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CN107805082B - Insulating pure [ electric ] motor coach fuel cell case with thermoregulation performance - Google Patents

Insulating pure [ electric ] motor coach fuel cell case with thermoregulation performance Download PDF

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Publication number
CN107805082B
CN107805082B CN201711059612.8A CN201711059612A CN107805082B CN 107805082 B CN107805082 B CN 107805082B CN 201711059612 A CN201711059612 A CN 201711059612A CN 107805082 B CN107805082 B CN 107805082B
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box body
paraffin
silicon carbide
powder
drying
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CN107805082A (en
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黄叶明
边世语
葛飞
王少黎
杜守超
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Anhui Ankai Automobile Co Ltd
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Anhui Ankai Automobile Co Ltd
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    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/08Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
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    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/116Primary casings; Jackets or wrappings characterised by the material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04007Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
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  • Fuel Cell (AREA)

Abstract

The invention discloses an insulated pure electric bus fuel cell box with temperature adjusting performance, which comprises a box body, wherein the box body is prepared from a silicon carbide composite material, and the preparation process comprises the following steps: uniformly mixing silicon carbide and a pore-foaming agent according to a certain proportion, then adding an ethanol solvent for grinding, uniformly grinding, drying and sintering to obtain macroporous silicon carbide; taking silicon powder, macroporous silicon carbide, water, a bonding agent and an anti-settling agent, stirring at a high speed to obtain a mixed material, then placing the mixed material in a mould for pressure forming, drying a blank, and then performing nitriding sintering in a nitriding chamber to obtain a box body with a rough surface; and soaking the box body in liquid paraffin, taking out the box body, cooling, polishing and finally spraying a layer of coating on the surface of the box body. The battery box is prepared from the silicon carbide composite material, has certain strength, and has good temperature regulation and heat conduction performance because the surface of the box body is coated with the liquid paraffin in a dipping way and the surface of the box body is coated with a layer of coating.

