Charging tray conveying and steering equipment
Technical Field
The invention relates to the technical field of material conveying equipment, in particular to conveying steering equipment for disc-type materials.
Background
In the production process of electronic products, because most parts are small materials, the parts all need to be placed and circulated by a material tray. Materials of some products need to be turned according to process requirements in the whole production process, namely different accurate angles are needed to adapt to different stations, and the current standard automatic equipment cannot realize the conveying and turning function.
At present, the material tray is turned manually, namely, the material tray is rotated by an angle manually in the conveying process of the material tray and then is conveyed to the next station continuously. Such a steering method has the following disadvantages:
firstly, the labor intensity of manual steering is high, the efficiency is low, the speed cannot keep pace with the automatic equipment, and the automatic equipment is easy to be idled;
secondly, the manual steering rotation angle is difficult to control, the steering angle accuracy is low, and smooth production of the next process is not facilitated;
thirdly, the situation that the material scattering of the material tray is easy to occur due to manual steering;
the defects are not beneficial to the automatic production of the product, so that the production cost of an enterprise is increased, and the market competitiveness of the enterprise is reduced.
Disclosure of Invention
Aiming at the defects, the invention aims to provide the material tray conveying and steering equipment which can automatically realize the steering conveying of the material tray at any angle, is easy to control the steering angle, has high efficiency, can be matched with automatic equipment, and is beneficial to reducing the production cost of enterprises.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a material tray conveying and steering device comprises a support, wherein a material tray supporting plate for supporting a material tray is arranged on the support, a material tray lifting device and a rotating motor capable of driving the material tray supporting plate to rotate after the material tray supporting plate is lifted are arranged below the material tray supporting plate; and a conveying belt for conveying the material tray is arranged on the side part of the material tray supporting plate.
The rotary seat is mounted on an output shaft of the rotary motor, the charging tray lifting device is vertically mounted on the rotary seat, and a power output part of the charging tray lifting device is fixedly connected with the charging tray supporting plate.
The pre-pressing plate capable of sliding up and down is arranged above the material tray supporting plate and the conveying belt, and the pre-pressing plate can press the material tray when the material tray supporting plate rotates.
The prepressing plate is arranged on the guide column in a sliding mode.
The support below the prepressing plate is provided with a prepressing plate lifting device, and a power output part of the prepressing plate lifting device is opposite to the prepressing plate but not connected with the prepressing plate.
And a counterweight box for placing a counterweight block is arranged on the upper side of the prepressing plate.
And a driven plate is rotatably arranged at the position, corresponding to the material tray, of the lower side of the prepressing plate.
Wherein, the lower surface of driven plate is equipped with the protection pad.
The material tray supporting plate is arranged between the two conveying belts.
The support comprises a mounting plate, the rotating motor is mounted below the mounting plate, and an output shaft of the rotating motor penetrates through the mounting plate to be mounted with the rotating seat; the mounting panel is provided with a support frame, the conveying belt is mounted on the support frame through a transmission shaft, and one of the transmission shafts is connected with a conveying belt motor.
After the technical scheme is adopted, the invention has the beneficial effects that:
the material tray conveying and steering equipment comprises a support, wherein a material tray supporting plate is arranged on the support, a material tray lifting device and a rotating motor capable of driving the material tray supporting plate to rotate after the material tray supporting plate is lifted are arranged below the material tray supporting plate; the lateral part of the tray supporting plate is provided with a conveying belt. When the disc type material is conveyed, when a material disc loaded with materials is conveyed to the material disc supporting plate by the conveying belt, the material disc lifting device acts to jack up the material disc supporting plate, then the rotating motor is started to rotate for a specified angle, namely the angle of the materials needing to turn is changed, the material disc lifting device resets after the materials turn, the material disc is placed on the conveying belt again, and the materials are conveyed to the next station continuously by the conveying belt. According to the working process, the tray conveying and steering equipment can automatically complete the conveying and steering of the tray material, and has the following advantages compared with the prior art:
firstly, manual steering is not needed, the steering speed is high, the efficiency is high, and the labor intensity of workers is reduced;
secondly, the steering angle is easy to control and accurate, and smooth production of the next process is facilitated;
thirdly, the steering is stable, and the phenomenon of material scattering can not occur;
can with the automation equipment phase-match, improve the degree of automation of enterprise, reduce the manufacturing cost of enterprise, improve the market competition ability of enterprise.
The prepressing plate capable of sliding up and down is arranged above the material tray supporting plate and the conveying belt, and can be pressed on the material tray when the material tray supporting plate turns, so that the material can be further prevented from being scattered from the material tray when the material tray turns, the material blocking effect of the prepressing plate is achieved, the rotating speed of the rotating motor can be increased, the turning time of the material tray is shortened, the conveying turning efficiency of the material tray can be further improved, the automatic device can be better matched with the automatic device, the production efficiency can be improved, and the production cost of an enterprise can be reduced.
