CN107663686B - A kind of processing method of the rodlike pug cutting line of domestic ceramics base - Google Patents
A kind of processing method of the rodlike pug cutting line of domestic ceramics base Download PDFInfo
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- CN107663686B CN107663686B CN201710771565.3A CN201710771565A CN107663686B CN 107663686 B CN107663686 B CN 107663686B CN 201710771565 A CN201710771565 A CN 201710771565A CN 107663686 B CN107663686 B CN 107663686B
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- cutting line
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- wrapper
- rodlike
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- 238000005520 cutting process Methods 0.000 title claims abstract description 51
- 239000000919 ceramic Substances 0.000 title claims abstract description 48
- 238000003672 processing method Methods 0.000 title claims abstract description 11
- 230000000694 effects Effects 0.000 claims abstract description 9
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- 238000001816 cooling Methods 0.000 claims description 50
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 239000003595 mist Substances 0.000 claims description 20
- 239000000440 bentonite Substances 0.000 claims description 19
- 229910000278 bentonite Inorganic materials 0.000 claims description 19
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 19
- 239000000835 fiber Substances 0.000 claims description 18
- 238000004321 preservation Methods 0.000 claims description 18
- 238000002156 mixing Methods 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 10
- 239000004698 Polyethylene Substances 0.000 claims description 9
- 239000004113 Sepiolite Substances 0.000 claims description 9
- TXQVDVNAKHFQPP-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)CO TXQVDVNAKHFQPP-UHFFFAOYSA-N 0.000 claims description 9
- YGCOKJWKWLYHTG-UHFFFAOYSA-N [[4,6-bis[bis(hydroxymethyl)amino]-1,3,5-triazin-2-yl]-(hydroxymethyl)amino]methanol Chemical compound OCN(CO)C1=NC(N(CO)CO)=NC(N(CO)CO)=N1 YGCOKJWKWLYHTG-UHFFFAOYSA-N 0.000 claims description 9
- 229920006231 aramid fiber Polymers 0.000 claims description 9
- -1 polyethylene Polymers 0.000 claims description 9
- 229920000573 polyethylene Polymers 0.000 claims description 9
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 9
- 239000004800 polyvinyl chloride Substances 0.000 claims description 9
- 230000035935 pregnancy Effects 0.000 claims description 9
- 229910052624 sepiolite Inorganic materials 0.000 claims description 9
- 235000019355 sepiolite Nutrition 0.000 claims description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 8
- 238000004898 kneading Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 238000009987 spinning Methods 0.000 claims description 7
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 6
- 238000012986 modification Methods 0.000 claims description 6
- 230000004048 modification Effects 0.000 claims description 6
- UUORTJUPDJJXST-UHFFFAOYSA-N n-(2-hydroxyethyl)prop-2-enamide Chemical compound OCCNC(=O)C=C UUORTJUPDJJXST-UHFFFAOYSA-N 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 150000002148 esters Chemical class 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims 1
- GTELLNMUWNJXMQ-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.CCC(CO)(CO)CO GTELLNMUWNJXMQ-UHFFFAOYSA-N 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 14
- 229910000831 Steel Inorganic materials 0.000 abstract description 7
- 229910052742 iron Inorganic materials 0.000 abstract description 7
- 239000010959 steel Substances 0.000 abstract description 7
- 230000007774 longterm Effects 0.000 abstract description 3
- 239000004615 ingredient Substances 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract 1
- OKKRPWIIYQTPQF-UHFFFAOYSA-N Trimethylolpropane trimethacrylate Chemical compound CC(=C)C(=O)OCC(CC)(COC(=O)C(C)=C)COC(=O)C(C)=C OKKRPWIIYQTPQF-UHFFFAOYSA-N 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- CWNOEVURTVLUNV-UHFFFAOYSA-N 2-(propoxymethyl)oxirane Chemical compound CCCOCC1CO1 CWNOEVURTVLUNV-UHFFFAOYSA-N 0.000 description 1
- ZLXYJUZXHDRQMJ-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol prop-1-ene Chemical group C=CC.C=CC.C=CC.C(O)C(CC)(CO)CO ZLXYJUZXHDRQMJ-UHFFFAOYSA-N 0.000 description 1
- DJOWTWWHMWQATC-KYHIUUMWSA-N Karpoxanthin Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1(O)C(C)(C)CC(O)CC1(C)O)C=CC=C(/C)C=CC2=C(C)CC(O)CC2(C)C DJOWTWWHMWQATC-KYHIUUMWSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/22—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment
- C08L27/24—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment halogenated
