CN107736433B - Aquatic product equipment - Google Patents
Aquatic product equipment Download PDFInfo
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- CN107736433B CN107736433B CN201711152200.9A CN201711152200A CN107736433B CN 107736433 B CN107736433 B CN 107736433B CN 201711152200 A CN201711152200 A CN 201711152200A CN 107736433 B CN107736433 B CN 107736433B
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- conveyor belt
- lower shell
- blade
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- 235000020637 scallop Nutrition 0.000 claims abstract description 195
- 241000237509 Patinopecten sp. Species 0.000 claims abstract description 191
- 235000013372 meat Nutrition 0.000 claims abstract description 65
- 238000010438 heat treatment Methods 0.000 claims abstract description 61
- 235000015170 shellfish Nutrition 0.000 claims abstract description 33
- 210000001835 viscera Anatomy 0.000 claims description 44
- 230000009471 action Effects 0.000 claims description 8
- 238000003672 processing method Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000000926 separation method Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 241000237503 Pectinidae Species 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 235000014102 seafood Nutrition 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
- A22C29/04—Processing bivalves, e.g. oysters
- A22C29/046—Opening or shucking bivalves
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Processing Of Meat And Fish (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention relates to aquatic equipment, which solves the technical problems of high labor intensity, low production efficiency and high cost when the existing manual shell-meat separation is carried out, and comprises a conveying device, a heating device, an upper shell automatic removing device and an automatic shellfish-meat picking device; the conveying device comprises a frame, a conveyor belt is connected to the frame, a scallop seat is connected to the conveyor belt, and a heating device, an upper shell automatic removing device and a scallop automatic picking device are sequentially connected to the frame according to the advancing direction of the conveyor belt; the method can be widely applied to a processing technology for separating shellfish meat from shells.
Description
Technical Field
The invention relates to the technical field of deep processing of shellfish seafood, in particular to aquatic product equipment capable of separating shellfish meat from shells.
Background
As is well known, scallops are sea-water cultured shellfish products which are eaten by people, and have delicious meat quality and rich nutrition.
After shellfish such as scallop is fished out from sea, the scallop meat is taken out from the shell, so that the shell-meat separation is realized. At present, the shell and meat separation operation is mainly carried out manually, an operator breaks the shells one by hand, and then the meat is scraped out of the shells, so that the technical problems of high labor intensity, low production efficiency and high cost exist.
Disclosure of Invention
The invention aims to solve the technical problems of high labor intensity, low production efficiency and high cost when the existing manual shell and meat separation is performed, and provides the aquatic product equipment with the advantages of low labor capacity, low cost and high efficiency.
The technical scheme of the invention is that the aquatic product equipment comprises a conveying device, a heating device, an upper shell automatic removing device and a shellfish automatic picking device;
the conveying device comprises a frame, a conveyor belt is connected to the frame, a scallop seat is connected to the conveyor belt, and a heating device, an upper shell automatic removing device and a scallop automatic picking device are sequentially connected to the frame according to the advancing direction of the conveyor belt;
when the conveyor belt works, scallop seats on the conveyor belt pass through the heating device, the upper shell automatic removing device and the automatic shellfish meat picking device;
the automatic upper shell removing device comprises a stop block, a blade and a blade bracket, wherein the stop block is connected to the conveyor belt, the stop block is positioned behind the scallop seat, the height of the stop block is larger than that of the scallop seat, the blade is fixedly connected to a frame of the conveying device through the blade bracket, and the lower surface of the blade is higher than the upper surface of the stop block; when the scallop seat and the stop block move forwards, the scallop seat and the stop block can pass through the blade;
the automatic shellfish meat picking device comprises a cylinder bracket, a cylinder, a suction pipe and a suction pipe mounting plate, wherein the cylinder is connected to the cylinder bracket, a piston rod of the cylinder is downward, the suction pipe mounting plate is connected with the piston rod of the cylinder, the suction pipe is connected with the suction pipe mounting plate, and the tail end opening of the suction pipe is downward; the cylinder bracket is connected to the frame.
