CN107639649B - A permanent magnet variable stiffness flexible joint for robot - Google Patents
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Abstract
本发明属于柔性机器人技术领域,提出了一种机器人用永磁变刚度柔性关节,能够模拟仿生关节具有的非线性变刚度肌肉特性。本发明采用永磁变刚度机构作为刚度调整部件,绳索作为力与运动传递部件,其刚度会根据永磁体间气隙改变而改变,通过电机、绳索绞盘和导向滑轮的作用,实现操作手两侧绳索的力与位置的解耦,可实现关节刚度不变,仅改变关节转角改变,即实现等刚度条件下关节位置调整;还可实现在关节位置不变的,仅改变关节的刚度,根据不同的工作情况,实现对应设定刚度条件下工作。本发明为运动形式简洁、制造简便、操作简单的永磁变刚度柔性机器人关节结构。
The invention belongs to the technical field of flexible robots, and provides a permanent magnet variable stiffness flexible joint for robots, which can simulate the nonlinear variable stiffness muscle characteristics of a bionic joint. The present invention adopts the permanent magnet variable stiffness mechanism as the stiffness adjustment component, the rope as the force and motion transmission component, and its stiffness will be changed according to the change of the air gap between the permanent magnets. The decoupling of the force and position of the rope can realize the constant stiffness of the joint, only changing the joint angle, that is, to realize the adjustment of the joint position under the condition of equal stiffness; it can also realize that the joint position is unchanged, only the stiffness of the joint is changed, according to different It can work under the corresponding set stiffness conditions. The invention is a permanent magnet variable stiffness flexible robot joint structure with simple motion form, simple manufacture and simple operation.
Description
技术领域technical field
本发明属于柔性机器人技术领域,特别是涉及一种机器人用永磁变刚度柔性关节,用于构建拮抗式柔性变刚度机器人,特别适合于仿生机器人关节的构建。The invention belongs to the technical field of flexible robots, in particular to a permanent magnet variable stiffness flexible joint for robots, which is used for constructing an antagonistic flexible variable stiffness robot, and is particularly suitable for the construction of bionic robot joints.
背景技术Background technique
柔性变刚度机器人是不同于传统刚性机器人的一类刚度可调的柔性机器人,主要特征是:在传动链上串联或并联刚度可调的弹性环节,能够将关节的动能和弹性势能相互转化,由于自身刚度可调,可以很大程度的提高人机安全性和环境适应性,已经成为未来机器人发展的重要方向。The flexible variable stiffness robot is a kind of flexible robot with adjustable stiffness, which is different from the traditional rigid robot. Its own stiffness can be adjusted, which can greatly improve human-machine safety and environmental adaptability, and has become an important direction for future robot development.
从运动生物力学角度看,肌肉是人体运动系统的动力学来源,通过肌肉缩放来保持或完成动作.骨骼肌有两种缩放形式,缩放过程中肌肉张力不变,长度改变,引起关节运动,即刚度不变位置改变;缩放过程中肌肉长度不变,张力改变,引起关节刚度增加,即位置不变刚度改变;此种非线性变刚度特性,能够缓冲碰撞,吸收和存储能量。因此,如果能够借鉴人体骨骼肌肉系统,设计具有仿生肌肉特性的关节,就可以改善现有机器人人机交互安全性底、环境适应性差的缺点。基于并联绳索对抗驱动的变刚度机器人关节,在驱动方式上与人类关节最为接近,大都通过在绳索上串联非线性弹性单元的方式来改变关节刚度。此种布置的好处除了实现机器人的柔性外,可以将驱动单元和变刚度模块后置,特别在构建多自由度机器人时,可以极大的减轻操作臂的质量与惯量,从而解决了传统串联模式,质量与惯量逐级递增引起的关节刚度变化能力不足的缺点。From the perspective of sports biomechanics, muscles are the dynamic source of the human movement system, maintaining or completing movements through muscle scaling. Skeletal muscles have two forms of scaling. During the scaling process, the muscle tension remains unchanged, and the length changes, causing joint movement, namely The stiffness does not change and the position changes; the muscle length does not change and the tension changes during the scaling process, which causes the joint stiffness to increase, that is, the position does not change the stiffness change; this nonlinear variable stiffness characteristic can buffer collision, absorb and store energy. Therefore, if we can learn from the human skeletal muscle system and design joints with bionic muscle characteristics, we can improve the shortcomings of low human-computer interaction safety and poor environmental adaptability of existing robots. The variable stiffness robot joints based on parallel rope confrontation drive are the closest to human joints in driving mode, and most of the joint stiffness is changed by connecting nonlinear elastic elements in series on the rope. In addition to realizing the flexibility of the robot, the advantage of this arrangement is that the drive unit and the variable stiffness module can be placed behind, especially when building a multi-degree-of-freedom robot, it can greatly reduce the mass and inertia of the manipulator, thus solving the traditional serial mode. , the disadvantage of insufficient joint stiffness change ability caused by the gradual increase of mass and inertia.
