Disclosure of Invention
The invention aims to provide a quadruple-sealed axle box assembly of a railway passenger car, which solves the problems existing in the sealing of the existing axle box assembly of the railway passenger car.
The aim of the invention is achieved by the following technical scheme:
the utility model provides a four sealed passenger train axle box subassemblies, includes axle box bearing, packing ring, axle box back cover, seal assembly and other axle box subassemblies, its characterized in that:
the axle box bearing is a double-row cylindrical roller bearing with a retainer, the outer ring of the bearing is of an integrated structure, a groove is processed on the outer surface of the outer ring of the bearing near the end part, and a low-friction sealing element is installed. The double-row cylindrical rollers are respectively separated by a first retainer and a second retainer, the bearing inner ring is composed of a flange inner ring and a flange-free inner ring, and the flange-free inner ring is axially positioned by a movable retainer ring.
The low friction seal is composed of a steel low friction seal body and a rubber low friction seal lip.
The gasket is a step-shaped gasket, the gasket is abutted against the axle box axle, a labyrinth bulge is machined on the upper part of the left end of the gasket, and the end face of the right end is abutted against the end face of the bearing outer ring to axially position. The contact area between the right end face of the gasket and the end face of the bearing outer ring is a surface hardening layer, so that friction influence caused by shearing force is reduced.
The upper part of the right end of the gasket is provided with a gasket sealing piece which is made of stamping steel.
The axle box body and the axle box back cover joint surface are sealed by the O-shaped ring, so that external pollutants are prevented from entering the axle box from the joint surface gap.
And a labyrinth groove and a V-shaped ring groove are formed in one end of the rear cover of the axle box, and the end face of the other end is axially positioned on the outer ring of the bearing of the axle box and is connected with the end part of the axle box body through bolts.
The other axle box components comprise an axle box front cover, a baffle, baffle bolts and anti-loose gaskets.
And the axle box rear cover, the labyrinth grooves and the labyrinth bulges of the gasket are matched to form labyrinth seal to form first heavy seal.
The axle box rear cover and the gasket are subjected to supplementary sealing through a V-ring sealing piece, and the V-ring opening faces to the outer side and is used for resisting pollution invasion caused by failure of the first resealing to form a second resealing.
The planar portion of the gasket seal is a surface hardened layer that forms a lip seal in contact with the low friction seal lip to form a third reseal.
The low friction seal forms a fourth seal with the slit of the bearing inner race flange guide surface.
The first and second heavy seals are external seals, and are aimed at resisting external pollutants, such as dust, particles and moisture, from entering the interior of the axle box, and causing lubrication failure and abrasion influence on the axle box, particularly the axle box bearing.
The third seal and the fourth seal are opposite inner seals, and the purpose is to prevent lubricating grease in the bearing from leaking and polluting the interior of the axle box.
The four-seal railway passenger car axial assembly is designed by considering the problem that when an axle box wheel pair turns along a path with a large curvature or runs on an uneven road, a small amount of internal axial displacement of a cylindrical roller bearing is caused to possibly cause leakage of lubricating grease in the bearing.
And second low-friction sealing elements are symmetrically arranged on the outer surface of the outer ring of the axle box bearing, and each second low-friction sealing element consists of a steel second low-friction sealing element main body and a rubber second low-friction sealing element sealing lip.
The baffle sealing piece is arranged on the outer circumferential surface of the baffle, the baffle sealing piece is made of stamping steel, and is contacted with the sealing lip of the second low-friction sealing piece to form a contact lip seal, so that lubricating grease in the bearing is prevented from leaking to the outside of the axle box body.
The movable retainer ring axially positions the inner ring without the flange of the axle box bearing, and the second low-friction sealing piece and the slit of the guide surface of the movable retainer ring form slit sealing.
The bearing front cover is connected with the longitudinal joint surface of the end part of the axle box body through a connecting bolt, and a second O-shaped ring is arranged on the transverse joint surface, so that the bearing front cover is sealed and pollution-proof.
The shoulder of the baffle plate protrudes to abut against the movable check ring, and the end part abuts against the end part of the axle shaft of the axle box and is connected through the baffle plate bolt. In order to prevent the bolt from slipping, a locking gasket is arranged between the bolt and the nut and the baffle.
Detailed Description
Preferred embodiments of the present invention are described below with reference to the accompanying drawings:
embodiment one:
in this embodiment, and referring to fig. 1-3, a four seal railway car axlebox assembly includes axlebox bearings 7, washers 2, axleboxes 8, axlebox rear cover 1, seal assemblies, and other axlebox assemblies. The axle box bearing 7 is a double-row cylindrical roller bearing with a retainer, the bearing outer ring 71 is of an integrated structure, a groove is processed at the position, close to the end, of the outer surface of the bearing outer ring, and the low-friction sealing element 6 is installed. The double-row cylindrical rollers 72 are separated by a first retainer 731 and a second retainer 732, respectively, and the bearing inner race is constituted by a flanged inner race 743 and a non-flanged inner race 744, the non-flanged inner race 744 being axially positioned by the movable retainer 12.
In the present embodiment, referring to fig. 1 to 3, the low friction seal 6 is composed of a steel low friction seal body 62 and a rubber low friction seal lip 61.
In this embodiment, referring to fig. 1-3, the washer 2 is a stepped washer, and abuts against the axle box axle 21, the labyrinth protrusion 22 is machined on the upper portion of the left end of the washer 2, and the end face of the right end abuts against the end face of the bearing outer ring 71 for axial positioning. The contact area 23 between the right end face of the washer 2 and the end face of the bearing outer race 71 is a surface hardening layer to reduce the friction effect caused by the shearing force. The upper part of the right end of the gasket 2 is provided with a gasket sealing piece 5, and the gasket sealing piece 5 is made of stamping steel.