Preferably, the blade is wedge-shaped.
Preferably, the scallop seat comprises a flat plate, and a round hole for placing the scallop is formed in the flat plate.
Preferably, the suction pipe is provided with a viscera suction port and a scallop edge suction port, the viscera suction port is used for sucking viscera of scallop meat, and the scallop edge suction port is used for sucking scallop edges.
Preferably, the conveying device is sequentially connected with a heating device for heating the lower shell and a second group of automatic shellfish meat picking devices, and the heating device for heating the lower shell is positioned below the scallop seat.
Preferably, a heating device for heating the lower scallop shell is arranged between the automatic scallop meat picking device and the automatic upper shell removing device.
The invention also provides a processing method using the water producing equipment, which comprises the following steps:
firstly, horizontally placing a scallop to be processed in a round hole of a scallop seat at the right end of a conveying device;
secondly, starting a conveying device, wherein a conveyor belt drives a scallop seat and a scallop to move below a heating device, the heating device heats the scallop, the upper shell and the lower shell of the scallop can be opened under the action of external heat, the opening of the upper shell and the lower shell of the scallop is leftwards, and the scallop meat on the lower shell comprises viscera, scallop pieces and scallop edges;
thirdly, the conveyor belt moves the opened scallop towards the blade direction of the automatic upper shell removing device, the blade moves leftwards along with the upper shell and the lower shell, the blade acts on the connecting part between the upper shell and the lower shell, the stop block can block the connecting part between the upper shell and the lower shell to provide a stress surface, and therefore the blade cuts off the connecting part between the upper shell and the lower shell, the upper shell is separated from the lower shell, and the lower shell stays on the scallop seat;
fourthly, the conveyor belt is enabled to transfer the lower shell to the position below the automatic shellfish meat picking device, the air cylinder is started, the piston rod of the air cylinder downwards moves the suction pipe to the position above the viscera on the lower shell, the suction pipe is enabled to generate suction force so as to suck the viscera, and therefore the viscera are separated from the scallop meat; then, the cylinder action drives the suction pipe to move upwards to return to the initial state.
The invention also provides aquatic equipment, which comprises a conveying device, a heating device, an upper shell automatic removing device and a shellfish automatic picking device;
the conveying device comprises a frame, a conveyor belt is connected to the frame, a scallop seat is connected to the conveyor belt, and the heating device, the automatic upper shell removing device and the automatic shellfish meat picking device are sequentially connected to the frame according to the advancing direction of the conveyor belt;
when the conveyor belt works, scallop seats on the conveyor belt pass through a heating device, an upper shell automatic removing device and a scallop meat automatic picking device;
the automatic upper shell removing device comprises a stop block, a blade and a blade bracket, wherein the stop block is connected to the conveyor belt, the stop block is positioned behind the scallop seat, the height of the stop block is larger than that of the scallop seat, the blade is fixedly connected to a frame of the conveying device through the blade bracket, and the lower surface of the blade is higher than the upper surface of the stop block; when the scallop seat and the stop block move forwards, the scallop seat and the stop block can pass through the blade;
the automatic shellfish meat picking device comprises an X-axis direction linear module, a Y-axis direction linear module, a Z-axis direction linear module, a suction pipe mounting plate and a suction pipe, wherein the X-axis direction linear module is horizontally arranged, the Z-axis direction linear module is connected with a slide block on the X-axis direction linear module, the Y-axis direction linear module is connected with a slide block on the Z-axis direction linear module, the suction pipe mounting plate is connected with the slide block on the Y-axis direction linear module, and the suction pipe is connected with the suction pipe mounting plate and downward.
