CN107696648B - A kind of efficient fast guiding can antibacterial hot-wind nonwoven cloth and its production method - Google Patents
A kind of efficient fast guiding can antibacterial hot-wind nonwoven cloth and its production method Download PDFInfo
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- CN107696648B CN107696648B CN201710790544.6A CN201710790544A CN107696648B CN 107696648 B CN107696648 B CN 107696648B CN 201710790544 A CN201710790544 A CN 201710790544A CN 107696648 B CN107696648 B CN 107696648B
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- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The present invention proposes that a kind of efficient fast guiding can antibacterial hot-wind nonwoven cloth, fiber composite is by upper emulsion layer, mixed fiber layer and lower emulsion layer are combined with each other to be formed, and lower fibrage is combined with each other by the sparse fibrous layer in internal consolidated fibers and in outside and is formed, mixed fiber layer is mixed by bamboo charcoal fiber and thermoplastic synthetic fiber's uniform stirring, lower fibrage after molding is because of sparse fibrous layer with stronger permeability and consolidated fibers have stronger capillary phenomenon, sparse fibrous layer can carry out fast guiding to liquid such as moisture, the liquid such as moisture can be absorbed and be held rapidly by consolidated fibers, consolidated fibers and the mutual cooperation of sparse fibrous layer achieve the purpose that efficient fast guiding imbibition;And mixed fiber layer has the antibacterial of bamboo charcoal fiber, antibacterial environment protection and high imbibition moisture absorption.The present invention also propose a kind of efficient fast guiding can antibacterial hot-wind nonwoven cloth production method.
Description
Technical field
The present invention relates to tencel and technical field of composite preparation, and in particular to a kind of efficient fast guiding can press down
Bacterium hot-wind nonwoven cloth and its production method.
Background technique
Very extensive application has been obtained in hot-wind nonwoven cloth, and structure and its production method have been known, still
The performance of hot-wind nonwoven cloth need to be improved.
In consideration of it, inventor furthers investigate the above problem, there is this case generation then.
Summary of the invention
One of the invention be designed to provide it is a kind of have the effect of efficient fast guiding imbibition and inhibit bacterium, more
Health, ventilated, practical efficient fast guiding can antibacterial hot-wind nonwoven cloth.
It is of the invention secondly be designed to provide it is a kind of succinctly efficiently process aforementioned efficient fast guiding can antibacterial hot wind
The production method of non-woven fabrics.
In order to achieve the above object, the present invention uses such technical solution:
A kind of efficient fast guiding can antibacterial hot-wind nonwoven cloth, including the upper fiber being from top to bottom successively combined with each other
Layer, fiber composite and lower fibrage, the fiber composite include the upper emulsion layer being from top to bottom successively combined with each other, mix
Condensating fiber layer and lower emulsion layer;The upper fibrage is made of thermoplastic synthetic fiber, and the lower fibrage includes being in upper layer
Consolidated fibers and sparse fibrous layer in lower layer, the sparse fibrous layer be made of thermoplastic synthetic fiber, the cause
Close fibrous layer is made of the thermoplastic synthetic fiber finer and close than the sparse fibrous layer, and the mixed fiber layer is by bamboo charcoal fibre
Peacekeeping thermoplastic synthetic fiber's uniform stirring mixes;The upper emulsion layer is formed with multiple equally distributed upper open-works, institute
It states lower emulsion layer and is formed with multiple equally distributed lower open-works;The melt temperature of the upper emulsion layer and lower emulsion layer is in described
Between the fusing point of adhesive powder and the fusing point of the thermoplastic synthetic fiber;Make uniformly to carry the heating air of adhesive powder secretly repeatedly
Through the upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer, heat at this time
The temperature of air is lower than 10-15 DEG C of fusing point of the adhesive powder, when adhesive powder is described as heating air is uniformly distributed in
After in upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer, heating air is added
Heat to temperature is higher than the fusing point of the adhesive powder but is lower than 10-15 DEG C of melt temperature of the upper emulsion layer and lower emulsion layer, and
Make to heat air and penetrates the upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse repeatedly
Fibrous layer melts adhesive powder and gets through the upper open-work and lower open-work, and by the upper fibrage, upper emulsion layer, mixed
Condensating fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer are bonded together.
The upper emulsion layer and lower emulsion layer with a thickness of 0.5-1.5mm, the aperture of the upper open-work and lower open-work is
0.5-1.5mm, the spacing between the adjacent upper open-work are 1-3mm.
A kind of efficient fast guiding can antibacterial hot-wind nonwoven cloth production method, comprise the following methods:
(1) upper fibrage, the shorter and more thermoplastic synthetic fiber of utilization is made using thermoplastic synthetic fiber
The consolidated fibers are made, the sparse fibrous layer is made using longer and less thermoplastic synthetic fiber, utilizes latex
The upper emulsion layer and lower emulsion layer is made after layer punching, utilizes bamboo charcoal fiber and thermoplastic synthetic fiber's uniform stirring mixing system
At the mixed fiber layer, using the upper emulsion layer and lower emulsion layer the mixed fiber layer is clipped in the middle, the fibre is made
Tie up composite layer;
(2) utilize non-woven fabrics hot wind processing machine by the upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, cause
Close fibrous layer and sparse fibrous layer are bonded together;
The non-woven fabrics hot wind processing machine includes processing cylinder and conveying bogey;
The processing cylinder includes setting up and down and cross section is rectangular cylinder main body, and upper-lower seal sliding is set to cylinder main body
Interior first level piston plate and the second horizontal piston plate, and the first bonding powder bucket above first level piston plate
With the second bonding powder bucket being set to below the second horizontal piston plate;It is living that the second horizontal piston plate is in the first level
The lower section of seben, the side wall of the cylinder main body is interior to be equipped with heating layer;
The first level piston plate is equipped above first level piston plate and drives first level piston plate liter
First lifting drive of drop, the first level piston plate are formed with the first internal cavity, the first level piston plate
Lower surface is formed with multiple the first spray orifices being uniformly distributed and be connected to first internal cavity;
The second horizontal piston plate is equipped below the second horizontal piston plate and drives the second horizontal piston plate liter
Second lifting drive of drop, the second horizontal piston plate are formed with the second internal cavity, the second horizontal piston plate
Lower surface is formed with multiple the second spray orifices being uniformly distributed and be connected to second internal cavity;
The first bonding powder bucket is provided with the adhesive powder;The first bonding powder bucket includes being set to lower end
First end cover, set on it is internal can upper-lower seal sliding upper horizontal piston plate, adhesive powder is stirred set on inside the
One stirring blade carries out the third lifting drive of lifting driving to upper horizontal piston plate, carries out rotation drive to first end cover
The first dynamic device of rotation driving carries out the second device of rotation driving of rotate driving to the first stirring blade, and viscous to first
Close the first feed air charging system that powder bucket is fed and is inflated;
The second bonding powder bucket is provided with the adhesive powder;The second bonding powder bucket includes being set to upper end
Second end cover, set on it is internal can upper-lower seal sliding lower horizontal piston plate, adhesive powder is stirred set on inside the
Two stirring blades carry out the 4th lifting drive of lifting driving to lower horizontal piston plate, carry out rotation drive to second end cover
Dynamic third device of rotation driving carries out the 4th device of rotation driving of rotate driving to the second stirring blade, and viscous to second
Close the second feed air charging system that powder bucket is fed and is inflated;
The first bonding powder bucket is connected to the upper surface of the first level piston plate, the first end cover with it is described
The upper surface parallel sealing of first level piston plate contacts, the upper surface of the first level piston plate be formed with it is multiple with it is described
First internal cavity connection and first through hole corresponding with the first end cover, the first end cover be formed with it is multiple with it is each described
Corresponding second through-hole of first through hole, the first end cover are driven by first device of rotation driving and make each described second
Through-hole is corresponding with each first through hole to be connected or is staggered;
The second bonding powder bucket is connected to the lower surface of the second horizontal piston plate, the second end cover with it is described
The lower surface parallel sealing of second horizontal piston plate contacts, the lower surface of the second horizontal piston plate be formed with it is multiple with it is described
Second internal cavity connection and third through-hole corresponding with the second end cover, the second end cover be formed with it is multiple with it is each described
The corresponding fourth hole of third through-hole, the second end cover are driven by the third device of rotation driving and make each described 4th
Through-hole is corresponding with each third through-hole to be connected or is staggered;
The conveying bogey includes bracket, and sliding is set on bracket close to or far from the carrying of the processing cylinder
Plate, and the sliding driving device of driving loading plate sliding;The loading plate is rectangle, including leaning on towards the processing cylinder
Proximal end and separate end towards the other end;The loading plate includes to the upper fibrage, fiber composite and lower fibrage
The first positioning frame, the second positioning frame, third positioning frame and the 4th positioning frame that four sides are successively positioned;Described
One positioning frame is in described and leans on proximal end;First positioning frame be equipped with clamp the upper fibrage, fiber composite and
The first upper clamp plate and the first lower clamp plate of lower fibrage respective edges, second positioning frame, which is equipped with, clamps the upper fiber
The second upper clamp plate and the second lower clamp plate of layer, fiber composite and lower fibrage respective edges are set on the third positioning frame
