transition valve block 2 is provided with an outlet channel 114 and an inlet channel 118 , the central axis of the outlet channel 114 is parallel to the central axis of the inlet channel 118 . The outlet channel 114 communicates the seawater pump outlet 19 of the valve group with the seawater pump outlet 116 of the seawater pump 3 . The inlet channel 118 communicates the seawater pump inlet 20 of the valve group with the seawater pump inlet 117 of the seawater pump 3 . The valve group seawater pump outlet 19 and the seawater pump outlet 116 are respectively provided with a valve group outlet sealing sleeve 113 and a seawater pump outlet sealing sleeve 115, and the two ends of the valve group outlet sealing sleeve 113 are respectively equipped with sealing rings , the two ends of the seawater pump outlet sealing sleeve 115 are also respectively provided with sealing rings.
所述模块化集成式全海深潜器可调压载装置工作时,通过所述前部支座9及所述后部支座8将所述模块化集成式全海深潜器可调压载装置安装在潜水器内部,同时将所述压载水舱三通接头15的空余一端与所述潜水器压载水舱相连。潜水器下水前,首先通过所述海水泵注油截止阀7及所述阀组注油截止阀11分别给所述海水泵3的补偿腔及所述阀体1的补偿腔注油,注油完毕后关闭所述海水泵注油截止阀7及所述阀组注油截止阀11。然后,打开所述手动截止阀14,依次通过所述过滤器10及所述手动截止阀14给所述压载水舱进行预注水,注水完毕后关闭所述手动截止阀14。潜水器下水后,由于所述海水泵压力补偿软管5及所述阀组压力补偿软管17具有压缩性,因此所述海水泵3的补偿腔、所述第一截止阀平衡腔导流槽105、所述第一截止阀平衡腔导流槽111、所述第三截止阀弹簧腔导流槽104、所述第四截止阀平衡腔导流槽108、所述第四截止阀弹簧腔导流槽101、所述第五截止阀平衡腔导流槽110、所述第五截止阀弹簧腔导流槽103及所述平衡阀导流槽109的压力均与环境压力相同,从而对所述海水泵3及所述阀体1起到压力补偿作用。潜水器在水下工作时,所述海水泵3在所述深海电机6的驱动下,通过所述阀组控制模块将海水注入到压载水舱中或者将压载水舱中的水排出到深海环境。When the adjustable ballast device of the modular integrated deep-sea submersible is working, the adjustable ballast of the modular integrated deep-sea submersible is adjusted by the front support 9 and the rear support 8. The loading device is installed inside the submersible, and at the same time, the spare end of the tee joint 15 of the ballast water tank is connected with the ballast water tank of the submersible. Before the submersible is launched into the water, first fill the compensation chamber of the seawater pump 3 and the compensation chamber of the valve body 1 with oil through the seawater pump oil injection shut-off valve 7 and the valve group oil injection shut-off valve 11, and close the valve after the oil injection is completed. The seawater pump oil injection stop valve 7 and the valve group oil injection stop valve 11 are described. Then, the manual shut-off valve 14 is opened, and the ballast water tank is prefilled with water through the filter 10 and the manual shut-off valve 14 in sequence, and the manual shut-off valve 14 is closed after the water injection is completed. After the submersible is launched, since the seawater pump pressure compensation hose 5 and the valve group pressure compensation hose 17 have compressibility, the compensation chamber of the seawater pump 3 and the diversion groove of the balance chamber of the first stop valve 105. The diversion groove 111 of the balance cavity of the first stop valve, the diversion groove 104 of the spring cavity of the third stop valve, the diversion groove 108 of the balance cavity of the fourth stop valve, the guide groove of the spring cavity of the fourth stop valve The pressures of the flow groove 101, the fifth cut-off valve balance chamber flow groove 110, the fifth stop valve spring chamber flow groove 103 and the balance valve flow groove 109 are all the same as the ambient pressure, so that the The seawater pump 3 and the valve body 1 play a role of pressure compensation. When the submersible is working underwater, the seawater pump 3 is driven by the deep-sea motor 6 to inject seawater into the ballast water tank through the valve group control module or discharge the water in the ballast water tank to deep sea environment.