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/16—Yarns or threads made from mineral substances
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/40—Yarns in which fibres are united by adhesives; Impregnated yarns or threads
- D02G3/404—Yarns or threads coated with polymeric solutions
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/447—Yarns or threads for specific use in general industrial applications, e.g. as filters or reinforcement
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
- D10B2331/021—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Artificial Filaments (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Silicates, Zeolites, And Molecular Sieves (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a kind of domestic ceramics base processing methods of rodlike pug cutting line, are related to domestic ceramics technical field, include the following steps: that (1) core makes, the preparation of (2) wrapper, the molding of (3) cutting line.The made cutting line of the present invention meets the cutting demand of rodlike pug, guarantees the flatness of cut surface, obtain with use steel wire or iron wire as the same cutting effect of cutting line；The cutting line can effectively avoid using iron wire or steel wire as corroding problem, long service life and the ingredient that will not influence pug because of cutting line quality problems after long-term use existing for cutting line simultaneously.
Description
Technical field:
The present invention relates to domestic ceramics technical fields, and in particular to a kind of rodlike pug cutting line of domestic ceramics base
Processing method.
Background technique:
Domestic ceramics also refers to tableware or family's porcelain, as the term suggests refer to that essential life is used in people's daily life
Porcelain.Using clay as processing raw material, clay filters domestic ceramics after adding water that mud is made, and is re-fed into pugging in pug mill, and pass through
Pug mill squeezes out to obtain rodlike pug, rodlike pug be cut into after spontaneously drying pie pug in order to ceramic body at
Type.
Currently, the rodlike pug cutting action of most of Ceramic manufacturing factories is changed into machine cuts by artificial cutting mode
Mode greatlys save manpower, but the pug cutting line used is mostly iron wire or steel wire.Although steel wire is strong relative to the tension of iron wire
Degree, wearability and rust-preventing characteristic are well very much, but since the water content of rodlike pug is not low, still will appear after long-term use
Serious corrosion phenomena, and rust easily adheres on pug, will have a direct impact on as not the discarded mud cake for speckling with rust
The presentation quality of ceramic body.For this problem, our company develops a kind of rodlike pug cutting line of domestic ceramics base,
The cutting line is different from iron wire and steel wire, and tensile strength, wearability can reach the cutting requirement of rodlike pug, and it is not deposited
In the possibility of corrosion, long service life avoids pug from being affected in cutting process because cutting line mass.
Summary of the invention:
Technical problem to be solved by the present invention lies in provide a kind of service performance to meet pug cutting demand and be not present
The processing method of the rodlike pug cutting line of the domestic ceramics base of corrosion problem.
The following technical solution is employed for the technical problems to be solved by the invention to realize:
A kind of domestic ceramics base processing method of rodlike pug cutting line, includes the following steps:
(1) core makes: through spinning work after aramid fiber, polyethylene fibre, sepiolite fibre are sufficiently mixed in proportion
Scribbled is made in skill, and scribbled passes through again and twist the core that diameter 0.25mm is made in technique；
(2) prepared by wrapper: by chliorinated polyvinyl chloride, pentaerythritol stearate, bentonite, ceramic, poly- two season
Penta tetrol, six acrylate, hexamethylolmelamine pregnancy ether are sent into kneading machine after being sufficiently mixed in proportion, and in melting
5-10min is kneaded under state to get wrapper；
(3) cutting line forms: wrapper being added in the barrel of screw extruder, and core is passed through screw extruder
The wrapper of wire-sending device, melting is evenly coated on core, forms thickness 0.25mm's after keeping wrapper cooling on core
Cutting line is made through cooling, curling under traction device effect in wrapping layer.
The weight ratio of aramid fiber, polyethylene fibre and sepiolite fibre is 5-10:1-5:0.5-1 in the step (1).