There are the third upper clamp plate and third lower clamp plate for clamping the upper fibrage, fiber composite and lower fibrage respective edges, it is described
4th positioning frame be equipped with the 4th upper clamp plate for clamping the upper fibrage, fiber composite and lower fibrage respective edges and
4th lower clamp plate;
The cylinder main body has the first side wall, second sidewall, third side wall and the 4th side wall being sequentially connected end to end;It is described
The first side wall and first positioning frame are parallel corresponding, and the first side wall is formed with the horizontal bar penetrated for the loading plate
Shape mouth is formed with the strip-shaped clamp groove being caught in for first positioning frame on the inside of the third side wall;The horizontal strip shape gob
In sealing contact with the loading plate, the strip-shaped clamp groove and the loading plate are in sealing contact;
In the fabrication process, prepare the first malthoid paper layer and the second malthoid paper layer, and in the first malthoid paper layer and the second oil
Multiple air holes are formed on felt paper layer;The first malthoid paper layer that corresponding size is placed on the loading plate, on described
Fibrous layer, upper emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer are successively from top to bottom enumerated
On the first malthoid paper layer, the second malthoid paper layer of corresponding size is then placed again above the upper fibrage, so
Utilize first upper clamp plate and the first lower clamp plate by the first malthoid paper layer, the second malthoid paper layer, upper fibrage, upper cream afterwards
Glue-line, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer respective edges be fixedly clamped, utilize described
Two upper clamp plates and the second lower clamp plate are fine by the first malthoid paper layer, the second malthoid paper layer, upper fibrage, upper emulsion layer, mixing
Dimension layer, lower emulsion layer, consolidated fibers and sparse fibrous layer respective edges be fixedly clamped, utilize the third upper clamp plate and the
Three lower clamp plates are by the first malthoid paper layer, the second malthoid paper layer, upper fibrage, upper emulsion layer, mixed fiber layer, lower latex
The respective edges of layer, consolidated fibers and sparse fibrous layer are fixedly clamped, will using the 4th upper clamp plate and the 4th lower clamp plate
The first malthoid paper layer, the second malthoid paper layer, upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, feltwork
The respective edges of layer and sparse fibrous layer are fixedly clamped;Drive the loading plate towards the cylinder master using the sliding driving device
Body is slided and is slid into a main body from the horizontal strip shape gob, is sealed first positioning frame and the strip-shaped clamp groove and is blocked
It is combined, keeps the third positioning frame and the horizontal strip shape gob in sealing contact together;
It drives the first end cover to rotate towards corresponding clockwise using first device of rotation driving, makes each described the
Two through-holes are staggered with each first through hole, by the cylinder bottom seal of the first bonding powder bucket;Utilize first feed
Air charging system fills adhesive powder and air into the first bonding powder bucket, is driven using second device of rotation driving
First stirring blade rotation in the first bonding powder bucket adhesive powder and air stir, make adhesive powder
It is evenly distributed in the air in the first bonding powder bucket;
It drives the second end cover to rotate towards corresponding clockwise using the third device of rotation driving, makes each described the
Four through-holes are staggered with each third through-hole, by the cylinder bottom seal of the second bonding powder bucket;Utilize second feed
Air charging system fills adhesive powder and air into the second bonding powder bucket, is driven using the 4th device of rotation driving
Second stirring blade rotation in the second bonding powder bucket adhesive powder and air stir, make adhesive powder
It is evenly distributed in the air in the second bonding powder bucket;
When initial, drive the first level piston plate to carry out lifting moving using first lifting drive, make
The first level piston plate is contacted with the upper surface of the second malthoid paper layer;Then first device of rotation driving is utilized
It drives the first end cover to rotate towards corresponding clockwise, corresponds each second through-hole and each first through hole;
Then the upper horizontal piston plate is driven downwards using the third lifting drive, squeezes the first bonding powder
First homogeneous mixture of adhesive powder and air in charging basket enters described first through each second through-hole and first through hole
Internal cavity is uniformly sprayed downwards by each first spray orifice again after uniformly spreading in first internal cavity, and first herein
While even mixture is ejected into the cylinder main body from first spray orifice, the volume sprayed according to the first homogeneous mixture is sharp
The synchronous body for rising, spraying the first homogeneous mixture of the first level piston plate is driven with first lifting drive
It is long-pending corresponding to the first spatial volume between the second malthoid paper layer with the first level piston plate;It is uniform when spraying first
When the amount of mixture reaches demand, drive the first end cover towards corresponding clockwise using first device of rotation driving
Rotation, makes each second through-hole be staggered with each first through hole, by the cylinder bottom seal of the first bonding powder bucket;
It drives the second horizontal piston plate to carry out lifting moving using second lifting drive simultaneously, makes described
The following table face contact of second horizontal piston plate and the first malthoid paper layer;Then it is driven using the third device of rotation driving
The second end cover is rotated towards corresponding clockwise, corresponds each fourth hole and each third through-hole;Then
The lower horizontal piston plate is driven up using the 4th lifting drive, squeezes the second bonding powder bucket
In adhesive powder and air the second homogeneous mixture enter through each fourth hole and third through-hole it is empty in described second
Chamber is uniformly sprayed by each second spray orifice upwards again after uniformly spreading in second internal cavity, and second is uniformly mixed herein
While conjunction object is ejected into the cylinder main body from second spray orifice, institute is utilized according to the volume that the second homogeneous mixture sprays
State the second lifting drive and drive the synchronous decline of the second horizontal piston plate, the volume for spraying the second homogeneous mixture with
The second horizontal piston plate is corresponding to the second space volume between the first malthoid paper layer;It is uniformly mixed when spraying second
When the amount of object reaches demand, the second end cover is driven to turn towards corresponding clockwise using the third device of rotation driving
It is dynamic, so that each fourth hole is staggered with each third through-hole, by the cylinder bottom seal of the second bonding powder bucket;
Then intracorporal first homogeneous mixture of the cylinder master and the second homogeneous mixture are carried out using the heating layer
Heating, makes the temperature of the first homogeneous mixture and the second homogeneous mixture rise to 10-15 DEG C of fusing point lower than the adhesive powder;
Then it drives the first level piston plate to be moved down using first lifting drive, while utilizing described the
Two lifting drives drive the second horizontal piston plate to be moved down, and are pressed down against the first level piston plate
First homogeneous mixture, while the second horizontal piston plate plays the role of aspirating downwards, makes in the first homogeneous mixture
Air entrainment adhesive powder successively penetrates the second malthoid paper layer, upper fibrage, upper emulsion layer, mixed fiber layer, lower latex
Layer, consolidated fibers, sparse fibrous layer and the first malthoid paper layer and progress into second space with the second homogeneous mixture
Mixing, at this time the adhesive powder in the first homogeneous mixture can be bonded in the upper fibrage, upper emulsion layer, mixed fiber layer,
Inside lower emulsion layer, consolidated fibers and sparse fibrous layer;Lower surface and second oil when the first level piston plate
After the upper surface contact of felt paper layer, the second horizontal piston plate is driven to carry out to moving up using second lifting drive
It is dynamic, while driving the first level piston plate to be moved up using first lifting drive, make described second
Upward second homogeneous mixture of horizontal piston plate, while the first level piston plate plays the role of being drawn up, and makes
Air entrainment adhesive powder in second homogeneous mixture successively penetrates the first malthoid paper layer, sparse fibrous layer, fine and close fibre
Dimension layer, lower emulsion layer, mixed fiber layer, upper emulsion layer, upper fibrage and the second malthoid paper layer are simultaneously progressed into the first space
It is interior to be mixed with the first homogeneous mixture, at this time the adhesive powder in the second homogeneous mixture can be bonded in the upper fibrage, on
Inside emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer;When the second horizontal piston plate
After the following table face contact of upper surface and the first malthoid paper layer, the first lifting drive driving described the is re-used
One horizontal piston plate is moved down, at the same using second lifting drive drive the second horizontal piston plate into
Row moves down, and with this, up and down reciprocatingly the synchronous driving first level piston plate and the second horizontal piston plate are repeated as many times, right
The lower open-work on the upper open-work and lower emulsion layer on the upper emulsion layer is got through, first homogeneous mixture
With all adhesive powders in the second homogeneous mixture can even adhesion cumulative distribution in the upper fibrage, upper emulsion layer, mixed
Inside condensating fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer;Then using the heating layer in the cylinder main body
The upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer and in the
Air in one space and second space is heated, make the upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer,
The temperature of consolidated fibers and sparse fibrous layer and the air in the first space and second space rises to the bonding powder
More than the fusing point at end, but lower than the upper emulsion layer, lower emulsion layer, upper fibrage, mixed fiber layer, consolidated fibers and sparse
The minimum fusing point of fibrous layer melts adhesive powder completely and by the upper fibrage, upper emulsion layer, mixed fiber layer, lower cream
Glue-line, consolidated fibers and sparse fibrous layer are bonded together;
Then it drives the loading plate to skid off from the cylinder main body using the sliding driving device, bonding is completed
The upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer take out.