Preferably, the aquatic product equipment further comprises an automatic carrying mechanical device, the automatic carrying mechanical device comprises a base, an upright post, a rotating arm, a sucker cylinder and a sucker, the upright post is connected with the base, the rotating arm is rotationally connected with the upright post, the sucker cylinder is fixedly connected with the rotating arm, and the sucker is connected with a piston rod of the sucker cylinder.
Preferably, the suction pipe mounting plate is connected with a camera, and the lens of the camera is downward.
The invention also provides a processing method using the water production equipment, which is characterized by comprising the following steps of:
firstly, horizontally placing a scallop to be processed in a round hole of a scallop seat at the right end of a conveying device;
secondly, starting a conveying device, and driving a scallop seat and a scallop to move below a heating device by a conveyor belt, wherein the heating device heats the scallop, the upper shell and the lower shell of the scallop can be opened under the action of external heat, the opening is left, and the scallop meat on the lower shell comprises viscera, scallop pieces and scallop edges;
thirdly, the conveyor belt moves the opened scallop towards the blade direction of the automatic upper shell removing device, the blade moves leftwards along with the upper shell and the lower shell, the blade acts on the connecting part between the upper shell and the lower shell, the stop block can block the connecting part between the upper shell and the lower shell to provide a stress surface, and therefore the blade cuts off the connecting part between the upper shell and the lower shell, the upper shell is separated from the lower shell, and the lower shell stays on the scallop seat;
fourthly, the conveyor belt is enabled to transfer the lower shell to the position below the automatic shellfish meat picking device, the air cylinder is started, the piston rod of the air cylinder downwards moves the suction pipe to the position above the viscera on the lower shell, the suction pipe is enabled to generate suction force so as to suck the viscera, and therefore the viscera are separated from the scallop meat; then, the cylinder acts to drive the suction pipe to move upwards to return to the initial state;
fifthly, the lower shells of the viscera in the scallop meat are removed by the conveyor belt to the left, and the lower shells of the viscera in the scallop meat are removed by a heating device for heating the lower shells;
sixthly, the heated lower shell is transferred leftwards by the conveyor belt, and scallop dices and scallop edges on the lower shell are sucked away by using a second group of automatic scallop meat picking devices;
seventh, the conveyer belt is used for transferring the scallop diced and scallop edge removed lower shell to the left.
The invention has the beneficial effects of realizing automatic operation, saving manpower, having low labor intensity, low cost and high efficiency and improving the product quality. The invention has wide application, and can be applied to the processing technology of other shellfish commodities.
Further features and aspects of the present invention will become apparent from the following description of specific embodiments with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of an aquatic plant;
FIG. 2 is a schematic view of a conveyor belt with scallops and stops mounted thereon;
FIG. 3 is a top view of a scallop and stop mounted on a conveyor belt of the conveyor;
FIG. 4 is a schematic view of the installation of the blade and stop;
FIG. 5 is a perspective view of a blade;
FIG. 6 is a schematic view of the blade mounted on the frame of the conveyor;
FIG. 7 is a schematic view of the position of the blade and stop;
fig. 8 is a schematic view of a scallop placed on a scallop nest after the scallop is heated by a heating device;
FIG. 9 is a schematic view of the blade position of the scallop moving to the automatic upper shell removal device;
FIG. 10 is a schematic view of the attachment of the upper and lower shells of a scallop moved to the blade position;
FIG. 11 is a schematic view showing a state in which the blade separates the upper shell and the lower shell of the scallop;
FIG. 12 is a schematic view of the scallop with the upper shell removed and the lower shell left;
FIG. 13 is a schematic view of the automatic shellfish meat extraction device moving the extraction tube shown in FIG. 1 downward from an initial position to the lower shell of a scallop;
FIG. 14 is a schematic view of an automatic scallop meat extraction device sucking viscera from the lower shell of a scallop into a suction tube;
FIG. 15 is a schematic illustration of a pipeline with two sets of heating devices;
FIG. 16 is a schematic view of another embodiment of a suction tube;
FIG. 17 is a schematic view of the suction tube end port shown in FIG. 16;
FIG. 18 is a schematic view of another embodiment of an automatic shellfish meat extraction device;
FIG. 19 is a top view of the structure shown in FIG. 18;
fig. 20 is a schematic structural view of the automatic conveyance mechanism.
