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CN107698265A - 一种陶瓷坯料的粘合剂 - Google Patents

一种陶瓷坯料的粘合剂 Download PDF

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CN107698265A
CN107698265A CN201710808667.8A CN201710808667A CN107698265A CN 107698265 A CN107698265 A CN 107698265A CN 201710808667 A CN201710808667 A CN 201710808667A CN 107698265 A CN107698265 A CN 107698265A
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许纯荣
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Anhui Blue And White Fang Ci Industry Limited-Liability Co
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Abstract

本发明公开了一种陶瓷坯料的粘合剂，涉及陶瓷制造技术领域，本发明以石棉粉、石蜡、海泡石粉为主要原料，加上聚氨酯、氧化聚乙烯、活性炭、丁晴橡胶，并辅以松香、环氧大豆油、木素纤维、改良剂等辅料，制得的粘合剂粘度高，细腻，环保性好，并且具有较好耐高温性和牢固性。

Description

一种陶瓷坯料的粘合剂
技术领域：
本发明涉及陶瓷制造技术领域，具体涉及一种陶瓷坯料的粘合剂。
背景技术：
陶瓷是陶器和瓷器的总称。常见的陶瓷材料有粘土、氧化铝、高岭土等。陶瓷材料一般硬度较高，但可塑性较差。除了使用于食器、装饰上外，陶瓷在科学、技术的发展中亦扮演着重要角色。陶瓷原料是地球原有的大量资源黏土经过淬取而成。而粘土的性质具韧性，常温遇水可塑，微干可雕，全干可磨；烧至700度可成陶器能装水；烧至1230度则瓷化，可几乎完全不吸水且耐高温耐腐蚀。其用法之弹性，在今日文化科技中有各种创意的应用。
陶瓷坯料在制作过程中，需要较强的粘性以便于坯料的成型，粘性较高的坯料经煅烧后，韧性高，耐磨性好，不易摔破。
发明内容：
本发明所要解决的技术问题在于提供一种陶瓷坯料的粘合剂。
本发明所要解决的技术问题采用以下的技术方案来实现：
一种陶瓷坯料的粘合剂，由如下重量份数的原料制成：
石棉粉25-30份、石蜡12-15份、海泡石粉10-15份、聚氨酯8-11份、氧化聚乙烯6-10份、活性炭5-8份、丁晴橡胶5-8份、固化促进剂4-6份、松香3-5份、环氧大豆油3-5份、木素纤维2-3份、硫磺1-2份、改良剂3-6份、水100-150份。
进一步的，所述陶瓷坯料的粘合剂，由如下重量份数的原料制成：
石棉粉28份、石蜡13份、海泡石粉12份、聚氨酯10份、氧化聚乙烯8份、活性炭7份、丁晴橡胶7份、固化促进剂5份、松香4份、环氧大豆油4份、木素纤维3份、硫磺2份、改良剂5份、水125份。
进一步的，所述改良剂由以下重量份的组分构成：土豆淀粉3-5份，玉米淀粉3-5份，木薯淀粉3-5份，麦麸1-3份，糯米粉2-4份，碱液4-8份，硼砂2-3份。
进一步的，所述改良剂优选以下重量份的组分构成：土豆淀粉4份，玉米淀粉4份，木薯淀粉4份，麦麸2份，糯米粉3份，碱液6份，硼砂2份。
其制备方法包括如下步骤：
(1)向水中加入石棉粉和海泡石粉，浸泡30min加热至回流状态保温处理15min，再加入木素纤维和松香，继续保温处理10min，即得物料I；
(2)将石蜡、聚氨酯和氧化聚乙烯充分混合，再加入丁晴橡胶和环氧大豆油，进行加热搅拌，先加热至120-140℃保温搅拌10min，然后继续加热至150-180℃保温搅拌5min，搅拌速度为400-500r/min，即得物料II；
(3)向物料I中加入物料II、活性炭、固化促进剂、改良剂，充分混合均匀后用搅拌机进行快速搅拌，搅拌速度为1000-1200r/min；
(4)将搅拌好的物料加入球磨机中，球磨至细度小于15μm。
进一步的，所述改良剂的制备方法包括如下步骤：
将土豆淀粉、玉米淀粉、木薯淀粉、麦麸、糯米粉、碱液、硼砂混合，将混合物进行打碎研磨处理，将研磨后的混合物进行加热，加热温度为120-150度，加热时间为20-30分钟，将加热好的混合物加入搅拌器中进行保温搅拌，搅拌速度为1200-1400r/min,保持温度为80-90度。
本发明的有益效果是：本发明以石棉粉、石蜡、海泡石粉为主要原料，加上聚氨酯、氧化聚乙烯、活性炭、丁晴橡胶，并辅以松香、环氧大豆油、木素纤维、改良剂等辅料，制得的粘合剂粘度高，细腻，环保性好，并且具有较好耐高温性和牢固性。
具体实施方式：
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明。
实施例1
一种陶瓷坯料的粘合剂，由如下重量份数的原料制成：