近些年来,永磁材料性能大幅度提高,特别是稀土永磁材料单位体积磁能高,性能优良,在简化计算时可等同于理想永磁体。利用永磁体间磁力相互作用的永磁弹簧,由于拥有无机械接触、无磨损、功耗低、寿命长、噪音小、无需润滑、不发热等优点,可以取代金属弹簧用于快速机械响应机构。In recent years, the performance of permanent magnet materials has been greatly improved, especially rare earth permanent magnet materials have high magnetic energy per unit volume and excellent performance, which can be equivalent to ideal permanent magnets in simplified calculations. The permanent magnet spring using the magnetic interaction between permanent magnets can replace metal springs for fast mechanical response mechanisms due to its advantages of no mechanical contact, no wear, low power consumption, long life, low noise, no lubrication, and no heat generation.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的问题,本发明提供一种机器人用永磁变刚度柔性关节组件,能够模拟具有非线性变刚度肌肉特性的关节,可以有效改善传统机器人人机交互安全性底、环境适应性差的缺点;In view of the problems existing in the prior art, the present invention provides a permanent magnet variable stiffness flexible joint assembly for robots, which can simulate joints with nonlinear variable stiffness muscle characteristics, and can effectively improve the traditional robots with low human-computer interaction safety and poor environmental adaptability. Shortcomings;
为了实现上述目的,本发明提供了一种机器人用永磁变刚度柔性关节,包括至少一个自由度控制机构、操作臂、大臂、大臂固定架、编码器、操作臂旋转轴,大臂固定于大臂固定架上,操作臂通过操作臂旋转轴固定于大臂中心轴上,操作臂旋转轴和编码器通过薄壁球轴承固定在大臂上;In order to achieve the above purpose, the present invention provides a permanent magnet variable stiffness flexible joint for a robot, which includes at least one degree of freedom control mechanism, an operating arm, a large arm, a large arm fixing frame, an encoder, a rotating shaft of the operating arm, and the large arm is fixed On the boom fixing frame, the operating arm is fixed on the central axis of the boom through the rotating shaft of the operating arm, and the rotating shaft of the operating arm and the encoder are fixed on the boom through the thin-walled ball bearing;
其中,一个自由度控制机构由两组沿大臂中心轴对称设置的位置与刚度调整模块组成,每组位置与刚度调整模块包括绳索、至少两个导线滑轮、至少一个永磁变刚度模块、绳索绞盘、谐波减速器和伺服电机;所述绳索一端固定于操作臂,然后依次穿过大臂外边缘设置的导线滑轮A、大臂内部固定的永磁变刚度模块和导线滑轮B,绳索另一端固定在绳索绞盘上,绳索绞盘、谐波减速器和伺服电机三者同轴固定于大臂上;One degree of freedom control mechanism consists of two sets of position and stiffness adjustment modules symmetrically arranged along the central axis of the boom, each set of position and stiffness adjustment modules includes a rope, at least two wire pulleys, at least one permanent magnet variable stiffness module, a rope winch, harmonic reducer and servo motor; one end of the rope is fixed to the operating arm, and then passes through the wire pulley A set on the outer edge of the boom, the permanent magnet variable stiffness module and the wire pulley B fixed inside the boom, and the other rope One end is fixed on the rope winch, and the rope winch, harmonic reducer and servo motor are coaxially fixed on the boom;
所述永磁变刚度模块的定滑轮A与导线滑轮B轴线平行且滑轮轮廓外切同一条直线;导线滑轮B的轴线垂直于绳索绞盘的轴线,且轮廓外切同一条直线,此种布置可以有效保证绳索的传动。The fixed pulley A of the permanent magnet variable stiffness module is parallel to the axis of the wire pulley B and the contour of the pulley is circumscribed on the same straight line; the axis of the wire pulley B is perpendicular to the axis of the rope winch, and the contour circumscribes the same straight line, this arrangement can be Effectively ensure the transmission of the rope.