Utilize upper emulsion layer and lower emulsion layer described in template construct;The upper surface of the template is equipped with multiple equally distributed
Stud, the height of the stud are greater than 1.5mm, and the diameter of the stud is 0.5-1.5mm, the spacing between the adjacent stud
For 1-3mm;
Latex liquid is laid in template, the emulsion layer of solidification is removed after cooling solidification and is made with upper open-work
The upper emulsion layer and lower emulsion layer with lower open-work.
After adopting the above technical scheme, efficient fast guiding of the invention can antibacterial hot-wind nonwoven cloth, break through traditional hot wind
The structural form of non-woven fabrics, upper fibrage, fiber composite and lower fibrage are combined with each other, while fiber composite is by upper cream
Glue-line, mixed fiber layer and lower emulsion layer are combined with each other to be formed, and lower fibrage by internal consolidated fibers and
It is combined with each other to be formed in external sparse fibrous layer, mixed fiber layer is by bamboo charcoal fiber and thermoplastic synthetic fiber's uniform stirring
It mixes, lower fibrage after molding is because of sparse fibrous layer with stronger permeability and consolidated fibers have stronger hair
Thin phenomenon, sparse fibrous layer can carry out fast guiding to liquid such as moisture, and consolidated fibers can absorb rapidly the liquid such as moisture
And hold, consolidated fibers and the mutual cooperation of sparse fibrous layer achieve the purpose that efficient fast guiding imbibition;And mixed fiber layer
Antibacterial, antibacterial environment protection and high imbibition moisture absorption with bamboo charcoal fiber, and thermoplastic synthetic fiber can be used as composite fibre
The aggregate of layer, and good bond is carried out after melting by adhesive powder, bamboo charcoal fiber is carried out to hold reinforcement fixation, it is permanent to avoid
Situation is fallen off after use.Adhesive powder can ensure that adhesive powder is not in softening but complete when being lower than 10-15 DEG C of fusing point
The state of thawing can be caught and not easily to fall off with slight adhesion and mobile effect after touching other fibers, but be worked as
It is easily separated under the action of moving air due to cohesive force deficiency after laminated powder contact, adhesive powder can be made to be in dispersion
State will not be piled up in certain point, it is ensured that adhesive powder is evenly distributed in entire non-woven fabrics, it is ensured that hot-wind nonwoven cloth entirety
Bond effect is less prone to fracture and delamination.And upper emulsion layer and lower emulsion layer keep entire hot-wind nonwoven cloth
Also there is flexibility while gas permeability.Further, heating air is made to penetrate upper fibrage, upper emulsion layer, mixing fibre repeatedly
Dimension layer, lower emulsion layer, consolidated fibers and sparse fibrous layer can get through the hole of blocking, avoid all open-works as above and lower open-work quilt
It blocks, makes the efficient permeability that has of entire hot-wind nonwoven cloth, while the accumulation and distribution of adhesive powder are more repeatedly and equal
It is even.And the latex material of upper emulsion layer and lower emulsion layer has antibacterial bacteriostatic effect.Compared with prior art, height of the invention
Imitate fast guiding can antibacterial hot-wind nonwoven cloth, have the effect of efficient fast guiding imbibition and inhibit bacterium, it is more healthy, lead to
Wind is ventilative, practical.
The present invention also propose it is a kind of process aforementioned efficient fast guiding can antibacterial hot-wind nonwoven cloth production method, step letter
It is clean efficient.
Detailed description of the invention
Fig. 1 is broken section structural schematic diagram of the invention;
Fig. 2 is the broken section structural schematic diagram of the first state of processing equipment;
Fig. 3 is the broken section structural schematic diagram of the second state of processing equipment;
Fig. 4 is the broken section structural schematic diagram of the third state of processing equipment;
Fig. 5 is the partial structural diagram of processing equipment.
In figure:
It is newborn under open-work 22- mixed fiber layer 23- on emulsion layer 211- on 1- upper fibrage 2- fiber composite 21-
The sparse fibrous layer of open-work 3- lower fibrage 31- consolidated fibers 32- under glue-line 231-
4- processes cylinder 41- horizontal strip shape gob 41211- of main body 411- heating layer 412- the first side wall 4121- the
The 6th sealing inclined-plane of two the 5th sealing inclined-plane 41312- of sealing inclined-plane 413- third side wall 4131- strip-shaped clamp groove 41311-
42- first level piston plate 421- the first lifting drive 422- the first internal cavity the first spray orifice of 423-
424- first through hole
43- the second horizontal piston plate 431- the second lifting drive 432- the second internal cavity the second spray orifice of 433-
434- third through-hole
44- first bonds horizontal piston plate 443- first on powder bucket 441- first end cover the second through-hole of 4411- 442-
Stirring blade 444- third lifting drive 445- the first device of rotation driving the second device of rotation driving of 446- 447-
First feed air charging system
45- second bonds horizontal piston plate 453- second under powder bucket 451- second end cover 4511- fourth hole 452-
The 4th device of rotation driving 457- of the 4th lifting drive 455- third device of rotation driving 456- of stirring blade 454-
Second feed air charging system
5- conveys bogey 51- bracket 52- loading plate 521- the first positioning frame the second positioning frame of 522-
The 4th positioning frame 525- sealing strip 53- sliding driving device of 523- third positioning frame 5231- bar shaped sealing plate 524-
6- template 61- stud 62- lug 7- the first malthoid paper layer 8- the second malthoid paper layer.
Specific embodiment
In order to further explain the technical solution of the present invention, being described in detail below by specific embodiment.
A kind of efficient fast guiding of the invention can antibacterial hot-wind nonwoven cloth, as shown in Figs. 1-5, including from top to bottom successively
Upper fibrage 1, fiber composite 2 and the lower fibrage 3 being combined with each other, fiber composite 2 include successively compound from top to bottom
Upper emulsion layer 21, mixed fiber layer 22 and lower emulsion layer 23 together;Upper fibrage 1 is made of thermoplastic synthetic fiber, under
Fibrous layer 3 includes the consolidated fibers 31 in upper layer and sparse fibrous layer 32 in lower layer, and sparse fibrous layer 32 is by thermoplastic
Property synthetic fibers constitute, consolidated fibers 31 are made of the thermoplastic synthetic fiber finer and close than sparse fibrous layer 32, mix
Fibrous layer 22 is mixed by bamboo charcoal fiber and thermoplastic synthetic fiber's uniform stirring;Upper emulsion layer 21 is formed with multiple uniform points
The upper open-work 211 of cloth, lower emulsion layer 23 are formed with multiple equally distributed lower open-works 231;Upper emulsion layer 21 and lower emulsion layer 23
Melt temperature be between the fusing point of adhesive powder and the fusing point of thermoplastic synthetic fiber;Make uniformly to carry adding for adhesive powder secretly
Hot-air penetrates upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse repeatedly
Fibrous layer 32, the temperature for heating air at this time are lower than 10-15 DEG C of fusing point of adhesive powder, heat the temperature of air at this time lower than viscous
The actual temp for closing melting point can be 10,11,12,13,14 or 15 DEG C, preferably 12-13 DEG C;When adhesive powder is with heating
Air is uniformly distributed in upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse
After in fibrous layer 32, air will be heated and be heated to fusing point of the temperature higher than adhesive powder but lower than upper emulsion layer 21 and lower emulsion layer
23 10-15 DEG C of melt temperatures, upper emulsion layer 21 and lower emulsion layer 23 can ensure that upper 21 He of emulsion layer when being lower than 10-15 DEG C of fusing point
Lower emulsion layer 23 is in softening but the state do not melted completely, can on the basis of keeping shape with the adhesive powder of thawing and its
Its fiber combines, and enhances bond strength, and heating air is made to penetrate upper fibrage 1, upper emulsion layer 21, mixed fiber layer repeatedly
22, lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32 melt adhesive powder and make open-work 211 and lower open-work
231 get through, and by upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse fibre
Dimension layer 32 is bonded together.Upper fibrage 1, fiber composite 2 and lower fibrage 3 are compounded in the present invention in actual use
Together, while fiber composite 2 is combined with each other and is formed by upper emulsion layer 21, mixed fiber layer 22 and lower emulsion layer 23, and under
Fibrous layer 3 is combined with each other by the sparse fibrous layer 32 in internal consolidated fibers 31 and in outside and is formed, and mixing is fine
Dimension layer 22 is mixed by bamboo charcoal fiber and thermoplastic synthetic fiber's uniform stirring, and lower fibrage 3 after molding is because of sparse fiber
Layer 32 is with stronger permeability and consolidated fibers 31 have stronger capillary phenomenon, and sparse fibrous layer 32 can be to liquid such as moisture
Body carries out fast guiding, and the liquid such as moisture can be absorbed and be held rapidly by consolidated fibers 31, consolidated fibers 31 and sparse fibre
The dimension mutual cooperation of layer 32 achievees the purpose that efficient fast guiding imbibition;And mixed fiber layer 22 has the antibacterial, anti-of bamboo charcoal fiber
Collarium is protected and high imbibition moisture absorption, and thermoplastic synthetic fiber can be used as the aggregate of mixed fiber layer 22, and by bonding
Powder carries out good bond after melting, and carries out holding reinforcement fixation to bamboo charcoal fiber, avoids falling off situation after being used for a long time.