石棉粉25份、石蜡12份、海泡石粉10份、聚氨酯8份、氧化聚乙烯6份、活性炭5份、丁晴橡胶5份、固化促进剂4份、松香3份、环氧大豆油3份、木素纤维2份、硫磺1份、改良剂3份、水100份。
进一步的，所述改良剂由以下重量份的组分构成：土豆淀粉3份，玉米淀粉3份，木薯淀粉3份，麦麸1份，糯米粉2份，碱液4份，硼砂2份。
其制备方法包括如下步骤：
(1)向水中加入石棉粉和海泡石粉，浸泡30min加热至回流状态保温处理15min，再加入木素纤维和松香，继续保温处理10min，即得物料I；
(2)将石蜡、聚氨酯和氧化聚乙烯充分混合，再加入丁晴橡胶和环氧大豆油，进行加热搅拌，先加热至120℃保温搅拌10min，然后继续加热至150℃保温搅拌5min，搅拌速度为400r/min，即得物料II；
(3)向物料I中加入物料II、活性炭、固化促进剂、改良剂，充分混合均匀后用搅拌机进行快速搅拌，搅拌速度为1000r/min；
(4)将搅拌好的物料加入球磨机中，球磨至细度小于15μm。
进一步的，所述改良剂的制备方法包括如下步骤：
将土豆淀粉、玉米淀粉、木薯淀粉、麦麸、糯米粉、碱液、硼砂混合，将混合物进行打碎研磨处理，将研磨后的混合物进行加热，加热温度为120度，加热时间为20分钟，将加热好的混合物加入搅拌器中进行保温搅拌，搅拌速度为1200r/min,保持温度为80度。
实施例2
一种陶瓷坯料的粘合剂，由如下重量份数的原料制成：
石棉粉30份、石蜡15份、海泡石粉15份、聚氨酯11份、氧化聚乙烯10份、活性炭8份、丁晴橡胶8份、固化促进剂6份、松香5份、环氧大豆油5份、木素纤维3份、硫磺2份、改良剂6份、水150份。
进一步的，所述改良剂由以下重量份的组分构成：土豆淀粉5份，玉米淀粉5份，木薯淀粉5份，麦麸3份，糯米粉4份，碱液8份，硼砂3份。
其制备方法包括如下步骤：
(1)向水中加入石棉粉和海泡石粉，浸泡30min加热至回流状态保温处理15min，再加入木素纤维和松香，继续保温处理10min，即得物料I；
(2)将石蜡、聚氨酯和氧化聚乙烯充分混合，再加入丁晴橡胶和环氧大豆油，进行加热搅拌，先加热至140℃保温搅拌10min，然后继续加热至180℃保温搅拌5min，搅拌速度为500r/min，即得物料II；
(3)向物料I中加入物料II、活性炭、固化促进剂、改良剂，充分混合均匀后用搅拌机进行快速搅拌，搅拌速度为1200r/min；
(4)将搅拌好的物料加入球磨机中，球磨至细度小于15μm。
进一步的，所述改良剂的制备方法包括如下步骤：
将土豆淀粉、玉米淀粉、木薯淀粉、麦麸、糯米粉、碱液、硼砂混合，将混合物进行打碎研磨处理，将研磨后的混合物进行加热，加热温度为150度，加热时间为30分钟，将加热好的混合物加入搅拌器中进行保温搅拌，搅拌速度为1400r/min,保持温度为90度。
对照组1
一种陶瓷坯料的粘合剂，由如下重量份数的原料制成：
石棉粉25份、石蜡12份、海泡石粉10份、聚氨酯8份、氧化聚乙烯6份、活性炭5份、丁晴橡胶5份、固化促进剂4份、松香3份、环氧大豆油3份、木素纤维2份、硫磺1份、水100份。
其制备方法包括如下步骤：
(1)向水中加入石棉粉和海泡石粉，浸泡30min加热至回流状态保温处理15min，再加入木素纤维和松香，继续保温处理10min，即得物料I；
(2)将石蜡、聚氨酯和氧化聚乙烯充分混合，再加入丁晴橡胶和环氧大豆油，进行加热搅拌，先加热至120℃保温搅拌10min，然后继续加热至150℃保温搅拌5min，搅拌速度为400r/min，即得物料II；
(3)向物料I中加入物料II、活性炭、固化促进剂，充分混合均匀后用搅拌机进行快速搅拌，搅拌速度为1000r/min；
(4)将搅拌好的物料加入球磨机中，球磨至细度小于15μm。
对照组2
一种陶瓷坯料的粘合剂，由如下重量份数的原料制成：
石棉粉30份、石蜡15份、海泡石粉15份、聚氨酯11份、氧化聚乙烯10份、活性炭8份、丁晴橡胶8份、固化促进剂6份、松香5份、环氧大豆油5份、木素纤维3份、硫磺2份、改良剂6份、水150份。
进一步的，所述改良剂由以下重量份的组分构成：土豆淀粉5份，玉米淀粉5份，木薯淀粉5份，麦麸3份，糯米粉4份，碱液8份，硼砂3份。
其制备方法包括如下步骤：
(1)向水中加入石棉粉、海泡石粉、木素纤维和松香，浸泡30min加热至回流状态保温处理15min，即得物料I；
(2)将石蜡、聚氨酯和氧化聚乙烯充分混合，再加入丁晴橡胶和环氧大豆油，进行加热，加热至180℃保温5min，即得物料II；
(3)向物料I中加入物料II、活性炭、固化促进剂、改良剂，充分混合均匀；
(4)将搅拌好的物料加入球磨机中，球磨至细度小于15μm。
进一步的，所述改良剂的制备方法包括如下步骤：
将土豆淀粉、玉米淀粉、木薯淀粉、麦麸、糯米粉、碱液、硼砂混合，将混合物进行打碎后进行加热，加热温度为150度，加热时间为30分钟。
表1为本发明与对照组的试验对比结果
本发明生产出来的陶瓷坯料的粘合剂，粘度高，细腻，环保性好，具有较好耐高温性和牢固性，是一种优质的陶瓷坯料的粘合剂。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (6)