The prepressing plate lifting device is arranged below the prepressing plate, a power output part of the prepressing plate lifting device is opposite to the prepressing plate but not connected with the prepressing plate, the prepressing plate is jacked up by the prepressing plate lifting device during working, when a charging tray is conveyed to a charging tray supporting plate, the prepressing plate automatically falls down under the action of gravity and presses on the charging tray, and the falling distance of the prepressing plate is not limited by the stroke of the prepressing plate lifting device due to the structure that the prepressing plate automatically presses down by the gravity, so that the prepressing plate lifting device can adapt to charging trays with different heights, and the universality is higher.
In conclusion, the material tray conveying and steering device solves the technical problem that materials cannot be automatically conveyed and steered in the prior art, can automatically realize automatic conveying and steering of the disc type materials at any angle, is easy to control the steering angle, high in steering efficiency, stable in steering, free of material scattering, high in universality, capable of being matched with automatic equipment, and beneficial to reduction of production cost of enterprises.
Drawings
FIG. 1 is a schematic structural diagram of a tray conveying and turning device of the invention;
FIG. 2 is another angular view of FIG. 1;
FIG. 3 is a schematic diagram of the lifting structure of the pre-pressing plate of the tray conveying and steering device of the invention;
FIG. 4 is a schematic view of a structure of the tray conveying and steering apparatus of the present invention with pre-pressing plates falling;
in the figure: 10. the device comprises a support, 12, a mounting plate, 14, a support frame, 20, a conveyor belt motor, 22, a driven shaft, 24, a driving shaft, 26, a conveyor belt, 30, a rotating motor, 300, an output shaft, 32, a rotating seat, 40, a tray lifting cylinder, 400, a piston rod, 42, a tray supporting plate, 50, a prepressing plate, 52, a guide column, 54, a counterweight box, 56, a driven plate, 60, a cylinder mounting frame, 62, a prepressing plate lifting cylinder, 620, a piston rod, 70 and a tray.
Detailed Description
The invention is further illustrated below with reference to the figures and examples.
All the orientations referred to in the present specification are based on the orientations shown in the drawings, and only represent relative positional relationships, not absolute positional relationships.
As shown in fig. 1 and fig. 2, a tray conveying and turning device includes a bracket 10, a tray support plate 42 for supporting a tray 70 is mounted on the bracket 10, in this embodiment, the bracket 10 includes a chassis of a frame structure and a mounting plate 12 fixed on the top of the chassis, and the tray support plate 42 is mounted above the mounting plate 12. A tray lifting device and a rotating motor 30 which can drive the tray supporting plate 42 to rotate after the tray supporting plate 42 is lifted are arranged below the tray supporting plate 42, the tray lifting device is fixedly connected with an output shaft 300 of the rotating motor 30 in the embodiment, and the tray supporting plate 42 is fixedly connected with a power output part of the tray lifting device. The side of the tray support plate 42 is provided with two conveyor belts 26 for conveying trays 80, in this embodiment, preferably, two conveyor belts 26 are arranged in parallel, and the tray support plate 42 is arranged between the two conveyor belts 26.
As shown in fig. 1 and fig. 2, in the present embodiment, the rotating electrical machine 30 is installed below the mounting plate 12, the output shaft 300 of the rotating electrical machine 30 passes through the mounting plate 12 from bottom to top, and then the end portion thereof is installed with the rotating base 32, and the tray lifting device is vertically installed on the rotating base 32. In the embodiment, the rotating motor 30 is preferably a stepping motor, and the stepping motor controls the rotating angle thereof through pulses, so that the control is more convenient, the control on the steering angle of the material tray is easier, and the precision is higher. In this embodiment, the preferred tray lifting device is a tray lifting cylinder 40, and a piston rod 400 of the tray lifting cylinder 40 is fixedly connected to the tray supporting plate 42.
As shown in fig. 1 and fig. 2, the mounting plate 12 is provided with a supporting frame 14, two opposite sides of the supporting frame 14 are respectively provided with a transmission shaft in a rotating manner, the two transmission shafts are arranged in parallel, and the two conveyor belts 26 respectively encircle two ends of the two transmission shafts, i.e., the two conveyor belts 26 are mounted on the supporting frame 14 through the two transmission shafts. One of the two transmission shafts is connected with the output shaft of the conveyer motor 20 and is a driving shaft 24, the other transmission shaft is a driven shaft 22, and the two conveyers 26 synchronously run under the driving of the conveyer motor 20.
As shown in fig. 3 and 4, the prepressing plate 50 capable of sliding up and down is installed above the tray support plate 42 and the conveyer belt 26, and the prepressing plate 50 can press the tray 70 on the tray support plate 42 when the tray support plate 42 rotates, so that the material in the tray 70 can be prevented from being scattered in the process of turning, the turning speed can be improved, and the production efficiency can be improved.
As shown in fig. 1, 3 and 4, the guide posts 52 are vertically installed on the support 10, the guide posts 52 in this embodiment are vertically fixed on the installation plate 12, the pre-pressing plate 50 is slidably installed on the guide posts 52, four guide posts 52 in this embodiment are provided, and the four guide posts 52 are symmetrically arranged at four corner positions of the pre-pressing plate 50 in pairs, so that the pre-pressing plate 50 can be guided, and the linearity and stability of the up-and-down sliding of the pre-pressing plate 50 are ensured.