Adhesive powder can ensure that the state that adhesive powder is in softening but does not melt completely when being lower than 10-15 DEG C of fusing point, have slight
Adhesion and mobile effect, can be caught after touching other fibers and not easily to fall off, but after laminated powder contact
It is easily separated under the action of moving air due to cohesive force deficiency, adhesive powder can be made to be in dispersity, Mr. Yu will not be accumulated
A bit, it is ensured that adhesive powder is evenly distributed in entire non-woven fabrics, it is ensured that the bond effect of hot-wind nonwoven cloth entirety is less prone to
Fracture and delamination.And upper emulsion layer 21 and lower emulsion layer 23 are gone back while making entire hot-wind nonwoven cloth keep gas permeability
With flexibility.Further, heating air is made to penetrate upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower cream repeatedly
Glue-line 23, consolidated fibers 31 and sparse fibrous layer 32 can get through the hole of blocking, avoid all open-works as above 211 and lower open-work
231 are plugged, and make the efficient permeability that has of entire hot-wind nonwoven cloth, while the accumulation and distribution of adhesive powder more repeat
With it is uniform.And the latex material of upper emulsion layer 21 and lower emulsion layer 23 has antibacterial bacteriostatic effect.Thermoplastic synthetic fiber can
For terylene, polyamide fibre or polypropylene fibre, preferably terylene, adhesive powder can crush for the low melting point viscose fibre lower than other fiber melts
At powder, can also be modified polypropene or modified poly ethylene, modified polypropene or modified poly ethylene can be by polypropylene or poly-
Ethylene, which introduces, has the reactive group of certain polar chemical, can increase polypropylene or polyethylene in this way to the bonding of polar material
Power can specifically destroy the chain regularity of polypropylene or polyethylene by introducing maleic anhydride units, reduce fusing point and enhancing in quilt
The wetting power on viscose fibre surface, and then enhance adhesive property.With radical initiator on polypropylene or polyethylene backbone
It generates free radicals, the oligomer that connection contains multiple double-strands first, which is used as, helps grafting agent, by what is generated on polypropylene or polyethylene
One reflecting point, becomes several on oligomer, and following radical initiator causes these double-strands and maleic anhydride monomer
It is copolymerized, generates grafting.Upper emulsion layer 21 and lower emulsion layer 23 choose fusing point and thermoplastic that melt temperature is in adhesive powder
Rubber material between the fusing point of property synthetic fibers.
Preferably, upper emulsion layer 21 and lower emulsion layer 23 with a thickness of 0.5-1.5mm, concretely 0.5,0.7,0.9,
1.1,1.3 or 1.5mm;The aperture of upper open-work 211 and lower open-work 231 is 0.5-1.5mm, concretely 0.5,0.7,0.9,1.1,
1.3 or 1.5mm;Spacing between adjacent upper open-work 211 is 1-3mm, concretely 1,1.5,2,2.5 or 3mm.The present invention exists
In actual use, upper emulsion layer 21 and lower emulsion layer 23 using this size design, can to internal bamboo charcoal fiber etc. into
While the effective windscreen of row is fixed, it can carry out uniformly smoothly ventilated.
A kind of efficient fast guiding can antibacterial hot-wind nonwoven cloth production method, comprise the following methods:
(1) upper fibrage 1 is made using thermoplastic synthetic fiber, is made using shorter and more thermoplastic synthetic fiber
Sparse fibrous layer 32 is made using longer and less thermoplastic synthetic fiber, after punching using emulsion layer in consolidated fibers 31
Emulsion layer 21 and lower emulsion layer 23 is made, it is fine to be mixed and made into mixing using bamboo charcoal fiber and thermoplastic synthetic fiber's uniform stirring
Layer 22 is tieed up, using upper emulsion layer 21 and lower emulsion layer 23 mixed fiber layer 22 is clipped in the middle, fiber composite 2 is made;
(2) utilize non-woven fabrics hot wind processing machine by upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer
23, consolidated fibers 31 and sparse fibrous layer 32 are bonded together;
Non-woven fabrics hot wind processing machine includes processing cylinder 4 and conveying bogey 5;
Processing cylinder 4 includes setting up and down and cross section for rectangular cylinder main body 41, and upper-lower seal sliding is set to cylinder main body
First level piston plate 42 and the second horizontal piston plate 43 in 41, and first above first level piston plate 42 are viscous
Close powder bucket 44 and the second bonding powder bucket 45 set on 43 lower section of the second horizontal piston plate;Second horizontal piston plate 43 is in the
The lower section of one horizontal piston plate 42, is equipped with heating layer 411 in the side wall of cylinder main body 41, the concretely electric heating part of heating layer 411
Part such as electrothermal tube etc., cylinder main body 41 include the inner wall in inside and outer wall in outside, and heating layer 411 be in inner wall and outside
Between wall;
First level piston plate 42 is equipped above first level piston plate 42 and drives first level piston plate 42
First lifting drive 421 of lifting, first level piston plate 42 are formed with the first internal cavity 422, first level piston plate
42 lower surface is formed with multiple the first spray orifices 423 being uniformly distributed and be connected to the first internal cavity 422;
Second horizontal piston plate 43 is equipped in 43 lower section of the second horizontal piston plate and drives the second horizontal piston plate 43
Second lifting drive 431 of lifting, the second horizontal piston plate 43 are formed with the second internal cavity 432, the second horizontal piston plate
43 lower surface is formed with multiple the second spray orifices 433 being uniformly distributed and be connected to the second internal cavity 432;
First bonding powder bucket 44 is provided with adhesive powder;First bonding powder bucket 44 includes the first end cover set on lower end
441, set on it is internal can upper-lower seal sliding upper horizontal piston plate 442, adhesive powder is stirred set on inside first
Stirring blade 443 carries out the third lifting drive 444 of lifting driving to upper horizontal piston plate 442, to first end cover 441
The first device of rotation driving 445 for carrying out rotate driving carries out the second rotate driving of rotate driving to the first stirring blade 443
Device 446, and to the first feed air charging system 447 that the first bonding powder bucket 44 is fed and is inflated;First feed inflation
Device 447 is connected to bonding powder bucket by the first conveyance conduit and is conveyed;
Second bonding powder bucket 45 is provided with adhesive powder;Second bonding powder bucket 45 includes the second end cover set on upper end
451, set on it is internal can upper-lower seal sliding lower horizontal piston plate 452, adhesive powder is stirred set on inside second
Stirring blade 453 carries out the 4th lifting drive 454 of lifting driving to lower horizontal piston plate 452, to second end cover 451
The third device of rotation driving 455 for carrying out rotate driving carries out the 4th rotate driving of rotate driving to the second stirring blade 453
Device 456, and to the second feed air charging system 457 that the second bonding powder bucket 45 is fed and is inflated;Second feed inflation
Device 457 is connected to bonding powder bucket by the second conveyance conduit and is conveyed;
First bonding powder bucket 44 is connected to the upper surface of first level piston plate 42, first end cover 441 and first level
The upper surface parallel sealing of piston plate 42 contacts, and the upper surface of first level piston plate 42 is formed with multiple and the first internal cavity
422 connections and first through hole 424 corresponding with first end cover 441, first end cover 441 are formed with multiple and each first through hole
424 corresponding second through-holes 4411, first end cover 441 are driven by the first device of rotation driving 445 and make each second through-hole
4411 conductings corresponding with each first through hole 424 are staggered;The center of circle of first end cover 441 corresponds in first level piston plate 42
At the heart, the first internal cavity 422 is horizontally disposed along first level piston plate 42, and thickness is by edge into first level piston plate 42
It gradually thickens at the heart, this structure can be conducive to the first spray orifice 423 in 422 edge of the first internal cavity and the at center
One spray orifice 423 has the jet effect of uniform equivalent;
Second bonding powder bucket 45 is connected to the lower surface of the second horizontal piston plate 43, second end cover 451 and the second level
The lower surface parallel sealing of piston plate 43 contacts, and the lower surface of the second horizontal piston plate 43 is formed with multiple and the second internal cavity
432 connections and third through-hole 434 corresponding with second end cover 451, second end cover 451 are formed with multiple and each third through-hole
434 corresponding fourth holes 4511, second end cover 451 are driven by third device of rotation driving 455 and make each fourth hole
4511 conductings corresponding with each third through-hole 434 are staggered;In the corresponding second horizontal piston plate 43 in the center of circle of second end cover 451
At the heart, the second internal cavity 432 is horizontally disposed along the second horizontal piston plate 43, and thickness is by edge into the second horizontal piston plate 43
