CN107717767A - Intelligent bench vice based on hydraulic system - Google Patents
Intelligent bench vice based on hydraulic system Download PDFInfo
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- CN107717767A CN107717767A CN201711215207.0A CN201711215207A CN107717767A CN 107717767 A CN107717767 A CN 107717767A CN 201711215207 A CN201711215207 A CN 201711215207A CN 107717767 A CN107717767 A CN 107717767A
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- clamp body
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- hydraulic system
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- guide chute
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- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B1/00—Vices
- B25B1/02—Vices with sliding jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B1/00—Vices
- B25B1/06—Arrangements for positively actuating jaws
- B25B1/18—Arrangements for positively actuating jaws motor driven, e.g. with fluid drive, with or without provision for manual actuation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gripping Jigs, Holding Jigs, And Positioning Jigs (AREA)
- Jigs For Machine Tools (AREA)
Abstract
本发明提供基于液压系统的智能台虎钳,包括底板,设置于底板上的固定钳身和活动钳身,所述底板上表面开设导向滑槽,导向滑槽的两端分别固定连接有液压缸和固定钳身;所述活动钳身与液压缸的活塞杆连接,并滑动连接于导向滑槽中;所述导向滑槽内设置沿活动钳身运动方向的导向轴,活动钳身底部开设供导向轴穿过的通孔;所述固定钳身和活动钳身的夹取面设置钳口。本发明提出的基于液压系统的智能台虎钳,可解决现有台虎钳装夹效率低,无法准确控制夹紧力的问题。
The invention provides an intelligent bench vise based on a hydraulic system, which includes a bottom plate, a fixed tong body and a movable tong body arranged on the bottom plate, a guiding chute is provided on the upper surface of the bottom plate, and hydraulic cylinders are respectively fixedly connected to the two ends of the guiding chute and fixed clamp body; the movable clamp body is connected with the piston rod of the hydraulic cylinder, and is slidably connected in the guide chute; the guide shaft along the moving direction of the movable clamp body is arranged in the guide chute, and the bottom of the movable clamp body is opened for A through hole through which the guide shaft passes; the clamping surfaces of the fixed tong body and the movable tong body are provided with jaws. The intelligent bench vise based on the hydraulic system proposed by the invention can solve the problems of low clamping efficiency and inability to accurately control the clamping force of the existing bench vise.
Description
技术领域technical field
本发明涉及钳工夹具技术领域,特别涉及一种基于液压系统的智能台虎钳。The invention relates to the technical field of fitter clamps, in particular to an intelligent bench vise based on a hydraulic system.
背景技术Background technique
台虎钳是机械加工领域常用的夹持工件,通常包括底座、钳身、固定钳口、活动钳口以及丝杠,在应用过程中转动丝杠即以调整活动钳口和固定钳口之间的距离,以实现工件的夹持。Bench vise is a commonly used clamping workpiece in the field of mechanical processing. It usually includes a base, a clamp body, a fixed jaw, a movable jaw and a screw. During the application process, the screw is turned to adjust the gap between the movable jaw and the fixed jaw. The distance to achieve workpiece clamping.
目前,普遍采用的台虎钳需要人工操作,通过转动手柄带动螺杆旋转,使螺接在螺杆上的钳口向另一钳口移动靠近,实现夹紧固定功能。上述人工操作效率低,无法准确控制两钳口之间的夹紧力,严重影响工件的加工速度和质量。At present, the commonly used bench vise requires manual operation, and the screw rod is driven to rotate by turning the handle, so that the jaw screwed on the screw rod moves closer to the other jaw to realize the clamping and fixing function. The above-mentioned manual operation is inefficient and cannot accurately control the clamping force between the two jaws, which seriously affects the processing speed and quality of the workpiece.
发明内容Contents of the invention
本发明提出一种基于液压系统的智能台虎钳,可解决现有台虎钳设备装夹效率低,无法准确控制夹紧力的问题。The invention proposes an intelligent bench vise based on a hydraulic system, which can solve the problems of low clamping efficiency and inability to accurately control clamping force of existing bench vise equipment.