The symbols in the drawings illustrate:
1. conveyor, 101, frame, 102, conveyor belt, 2, scallop seat, 201, round hole, 3, heating device, 7, stop, 9, blade, 9-1, blade holder, 10, cylinder holder, 11, cylinder, 12, suction tube, 13, suction tube mounting plate, 14-1, upper shell, 14-2, lower shell, 14-2-1, viscera, 14-2-2, scallop dices, 14-2-3, scallop edges; an x-axis direction linear module, a 16. Y-axis direction linear module, and a 17. Z-axis direction linear module; 18. viscera suction inlet, 19. Scallop edge suction inlet; 20. heating device, camera, suction pipe mounting plate, suction pipe, and heating device, wherein the camera, the suction pipe mounting plate and the suction pipe are respectively arranged at the two sides of the camera and the suction pipe; 24. the sucking disc, 25 sucking disc cylinder, 26 swinging boom, 27 stand, 28 base.
Detailed Description
As shown in fig. 1 to 7, the aquatic plant comprises a conveying device 1, a heating device 3, an upper shell automatic removing device and a shellfish automatic picking device.
The conveying device 1 comprises a frame 101, a conveyor belt 102 is connected to the frame 101, and a plurality of scallops 2 are connected to the conveyor belt 102. The scallop housing 2 comprises a flat plate, and a round hole 201 for placing a scallop is arranged on the flat plate. The conveyor 1 preferably employs a chain conveyor. For the structure of the scallop seat 2, the flat plate is provided with grooves, and a scallop product can be placed.
The arrows in fig. 1 and 3 and 4 indicate the direction of travel of the conveyor belt 102, i.e. the direction in which the scallop 2 moves. The heating device 3, the automatic upper shell removing device and the automatic shellfish meat picking device are sequentially installed on the frame 101 according to the moving direction of the scallop base 2.
The heating device 3 is arranged on the frame 101, the scallop seat 2 on the conveyor belt 102 is arranged below the heating device 3, and when the conveyor belt 102 works, the scallop seat 2 heats the scallop placed on the scallop seat 2 by the heat emitted by the heating device 3 through the heating device 3. The heating device 3 may be a heating device of any known configuration such as an electric heating device, a flame heating device, and a steam heating device.
As shown in connection with fig. 4-7, the automatic upper shell removing device includes a stopper 7, a blade 9, and a blade holder 9-1. The stop block 7 is arranged on the conveyor belt 102, the stop block 7 is positioned behind the scallop seat 2 and is close to the scallop seat 2, and the height of the stop block 7 is larger than that of the scallop seat 2, namely the upper surface of the stop block 7 is higher than that of the scallop seat 2; a stop is mounted behind each scallop 2. The blade 9 is fixedly mounted on the frame 101 through the blade bracket 9-1, the blade 9 is horizontally arranged in parallel with the upper surface of the scallop seat 2, and as shown in fig. 7, the lower surface of the blade 9 is higher than the upper surface of the stopper 7 (the distance between the lower surface of the blade 9 and the conveyor belt 102 is greater than the distance between the upper surface of the stopper 7 and the conveyor belt 102), and the scallop seat 2 and the stopper 7 can pass through the blade 9 when moving forwards.
As shown in fig. 1, 5 and 6, the blade 9 is wedge-shaped, which is the best solution, and the upper shell of the scallop shell is most easily cut off. It should be noted that the blade may be of a conventional planar shape.