It gradually thickens at the heart, this structure can be conducive to the second spray orifice 433 in 432 edge of the second internal cavity and the at center
Two spray orifices 433 have the jet effect of uniform equivalent;
Conveying bogey 5 includes bracket 51, and sliding is set on bracket 51 close to or far from the loading plate of processing cylinder 4
52, and the sliding driving device 53 that driving loading plate 52 slides;51 specific structure of bracket can be, including be in top to loading plate
52 conveyer belts conveyed, the motor that sliding driving device 53 concretely drives conveyer belt;Loading plate 52 is in length
It is rectangular, including towards processing cylinder 4 by proximal end and towards the separate end of the other end;Loading plate 52 includes to upper fibrage 1, fibre
The first positioning frame 521, the second positioning frame 522, third that four sides of dimension composite layer 2 and lower fibrage 3 are successively positioned
Positioning frame 523 and the 4th positioning frame 524;First positioning frame 521, which is in, leans on proximal end;First positioning frame 521 is equipped with
Clamp the first upper clamp plate and the first lower clamp plate of upper fibrage 1,3 respective edges of fiber composite 2 and lower fibrage, the second positioning
Frame 522 is equipped under the second upper clamp plate and second for clamping upper fibrage 1,3 respective edges of fiber composite 2 and lower fibrage
Clamping plate, third positioning frame 523, which is equipped with, clamps upper fibrage 1, the third of 3 respective edges of fiber composite 2 and lower fibrage
Upper clamp plate and third lower clamp plate, the 4th positioning frame 524, which is equipped with, clamps upper fibrage 1, fiber composite 2 and lower fibrage 3
4th upper clamp plate of respective edges and the 4th lower clamp plate;Specific structure can be that each lower clamp plate is fixed with each corresponding positioning frame
Connection, each upper clamp plate and each corresponding lower clamp plate by being articulated along the shaft that lower clamp plate extends, make each upper clamp plate can on
Lower overturning, and each upper clamp plate is locked on each corresponding lower clamp plate by bolt, made by the locking of bolt each upper clamp plate and
Each corresponding lower clamp plate, which is matched, is clamped fixation to upper fibrage 1, fiber composite 2 and 3 respective edges of lower fibrage;
Cylinder main body 41 has the first side wall 412, second sidewall, third side wall 413 and the 4th side wall being sequentially connected end to end;
The first side wall 412 and the first positioning frame 521 are parallel corresponding, and the first side wall 412 is formed with the horizontal bar penetrated for loading plate 52
Shape mouth 4121, the inside of third side wall 413 are formed with the strip-shaped clamp groove 4131 being caught in for the first positioning frame 521;Horizontal bar shaped
Mouth 4121 is in sealing contact with loading plate 52, and strip-shaped clamp groove 4131 and loading plate 52 are in sealing contact;
In the fabrication process, prepare the first malthoid paper layer 7 and the second malthoid paper layer 8, and in the first malthoid paper layer 7 and second
Multiple air holes are formed on malthoid paper layer 8;The first malthoid paper layer 7 that corresponding size is placed on loading plate 52, by upper fibrage
1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32 successively from top to bottom sieve
It is listed on the first malthoid paper layer 7, then places the second malthoid paper layer 8 of corresponding size again above upper fibrage 1, then utilize
First upper clamp plate and the first lower clamp plate are by the first malthoid paper layer 7, the second malthoid paper layer 8, upper fibrage 1, upper emulsion layer 21, mixing
Fibrous layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32 respective edges be fixedly clamped, pressed from both sides in utilization second
Plate and the second lower clamp plate are by the first malthoid paper layer 7, the second malthoid paper layer 8, upper fibrage 1, upper emulsion layer 21, mixed fiber layer
22, the respective edges of lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32 are fixedly clamped, and utilize third upper clamp plate and
Three lower clamp plates are by the first malthoid paper layer 7, the second malthoid paper layer 8, upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower cream
The respective edges of glue-line 23, consolidated fibers 31 and sparse fibrous layer 32 are fixedly clamped, and utilize the 4th upper clamp plate and the 4th lower folder
Plate by the first malthoid paper layer 7, the second malthoid paper layer 8, upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23,
The respective edges of consolidated fibers 31 and sparse fibrous layer 32 are fixedly clamped;First malthoid paper layer 7 and the second malthoid paper layer 8 can be right
Upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32 carry out
Even plane formula pressure is fixedly clamped, to the upper fibrage 1 before molding, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer
23, consolidated fibers 31 and sparse fibrous layer 32 carry out effective initial fixed, and each fiber displacement is avoided even to be blown off, and
First malthoid paper layer 7 and the second malthoid paper layer 8 not with upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23,
Consolidated fibers 31 and sparse fibrous layer 32 are bonded together, and are easily detached from after molding, and the first malthoid paper layer 7 and the second malthoid
Air hole on paper layer 8 can ensure that gas permeability, and the aperture of this air hole is 2-4mm, and the spacing between adjacent air hole is 2-
4mm, this size can ensure that the penetration performance of gas permeability and adhesive powder on the basis of ensuring each fiber inside block;Utilize cunning
Dynamic driving device 53 drives loading plate 52 to slide towards cylinder main body 41 and slides into a main body 41 from horizontal strip shape gob 4121, makes the
One positioning frame 521 is fastened togather with the sealing of strip-shaped clamp groove 4131, keeps third positioning frame 523 and horizontal strip shape gob 4121 close
Envelope contacts, and avoids gas leakage between each positioning frame and each inner sidewall of cylinder main body 41, will cause adhesive powder in this way
It is lost, and then in the case where adhesive powder total amount is constant, the adhesive powder amount that will cause in each fibrous layer is insufficient, influences to bond
Intensity;
It drives first end cover 441 to rotate towards corresponding clockwise using the first device of rotation driving 445, makes each second through-hole
4411 are staggered with each first through hole 424, by the cylinder bottom seal of the first bonding powder bucket 44;Utilize the first feed air charging system
447 fill adhesive powder and air into the first bonding powder bucket 44, utilize the first stirring of the second device of rotation driving 446 driving
Blade 443 rotation to first bonding powder bucket 44 in adhesive powder and air stir, be evenly distributed on adhesive powder
In air in first bonding powder bucket 44, in this way when the air for carrying adhesive powder secretly passes through each fibrous layer, it can be ensured that each
The amount of the adhesive powder of position is equal uniform;
It drives second end cover 451 to rotate towards corresponding clockwise using third device of rotation driving 455, makes each fourth hole
4511 are staggered with each third through-hole 434, by the cylinder bottom seal of the second bonding powder bucket 45;Utilize the second feed air charging system
457 fill adhesive powder and air into the second bonding powder bucket 45, utilize the second stirring of the 4th device of rotation driving 456 driving
Blade 453 rotation to second bonding powder bucket 45 in adhesive powder and air stir, be evenly distributed on adhesive powder
In air in second bonding powder bucket 45, in this way when the air for carrying adhesive powder secretly passes through each fibrous layer, it can be ensured that each
The amount of the adhesive powder of position is equal uniform;
When initial, lifting moving is carried out using the first lifting drive 421 driving first level piston plate 42, makes first
Horizontal piston plate 42 is contacted with the upper surface of the second malthoid paper layer 8;Then first end is driven using the first device of rotation driving 445
Lid 441 is rotated towards corresponding clockwise, corresponds each second through-hole 4411 with each first through hole 424;Then third is utilized
Lifting drive 444 drives downwards upper horizontal piston plate 442, squeezes the adhesive powder in the first bonding powder bucket 44
Enter the first internal cavity 422 through each second through-hole 4411 and first through hole 424 with the first homogeneous mixture of air, in first
It is uniformly sprayed downwards by each first spray orifice 423 again after uniformly being spread in cavity 422, the first homogeneous mixture is from the first spray orifice herein
423 while be ejected into a main body 41, utilizes the first lifting drive 421 according to the volume that the first homogeneous mixture sprays
Drive first level piston plate 42 is synchronous to rise, the volume that sprays the first homogeneous mixture and first level piston plate 42 to the
The first spatial volume between two malthoid paper layers 8 is corresponding, this operation can be such that the air for carrying adhesive powder secretly does not at this time pass through
Fibrous layer 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32, and always
It is maintained at top;When the amount for spraying the first homogeneous mixture reaches demand, the first device of rotation driving 445 driving the is utilized
One end cap 441 is rotated towards corresponding clockwise, and each second through-hole 4411 is made to be staggered with each first through hole 424, by the first bonding