所述模块化集成式全海深潜器可调压载装置具有三种工作模式,分别为:海水泵注水模式、海水泵排水模式及自流注水模式。海水泵注水模式下,所述第三截止阀36及所述第二截止阀30的阀口开启,所述海水泵3在所述深海电机6的驱动下将海水依次从海洋环境、所述第三截止阀36、所述海水泵3、所述平衡阀34、所述调速阀33及所述第二截止阀30注入到压载水舱中。海水泵排水模式下,所述第一截止阀37及所述第四截止阀31的阀口开启,所述海水泵3在所述深海电机6的驱动下将海水依次从压载水舱、所述第一截止阀37、所述海水泵3、所述平衡阀34及所述第四截止阀31排出到海洋环境中。自流注水模式下,所述第二截止阀30及所述第四截止阀31的阀口开启,在海深压力的作用下,海水直接经由海洋环境、所述第四截止阀31、所述调速阀33及所述第二截止阀30注入到压载水舱中,由于所述调速阀33的作用,使得自流注水模式可以适应不同深度水域,从而控制自流注水流量不会失控,所述调速阀环形减压缝隙的长度能够根据所述调速阀33两端的压差自动调节。The adjustable ballast device of the modularized integrated deep-sea submersible has three working modes, namely: sea water pump water injection mode, sea water pump drainage mode and artesian water injection mode. In the water injection mode of the seawater pump, the valve ports of the third shut-off valve 36 and the second shut-off valve 30 are opened, and the seawater pump 3 is driven by the deep-sea motor 6 to sequentially transfer seawater from the ocean environment, the first Three cut-off valves 36, the seawater pump 3, the balance valve 34, the speed regulating valve 33 and the second cut-off valve 30 are injected into the ballast water tank. In the seawater pump drainage mode, the valve ports of the first shut-off valve 37 and the fourth shut-off valve 31 are opened, and the seawater pump 3 is driven by the deep-sea motor 6 to sequentially transfer seawater from the ballast water tank, the The first shut-off valve 37, the seawater pump 3, the balance valve 34 and the fourth shut-off valve 31 are discharged into the marine environment. In the self-flow water injection mode, the valve ports of the second cut-off valve 30 and the fourth cut-off valve 31 are opened, and under the action of deep sea pressure, the seawater directly passes through the marine environment, the fourth cut-off valve 31, the regulating valve The speed valve 33 and the second shut-off valve 30 are injected into the ballast water tank. Due to the effect of the speed regulating valve 33, the artesian water injection mode can be adapted to waters of different depths, so that the control of the artesian water injection flow will not get out of control. The length of the annular decompression gap of the speed regulating valve can be automatically adjusted according to the pressure difference between the two ends of the speed regulating valve 33 .
本发明提供的模块化集成式全海深潜器可调压载装置,所述模块化集成式全海深潜器可调压载装置主要由电机驱动模块、海水驱动模块及阀组控制模块串联组成,模块化的连接方式使得可调压载装置便于安装、维修及拆卸。此外,阀组控制模块中加入了一个调速阀,可调压载装置除了可以利用海水泵对压载水舱进行注排水外,还可以直接利用海深压力进行自流注水,以节省潜水器上的有限能量,延长续航时间。The modularized integrated deep-sea submersible adjustable ballast device provided by the present invention is mainly composed of a motor drive module, a seawater drive module and a valve group control module connected in series The modular connection makes the adjustable ballast device easy to install, maintain and disassemble. In addition, a speed regulating valve is added to the valve group control module. The adjustable ballast device can not only use the seawater pump to fill and drain the ballast water tank, but also directly use the deep sea pressure to carry out self-flowing water injection, so as to save water on the submersible. Limited energy, prolong battery life.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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