进一步地,上述永磁变刚度模块包括:定滑轮A、动滑轮、轴向滑动轴承、轴向充磁永磁环A、移动滑座、固定座、轴向充磁永磁环B、定滑轮B;所述移动滑座截面为倒T型,中心杆顶端设置动滑轮;固定座截面为H型,顶端分别设置定滑轮A和定滑轮B,所述动滑轮与定滑轮A和定滑轮B呈倒等腰三角形布置;轴向充磁永磁环A固定于移动滑座底座上侧,轴向充磁永磁环B固定于移动滑座中心位置下侧,所述轴向充磁永磁环A的中轴线与轴向充磁永磁环B的中轴线同轴线,同向磁极相对布置且结构参数相同;移动滑座的中心杆依次穿过轴向充磁永磁环A、轴向充磁永磁环B和设有轴向滑动轴承的固定座中心位置,移动滑座底座沿固定座下部的滑槽滑动;当移动滑座和固定座间距减小时,轴向充磁永磁环A和轴向充磁永磁环B间气隙减小。Further, the above-mentioned permanent magnet variable stiffness module includes: a fixed pulley A, a movable pulley, an axial sliding bearing, an axially magnetized permanent magnet ring A, a movable sliding seat, a fixed seat, an axially magnetized permanent magnet ring B, and a fixed pulley B. The cross-section of the movable sliding seat is an inverted T-shaped, and the top of the center rod is provided with a movable pulley; the cross-section of the fixed seat is an H-shaped, and the fixed pulley A and the fixed pulley B are respectively set at the top, and the movable pulley and the fixed pulley A and the fixed pulley B are inverted etc. The waist triangle is arranged; the axially magnetized permanent magnet ring A is fixed on the upper side of the base of the moving carriage, and the axially magnetized permanent magnet ring B is fixed on the lower side of the center position of the moving carriage. The central axis is coaxial with the central axis of the axially magnetized permanent magnet ring B, and the magnetic poles of the same direction are arranged opposite to each other and have the same structural parameters; At the center of the permanent magnet ring B and the fixed seat provided with the axial sliding bearing, the movable sliding seat base slides along the chute at the lower part of the fixed seat; when the distance between the moving sliding seat and the fixed seat decreases, the axially magnetized permanent magnet ring A and The air gap between the axially magnetized permanent magnet rings B is reduced.
进一步地,上述导线滑轮A、导线滑轮B和永磁变刚度模块的定滑轮A、定滑轮B的轴线平行且径向对称中心位于同一平面内。Further, the axes of the wire pulley A, the wire pulley B and the fixed pulley A and the fixed pulley B of the permanent magnet variable stiffness module are parallel and the radial symmetry centers are located in the same plane.
进一步地,包括两个以上自由度控制机构的永磁变刚度柔性关节,其中每个自由度方向,沿大臂中心轴对称设置两组位置与刚度调整模块,每个自由度控制机构的操作臂旋转轴垂直于该自由度旋转方向的绳索拉力方向,保证每个自由度旋转方向的刚度独立。全部永磁变刚度模块后置,减轻了操作臂的质量和惯量。Further, a permanent magnet variable stiffness flexible joint comprising two or more degrees of freedom control mechanisms, wherein, in each degree of freedom direction, two sets of position and stiffness adjustment modules are symmetrically arranged along the central axis of the boom, and the operating arm of each degree of freedom control mechanism The rotation axis is perpendicular to the direction of the rope tension in the rotation direction of the degree of freedom, ensuring that the stiffness of each degree of freedom rotation direction is independent. All permanent magnet variable stiffness modules are installed at the rear, which reduces the mass and inertia of the operating arm.