The cylinder bottom seal of powder bucket 44 avoids the air blow back of entrainment adhesive powder;
It drives the second horizontal piston plate 43 to carry out lifting moving using the second lifting drive 431 simultaneously, makes the second water
The following table face contact of flat piston plate 43 and the first malthoid paper layer 7;Then second end cover is driven using third device of rotation driving 455
451 rotate towards corresponding clockwise, correspond each fourth hole 4511 with each third through-hole 434;Then the 4th liter is utilized
Drop driving device 454 lower horizontal piston plate 452 is driven up, squeeze second bonding powder bucket 45 in adhesive powder and
Second homogeneous mixture of air enters the second internal cavity 432 through each fourth hole 4511 and third through-hole 434, empty in second
It is uniformly sprayed upwards by each second spray orifice 433 again after uniformly being spread in chamber 432, the second homogeneous mixture is from the second spray orifice herein
433 while be ejected into a main body 41, utilizes the second lifting drive 431 according to the volume that the second homogeneous mixture sprays
Drive the synchronous decline of the second horizontal piston plate 43, the volume for spraying the second homogeneous mixture and the second horizontal piston plate 43 to the
Second space volume between one malthoid paper layer 7 is corresponding, this operation can be such that the air for carrying adhesive powder secretly does not at this time pass through
Fibrous layer 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32, and always
It is maintained at lower section;When the amount for spraying the second homogeneous mixture reaches demand, the driving of third device of rotation driving 455 the is utilized
Two end caps 451 are rotated towards corresponding clockwise, and each fourth hole 4511 is made to be staggered with each third through-hole 434, by the second bonding
The cylinder bottom seal of powder bucket 45 avoids the air blow back of entrainment adhesive powder;
Then using in 411 pairs of cylinder main bodys 41 of heating layer the first homogeneous mixture and the second homogeneous mixture add
Heat makes the temperature of the first homogeneous mixture and the second homogeneous mixture rise to 10-15 DEG C of fusing point lower than adhesive powder, at this time
The temperature of even mixture can be 10,11,12,13,14 or 15 DEG C lower than the actual temp of adhesive powder fusing point, preferably 12-13
℃;Adhesive powder can ensure that the state that adhesive powder is in softening but does not melt completely when being lower than 10-15 DEG C of fusing point, have light
The adhesion of degree and mobile effect (when adhesive powder is in lower than 12-13 DEG C of fusing point, this effect is more obvious), are touching
It can be caught after other fibers and not easily to fall off, but after laminated powder contact easily due to cohesive force deficiency in moving air
Under the action of separate, adhesive powder can be made to be in dispersity, certain point will not be piled up in, it is ensured that adhesive powder is in entire nonwoven
It is evenly distributed in cloth, it is ensured that the bond effect of hot-wind nonwoven cloth entirety is less prone to fracture and delamination;Then first is utilized
Lifting drive 421 drives first level piston plate 42 to be moved down, while being driven using the second lifting drive 431
Dynamic second horizontal piston plate 43 is moved down, and so that first level piston plate 42 is pressed down against the first homogeneous mixture, simultaneously
Second horizontal piston plate 43 plays the role of aspirating downwards, so that the air in the first homogeneous mixture is carried adhesive powder secretly successively saturating
Cross the second malthoid paper layer 8, upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31, dilute
It dredges fibrous layer 32 and the first malthoid paper layer 7 and progresses into second space and mixed with the second homogeneous mixture, at this time first
Adhesive powder in homogeneous mixture can be bonded in upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, cause
Inside close fibrous layer 31 and sparse fibrous layer 32;When the lower surface of first level piston plate 42 and the upper table of the second malthoid paper layer 8
After face contact, the second horizontal piston plate 43 is driven to be moved up using the second lifting drive 431, while utilizing first
Lifting drive 421 drives first level piston plate 42 to be moved up, and makes the second horizontal piston plate 43 upward the
Two homogeneous mixtures, while first level piston plate 42 plays the role of being drawn up, and makes the air in the second homogeneous mixture
Entrainment adhesive powder successively penetrates the first malthoid paper layer 7, sparse fibrous layer 32, consolidated fibers 31, lower emulsion layer 23, mixing fibre
It ties up layer 22, upper emulsion layer 21, upper fibrage 1 and the second malthoid paper layer 8 and progresses into the first space and uniformly mixed with first
Object mixing is closed, the adhesive powder in the second homogeneous mixture can be bonded in upper fibrage 1, upper emulsion layer 21, composite fibre at this time
Inside layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32;When the upper surface and the of the second horizontal piston plate 43
After the following table face contact of one malthoid paper layer 7, re-uses the first lifting drive 421 driving first level piston plate 42 and carry out
It moves down, while driving the second horizontal piston plate 43 to be moved down using the second lifting drive 431, above and below this
Reciprocal synchronous driving first level piston plate 42 and the second horizontal piston plate 43 are repeated as many times, to the upper open-work on upper emulsion layer 21
211 and lower emulsion layer 23 on lower open-work 231 got through, it is all viscous in the first homogeneous mixture and the second homogeneous mixture
Powder meeting even adhesion cumulative distribution is closed in upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, fine and close fibre
It ties up inside layer 31 and sparse fibrous layer 32;Then using in 411 pairs of cylinder main bodys 41 of heating layer upper fibrage 1, upper emulsion layer 21,
Mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32 and be in the first space and second space
Interior air is heated, and upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31 are made
The fusing point of adhesive powder or more is risen to the temperature of sparse fibrous layer 32 and the air in the first space and second space,
But it is lower than upper emulsion layer 21, lower emulsion layer 23, upper fibrage 1, mixed fiber layer 22, consolidated fibers 31 and sparse fibrous layer 32
Minimum fusing point, melt adhesive powder completely and by upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer
23, consolidated fibers 31 and sparse fibrous layer 32 are bonded together, and heating rate is advisable with 1-3 DEG C/min, if heating is too fast, are glued
It closes powder surface fast melt but inside is not melted also, will lead to adhesive powder and do not combined sufficiently just with other fibers because of faying face
Product not enough falls off;If it is slow to heat up, adhesive powder, which is in melting state time course, will appear trickling situation, influence bonding effect
Fruit;The above operation can be to viscous in upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23 and lower fibrage 3
It closes powder to be quantified, and is uniformly applied to upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower latex in the same time
On layer 23 and lower fibrage 3, it can effectively ensure that adhesive powder amount is controllable, be uniformly distributed and property is identical, it can be right after then melting
Upper fibrage 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23 and lower fibrage 3 carry out the bonding of uniform strength, no
Easily there is bonding blind spot, it is ensured that the quality of hot-wind nonwoven cloth;Heating air is set to penetrate upper fibrage 1 repeatedly, upper emulsion layer 21, mix
Condensating fiber layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32 can get through the hole of blocking, avoid all as above saturating
Hole 211 and lower open-work 231 are plugged, and make the efficient permeability that has of entire hot-wind nonwoven cloth, while the accumulation of adhesive powder
It is more repeated with distribution and uniform;
Then loading plate 52 is driven to skid off from cylinder main body 41 using sliding driving device 53, the upper fiber that bonding is completed
Layer 1, upper emulsion layer 21, mixed fiber layer 22, lower emulsion layer 23, consolidated fibers 31 and sparse fibrous layer 32 take out.First liter
Driving device 421, the second lifting drive 431, third lifting drive 444 and the 4th lifting drive 454 tool drop
Body can be oil cylinder or cylinder, and be separately equipped with fixed frame;Second device of rotation driving 446 and the 4th device of rotation driving 456
Including being connected to corresponding stirring blade center and through the first transmission shaft of upper horizontal piston plate 442 or lower horizontal piston plate 452,
With the first motor for carrying out rotate driving to the first transmission shaft;First device of rotation driving 445 and third device of rotation driving 455
Including be connected to corresponding end cap central and slide run through the first center transmission shaft second driving shaft, and to second driving shaft carry out
Second motor of rotate driving;First motor can be set to upper horizontal piston plate 442 or lower upper surface, and the second motor is set on third
On the fixed frame of lifting drive 444 or the 4th lifting drive 454.