The automatic shellfish meat picking device comprises a cylinder bracket 10, a cylinder 11, a suction pipe 12 and a suction pipe mounting plate 13, wherein the cylinder 11 is arranged on the cylinder bracket 10, a piston rod of the cylinder 11 is downward, the suction pipe mounting plate 13 is connected with the piston rod of the cylinder 11, the suction pipe 12 is connected with the suction pipe mounting plate 13, and a tail end opening of the suction pipe 12 is downward. The cylinder bracket 10 is mounted on the frame 101. When the cylinder 11 is actuated, the suction pipe 12 is caused to travel downward. The suction pipe 12 is connected to an external vacuum pump or other means of providing suction through a hose.
The following describes the operation of the whole aquatic plant:
in a first step, as shown in fig. 8 (the arrow in the drawing indicates the travelling direction of the conveyor belt), at the right end of the conveyor 1, the scallop 14 to be processed is laid flat in the circular hole 201 of the scallop seat 2 manually or by an automatic handling mechanism.
Secondly, the conveying device 1 is started, the conveyor belt 102 drives the scallop seat 2 and the scallop 14 to move below the heating device 3, the heating device 3 heats the scallop 14, the upper shell 14-1 and the lower shell 14-2 can be opened under the action of external heat of the scallop 14, the opening is left, and the scallop meat on the lower shell 14-2 is exposed, and as shown in fig. 12, the scallop meat on the lower shell 14-2 comprises viscera 14-2-1, diced scallop 14-2-2 and scallop edges 14-2-3. The connection between the upper shell 14-1 and the lower shell 14-2 is close to the stop 7.
Third, as shown in fig. 9, when the conveyor 102 moves the opened scallop toward the blade 9 of the automatic upper shell removing device, since the blade 9 is stationary, the blade 9 acts on the connection portion between the upper shell 14-1 and the lower shell 14-2 as the upper shell 14-1 and the lower shell 14-2 move leftward, and the stopper 7 stops the connection portion between the upper shell 14-1 and the lower shell 14-2 to provide a force-receiving surface, so that the blade 9 cuts the connection portion between the upper shell and the lower shell to separate the upper shell 14-1 from the lower shell 14-2, as shown in fig. 10 and 11. During the cutting of the connection between the upper and lower shells 14-1 and 14-2 by the blade 9, the lower shell 14-2 is turned up a certain angle and blocked by the lower surface of the blade 9 and then returns to its original position. Subsequently, the upper shell 14-1 is removed and the lower shell 14-2 continues to rest on the scallop 2.
Fourth, the conveyor 102 moves the lower shell 14-2 to the lower side of the automatic shellfish meat picking apparatus, as shown in fig. 13, the cylinder 11 is started, and the piston rod of the cylinder 11 moves the suction pipe 12 downward to the upper side of the viscera 14-2-1 on the lower shell 14-2, so that the viscera 14-2-1 is positioned at the end pipe orifice of the suction pipe 12. As shown in FIG. 14, the suction pipe 12 is made to suck the viscera 14-2-1 by an external device, so that the viscera 14-2-1 are separated from the scallop meat (the scallop meat leaves the scallop pieces 14-2-2 and the scallop edges 14-2-3). Next, the cylinder 11 is operated to drive the suction pipe 12 to move upward back to the original state.
Fifth, the conveyor 102 is allowed to move the lower shell 14-2 of the viscera 14-2-1 of the scallop meat to the left. And then enters the packaging process.
After the upper shell of the scallop is removed, a set of heating devices 20 is additionally installed before the automatic shellfish picking device (after the automatic upper shell removing device) in order to take out the whole scallop meat (including scallop pieces, scallop edges and scallop meat), and the lower shell 14-2 is heated by the heating devices 20 as shown in fig. 15. The heating device 20 can be installed above the scallop, and in order to achieve better heating effect, the heating device 20 is installed below the scallop. Because the entire scallop meat on the bottom shell 14-2 grows on the bottom shell body, the entire scallop meat is more easily separated from the bottom shell body after heating. Therefore, after the lower shell 14-2 is heated, the whole scallop meat is sucked by the suction pipe of the automatic scallop meat picking device. Note that the size of the end nozzle of the suction tube is almost the same as the size of the whole scallop meat.