为实现上述技术目的,达到技术效果,本发明通过以下技术方案解决上述问题:In order to achieve the above-mentioned technical purpose and achieve technical effects, the present invention solves the above-mentioned problems through the following technical solutions:
基于液压系统的智能台虎钳,包括底板,设置于底板上的固定钳身和活动钳身,所述底板上表面开设导向滑槽,导向滑槽的两端分别固定连接有液压缸和固定钳身;所述活动钳身与液压缸的活塞杆连接,并滑动连接于导向滑槽中;所述导向滑槽内设置与活动钳身运动方向同向的导向轴,活动钳身底部开设供导向轴穿过的通孔;所述固定钳身和活动钳身的夹取面设置钳口。The intelligent bench vise based on the hydraulic system includes a bottom plate, a fixed tong body and a movable tong body arranged on the bottom plate, a guide chute is provided on the upper surface of the bottom plate, and a hydraulic cylinder and a fixed tong are respectively fixedly connected to the two ends of the guide chute body; the movable tong body is connected with the piston rod of the hydraulic cylinder, and is slidably connected in the guide chute; the guide shaft in the same direction as the movable tong body is set in the guide chute, and the bottom of the movable tong body is provided for guiding A through hole through which the shaft passes; jaws are provided on the gripping surfaces of the fixed tong body and the movable tong body.
上述方案中,通过液压缸活塞运动驱动活动钳身在导向滑槽内滑动,进而使运动固定钳身和活动钳身的钳口相向运动夹紧工件。通过导向滑槽与导向轴的配合,可达到更好的导向作用,保证钳身平稳运行。In the above solution, the movable tong body is driven to slide in the guide chute through the movement of the hydraulic cylinder piston, and then the jaws of the moving fixed tong body and the movable tong body move toward each other to clamp the workpiece. Through the cooperation of the guide chute and the guide shaft, a better guiding effect can be achieved to ensure the smooth operation of the pliers.
为适用于装夹不同结构的工件,提高装置的实用性,所述钳口的相对接触面上开设十字V型槽。In order to be suitable for clamping workpieces with different structures and improve the practicability of the device, cross V-shaped grooves are provided on the opposite contact surfaces of the jaws.
进一步的,为表面与钳口的拆装与更换,所述钳口与固定钳身、活动钳身通过螺纹紧固件可拆卸连接,钳口与固定钳身、活动钳身的夹取面设置对应的螺孔。Further, for the disassembly and replacement of the surface and the jaws, the jaws are detachably connected to the fixed jaw body and the movable jaw body through threaded fasteners, and the gripping surfaces of the jaws, the fixed jaw body, and the movable jaw body are set corresponding screw holes.
为了通过液体驱动活塞来控制活动钳身的移动,所述液压缸的活塞杆与活动钳身刚性连接,缸体设置进油口、出油口。通过控制进出口的油流量来控制活塞杆伸缩,进而控制活动钳身平稳高效的往返。In order to control the movement of the movable tong body through the liquid-driven piston, the piston rod of the hydraulic cylinder is rigidly connected to the movable tong body, and the cylinder body is provided with an oil inlet and an oil outlet. The expansion and contraction of the piston rod is controlled by controlling the oil flow at the inlet and outlet, and then the smooth and efficient reciprocation of the movable clamp body is controlled.