As shown in fig. 1, fig. 3 and fig. 4, a prepressing plate lifting device is mounted on the mounting plate 12 below the prepressing plate 50, and a power output part of the prepressing plate lifting device is opposite to but not connected to the prepressing plate 50, in this embodiment, the prepressing plate lifting device is preferably a prepressing plate lifting cylinder 62, a piston rod 620 of the prepressing plate lifting cylinder 62 is arranged opposite to but not connected to the prepressing plate 50 up and down, and can jack up the prepressing plate 50 when the piston rod 620 extends, and when the piston rod 620 retracts, the prepressing plate 50 can fall down by its own gravity and press on the uppermost charging tray 70. The structure that the piston rod 620 is not connected with the prepressing plate 50 can ensure that the rising and falling distances of the prepressing plate 50 are not limited by the stroke of the prepressing plate lifting cylinder 62, can automatically adapt to material trays with any height, and has stronger universality.
As shown in fig. 1 and fig. 3, in the present embodiment, two prepressing plate lifting cylinders 62 are provided, and are symmetrically disposed at the center of two ends of the prepressing plate 50, so that the stress balance of the prepressing plate 50 can be ensured, and the prepressing plate 50 is prevented from being stuck to the guide post 52 in the process of lifting. Two prepressing plate lifting cylinders 62 are respectively installed on the support 10 through a cylinder installation frame 60, the cylinder body of each prepressing plate lifting cylinder 62 vertically penetrates through the installation plate 12, the cylinder installation frame 60 is fixed above the installation plate 12, and the upper end of the cylinder body of each prepressing plate lifting cylinder 62 is fixed on the cylinder installation frame 60.
As shown in fig. 1 and 4, a weight box 54 for placing a weight block is disposed above the prepressing plate 50, and the weight block can increase the weight of the prepressing plate 50, thereby increasing the falling speed and prepressing force of the charging tray 70. In the embodiment, the counterweight blocks are contained in the counterweight box 54, and a plurality of counterweight blocks can be loaded in a matching manner, so that the prepressing force of the prepressing plate 50 on the material tray 70 can be adjusted according to the number of the placed counterweight blocks and the weight of the counterweight blocks, and the constant prepressing force can be ensured. In this embodiment, the weight is preferably a counterweight, so that the magnitude of the pre-pressure can be adjusted more easily and intuitively, and the material tray 70 or the material can not be crushed by the excessive pre-pressure.
As shown in fig. 1, 2 and 4, a driven plate 56 is rotatably mounted on the lower side of the prepressing plate 50 corresponding to the position of the material tray 70, the driven plate 56 is rotatably mounted on the prepressing plate 50 through a rotating shaft and a bearing, and the driven plate 56 is in contact with the material tray 70. When the tray support plate 42 drives the tray 70 to turn, the driven tray 56 rotates together with the tray 70, so that friction between the tray 70 and the pre-pressing plate 50 is avoided, the tray 70 can be protected from being scratched, and the turning is smooth.
As shown in fig. 2 and 4, in the present embodiment, a protection pad (not shown in the figure because the protection pad is thin) is preferably disposed on the lower surface of the driven plate 56, that is, a protection pad is disposed on the surface of the driven plate 56 that contacts the material tray 70, and more preferably, the protection pad is a rubber pad, which can increase the friction between the driven plate 56 and the material tray 70, so that the driven plate 56 and the material tray 70 do not rotate relative to each other, and the material tray 70 can be further prevented from being scratched.
As shown in fig. 1, fig. 2, fig. 3 and fig. 4 together, the work flow of the tray conveying and turning device of the present invention is as follows:
when a material is fed, the piston rod 620 of the prepressing plate lifting cylinder 62 extends to jack up the prepressing plate 50 to make room for the material tray 70, the conveyer belt 26 conveys the whole stack of material trays 70 to the material tray supporting plate 42, the conveyer belt 26 stops, the piston rod 400 of the material tray lifting cylinder 40 extends to jack up the material tray supporting plate 42 and is higher than the upper surface of the conveyer belt 26, then the piston rod 620 of the prepressing plate lifting cylinder 62 retracts, the prepressing plate 50 falls down and presses on the material tray 70 under the action of gravity, the rotating motor 30 is started and stops after rotating for a certain angle (the angle that the material needs to turn), the turning of the material tray 70 is completed, the piston rod 400 of the material tray lifting cylinder 40 retracts, the material tray supporting plate 42 falls down to place the material tray 70 on the conveyer belt 26, and the material tray 70 is continuously conveyed to the next station by the conveyer.
According to the working process, the tray conveying and steering device can automatically realize automatic conveying and steering of the tray materials at any angle, is high in steering angle precision, easy to control, high in steering efficiency, stable in steering, free of material scattering, strong in universality, capable of being matched with automatic equipment, beneficial to improving the automation degree of an enterprise, reducing the production cost of the enterprise and improving the market competitiveness of the enterprise.
The present invention is not limited to the above-described embodiments, and those skilled in the art will be able to make various modifications without creative efforts from the above-described conception, and fall within the scope of the present invention.