In the fourth step, the suction tube 12 may be further modified so that it can suck the viscera 14-2-1 and the scallop edges 14-2-3. As shown in fig. 16 and 17, the mouth of the suction pipe 12 is designed as two suction ports, one is a viscera suction port 18 and the other is a scallop edge suction port 19, and the pipes to which each suction port is connected are independent, that is, two pipes. The viscera suction port 18 has the same shape as the viscera 14-2-1, and the scallop rim suction port 19 has the same shape as the scallop rim 14-2-3.
For the automatic shellfish meat picking device, a structure as shown in fig. 18 and 19 may be adopted, which includes an X-axis direction linear module 15, a Y-axis direction linear module 16, a Z-axis direction linear module 17, a suction pipe mounting plate 22, a suction pipe 23, the X-axis direction linear module 15 being horizontally placed beside the conveying device, the Z-axis direction linear module 17 being connected with a slider on the X-axis direction linear module 15, the Y-axis direction linear module 16 being connected with a slider on the Z-axis direction linear module 17, the suction pipe mounting plate 22 being connected with a slider on the Y-axis direction linear module 16, a camera 21 being connected with the suction pipe mounting plate 22, the suction pipe 23 being connected with the suction pipe mounting plate 22. The lens of the camera 21 is downward and the suction pipe 23 is downward. Each linear module can specifically adopt a screw pair driven by a motor.
The X-axis direction linear module 15, the Y-axis direction linear module 16 and the Z-axis direction linear module 17 are adjusted by the corresponding controllers, so that the suction pipe 23 is more accurately aligned with the scallop meat below the suction pipe. The suction pipe 23 can be moved downward by operating the Z-axis direction linear module 17.
In order to more accurately align the suction tube 23 with the scallop meat below, the camera 21 can collect the image information of the scallop meat on the lower shell, the image information is sent to the controller, and the controller analyzes and calculates the received image information, so as to adjust the actions of the X-axis direction linear module 15, the Y-axis direction linear module 16 and the Z-axis direction linear module 17, and align the suction tube 23 with the scallop meat (or viscera) below.
In the first step, the specific structure of the automatic handling machine used may be as shown in fig. 20, and the automatic handling machine includes a base 28, a column 27, a rotating arm 26, a suction cup cylinder 25, and a suction cup 24, wherein the column 27 is connected with the base 28, the rotating arm 26 is rotationally connected with the column 27, the suction cup cylinder 25 is fixedly connected with the rotating arm 26, and the suction cup 24 is connected with a piston rod of the suction cup cylinder 25. The rotary arm 26 rotates to move the position of the sucker 24, the sucker 24 is driven by the sucker cylinder 25 to suck the scallop to be processed, and the scallop is placed on a scallop seat on the conveying device 1.
The present embodiment is exemplified by scallops, and the present invention may be used to treat other shellfish products.
Another scallop processing method is disclosed below:
the equipment used in the processing method is characterized in that a group of heating devices for heating the lower shell and a group of automatic shellfish meat picking devices are sequentially added behind the automatic shellfish meat picking devices on the basis of the assembly line with the structure shown in fig. 1, and the added heating devices are positioned below the scallop seat.
In the first step, as shown in fig. 8, at the right end of the conveying device 1, the scallop 14 to be processed is placed flat in the circular hole 201 of the scallop seat 2 manually or by using an automatic conveying mechanical device.
Secondly, the conveying device 1 is started, the conveyor belt 102 drives the scallop seat 2 and the scallop 14 to move below the heating device 3, the heating device 3 heats the scallop 14, the upper shell 14-1 and the lower shell 14-2 are opened (as shown in fig. 5) under the action of external heat of the scallop 14, the opening is left, and the scallop meat on the lower shell 14-2 is exposed, as shown in fig. 12, and comprises viscera 14-2-1, diced scallop 14-2-2 and scallop edges 14-2-3.