本发明的优点与效果是:Advantage and effect of the present invention are:
1、本发明通过设置液压缸来取代人工操作,通过控制进出口的油流量来控制活塞杆伸缩,并通过活塞杆驱动活动钳身在导向滑槽内滑动,控制更平稳高效;1. The present invention replaces manual operation by setting a hydraulic cylinder, controls the expansion and contraction of the piston rod by controlling the oil flow at the inlet and outlet, and drives the movable clamp body to slide in the guide chute through the piston rod, so that the control is more stable and efficient;
2、通过导向滑槽与导向轴的双重导向,有利于提高使活动钳身运动的稳定性;2. Through the dual guidance of the guide chute and the guide shaft, it is beneficial to improve the stability of the movement of the movable clamp body;
3、钳口可拆卸安装于钳身,且钳口的相对接触面上开设适应性更好的十字型V型槽,皆有利于提高装置的夹取适应性,提高装夹效率。3. The jaws can be detachably mounted on the body of the jaws, and cross-shaped V-shaped grooves with better adaptability are provided on the opposite contact surfaces of the jaws, which are beneficial to improving the gripping adaptability of the device and improving the clamping efficiency.
附图说明Description of drawings
图1为基于液压系统的智能台虎钳的结构示意图。Fig. 1 is a schematic structural diagram of an intelligent bench vise based on a hydraulic system.
图号标识:1、底板,2、固定钳身,3、活动钳身,4、导向滑槽,5、液压缸,5-1、活塞杆,5-2、出油口,5-3、缸体,5-4、进油口,6、导向轴,7、钳口,7-1、十字V型槽。Drawing number identification: 1. Bottom plate, 2. Fixed tong body, 3. Movable tong body, 4. Guide chute, 5. Hydraulic cylinder, 5-1, Piston rod, 5-2, Oil outlet, 5-3, Cylinder block, 5-4, oil inlet, 6, guide shaft, 7, jaw, 7-1, cross V-shaped groove.
具体实施方式detailed description
以下结合实施例对本发明作进一步说明,但本发明并不局限于这些实施例。The present invention will be further described below in conjunction with examples, but the present invention is not limited to these examples.
本实施例所述的基于液压系统的智能台虎钳,其主体包括开设导向滑槽4的底板1,采用螺纹紧固件固定于导向滑槽4一端的固定钳身2,以及滑动连接于槽内的活动钳身3;活动钳身3与设置于导向滑槽4另一端的液压缸5连接,如附图1所示。The intelligent bench vise based on the hydraulic system described in this embodiment, its main body includes a bottom plate 1 with a guide chute 4, a fixed tong body 2 fixed to one end of the guide chute 4 by threaded fasteners, and a sliding connection to the groove The movable clamp body 3 inside; the movable clamp body 3 is connected with the hydraulic cylinder 5 that is arranged on the other end of the guide chute 4, as shown in accompanying drawing 1.
导向滑槽4中部设置沿活动钳身3运动方向设置的导向轴6,活动钳身3的底部设置通孔配合导向轴6固定在导向滑槽4上。活动钳身3与固定钳身2的相对面设有钳口7,钳口7依旧采用螺钉固定方式与活动钳身3与固定钳身2连接,便于拆装与更换;钳口7的相对接触面上开设十字V型槽7-1,可进一步提高装置的适用范围,如附图1所示。The middle part of the guide chute 4 is provided with a guide shaft 6 arranged along the moving direction of the movable tong body 3 , and the bottom of the movable tong body 3 is provided with a through hole to cooperate with the guide shaft 6 to be fixed on the guide chute 4 . Jaws 7 are provided on the opposite surface of the movable clamp body 3 and the fixed clamp body 2, and the jaws 7 are still connected with the movable clamp body 3 and the fixed clamp body 2 by means of screws, which is convenient for disassembly and replacement; the relative contact of the jaws 7 Offer cross V-shaped groove 7-1 on the face, can further improve the scope of application of device, as shown in accompanying drawing 1.