Chliorinated polyvinyl chloride, pentaerythritol stearate, bentonite, ceramic, poly- two Ji Wusi in the step (2)
Six acrylate of alcohol, hexamethylolmelamine pregnancy ether weight ratio be 10-15:5-10:1-5:0.5-2:0.5-2:0.5-
2。
The hauling speed of core is controlled in 5-15m/min in the step (3).
Cooling process is followed successively by air-cooled and water cooling in the step (3), and air-cooled temperature is room temperature, air cooling time 5-
15min, water cooling temperature are 20-25 DEG C, water cooling time 5-15min.
Atlapulgite, preparation method is made in the modified processing of bentonite are as follows: first by bentonite at 450-500 DEG C
3h is calcined, after naturally cool to taking out after 115-125 DEG C, and N- hydroxyethyl acrylamide and trimethylolpropane tris propylene is added
Acid esters utilizes microwave treater microwave treatment 10min after being sufficiently mixed, continue microwave treatment 10min after standing 10min, stand
Microwave treatment 10min again after 10min, gained mixture is transferred to sealing and standing 2h in 0-5 DEG C of environment immediately, then with 5-10
DEG C/heating rate of min is heated to 115-125 DEG C of heat preservation mixing 15min and finally utilizes Ultramicro-powder through cooled to room temperature
Micro mist is made to get atlapulgite in broken machine.
The weight ratio of the bentonite, N- hydroxyethyl acrylamide and trimethylolpropane trimethacrylate is 15-25:1-
5:0.5-2。
The operating condition of the microwave treater is microwave frequency 2450MHz, output power 700W.
The ceramic passes through modification, method of modifying are as follows: ceramic is first heated to 120-130 using preceding
DEG C heat preservation mixing 10min, adds allyl glycidyl ether and allyl polyethenoxy ether, continues to keep the temperature at 120-130 DEG C
30min is mixed, is again heated to 120-130 DEG C of heat preservation mixing 30min, gained mixture natural cooling after being stored at room temperature 15min
To room temperature, micro mist most is made to get modified ceramic micro mist through micronizer afterwards.
The weight ratio of the ceramic, allyl glycidyl ether and allyl polyethenoxy ether is 5-10:0.5-2:
0.1-1。
The preparation of atlapulgite and the modification of ceramic all refer to chemical crosslink reaction, self-crosslinking including monomer and
With being cross-linked with each other for another monomer, the product for being chemically crosslinked formation is merged with bentonite or ceramic immediately, with enhancing
The filling capacity of made atlapulgite, modified ceramic micro mist as wrapper filler improves bentonite, ceramic and package
Material prepares the comixing compatibility between macromolecule raw material, and then improves the service performance of wrapper.
The beneficial effects of the present invention are: the present invention passes through the cladding of the wrapper to make scribbled production core by oneself
It acts on core surface and forms wrapping layer, the formation of the wrapping layer can significantly increase the tensile strength and wearability of core, make institute
Cutting line processed meets the cutting demand of rodlike pug, guarantees the flatness of cut surface, obtain with use steel wire or iron wire as cutting
The same cutting effect of secant；The cutting line can effectively avoid that iron wire or steel wire is used to ask as corrosion existing for cutting line simultaneously
Topic, long service life and the ingredient that pug will not be influenced because of cutting line quality problems after long-term use.
Specific embodiment:
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
Embodiment 1
(1) core makes: through spinning after 8g aramid fiber, 1g polyethylene fibre, 0.5g sepiolite fibre are sufficiently mixed
Scribbled is made in technique, and scribbled passes through again and twist the core that diameter 0.25mm is made in technique；
(2) prepared by wrapper: by 10g chliorinated polyvinyl chloride, 5g pentaerythritol stearate, 1g bentonite, 0.5g ceramics
Micro mist, six acrylate of 1g dipentaerythrite, 0.5g hexamethylolmelamine pregnancy ether are sent into kneading machine after being sufficiently mixed
In, and 5min is kneaded under molten condition to get wrapper；
(3) cutting line forms: wrapper being added in the barrel of screw extruder, and core is passed through screw extruder
The wrapper of wire-sending device, melting is evenly coated on core, forms thickness 0.25mm's after keeping wrapper cooling on core
Cutting line is made through cooling, curling under traction device effect in wrapping layer.
