CN107598500B - Housing manufacturing method, housing and mobile terminal - Google Patents
Housing manufacturing method, housing and mobile terminal Download PDFInfo
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Abstract
Description
技术领域technical field
本申请涉及移动终端技术领域,具体涉及一种壳体制作方法、壳体及移动终端。The present application relates to the technical field of mobile terminals, and in particular, to a method for manufacturing a casing, a casing and a mobile terminal.
背景技术Background technique
目前,随着移动终端的厚度向着越来越薄的趋势发展,移动终端的摄像头孔会设计成凸起结构,以安装多层摄像头组件。该摄像头孔的凸起结构一般为薄壁结构,在加工该摄像头孔凸起结构的时候,很容易造成摄像头孔的薄壁卷边或者是薄壁塌陷的问题,影响移动终端壳体的整体美观和力学性能。At present, as the thickness of the mobile terminal tends to be thinner and thinner, the camera hole of the mobile terminal will be designed as a protruding structure to install the multi-layer camera assembly. The convex structure of the camera hole is generally a thin-walled structure. When processing the convex structure of the camera hole, it is easy to cause the thin-walled edge of the camera hole or the thin-walled collapse, which affects the overall appearance of the mobile terminal casing. and mechanical properties.
发明内容SUMMARY OF THE INVENTION
本申请提供了一种壳体制作方法,所述壳体制作方法包括:The present application provides a method for manufacturing a casing, and the method for manufacturing a casing includes:
提供板材;provide plates;
对所述板材进行锻压,形成壳体基体和凸块,所述壳体基体包括第一表面和第二表面,所述凸块设置在所述第一表面;forging the plate to form a housing base and a bump, the housing base includes a first surface and a second surface, and the bump is arranged on the first surface;
在所述第二表面形成正对所述凸块的盲孔;forming blind holes facing the bumps on the second surface;
向所述盲孔内填充胶体,并固化所述胶体;Filling colloid into the blind hole, and curing the colloid;
自所述第一表面对所述壳体基体进行加工,以形成摄像头孔;processing the housing base from the first surface to form a camera hole;
去除固化后的胶体。Remove the cured colloid.
本申请提供的壳体制作方法,通过先对板材进行锻压,形成壳体基体和凸块,所述凸块设置在所述第一表面,然后在所述第二表面形成正对所述凸块的盲孔。由于凸块结构设置在第一表面,因此在对所述第二表面加工盲孔的过程中,所述凸块能对所述壳体基体形成支撑,避免在加工所述盲孔的过程中,所述壳体基体产生变形。接着向所述盲孔内填充胶体,并对所述胶体进行固化处理,然后再从第一表面对壳体基体进行减料处理,加工出所需的外形轮廓,形成摄像头孔。在对所述第一表面进行减料处理时,所述胶体可以对所述壳体基体形成支撑,这时可以避免在所述第一表面加工外形轮廓时,所述壳体基体产生变形。最后将固化后的胶体去除掉,获得具有摄像头孔的壳体。In the method for manufacturing a casing provided by the present application, a casing base and bumps are formed by first forging a plate, the bumps are arranged on the first surface, and then the bumps are formed on the second surface facing the bumps. blind holes. Since the bump structure is arranged on the first surface, in the process of machining the blind hole on the second surface, the bump can form a support for the housing base, so as to avoid the process of machining the blind hole. The housing base is deformed. Then, colloid is filled into the blind hole, and the colloid is cured, and then the shell substrate is subjected to material reduction treatment from the first surface to process the required outline to form the camera hole. When the material reduction treatment is performed on the first surface, the colloid can form a support for the casing base, and at this time, deformation of the casing base can be avoided when the outer contour is processed on the first surface. Finally, the cured colloid is removed to obtain a casing with a camera hole.
本申请还提供一种壳体,所述壳体采用上述壳体制作方法制成。The present application also provides a casing, which is manufactured by the above casing manufacturing method.
本申请还提供一种移动终端,所述移动终端包括采用上述壳体制作方法制成的壳体。The present application also provides a mobile terminal, the mobile terminal includes a casing manufactured by using the above casing manufacturing method.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本申请实施例提供的壳体制作方法的流程图。FIG. 1 is a flowchart of a method for manufacturing a casing provided by an embodiment of the present application.
图2~图5是本申请实施例提供的壳体制作方法的流程图对应的部分结构示意图。FIG. 2 to FIG. 5 are partial structural schematic diagrams corresponding to the flowchart of the method for manufacturing a casing provided by the embodiments of the present application.