In step (2), the upper surface of third positioning frame 523 is formed with the bar shaped extended along third positioning frame 523
Sealing plate 5231, bar shaped sealing plate 5231 are formed with from top to bottom gradually towards inclined first sealing inclined of the first positioning frame 521
Face, the upside of horizontal strip shape gob 4121 is formed with to match corresponding second sealing inclined-plane 41211 with the first sealing inclined-plane, and first
Sealing inclined-plane is covered with the first elastic sealing layer;First positioning frame 521, which is formed with, to be extended and along the first positioning edge towards item
The sealed batten of shape card slot 4131, sealed batten become narrow gradually the third sealing inclined to be formed upward towards 4131 direction of strip-shaped clamp groove
Face and the 4th sealing inclined-plane directed downwardly, strip-shaped clamp groove 4131 is formed with to match corresponding 5th sealing inclined with third sealing inclined-plane
Face 41311 and match corresponding 6th sealing inclined-plane 41312, third sealing inclined-plane and the 4th sealing inclined with the 4th sealing inclined-plane
Face is covered with the second elastic sealing layer;The outside of second positioning frame 522 and the 4th positioning frame 524 is equipped with and cylinder main body 41
Inner sidewall sealing strip 525 in sealing contact;First elastic sealing layer, the second elastic sealing layer and sealing strip 525 concretely rubber
Glue-line;The sealing chute slidingly and sealingly contacted for sealing strip 525 can be equipped in cylinder main body 41;
In the fabrication process, when driving loading plate 52 to slide towards cylinder main body 41 and from horizontal bar using sliding driving device 53
When shape mouth 4121 is slid into a main body 41, the 4th sealing inclined-plane is corresponding with the 6th sealing inclined-plane 41312, third sealing inclined-plane
It is corresponding with the 5th sealing inclined-plane 41311, the 4th sealing inclined-plane along the 6th sealing inclined-plane 41312, third sealing inclined-plane along
5th sealing inclined-plane 41311, make the sealed batten of the first positioning frame 521 take advantage of a situation be caught in strip-shaped clamp groove 4131 carry out positioning and
Sealing;The first sealing inclined-plane is corresponding with the second sealing inclined-plane 41211 simultaneously, and the first sealing inclined-plane is along the second sealing inclined-plane
41211, so that bar shaped sealing plate 5231 is taken advantage of a situation to be caught in horizontal strip shape gob 4121 and is positioned and sealed, then passes through locking positioning
Loading plate 52 is carried out locking positioning by device.The above operation can ensure that at loading plate 52 to be not in gas leakage situation, and then ensure
Adhesive powder is quantitative accurate.
Upper emulsion layer 21 and lower emulsion layer 23 are made using template 6;The upper surface of template 6 is equipped with multiple equally distributed columns
Nail 61, the height of stud 61 are greater than 1.5mm, and the diameter of stud 61 is 0.5-1.5mm, and the spacing between adjacent stud 61 is 1-
3mm;Specific structure can be that the top surface edge of template 6 is also formed with the lug 62 around one week, and the height of lug 62 is big
In 1.5mm;
Latex liquid is laid in template 6, the emulsion layer of solidification is removed after cooling solidification and is made with upper open-work
211 upper emulsion layer 21 and lower emulsion layer 23 with lower open-work 231.Stud 61 can form open-work 211 and lower open-work 231,
Lug 62 can contain latex liquid.
Product form of the invention is not limited to this case diagram and embodiment, anyone carries out the appropriate of similar thinking to it
Changes or modifications all should be regarded as not departing from patent category of the invention.
Claims (2)
1. a kind of efficient fast guiding can antibacterial hot-wind nonwoven cloth production method, which is characterized in that comprise the following methods:
(1) upper fibrage is made using thermoplastic synthetic fiber, is made using shorter and more thermoplastic synthetic fiber
The consolidated fibers are made the sparse fibrous layer using longer and less thermoplastic synthetic fiber, are beaten using emulsion layer
The upper emulsion layer and lower emulsion layer are made behind hole, is mixed and made into institute using bamboo charcoal fiber and thermoplastic synthetic fiber's uniform stirring
Mixed fiber layer is stated, the mixed fiber layer, which is clipped in the middle, using the upper emulsion layer and lower emulsion layer is made the fiber and answers
Close layer;
(2) using non-woven fabrics hot wind processing machine that the upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, densification is fine
Dimension layer and sparse fibrous layer are bonded together;
The non-woven fabrics hot wind processing machine includes processing cylinder and conveying bogey;
The processing cylinder includes setting up and down and cross section is rectangular cylinder main body, and it is intracorporal that upper-lower seal sliding is set to cylinder master
First level piston plate and the second horizontal piston plate, and the first bonding above first level piston plate and are set powder bucket
The second bonding powder bucket below the second horizontal piston plate;The second horizontal piston plate is in the first level piston plate
Lower section, be equipped with heating layer in the side wall of the cylinder main body;
The first level piston plate is equipped above first level piston plate and first level piston plate is driven to go up and down
First lifting drive, the first level piston plate are formed with the first internal cavity, the following table of the first level piston plate
Face is formed with multiple the first spray orifices being uniformly distributed and be connected to first internal cavity;
The second horizontal piston plate is equipped below the second horizontal piston plate and drives the lifting of the second horizontal piston plate
Second lifting drive, the second horizontal piston plate are formed with the second internal cavity, the following table of the second horizontal piston plate
Face is formed with multiple the second spray orifices being uniformly distributed and be connected to second internal cavity;
The first bonding powder bucket is provided with the adhesive powder;The first bonding powder bucket includes set on the first of lower end
End cap, set on it is internal can upper-lower seal sliding upper horizontal piston plate, stir set on inside adhesive powder is stirred first
Blade is mixed, the third lifting drive of lifting driving is carried out to upper horizontal piston plate, rotate driving is carried out to first end cover
First device of rotation driving carries out the second device of rotation driving of rotate driving to the first stirring blade, and to the first bonding powder
The first feed air charging system that charging basket is fed and is inflated;
The second bonding powder bucket is provided with the adhesive powder;The second bonding powder bucket includes set on the second of upper end
End cap, set on it is internal can upper-lower seal sliding lower horizontal piston plate, stir set on inside adhesive powder is stirred second
Blade is mixed, the 4th lifting drive of lifting driving is carried out to lower horizontal piston plate, rotate driving is carried out to second end cover
Third device of rotation driving carries out the 4th device of rotation driving of rotate driving to the second stirring blade, and to the second bonding powder
The second feed air charging system that charging basket is fed and is inflated;
The first bonding powder bucket is connected to the upper surface of the first level piston plate, the first end cover and described first
The upper surface parallel sealing of horizontal piston plate contacts, and the upper surface of the first level piston plate is formed with multiple with described first
Internal cavity connection and first through hole corresponding with the first end cover, the first end cover are formed with multiple with each described first
Corresponding second through-hole of through-hole, the first end cover are driven by first device of rotation driving and make each second through-hole
It is corresponding with each first through hole to be connected or be staggered;
The second bonding powder bucket is connected to the lower surface of the second horizontal piston plate, the second end cover and described second
The lower surface parallel sealing of horizontal piston plate contacts, and the lower surface of the second horizontal piston plate is formed with multiple with described second
Internal cavity connection and third through-hole corresponding with the second end cover, the second end cover are formed with multiple and each third
The corresponding fourth hole of through-hole, the second end cover are driven by the third device of rotation driving and make each fourth hole
It is corresponding with each third through-hole to be connected or be staggered;
The conveying bogey includes bracket, and sliding is set to close to or far from the loading plate of the processing cylinder on bracket, and
Drive the sliding driving device of loading plate sliding;The loading plate is rectangle, including leaning on proximal end towards the processing cylinder
With the separate end towards the other end;The loading plate includes four sides to the upper fibrage, fiber composite and lower fibrage
The first positioning frame, the second positioning frame, third positioning frame and the 4th positioning frame successively positioned;Described first is fixed
Position frame is in described and leans on proximal end;First positioning frame, which is equipped with, clamps the upper fibrage, fiber composite and lower fibre
Tie up the first upper clamp plate and the first lower clamp plate of layer respective edges, second positioning frame be equipped with clamp the upper fibrage,
The second upper clamp plate and the second lower clamp plate of fiber composite and lower fibrage respective edges, the third positioning frame are equipped with folder
The third upper clamp plate and third lower clamp plate of the tight upper fibrage, fiber composite and lower fibrage respective edges, the described 4th
Positioning frame is equipped with the 4th upper clamp plate and the 4th for clamping the upper fibrage, fiber composite and lower fibrage respective edges
Lower clamp plate;
The cylinder main body has the first side wall, second sidewall, third side wall and the 4th side wall being sequentially connected end to end;Described first
Side wall and first positioning frame are parallel corresponding, and the first side wall is formed with the horizontal bar shaped penetrated for the loading plate
Mouthful, the strip-shaped clamp groove being caught in for first positioning frame is formed on the inside of the third side wall;The horizontal strip shape gob with
The loading plate is in sealing contact, and the strip-shaped clamp groove and the loading plate are in sealing contact;
In the fabrication process, prepare the first malthoid paper layer and the second malthoid paper layer, and in the first malthoid paper layer and the second tarred brown paper