本发明的有益效果为:本发明能够模拟仿生关节具有的非线性变刚度肌肉特性。本发明采用永磁变刚度机构作为刚度调整部件,绳索作为力与运动传递部件,其刚度会根据永磁体间气隙改变而改变,通过电机、绳索绞盘和导向滑轮的作用,实现操作手两侧绳索的力与位置的解耦,可实现关节刚度不变,仅改变关节转角改变,即实现等刚度条件下关节位置调整;还可实现在关节位置不变的,仅改变关节的刚度,根据不同的工作情况,实现对应设定刚度条件下工作。本发明为运动形式简洁、制造简便、操作简单的永磁变刚度柔性机器人关节结构。The beneficial effects of the present invention are as follows: the present invention can simulate the nonlinear variable stiffness muscle characteristics of the bionic joint. The present invention adopts the permanent magnet variable stiffness mechanism as the stiffness adjustment component, the rope as the force and motion transmission component, and its stiffness will be changed according to the change of the air gap between the permanent magnets. The decoupling of the force and position of the rope can realize the constant stiffness of the joint, and only change the joint rotation angle, that is, to realize the adjustment of the joint position under the condition of equal stiffness; it can also realize that the joint position is unchanged, only the stiffness of the joint is changed, according to different It can work under the corresponding set stiffness conditions. The invention is a permanent magnet variable stiffness flexible robot joint structure with simple movement form, simple manufacture and simple operation.
附图说明Description of drawings
图1为本发明的一种机器人用永磁变刚度柔性关节结构示意图;1 is a schematic structural diagram of a permanent magnet variable stiffness flexible joint for a robot according to the present invention;
图2为柔性可变刚度机器人关节内部结构展开示意图;Fig. 2 is a schematic diagram showing the internal structure of a flexible variable stiffness robot joint;
图3为可变刚度部分的原理结构剖面示意图;3 is a schematic cross-sectional view of the principle structure of the variable stiffness part;
图4为本发明一个多自由度实施例机构简图;4 is a schematic diagram of a multi-degree-of-freedom embodiment of the present invention;
图中,1操作臂;2绳索A;3导线滑轮A;4永磁变刚度模块A;5绳索绞盘A;6伺服电机;7大臂固定架;8谐波减速器;9大臂;10编码器;11导线滑轮B;12导线滑轮C;13绳索绞盘B;14永磁变刚度模块B;15导线滑轮D;16操作臂旋转轴;17绳索B;18定滑轮A;19动滑轮;20轴向滑动轴承;21轴向充磁永磁环A;22移动滑座;23固定座;24轴向充磁永磁环B;25定滑轮B。In the figure, 1 operating arm; 2 rope A; 3 wire pulley A; 4 permanent magnet variable stiffness module A; 5 rope winch A; 6 servo motor; 7 boom fixed frame; 8 harmonic reducer; 9 boom; 10 Encoder; 11 Conductor pulley B; 12 Conductor pulley C; 13 Rope winch B; 14 Permanent magnet variable stiffness module B; 15 Conductor pulley D; Axial sliding bearing; 21 Axial magnetized permanent magnet ring A; 22 Mobile sliding seat; 23 Fixed seat; 24 Axial magnetized permanent magnet ring B; 25 Fixed pulley B.
具体实施方式Detailed ways
实施例1Example 1
下面结合附图和具体实施例对本发明做进一步的详细说明。借此对本发明如何应用技术手段来解决技术问题,并达到实现效果的技术过程能够充分理解并据以实施,需要说明的是,只要不构成冲突,本发明的各个实施例以及各个实施例中的各个特征可以相互结合,所形成的技术方案均在本发明的保护范围之内。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. In this way, the present invention can fully understand and implement the technical process of how to apply technical means to solve technical problems and achieve effects. It should be noted that, as long as no conflict is formed, the various embodiments of the present invention and the Various features can be combined with each other, and the formed technical solutions are all within the protection scope of the present invention.