Description

Insulating pure [ electric ] motor coach fuel cell case with thermoregulation performance
Technical Field
The invention belongs to the field of passenger cars, and relates to an insulated pure electric passenger car fuel cell box with temperature regulation performance.
Background
Along with the popularization of green energy, people's trip also tends to green energy source, the passenger train also develops to [ electric ] motor coach by original fuel passenger train, [ electric ] motor coach supplies power through fuel cell, wherein fuel cell is fixed in the battery box, the normal work of battery is directly influenced to the good or bad of battery box quality, because the battery box exposes in the atmosphere throughout the year and receives external environment's influence very big, can produce a large amount of heats in the battery use simultaneously, the heat conductivility of battery box influences the life of battery, and because the battery box exposes externally, high temperature and low temperature have very big influence to battery work.
Disclosure of Invention
The invention aims to provide an insulated pure electric bus fuel cell box with temperature regulation performance, the cell box is prepared from a silicon carbide composite material and has certain strength, and meanwhile, as the surface of the box body is coated with a liquid paraffin phase-change material in a dip-coating manner, and meanwhile, the surface of the box body is coated with a layer of coating, and the coating contains a composite paraffin phase-change material, the prepared cell box has good temperature regulation and heat conduction performance.
The purpose of the invention can be realized by the following technical scheme:
an insulated pure electric bus fuel cell box with temperature regulation performance comprises a box body, wherein the box body is made of a silicon carbide composite material;
the preparation process of the box body comprises the following steps:
(1) uniformly mixing silicon carbide and a pore-foaming agent according to a certain proportion, then adding an ethanol solvent for grinding, drying in an oven at 40-60 ℃ after uniformly grinding, and sintering at 1400 ℃ to obtain macroporous silicon carbide;
(2) putting silicon powder and the macroporous silicon carbide prepared in the step 1 into a high-speed stirrer, adding water, a bonding agent and an anti-settling agent into the stirrer, stirring at a high speed for 2-4h to obtain a mixed material, then putting the mixed material into a mold, and carrying out pressure forming on the mixed material, and then drying the formed blank at the temperature of 100-;
(3) nitriding and sintering the blank dried in the step 2 in a nitriding chamber at 1500 ℃ of 1000-;
(4) soaking the box body prepared in the step 3 in liquid paraffin for 10-20min, taking out the box body, cooling the box body until a layer of paraffin film is formed on the surface of the box body, polishing the surface of the box body by using a steel wire brush roller, removing the paraffin film on the surface of the box body, and only keeping paraffin in a rough gap of the box body;
(5) spraying a layer of coating on the polished surface of the box body by using a spray gun at 15-25 ℃, and curing and drying by using ultraviolet lamp irradiation at 20-40 ℃ after complete spraying.
In the step 1, the pore-foaming agent is dextrin, and the use amount of the dextrin accounts for 30-40% of the mass of the silicon carbide.
The mass ratio of the silicon powder to the macroporous silicon carbide in the step 2 is 1: 5.3-8.2.
The binding agent in the step 2 is one of phenolic resin and starch, and the mass ratio of the binding agent to the silicon powder is 1: 2.3-3.1.
The coating in the step 5 is prepared by adding a certain amount of composite paraffin powder into the finish paint, wherein the addition amount of the paraffin powder accounts for 4.8-10.6% of the mass of the finish paint, and the preparation process of the composite paraffin powder comprises the following steps:
s1, putting a certain amount of paraffin into a reaction container, and heating to 70-80 ℃ to completely melt the paraffin;
s2: adding mesoporous silicon dioxide into the melted paraffin while stirring, wherein the mass ratio of the mesoporous silicon dioxide to the paraffin is 1:2.5-5.6, continuously stirring for 0.5-1h after the mesoporous silicon dioxide and the paraffin are completely added, and drying the obtained product at 30-50 ℃ to obtain the composite paraffin powder.
The invention has the beneficial effects that:
the battery box is made of silicon carbide materials, so that the box body has high strength, and meanwhile, as the material for preparing the battery box adopts the large-hole silicon carbide, the surface of the box body is rough and has gaps, so that liquid paraffin is conveniently filled in the rough gaps on the surface of the box body, and the aim of regulating the temperature of the box body is fulfilled.
The surface of the battery box body is coated with a layer of coating, the coating is prepared by mixing an antibacterial coating and a high-temperature resistant coating, so that the coating has two characteristics of antibiosis and high-temperature resistance, and meanwhile, the composite paraffin powder is added into the coating, so that the coating outside the box body has temperature regulation performance, the temperature regulation of the box body in high-temperature and low-temperature environments is facilitated, and batteries in the box body are protected.
Detailed Description
Example 1:
an insulated pure electric bus fuel cell box with temperature regulation performance comprises a box body, wherein the box body is made of a silicon carbide composite material;
the preparation process of the box body comprises the following steps:
(1) uniformly mixing silicon carbide and dextrin according to a certain proportion, wherein the using amount of the dextrin accounts for 30% of the mass of the silicon carbide, then adding an ethanol solvent for grinding, drying in a drying oven at 40 ℃ after uniform grinding, and sintering at 1400 ℃ to obtain macroporous silicon carbide;
(2) putting silicon powder and the macroporous silicon carbide prepared in the step 1 into a high-speed stirrer according to the mass ratio of 1:5.3, adding water, a bonding agent and an anti-settling agent into the stirrer, wherein the bonding agent is phenolic resin, the ratio of the addition amount of the bonding agent to the addition amount of the silicon powder is 1:2.3, stirring at a high speed for 2 hours to obtain a mixed material, then putting the mixed material into a mold for pressure forming, and then drying the formed blank at 100 ℃;
(3) nitriding and sintering the blank dried in the step 2 in a nitriding chamber at 1000 ℃ to obtain a box body with a rough surface;
(4) soaking the box body prepared in the step 3 in liquid paraffin for 10min, taking out the box body, cooling the box body until a layer of paraffin film is formed on the surface of the box body, polishing the surface of the box body by using a steel wire brush roller, removing the paraffin film on the surface of the box body, and only keeping paraffin in a rough gap of the box body;
(5) spraying a layer of coating on the surface of the polished box body by using a spray gun at 15 ℃, and after the coating is completely sprayed, irradiating, curing and drying by using an ultraviolet lamp at 20 ℃, wherein the coating is prepared by adding a certain amount of composite paraffin powder into finish paint, the addition of the paraffin powder accounts for 4.8% of the mass of the finish paint, and the preparation process of the composite paraffin powder comprises the following steps:
s1, putting a certain amount of paraffin into a reaction container, and heating to 70 ℃ to completely melt the paraffin;
s2: adding mesoporous silicon dioxide into the melted paraffin while stirring, wherein the mass ratio of the mesoporous silicon dioxide to the paraffin is 1:2.5, continuously stirring for 0.5h after the mesoporous silicon dioxide and the paraffin are completely added, and then drying the obtained product at 30 ℃ to obtain the composite paraffin powder.
Example 2:
an insulated pure electric bus fuel cell box with temperature regulation performance comprises a box body, wherein the box body is made of a silicon carbide composite material;