Wherein, the hauling speed of core is controlled in 10m/min in step (3), and cooling process is followed successively by air-cooled and water cooling, empty
Cold temperature is room temperature, and air cooling time 10min, water cooling temperature is 20-25 DEG C, water cooling time 10min.
Embodiment 2
(1) core makes: through spinning after 8g aramid fiber, 1g polyethylene fibre, 0.5g sepiolite fibre are sufficiently mixed
Scribbled is made in technique, and scribbled passes through again and twist the core that diameter 0.25mm is made in technique；
(2) prepared by wrapper: by 10g chliorinated polyvinyl chloride, 5g pentaerythritol stearate, 1g bentonite, 0.5g ceramics
Micro mist, six acrylate of 1g dipentaerythrite, 0.5g hexamethylolmelamine pregnancy ether are sent into kneading machine after being sufficiently mixed
In, and 5min is kneaded under molten condition to get wrapper；
(3) cutting line forms: wrapper being added in the barrel of screw extruder, and core is passed through screw extruder
The wrapper of wire-sending device, melting is evenly coated on core, forms thickness 0.25mm's after keeping wrapper cooling on core
Cutting line is made through cooling, curling under traction device effect in wrapping layer.
Wherein, the hauling speed of core is controlled in 10m/min in step (3), and cooling process is followed successively by air-cooled and water cooling, empty
Cold temperature is room temperature, and air cooling time 10min, water cooling temperature is 20-25 DEG C, water cooling time 10min.
The modification of ceramic: 5g ceramic is first heated to 120-130 DEG C of heat preservation and mixes 10min, adds 0.5g
Allyl glycidyl ether and 0.5g allyl polyethenoxy ether continue to mix 30min in 120-130 DEG C of heat preservation, be stored at room temperature
120-130 DEG C of heat preservation mixing 30min, gained mixture cooled to room temperature, most afterwards through Ultramicro-powder are again heated to after 15min
Micro mist is made to get modified ceramic micro mist in broken machine.
Embodiment 3
(1) core makes: through spinning after 8g aramid fiber, 1g polyethylene fibre, 0.5g sepiolite fibre are sufficiently mixed
Scribbled is made in technique, and scribbled passes through again and twist the core that diameter 0.25mm is made in technique；
(2) prepared by wrapper: by 10g chliorinated polyvinyl chloride, 5g pentaerythritol stearate, 1g bentonite, 0.5g ceramics
Micro mist, six acrylate of 1g dipentaerythrite, 0.5g hexamethylolmelamine pregnancy ether are sent into kneading machine after being sufficiently mixed
In, and 5min is kneaded under molten condition to get wrapper；
(3) cutting line forms: wrapper being added in the barrel of screw extruder, and core is passed through screw extruder
The wrapper of wire-sending device, melting is evenly coated on core, forms thickness 0.25mm's after keeping wrapper cooling on core
Cutting line is made through cooling, curling under traction device effect in wrapping layer.
Wherein, the hauling speed of core is controlled in 10m/min in step (3), and cooling process is followed successively by air-cooled and water cooling, empty
Cold temperature is room temperature, and air cooling time 10min, water cooling temperature is 20-25 DEG C, water cooling time 10min.
Bentonitic preparation: 25g bentonite is first calcined into 3h at 450-500 DEG C, after 115-125 DEG C
It takes out, and 3g N- hydroxyethyl acrylamide and 1g trimethylolpropane trimethacrylate is added, Microwave Frequency is utilized after being sufficiently mixed
The microwave treater microwave treatment 10min of rate 2450MHz, output power 700W continue microwave treatment 10min after standing 10min,
Microwave treatment 10min again after 10min is stood, gained mixture is transferred to sealing and standing 2h in 0-5 DEG C of environment immediately, then with 5-
The heating rate of 10 DEG C/min is heated to 115-125 DEG C of heat preservation mixing 15min and finally utilizes ultra micro through cooled to room temperature
Micro mist is made to get atlapulgite in pulverizer.