结合图1,图2和图3说明本实施方式,一种机器人用永磁变刚度柔性关节包括:操作臂1,绳索A2,导线滑轮A3,永磁变刚度模块A4,绳索绞盘A5,伺服电机6,大臂固定架7,谐波减速器8,大臂9,编码器10,导线滑轮B11,导线滑轮C12,绳索绞盘B13,永磁变刚度模块B14,导线滑轮D15,操作臂旋转轴16,绳索B17,所述绳索A2一端固定于操作臂1,然后依次穿过导线滑轮A3、永磁变刚度模块A4、导线滑轮B11,另一端固定在绳索绞盘A5上,形成一组位置与刚度调整模块,所述绳索B17一端固定于操作臂1,然后依次穿过导线滑轮D15、永磁变刚度模块B14、导线滑轮C12,另一端固定在绳索绞盘B13上,形成一组位置与刚度调整模块;1 , 2 and 3 , the present embodiment is described. A permanent magnet variable stiffness flexible joint for a robot includes: an
所述永磁变刚度模块A4的定滑轮A18与导线滑轮B11轴线平行且滑轮轮廓外切同一条直线;导线滑轮B11的轴线垂直于绳索绞盘A5的轴线,且轮廓外切同一条直线,此种布置可以有效保证绳索的传动;The fixed pulley A18 of the permanent magnet variable stiffness module A4 is parallel to the axis of the wire pulley B11 and the contour of the pulley is circumscribed on the same straight line; the axis of the wire pulley B11 is perpendicular to the axis of the rope winch A5, and the contour circumscribes the same straight line. The arrangement can effectively ensure the transmission of the rope;
本发明中的绳索A2和绳索B17为软钢丝绳或其他柔软的只能弯曲却不能轴向伸缩的材料制成的绳索;The rope A2 and the rope B17 in the present invention are ropes made of soft steel wire ropes or other soft materials that can only be bent but cannot be axially stretched;
本发明为运动形式简洁、制造简便、操作简单的永磁变刚度柔性机器人关节;The invention is a permanent magnet variable stiffness flexible robot joint with simple motion form, simple manufacture and simple operation;
永磁变刚度模块A4和B14包括:定滑轮A18,动滑轮19,轴向滑动轴承20,轴向充磁永磁环A21,移动滑座22,固定座23,轴向充磁永磁环B24,定滑轮B25,所述移动滑座22与固定座23上轴向滑动轴承20和滑槽滑动配合,所述固定座23与轴向充磁永磁环B24固结,所述轴向充磁永磁环A21与移动滑座22固结,所述轴向充磁永磁环A21的中轴线与轴向充磁永磁环B24的中轴线同轴线同向磁极相对布置且结构参数相同,当移动滑座22和固定座23间距减小时,轴向充磁永磁环A21和轴向充磁永磁环B24间气隙减小;所述动滑轮19与定滑轮A18和定滑轮B25呈倒等腰三角形布置;The permanent magnet variable stiffness modules A4 and B14 include: a fixed pulley A18, a
本发明中的通过拉动绳索进而带动动滑轮10和移动滑座13向上滑动;In the present invention, by pulling the rope, the
所述绳索绞盘A5与谐波减速器8和伺服电机同轴布置,所述另外一组绳索绞盘与谐波减速器和电机同轴布置,构成两组驱动组件,上述两组驱动组件沿操作臂1对称布置固定于大臂9上;The rope winch A5 is arranged coaxially with the
所述导线滑轮A3,永磁变刚度模块A4,导线滑轮B11,导线滑轮C12,永磁变刚度模块B14,导线滑轮D15,固定于大臂9上,所述导线滑轮A3,导线滑轮B11,导线滑轮C12,导线滑轮D15与永磁变刚度模块A4,永磁变刚度模块B14的定滑轮,轴线平行且径向位于同一平面内;The wire pulley A3, the permanent magnet variable stiffness module A4, the wire pulley B11, the wire pulley C12, the permanent magnet variable stiffness module B14, and the wire pulley D15 are fixed on the
本发明中操作臂旋转轴16和编码器10通过薄壁球轴承固定在大臂9上。In the present invention, the operating
实施例2Example 2
如图4所示,为本发明一种二自由度并联可变刚度机器人关节机构简图,每一个旋转自由度方向,对称布置两个永磁变刚度模块。每个操作臂旋转轴垂直于该旋转方向的绳索拉力方向,这样就保证整了两个旋转方向的刚度独立。全部永磁变刚度模块后置,减轻了操作臂的质量和惯量。As shown in FIG. 4 , it is a schematic diagram of the joint mechanism of a two-degree-of-freedom parallel variable-stiffness robot of the present invention, and two permanent-magnet variable-stiffness modules are symmetrically arranged in each rotation degree of freedom direction. The rotation axis of each operating arm is perpendicular to the direction of the rope tension in the rotation direction, thus ensuring that the rigidity of the two rotation directions is independent. All permanent magnet variable stiffness modules are installed at the rear, which reduces the mass and inertia of the operating arm.
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CN114407023B (en) * | 2022-03-11 | 2023-11-17 | 沈阳工业大学 | Decoupling control method for rope-driven parallel variable-stiffness robot joint |
CN114633282B (en) * | 2022-04-08 | 2023-09-29 | 华中科技大学 | A three-degree-of-freedom humanoid variable-stiffness wrist joint based on rope transmission |
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