the preparation process of the box body comprises the following steps:
(1) uniformly mixing silicon carbide and dextrin according to a certain proportion, wherein the using amount of the dextrin accounts for 36% of the mass of the silicon carbide, then adding an ethanol solvent for grinding, drying in an oven at 47 ℃ after uniformly grinding, and sintering at 1400 ℃ to obtain macroporous silicon carbide;
(2) putting silicon powder and the macroporous silicon carbide prepared in the step 1 into a high-speed stirrer according to the mass ratio of 1:7.4, adding water, a bonding agent and an anti-settling agent into the stirrer, wherein the bonding agent is phenolic resin, the ratio of the addition amount of the bonding agent to the addition amount of the silicon powder is 1:2.8, stirring at a high speed for 3 hours to obtain a mixed material, then putting the mixed material into a mold for pressure forming, and then drying the formed blank at 100 ℃;
(3) nitriding and sintering the blank dried in the step 2 in a nitriding chamber at 1300 ℃ to obtain a box body with a rough surface;
(4) soaking the box body prepared in the step 3 in liquid paraffin for 15min, taking out the box body, cooling the box body until a layer of paraffin film is formed on the surface of the box body, polishing the surface of the box body by using a steel wire brush roller, removing the paraffin film on the surface of the box body, and only keeping paraffin in a rough gap of the box body;
(5) spraying a layer of coating on the surface of the polished box body by using a spray gun at 20 ℃, and after the coating is completely sprayed, irradiating, curing and drying by using an ultraviolet lamp at 30 ℃, wherein the coating is prepared by adding a certain amount of composite paraffin powder into finish paint, the addition of the paraffin powder accounts for 7.4% of the mass of the finish paint, and the preparation process of the composite paraffin powder comprises the following steps:
s1, putting a certain amount of paraffin into a reaction container, and heating to 75 ℃ to completely melt the paraffin;
s2: adding mesoporous silicon dioxide into the melted paraffin while stirring, wherein the mass ratio of the mesoporous silicon dioxide to the paraffin is 1:3.7, continuously stirring for 0.5h after the mesoporous silicon dioxide and the paraffin are completely added, and then drying the obtained product at 40 ℃ to obtain the composite paraffin powder.
Example 3:
an insulated pure electric bus fuel cell box with temperature regulation performance comprises a box body, wherein the box body is made of a silicon carbide composite material;
the preparation process of the box body comprises the following steps:
(1) uniformly mixing silicon carbide and dextrin according to a certain proportion, wherein the using amount of the dextrin accounts for 38% of the mass of the silicon carbide, then adding an ethanol solvent for grinding, drying in a 60 ℃ drying oven after uniform grinding, and sintering at 1400 ℃ to obtain macroporous silicon carbide;
(2) putting silicon powder and the macroporous silicon carbide prepared in the step 1 into a high-speed stirrer according to the mass ratio of 1:7.9, adding water, a bonding agent and an anti-settling agent into the stirrer, wherein the bonding agent is phenolic resin, the ratio of the addition amount of the bonding agent to the addition amount of the silicon powder is 1:2.5, stirring at a high speed for 4 hours to obtain a mixed material, then putting the mixed material into a mold for pressure forming, and then drying the formed blank at 120 ℃;
(3) nitriding and sintering the blank dried in the step 2 in a nitriding chamber at 1500 ℃ to obtain a box body with a rough surface;
(4) soaking the box body prepared in the step 3 in liquid paraffin for 20min, taking out the box body, cooling the box body until a layer of paraffin film is formed on the surface of the box body, polishing the surface of the box body by using a steel wire brush roller, removing the paraffin film on the surface of the box body, and only keeping paraffin in a rough gap of the box body;
(5) spraying a layer of coating on the surface of the polished box body by using a spray gun at 25 ℃, and after the coating is completely sprayed, irradiating, curing and drying by using an ultraviolet lamp at 40 ℃, wherein the coating is prepared by adding a certain amount of composite paraffin powder into finish paint, the addition of the paraffin powder accounts for 8.6% of the mass of the finish paint, and the preparation process of the composite paraffin powder comprises the following steps:
s1, putting a certain amount of paraffin into a reaction container, and heating to 80 ℃ to completely melt the paraffin;
s2: adding mesoporous silicon dioxide into the melted paraffin while stirring, wherein the mass ratio of the mesoporous silicon dioxide to the paraffin is 1:4.7, continuously stirring for 1h after the mesoporous silicon dioxide and the paraffin are completely added, and drying the obtained product at 50 ℃ to obtain the composite paraffin powder.
Example 4:
an insulated pure electric bus fuel cell box with temperature regulation performance comprises a box body, wherein the box body is made of a silicon carbide composite material;
the preparation process of the box body comprises the following steps:
(1) uniformly mixing silicon carbide and dextrin according to a certain proportion, wherein the using amount of the dextrin accounts for 40% of the mass of the silicon carbide, then adding an ethanol solvent for grinding, drying in a 60 ℃ drying oven after uniform grinding, and sintering at 1400 ℃ to obtain macroporous silicon carbide;
(2) putting silicon powder and the macroporous silicon carbide prepared in the step 1 into a high-speed stirrer according to the mass ratio of 1:8.2, adding water, a bonding agent and an anti-settling agent into the stirrer, wherein the bonding agent is phenolic resin, the ratio of the addition amount of the bonding agent to the addition amount of the silicon powder is 1:3.1, stirring at a high speed for 4 hours to obtain a mixed material, then putting the mixed material into a mold for pressure forming, and then drying the formed blank at 120 ℃;
(3) nitriding and sintering the blank dried in the step 2 in a nitriding chamber at 1500 ℃ to obtain a box body with a rough surface;
(4) soaking the box body prepared in the step 3 in liquid paraffin for 20min, taking out the box body, cooling the box body until a layer of paraffin film is formed on the surface of the box body, polishing the surface of the box body by using a steel wire brush roller, removing the paraffin film on the surface of the box body, and only keeping paraffin in a rough gap of the box body;
(5) spraying a layer of coating on the surface of the polished box body by using a spray gun at 25 ℃, and after the coating is completely sprayed, irradiating, curing and drying by using an ultraviolet lamp at 40 ℃, wherein the coating is prepared by adding a certain amount of composite paraffin powder into finish paint, the addition of the paraffin powder accounts for 10.6% of the mass of the finish paint, and the preparation process of the composite paraffin powder comprises the following steps:
s1, putting a certain amount of paraffin into a reaction container, and heating to 80 ℃ to completely melt the paraffin;
s2: adding mesoporous silicon dioxide into the melted paraffin while stirring, wherein the mass ratio of the mesoporous silicon dioxide to the paraffin is 1:5.6, continuously stirring for 1h after the mesoporous silicon dioxide and the paraffin are completely added, and drying the obtained product at 50 ℃ to obtain the composite paraffin powder.
The specific preparation process of the coating comprises the following steps: uniformly mixing the antibacterial coating and the high-temperature-resistant coating in a high-speed mixer according to the mass ratio of 1:1.2-1.5, adding the composite paraffin powder into the uniformly mixed coating, and uniformly mixing to obtain the coating.
The cases prepared in examples 1 to 4 were subjected to the performance test, and the results are shown in the following table:
table: results of performance tests on the cases prepared in examples 1 to 4
Figure BDA0001454464900000081
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (1)