Embodiment 4
(1) core makes: through spinning after 8g aramid fiber, 1g polyethylene fibre, 0.5g sepiolite fibre are sufficiently mixed
Scribbled is made in technique, and scribbled passes through again and twist the core that diameter 0.25mm is made in technique；
(2) prepared by wrapper: by 10g chliorinated polyvinyl chloride, 5g pentaerythritol stearate, 1g bentonite, 0.5g ceramics
Micro mist, six acrylate of 1g dipentaerythrite, 0.5g hexamethylolmelamine pregnancy ether are sent into kneading machine after being sufficiently mixed
In, and 5min is kneaded under molten condition to get wrapper；
(3) cutting line forms: wrapper being added in the barrel of screw extruder, and core is passed through screw extruder
The wrapper of wire-sending device, melting is evenly coated on core, forms thickness 0.25mm's after keeping wrapper cooling on core
Cutting line is made through cooling, curling under traction device effect in wrapping layer.
Wherein, the hauling speed of core is controlled in 10m/min in step (3), and cooling process is followed successively by air-cooled and water cooling, empty
Cold temperature is room temperature, and air cooling time 10min, water cooling temperature is 20-25 DEG C, water cooling time 10min.
Bentonitic preparation: 25g bentonite is first calcined into 3h at 450-500 DEG C, after 115-125 DEG C
It takes out, and 3g N- hydroxyethyl acrylamide and 1g trimethylolpropane trimethacrylate is added, Microwave Frequency is utilized after being sufficiently mixed
The microwave treater microwave treatment 10min of rate 2450MHz, output power 700W continue microwave treatment 10min after standing 10min,
Microwave treatment 10min again after 10min is stood, gained mixture is transferred to sealing and standing 2h in 0-5 DEG C of environment immediately, then with 5-
The heating rate of 10 DEG C/min is heated to 115-125 DEG C of heat preservation mixing 15min and finally utilizes ultra micro through cooled to room temperature
Micro mist is made to get atlapulgite in pulverizer.
The modification of ceramic: 5g ceramic is first heated to 120-130 DEG C of heat preservation and mixes 10min, adds 0.5g
Allyl glycidyl ether and 0.5g allyl polyethenoxy ether continue to mix 30min in 120-130 DEG C of heat preservation, be stored at room temperature
120-130 DEG C of heat preservation mixing 30min, gained mixture cooled to room temperature, most afterwards through Ultramicro-powder are again heated to after 15min
Micro mist is made to get modified ceramic micro mist in broken machine.
Embodiment 5
(1) core makes: through spinning after 10g aramid fiber, 2g polyethylene fibre, 0.5g sepiolite fibre are sufficiently mixed
Scribbled is made in technique, and scribbled passes through again and twist the core that diameter 0.25mm is made in technique；
(2) prepared by wrapper: 15g chliorinated polyvinyl chloride, 5g pentaerythritol stearate, 2g bentonite, 1g ceramics are micro-
Powder, six acrylate of 0.5g dipentaerythrite, 0.5g hexamethylolmelamine pregnancy ether are sent into kneading machine after being sufficiently mixed
In, and 5min is kneaded under molten condition to get wrapper；
(3) cutting line forms: wrapper being added in the barrel of screw extruder, and core is passed through screw extruder
The wrapper of wire-sending device, melting is evenly coated on core, forms thickness 0.25mm's after keeping wrapper cooling on core
Cutting line is made through cooling, curling under traction device effect in wrapping layer.
Wherein, the hauling speed of core is controlled in 10m/min in step (3), and cooling process is followed successively by air-cooled and water cooling, empty
Cold temperature is room temperature, and air cooling time 15min, water cooling temperature is 20-25 DEG C, water cooling time 10min.
Bentonitic preparation: 20g bentonite is first calcined into 3h at 450-500 DEG C, after 115-125 DEG C
It takes out, and 2g N- hydroxyethyl acrylamide and 1g trimethylolpropane trimethacrylate is added, Microwave Frequency is utilized after being sufficiently mixed
The microwave treater microwave treatment 10min of rate 2450MHz, output power 700W continue microwave treatment 10min after standing 10min,
Microwave treatment 10min again after 10min is stood, gained mixture is transferred to sealing and standing 2h in 0-5 DEG C of environment immediately, then with 5-
The heating rate of 10 DEG C/min is heated to 115-125 DEG C of heat preservation mixing 15min and finally utilizes ultra micro through cooled to room temperature
Micro mist is made to get atlapulgite in pulverizer.