Third, as shown in fig. 9, when the conveyor 102 moves the opened scallop toward the blade 9 of the automatic upper shell removing device, since the blade 9 is stationary, the blade 9 acts on the connection portion between the upper shell 14-1 and the lower shell 14-2 as the upper shell 14-1 and the lower shell 14-2 move leftward, and the stopper 7 stops the connection portion between the upper shell 14-1 and the lower shell 14-2 to provide a force-receiving surface, so that the blade 9 cuts the connection portion between the upper shell and the lower shell to separate the upper shell 14-1 from the lower shell 14-2, as shown in fig. 10 and 11. During the cutting of the connection between the upper and lower shells 14-1 and 14-2 by the blade 9, the lower shell 14-2 is turned up a certain angle and blocked by the lower surface of the blade 9 and then returns to its original position. Subsequently, the upper shell 14-1 is removed and the lower shell 14-2 continues to rest on the scallop 2.
Fourth, the conveyor 102 moves the lower shell 14-2 to the lower side of the automatic shellfish meat picking apparatus, as shown in fig. 13, the cylinder 11 is started, and the piston rod of the cylinder 11 moves the suction pipe 12 downward to the upper side of the viscera 14-2-1 on the lower shell 14-2, so that the viscera 14-2-1 is positioned at the end pipe orifice of the suction pipe 12. As shown in FIG. 14, the suction pipe 12 is made to suck the viscera 14-2-1 by an external device, so that the viscera 14-2-1 are separated from the scallop meat (the scallop meat leaves the scallop pieces 14-2-2 and the scallop edges 14-2-3). Next, the cylinder 11 is operated to drive the suction pipe 12 to move upward back to the original state.
Fifth, the lower shell 14-2 of the viscera 14-2-1 of the scallop meat is removed by the conveyor 102 to the left, and the lower shell 14-2 of the viscera 14-2-1 of the scallop meat is heated by the heating device for heating the lower shell.
Sixth, the conveyor 102 is allowed to move the heated lower shell 14-2 to the left, and the scallop pieces 14-2-2 and the scallop edges 14-2-3 on the lower shell 14-2 are sucked away by another set of automatic shellfish picking devices.
Seventh, the conveyor 102 is allowed to move the lower shell 14-2 with the scallop pieces 14-2-2 and scallop edges 14-2-3 removed to the left. Then the shell treatment process is carried out.
The above description is only for the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art.
Claims (2)
1. The processing method using the aquatic equipment is characterized in that the aquatic equipment comprises a conveying device, a heating device, an upper shell automatic removing device and a shellfish automatic picking device; the conveying device comprises a frame, a conveyor belt is connected to the frame, a scallop seat is connected to the conveyor belt, the scallop seat comprises a flat plate, and a round hole for placing a scallop is formed in the flat plate; the heating device, the automatic upper shell removing device and the automatic shellfish meat picking device are sequentially connected to the frame according to the advancing direction of the conveyor belt; when the conveyor belt works, scallop seats on the conveyor belt pass through a heating device, an upper shell automatic removing device and a scallop meat automatic picking device; the automatic upper shell removing device comprises a stop block, a blade and a blade bracket, wherein the stop block is connected to the conveyor belt, the stop block is positioned behind the scallop seat, the height of the stop block is larger than that of the scallop seat, the blade is fixedly connected to a frame of the conveying device through the blade bracket, the blade is wedge-shaped, and the lower surface of the blade is higher than the upper surface of the stop block; when the scallop seat and the stop block move forwards, the scallop seat and the stop block can pass through the blade; the automatic scallop meat picking device comprises a cylinder bracket, a cylinder, a suction pipe and a suction pipe mounting plate, wherein the suction pipe is provided with a viscera suction inlet and a scallop edge suction inlet, the viscera suction inlet is used for sucking viscera of scallop meat, the scallop edge suction inlet is used for sucking scallop edge, the cylinder is connected to the cylinder bracket, a piston rod of the cylinder is downward, the suction pipe mounting plate is connected with the piston rod of the cylinder, the suction pipe is connected with the suction pipe mounting plate, and the tail end opening of the suction pipe is downward; the cylinder bracket is connected to the frame;