1. An insulated pure electric bus fuel cell box with temperature regulation performance comprises a box body and is characterized in that the box body is made of silicon carbide composite materials;
the preparation process of the box body comprises the following steps:
(1) uniformly mixing silicon carbide and a pore-foaming agent, adding an ethanol solvent for grinding, drying in an oven at 40-60 ℃ after uniformly grinding, and sintering at 1400 ℃ to obtain macroporous silicon carbide;
(2) putting silicon powder and the macroporous silicon carbide prepared in the step 1 into a high-speed stirrer, adding water, a bonding agent and an anti-settling agent into the stirrer, stirring at a high speed for 2-4h to obtain a mixed material, then putting the mixed material into a mold, and carrying out pressure forming on the mixed material, and then drying the formed blank at the temperature of 100-;
(3) nitriding and sintering the blank dried in the step 2 in a nitriding chamber at 1500 ℃ of 1000-;
(4) soaking the box body prepared in the step 3 in liquid paraffin for 10-20min, taking out the box body, cooling the box body until a layer of paraffin film is formed on the surface of the box body, polishing the surface of the box body by using a steel wire brush roller, removing the paraffin film on the surface of the box body, and only keeping paraffin in a rough gap of the box body;
(5) spraying a layer of coating on the polished surface of the box body by using a spray gun at 15-25 ℃, and curing and drying by using an ultraviolet lamp at 20-40 ℃ after complete spraying; in the step 1, the pore-foaming agent is dextrin, and the using amount of the dextrin accounts for 30-40% of the mass of the silicon carbide;
in the step 2, the mass ratio of the silicon powder to the macroporous silicon carbide is 1:5.3-8.2, the bonding agent is one of phenolic resin and starch, and the mass ratio of the bonding agent to the silicon powder is 1: 2.3-3.1;
the coating in the step 5 is prepared by adding composite paraffin powder into finish paint, wherein the addition amount of the paraffin powder is 4.8-10.6% of the mass of the finish paint;
the preparation process of the composite paraffin powder comprises the following steps:
s1, putting a certain amount of paraffin into a reaction container, and heating to 70-80 ℃ to completely melt the paraffin;
s2: adding mesoporous silicon dioxide into the melted paraffin while stirring, continuously stirring for 0.5-1h after completely adding, and drying the obtained product at 30-50 ℃ to obtain composite paraffin powder;
the mass ratio of the mesoporous silica to the paraffin is 1: 2.5-5.6.
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