Multiple air holes are formed on layer;The first malthoid paper layer that corresponding size is placed on the loading plate, by the upper fiber
Layer, upper emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer are successively from top to bottom enumerated described
On first malthoid paper layer, the second malthoid paper layer of corresponding size is then placed again above the upper fibrage, it is then sharp
With first upper clamp plate and the first lower clamp plate by the first malthoid paper layer, the second malthoid paper layer, upper fibrage, upper latex
Layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer respective edges be fixedly clamped, utilize described second
Upper clamp plate and the second lower clamp plate are by the first malthoid paper layer, the second malthoid paper layer, upper fibrage, upper emulsion layer, composite fibre
The respective edges of layer, lower emulsion layer, consolidated fibers and sparse fibrous layer are fixedly clamped, and utilize the third upper clamp plate and third
Lower clamp plate by the first malthoid paper layer, the second malthoid paper layer, upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer,
The respective edges of consolidated fibers and sparse fibrous layer are fixedly clamped, will be described using the 4th upper clamp plate and the 4th lower clamp plate
First malthoid paper layer, the second malthoid paper layer, upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and
The respective edges of sparse fibrous layer are fixedly clamped;Drive the loading plate sliding towards the cylinder main body using the sliding driving device
It moves and is slid into a main body from the horizontal strip shape gob, seal first positioning frame with the strip-shaped clamp groove and be fastened on
Together, make the third positioning frame and the horizontal strip shape gob in sealing contact together;
It drives the first end cover to rotate towards corresponding clockwise using first device of rotation driving, makes each described second to lead to
Hole is staggered with each first through hole, by the cylinder bottom seal of the first bonding powder bucket;Utilize the first feed inflation
Device fills adhesive powder and air into the first bonding powder bucket, using described in second device of rotation driving driving
First stirring blade rotation to it is described first bonding powder bucket in adhesive powder and air stir, keep adhesive powder uniform
It is distributed in the air in the first bonding powder bucket;
It drives the second end cover to rotate towards corresponding clockwise using the third device of rotation driving, makes each four-way
Hole is staggered with each third through-hole, by the cylinder bottom seal of the second bonding powder bucket;Utilize the second feed inflation
Device fills adhesive powder and air into the second bonding powder bucket, using described in the 4th device of rotation driving driving
Second stirring blade rotation to it is described second bonding powder bucket in adhesive powder and air stir, keep adhesive powder uniform
It is distributed in the air in the second bonding powder bucket;
It when initial, drives the first level piston plate to carry out lifting moving using first lifting drive, makes described
First level piston plate is contacted with the upper surface of the second malthoid paper layer;Then it is driven using first device of rotation driving
The first end cover is rotated towards corresponding clockwise, corresponds each second through-hole and each first through hole;Then
The upper horizontal piston plate is driven downwards using the third lifting drive, squeezes the first bonding powder bucket
In adhesive powder and air the first homogeneous mixture enter through each second through-hole and first through hole it is empty in described first
Chamber is uniformly sprayed downwards by each first spray orifice again after uniformly spreading in first internal cavity, and first is uniformly mixed herein
While conjunction object is ejected into the cylinder main body from first spray orifice, institute is utilized according to the volume that the first homogeneous mixture sprays
Stating the first lifting drive drives the first level piston plate is synchronous to rise, the volume for spraying the first homogeneous mixture with
The first level piston plate is corresponding to the first spatial volume between the second malthoid paper layer;It is uniformly mixed when spraying first
When the amount of object reaches demand, the first end cover is driven to turn towards corresponding clockwise using first device of rotation driving
It is dynamic, so that each second through-hole is staggered with each first through hole, by the cylinder bottom seal of the first bonding powder bucket;
It drives the second horizontal piston plate to carry out lifting moving using second lifting drive simultaneously, makes described second
The following table face contact of horizontal piston plate and the first malthoid paper layer;Then using described in third device of rotation driving driving
Second end cover is rotated towards corresponding clockwise, corresponds each fourth hole and each third through-hole;Then it utilizes
4th lifting drive drives up the lower horizontal piston plate, squeezes in the second bonding powder bucket
Second homogeneous mixture of adhesive powder and air enters second internal cavity through each fourth hole and third through-hole,
In second internal cavity uniformly spread after uniformly sprayed upwards by each second spray orifice again, herein the second homogeneous mixture from
While second spray orifice is ejected into the cylinder main body, described second is utilized according to the volume that the second homogeneous mixture sprays
Lifting drive drives the synchronous decline of the second horizontal piston plate, the volume for spraying the second homogeneous mixture and described the
Two horizontal piston plates are corresponding to the second space volume between the first malthoid paper layer;When the amount for spraying the second homogeneous mixture
It when reaching demand, drives the second end cover to rotate towards corresponding clockwise using the third device of rotation driving, makes each
The fourth hole is staggered with each third through-hole, by the cylinder bottom seal of the second bonding powder bucket;
Then intracorporal first homogeneous mixture of the cylinder master and the second homogeneous mixture are heated using the heating layer,
The temperature of the first homogeneous mixture and the second homogeneous mixture is set to rise to 10-15 DEG C of fusing point lower than the adhesive powder;Then
It drives the first level piston plate to be moved down using first lifting drive, while utilizing described second liter
Drop driving device drives the second horizontal piston plate to be moved down, and the first level piston plate is made to be pressed down against first
Homogeneous mixture, while the second horizontal piston plate plays the role of aspirating downwards, makes the air in the first homogeneous mixture
It carries adhesive powder secretly and successively penetrates the second malthoid paper layer, upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, cause
Close fibrous layer, sparse fibrous layer and the first malthoid paper layer and progressing into second space is mixed with the second homogeneous mixture,
The adhesive powder in the first homogeneous mixture can be bonded in the upper fibrage, upper emulsion layer, mixed fiber layer, lower latex at this time
Inside layer, consolidated fibers and sparse fibrous layer;Lower surface and the second malthoid paper layer when the first level piston plate
Upper surface contact after, drive the second horizontal piston plate to be moved up using second lifting drive, together
First lifting drive described in Shi Liyong drives the first level piston plate to be moved up, and keeps second level living
Upward second homogeneous mixture of seben, while the first level piston plate plays the role of being drawn up makes second
In even mixture air entrainment adhesive powder successively penetrate the first malthoid paper layer, sparse fibrous layer, consolidated fibers, under
Emulsion layer, mixed fiber layer, upper emulsion layer, upper fibrage and the second malthoid paper layer are simultaneously progressed into the first space and first
Homogeneous mixture mixing, the adhesive powder in the second homogeneous mixture can be bonded in the upper fibrage, upper emulsion layer, mix at this time
Inside condensating fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer;Upper surface and institute when the second horizontal piston plate
After the following table face contact for stating the first malthoid paper layer, re-uses first lifting drive and drive the first level piston
Plate is moved down, while driving the second horizontal piston plate to carry out to moving down using second lifting drive
Dynamic, with this, up and down reciprocatingly the synchronous driving first level piston plate and the second horizontal piston plate are repeated as many times, to the upper cream
The lower open-work on the upper open-work and lower emulsion layer on glue-line is got through, and first homogeneous mixture and second is
All adhesive powders in even mixture can even adhesion cumulative distribution the upper fibrage, upper emulsion layer, mixed fiber layer,
Inside lower emulsion layer, consolidated fibers and sparse fibrous layer;Then using the heating layer it is intracorporal to the cylinder master it is described on
Fibrous layer, upper emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer and in the first space and
Air in second space is heated, and the upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, feltwork are made
The temperature of layer and sparse fibrous layer and the air in the first space and second space rises to the fusing point of the adhesive powder
More than, but lower than the upper emulsion layer, lower emulsion layer, upper fibrage, mixed fiber layer, consolidated fibers and sparse fibrous layer
Minimum fusing point melts adhesive powder completely and by the upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, densification
Fibrous layer and sparse fibrous layer are bonded together;
Then the loading plate is driven to skid off from the cylinder main body using the sliding driving device, it will be described in bonding completion
Upper fibrage, upper emulsion layer, mixed fiber layer, lower emulsion layer, consolidated fibers and sparse fibrous layer take out.
2. a kind of efficient fast guiding according to claim 1 can antibacterial hot-wind nonwoven cloth production method, feature exists
In: utilize upper emulsion layer and lower emulsion layer described in template construct;The upper surface of the template is equipped with multiple equally distributed studs,
The height of the stud is greater than 1.5mm, and the diameter of the stud is 0.5-1.5mm, and the spacing between the adjacent stud is 1-
3mm;
Latex liquid is laid in template, the emulsion layer of solidification is removed after cooling solidification and is made with described in upper open-work
Upper emulsion layer and lower emulsion layer with lower open-work.
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