the processing method comprises the following steps:
firstly, horizontally placing a scallop to be processed in a round hole of a scallop seat at the right end of a conveying device;
secondly, starting a conveying device, and driving a scallop seat and a scallop to move below a heating device by a conveyor belt, wherein the heating device heats the scallop, the upper shell and the lower shell of the scallop can be opened under the action of external heat, the opening is left, and the scallop meat on the lower shell comprises viscera, scallop pieces and scallop edges;
thirdly, the conveyor belt moves the opened scallop towards the blade direction of the automatic upper shell removing device, the blade moves leftwards along with the upper shell and the lower shell, the blade acts on the connecting part between the upper shell and the lower shell, the stop block can block the connecting part between the upper shell and the lower shell to provide a stress surface, and therefore the blade cuts off the connecting part between the upper shell and the lower shell, the upper shell is separated from the lower shell, and the lower shell stays on the scallop seat;
fourthly, the conveyor belt is enabled to move the lower shell below the automatic shellfish meat picking device, the air cylinder is started, the piston rod of the air cylinder downwards moves the suction pipe to the position above the viscera on the lower shell, the suction pipe is enabled to generate suction force so as to suck the viscera through the viscera suction inlet, the scallop is sucked through the scallop edge suction inlet, and thus the viscera and the scallop are separated from the scallop meat; then, the cylinder action drives the suction pipe to move upwards to return to the initial state.
2. The processing method using the aquatic product equipment according to claim 1, wherein the conveying device is provided with a heating device for heating the lower shell and a second group of automatic shellfish picking devices which are sequentially connected behind the automatic shellfish picking devices, and the heating device for heating the lower shell is positioned below the scallop seat;
the fourth step of the processing method comprises the following steps:
fifthly, the lower shells of the viscera in the scallop meat are removed by the conveyor belt to the left, and the lower shells of the viscera in the scallop meat are removed by a heating device for heating the lower shells;
sixthly, the heated lower shell is transferred leftwards by the conveyor belt, and scallop dices and scallop edges on the lower shell are sucked away by using a second group of automatic scallop meat picking devices;
seventh, the lower shell from which scallop pieces are removed is left transferred by the conveyor belt.
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CN110089546B (en) * | 2019-05-22 | 2021-08-31 | 山东欧意特食品股份有限公司 | One-stop type convenient stripping device for oyster shell |
CN110402998B (en) * | 2019-08-06 | 2021-06-22 | 山东省农业机械科学研究院 | A scallop mechanical shell-opening auxiliary meat-taking device |
CN111011463B (en) * | 2019-12-19 | 2021-06-22 | 林碧琴 | An IoT-based seafood processing equipment |
KR102582587B1 (en) * | 2022-08-30 | 2023-09-25 | 김동림 | Apparatus for removing oyster shells |
KR102582583B1 (en) * | 2022-08-30 | 2023-09-25 | 김동림 | Apparatus for removing oyster shells |
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CN103444835B (en) * | 2013-08-16 | 2015-05-13 | 大连佳林设备制造有限公司 | Scallop shell opening machine |
CN105192046B (en) * | 2015-09-29 | 2017-12-22 | 大连工业大学 | Scallop shells meat-taking machine automatically |
CN106259819B (en) * | 2016-09-30 | 2018-07-31 | 莱州方华渔业机械科技有限公司 | A kind of scallop takes fourth machine |
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Denomination of invention: A type of aquatic equipment Granted publication date: 20230526 Pledgee: Shandong Rongcheng Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG JINPIAO FOOD MACHINERY CO.,LTD. Registration number: Y2024980008358 |