The modification of ceramic: 10g ceramic is first heated to 120-130 DEG C of heat preservation and mixes 10min, adds 1g alkene
Propyl glycidyl ether and 0.5g allyl polyethenoxy ether continue to mix 30min in 120-130 DEG C of heat preservation, be stored at room temperature
120-130 DEG C of heat preservation mixing 30min, gained mixture cooled to room temperature, most afterwards through Ultramicro-powder are again heated to after 15min
Micro mist is made to get modified ceramic micro mist in broken machine.
Embodiment 6
Using same test method, the made cutting line of embodiment 1-5 is tested for the property respectively, the results are shown in Table 1.
The service performance of the 1 made cutting line of embodiment 1-4 of table
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (5)
1. a kind of domestic ceramics base processing method of rodlike pug cutting line, characterized by the following steps:
(1) core makes: through spinning technique system after aramid fiber, polyethylene fibre, sepiolite fibre are sufficiently mixed in proportion
At scribbled, scribbled passes through again and twists the core that diameter 0.25mm is made in technique；
(2) prepared by wrapper: by chliorinated polyvinyl chloride, pentaerythritol stearate, bentonite, ceramic, poly- two Ji Wusi
Six acrylate of alcohol, hexamethylolmelamine pregnancy ether are sent into kneading machine after being sufficiently mixed in proportion, and in molten condition
Lower mixing 5-10min is to get wrapper；
(3) cutting line forms: wrapper being added in the barrel of screw extruder, and core is passed through to the line sending of screw extruder
The wrapper of device, melting is evenly coated on core, forms the package of thickness 0.25mm after keeping wrapper cooling on core
Cutting line is made through cooling, curling under traction device effect in layer；
Atlapulgite, preparation method is made in the modified processing of bentonite are as follows: first calcines bentonite at 450-500 DEG C
After naturally cool to taking out after 115-125 DEG C, and N- hydroxyethyl acrylamide and trimethylolpropane tris acrylic acid is added in 3h
Ester utilizes microwave treater microwave treatment 10min after being sufficiently mixed, continue microwave treatment 10min after standing 10min, stand
Microwave treatment 10min again after 10min, gained mixture is transferred to sealing and standing 2h in 0-5 DEG C of environment immediately, then with 5-10
DEG C/heating rate of min is heated to 115-125 DEG C of heat preservation mixing 15min and finally utilizes Ultramicro-powder through cooled to room temperature
Micro mist is made to get atlapulgite in broken machine；
The ceramic passes through modification, method of modifying using preceding are as follows: ceramic is first heated to 120-130 DEG C of guarantor
Temperature mixing 10min, adds allyl glycidyl ether and allyl polyethenoxy ether, continues to mix in 120-130 DEG C of heat preservation
30min is again heated to 120-130 DEG C of heat preservation mixing 30min after being stored at room temperature 15min, and gained mixture naturally cools to room
Most micro mist is made to get modified ceramic micro mist through micronizer afterwards in temperature.
2. the domestic ceramics base according to claim 1 processing method of rodlike pug cutting line, it is characterised in that: institute
The weight ratio for stating aramid fiber, polyethylene fibre and sepiolite fibre in step (1) is 5-10:1-5:0.5-1.
3. the domestic ceramics base according to claim 1 processing method of rodlike pug cutting line, it is characterised in that: institute
State chliorinated polyvinyl chloride in step (2), pentaerythritol stearate, bentonite, ceramic, six acrylic acid of dipentaerythrite
Ester, hexamethylolmelamine pregnancy ether weight ratio be 10-15:5-10:1-5:0.5-2:0.5-2:0.5-2.
4. the domestic ceramics base according to claim 1 processing method of rodlike pug cutting line, it is characterised in that: institute
The hauling speed for stating core in step (3) is controlled in 5-15m/min.
5. the domestic ceramics base according to claim 1 processing method of rodlike pug cutting line, it is characterised in that: institute
It states cooling process in step (3) and is followed successively by air-cooled and water cooling, air-cooled temperature is room temperature, air cooling time 5-15min, water cooling temperature
It is 20-25 DEG C, water cooling time 5-15min.
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| CN1260411A (en) * | 1998-09-16 | 2000-07-19 | 因万塔-费希尔股份公司 | Polyester fiber and filament and prodution method thereof |
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