In this embodiment, referring to fig. 1-4, the joint surface of the axle box body 8 and the axle box back cover 1 is sealed by the O-ring 4, so as to prevent external pollutants from entering the interior of the axle box through the joint surface gap. The rear axle box cover 1 is internally provided with a labyrinth groove 25 and a V-ring groove at one end, and the other end is axially positioned on the outer axle box bearing ring 71 and is connected with the end of the axle box body 8 through bolts. The washer 2 is a stepped washer and is abutted against the axle box axle 21, the labyrinth projection 22 is processed on the upper part of the left end of the washer 2, and the end face of the right end is abutted against the end face of the bearing outer ring 71 for axial positioning. The contact area 23 between the right end face of the washer 2 and the end face of the bearing outer race 71 is a surface hardening layer to reduce the friction effect caused by the shearing force.
In this embodiment, referring to fig. 1 to 4, a gasket seal 5 is installed at the upper right end of the gasket 2, and the gasket seal 5 is made of stamped steel. The labyrinth grooves 25 and the labyrinth protrusions 22 of the pedestal rear cover 1 and the gasket 2 cooperate with each other to form a labyrinth seal 24, constituting a first heavy seal.
In this embodiment, referring to fig. 1, gasket 2 is complementarily sealed by V-ring seal 3, with V-ring seal 3 opening outwardly for resisting contamination intrusion caused by failure of the first resealing to form the second resealing.
In this embodiment, referring to fig. 3, the planar portion 26 of the gasket seal 5 is a hard-facing layer, and contacts the seal lip 61 of the low friction seal 6 to form a third reseal.
In this embodiment, referring to fig. 1-3, the low friction seal 6 forms a fourth seal with the slit of the bearing having the flange guide surface of the flange inner ring 743.
In this embodiment, referring to fig. 1, the first and second heavy seals are external seals, so as to resist external contaminants, such as dust, particles and moisture, from entering the interior of the axle housing 8, and to create a lubrication failure and wear effect on the axle housing 8, and in particular the axle housing bearing 7.
In the present embodiment, referring to fig. 1, the third and fourth seals are double inner seals for the purpose of preventing the lubricating grease inside the pedestal bearing 7 from leaking and contaminating the inside of the pedestal bearing 7.
In this embodiment, referring to fig. 1-3, when designing the four-seal railway passenger car axle box assembly, considering the problem that when the axle box wheel pair (not shown) turns along a path with a larger curvature or runs on an uneven road, a small amount of internal axial displacement of the axle box bearing 7 may cause grease leakage in the bearing, in the invention, the low friction seal 6 and the gasket seal 5 positioned on the outer surface of the axle box bearing outer ring 71 are always contacted with each other, and keep a non-separated state, so that grease leakage outside the axle box 8 is avoided.
In the present embodiment, referring to fig. 1-3, the second low friction seal 9 is symmetrically mounted on the outer surface of the axle box bearing outer ring 71, and the second low friction seal 9 is composed of a steel second low friction seal body 92 and a rubber second low friction seal lip 91.
In this embodiment, referring to fig. 1, the baffle seal 11 is mounted on the outer circumferential surface of the baffle 13, and the baffle seal 11 is made of stamped steel, and contacts with the second low friction seal lip 91 to form a lip seal, so that lubricating grease inside the axle box bearing 7 is prevented from leaking to the outside of the axle box body 8.
In this embodiment, referring to fig. 1, the circlip 12 axially locates the non-flanged inner race 744 of the housing bearing and the second low friction seal 9 forms a slit seal with the slit of the guiding surface of the circlip 12.
In this embodiment, referring to fig. 1, the bearing front cover 14 and the axle box end 8 are connected by a connecting bolt (not shown), and the second O-ring 10 is mounted on the lateral joint surface, so as to seal against contamination.
In this embodiment, see fig. 1, the shoulder of the baffle 13 projects against the circlip 12, the end against the end of the pedestal axle 21, and is connected by the baffle bolt 15. To prevent the baffle bolts 15 from slipping, a lockwasher 16 is disposed between the bolt nuts and the baffle 13.
Embodiment two:
this embodiment is substantially the same as the first embodiment, and is characterized in that:
in this embodiment, referring to fig. 5-6, the horizontal portion 28 of the gasket 2 is provided with a groove, the third gasket seal 17 is fixed on the gasket 2 through the groove, the third gasket seal body 172 of the steel skeleton, the rubber seal lip upper protrusion 173, the rubber seal lip lower protrusion 174, one end of the elastic sleeve 192 is fixed at the position of the third low friction seal 19 near the guiding surface of the pedestal bearing non-flange inner ring 743, the other end of the elastic sleeve 192 is provided with a seal lip 193, the seal lip 193 is located between the two rubber seal lips of the third gasket seal 17, and the point contact is always maintained during the operation of the axle 21.
The outer surface of the axle box bearing outer ring 71 is symmetrically provided with a fourth low friction seal 20, and the fourth low friction seal 20 is composed of a steel fourth seal main body and a rubber fourth seal lip.
The embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to the embodiments described above, and various changes can be made according to the purposes of the present invention, so any simple modification, variation, and modification made according to the technical spirit and principles of the technical scheme of the present invention should be regarded as equivalent substitution, and still fall within the protection scope of the technical scheme of the present invention.