1.一种陶瓷坯料的粘合剂，由如下重量份数的原料制成：
石棉粉25-30份、石蜡12-15份、海泡石粉10-15份、聚氨酯8-11份、氧化聚乙烯6-10份、活性炭5-8份、丁晴橡胶5-8份、固化促进剂4-6份、松香3-5份、环氧大豆油3-5份、木素纤维2-3份、硫磺1-2份、改良剂3-6份、水100-150份。
2.根据权利要求1所述的陶瓷坯料的粘合剂，其特征在于，所述陶瓷坯料的粘合剂，由如下重量份数的原料制成：石棉粉28份、石蜡13份、海泡石粉12份、聚氨酯10份、氧化聚乙烯8份、活性炭7份、丁晴橡胶7份、固化促进剂5份、松香4份、环氧大豆油4份、木素纤维3份、硫磺2份、改良剂5份、水125份。
3.根据权利要求1所述的陶瓷坯料的粘合剂，其特征在于，所述改良剂由以下重量份的组分构成：土豆淀粉3-5份，玉米淀粉3-5份，木薯淀粉3-5份，麦麸1-3份，糯米粉2-4份，碱液4-8份，硼砂2-3份。
4.根据权利要求3所述的陶瓷坯料的粘合剂，其特征在于，土豆淀粉4份，玉米淀粉4份，木薯淀粉4份，麦麸2份，糯米粉3份，碱液6份，硼砂2份。
5.根据权利要求1或2所述的陶瓷坯料的粘合剂，其特征在于，其制备方法包括如下步骤：
(1)向水中加入石棉粉和海泡石粉，浸泡30min加热至回流状态保温处理15min，再加入木素纤维和松香，继续保温处理10min，即得物料I；
(2)将石蜡、聚氨酯和氧化聚乙烯充分混合，再加入丁晴橡胶和环氧大豆油，进行加热搅拌，先加热至120-140℃保温搅拌10min，然后继续加热至150-180℃保温搅拌5min，搅拌速度为400-500r/min，即得物料II；
(3)向物料I中加入物料II、活性炭、固化促进剂、改良剂，充分混合均匀后用搅拌机进行快速搅拌，搅拌速度为1000-1200r/min；
(4)将搅拌好的物料加入球磨机中，球磨至细度小于15μm。
6.根据权利要求3或4所述的陶瓷坯料的粘合剂，其特征在于，所述改良剂的制备方法包括如下步骤：将土豆淀粉、玉米淀粉、木薯淀粉、麦麸、糯米粉、碱液、硼砂混合，将混合物进行打碎研磨处理，将研磨后的混合物进行加热，加热温度为120-150度，加热时间为20-30分钟，将加热好的混合物加入搅拌器中进行保温搅拌，搅拌速度为1200-1400r/min,保持温度为80-90度。
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