实施例所述的液压缸5为单杆式液压缸,包括活塞杆5-1、出油口5-2、缸体5-3,进油口5-4。缸体5-3通过底部螺纹孔与导向滑槽4顶部孔通过螺钉配合使液压缸6固定在导向滑槽4上,活塞杆5-1与活动钳身3刚性连接,控制进油口5-4、出油口5-2的油流量使活塞杆5-1做伸缩运动,从而使得活动钳身3与固定钳身2之间的距离产生变化,达到控制钳口7夹紧力大小的目的。该结构没有传动间隙,运动快慢可调节控制,平稳运行,减少人工干预,可进一步提高工作效率,实现智能化。The hydraulic cylinder 5 described in the embodiment is a single-rod hydraulic cylinder, including a piston rod 5-1, an oil outlet 5-2, a cylinder body 5-3, and an oil inlet 5-4. The cylinder body 5-3 cooperates with the top hole of the guide chute 4 through the threaded hole at the bottom to fix the hydraulic cylinder 6 on the guide chute 4, and the piston rod 5-1 is rigidly connected with the movable clamp body 3 to control the oil inlet 5- 4. The oil flow at the oil outlet 5-2 causes the piston rod 5-1 to do telescopic movement, so that the distance between the movable tong body 3 and the fixed tong body 2 changes, and the purpose of controlling the clamping force of the jaw 7 is achieved . The structure has no transmission gap, the speed of movement can be adjusted and controlled, and it runs smoothly, reducing manual intervention, which can further improve work efficiency and realize intelligence.
以上结合附图对本发明的实施方式详细说明,但本发明不局限于所描述的实施方式。对于本领域的技术人员而言,在不脱离本发明的原理和精神的情况下对这些实施方式进行多种变化、修改、替换和变型仍落入本发明的保护范围内。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, without departing from the principle and spirit of the present invention, various changes, modifications, substitutions and modifications to these embodiments still fall within the protection scope of the present invention.
Claims (4)
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108526963A (en) * | 2018-06-27 | 2018-09-14 | 哈尔滨理工大学 | Become tapping machine liquid and automatically controls fixture and control method |
CN109571090A (en) * | 2018-12-17 | 2019-04-05 | 奉新县恒通机械制造有限公司 | A kind of fast hydraulic pressure flat-nose pliers |
CN110125484A (en) * | 2019-06-28 | 2019-08-16 | 温州贵能工具有限公司 | A kind of hard alloy saw blade grinding machine bed |
CN112605906A (en) * | 2020-12-03 | 2021-04-06 | 四川矿产机电技师学院 | Pneumatic precise flat tongs clamp |
CN113146308A (en) * | 2021-04-09 | 2021-07-23 | 杭伟宁 | Electric automatization rotatable drilling spare anchor clamps |
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CN202656080U (en) * | 2012-04-28 | 2013-01-09 | 李建明 | Pneumatic bench vice with oil cylinder control |
KR101434549B1 (en) * | 2013-07-01 | 2014-08-26 | 김광수 | Hydraulic machine vise |
CN104259902A (en) * | 2014-08-07 | 2015-01-07 | 陈菊芳 | Remote Hydraulically Driven Vises for CNC Machine Tools |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN202656080U (en) * | 2012-04-28 | 2013-01-09 | 李建明 | Pneumatic bench vice with oil cylinder control |
KR101434549B1 (en) * | 2013-07-01 | 2014-08-26 | 김광수 | Hydraulic machine vise |
CN104259902A (en) * | 2014-08-07 | 2015-01-07 | 陈菊芳 | Remote Hydraulically Driven Vises for CNC Machine Tools |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108526963A (en) * | 2018-06-27 | 2018-09-14 | 哈尔滨理工大学 | Become tapping machine liquid and automatically controls fixture and control method |
CN109571090A (en) * | 2018-12-17 | 2019-04-05 | 奉新县恒通机械制造有限公司 | A kind of fast hydraulic pressure flat-nose pliers |
CN110125484A (en) * | 2019-06-28 | 2019-08-16 | 温州贵能工具有限公司 | A kind of hard alloy saw blade grinding machine bed |
CN112605906A (en) * | 2020-12-03 | 2021-04-06 | 四川矿产机电技师学院 | Pneumatic precise flat tongs clamp |
CN113146308A (en) * | 2021-04-09 | 2021-07-23 | 杭伟宁 | Electric automatization rotatable drilling spare anchor clamps |
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