图6为本申请壳体制作方法中步骤S300所包括的流程图。FIG. 6 is a flowchart included in step S300 in the method for manufacturing a casing of the present application.
图7为是本申请壳体制作方法中步骤S310所包括的流程图。FIG. 7 is a flowchart included in step S310 in the method for manufacturing a casing of the present application.
图8~图10是本申请实施例中确定凸块中心位置方法的结构示意图。8 to 10 are schematic structural diagrams of a method for determining a center position of a bump in an embodiment of the present application.
图11和图12是本申请实施例提供的壳体制作方法的局部流程图对应的部分结构示意图。FIG. 11 and FIG. 12 are partial structural schematic diagrams corresponding to the partial flow chart of the shell manufacturing method provided by the embodiment of the present application.
图13是本申请实施例提供的壳体制作方法的局部流程图。FIG. 13 is a partial flowchart of a method for manufacturing a casing provided by an embodiment of the present application.
图14是图13中壳体制作方法的局部流程图对应的结构示意图。FIG. 14 is a schematic structural diagram corresponding to a partial flow chart of the method for manufacturing a casing in FIG. 13 .
图15是本申请实施例提供的一种移动终端的结构示意图。FIG. 15 is a schematic structural diagram of a mobile terminal provided by an embodiment of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present application.
此外,以下各实施例的说明是参考附加的图示,用以例示本申请可用以实施的特定实施例。本申请中所提到的方向用语,例如,“顶部”、“底部”、“上”、“下”、“前”、“后”、“左”、“右”、“内”、“外”、“侧面”等,仅是参考附加图式的方向,因此,使用的方向用语是为了更好、更清楚地说明及理解本申请,而不是指示或暗指所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。Furthermore, the following descriptions of the various embodiments refer to the accompanying drawings to illustrate specific embodiments in which the present application may be practiced. Directional terms referred to in this application, such as "top", "bottom", "top", "bottom", "front", "rear", "left", "right", "inside", "outside" ", "side", etc., are only the directions with reference to the attached drawings, therefore, the directional terms used are for better and clearer description and understanding of the present application, rather than indicating or implying that the indicated device or element must have The particular orientation, construction and operation in the particular orientation are therefore not to be construed as limitations of the present application.
本说明书中用“~”表示的数值范围是指将“~”前后记载的数值分别作为最小值及最大值包括在内的范围。在附图中,结构相似或相同的用相同的标号表示。The numerical range represented by "-" in this specification means the range which includes the numerical value described before and after "-" as a minimum value and a maximum value, respectively. In the drawings, structures that are similar or identical are denoted by the same reference numerals.
请参阅图1,图1是本申请实施例提供的壳体制作方法的流程图。所述壳体制作方法的流程图包括但不限于S100、S200、S300、S400、S500以及S600。详细步骤描述如下:Please refer to FIG. 1 . FIG. 1 is a flowchart of a method for manufacturing a casing provided by an embodiment of the present application. The flow chart of the shell manufacturing method includes but is not limited to S100, S200, S300, S400, S500 and S600. The detailed steps are described as follows:
S100:提供板材100。参见图2。S100: Provide plate 100. See Figure 2.
可选的,所述板材100为金属材料,板材具有可任意剪裁、弯曲、冲压、焊接、制成各种制品构件,使用灵活方便的特点。可选的,所述板材为铝合金材料或者是不锈钢材料,具有较好的强度,同时具备较好的可塑性。Optionally, the plate 100 is a metal material, and the plate can be arbitrarily cut, bent, punched, welded, and made into various product components, and is flexible and convenient to use. Optionally, the plate is made of aluminum alloy material or stainless steel material, which has good strength and good plasticity.
可选的,在提供板材100的同时,需要对所述板材100的质量进行检测,确保所述板材100是符合质量要求的,如果所述板材100不符合质量标准,就要考虑更换板材,以确保加工出来的壳体达到正常指标。Optionally, when the plate 100 is provided, the quality of the plate 100 needs to be checked to ensure that the plate 100 meets the quality requirements. Make sure that the processed shell reaches the normal index.
具体的,检测所述板材100是否达到质量标准的方法可以为红外探测,采用红外探测仪对所述板材100进行探测,并接受探测的数据,若探测到的数据中,有局部位置的数据明显偏小,则可以认为该区域有裂缝或者是空洞,认为该板材是不符合质量标准的,因此,需要考虑更换板材,从而保证加工成的壳体的质量。Specifically, the method of detecting whether the plate 100 meets the quality standard may be infrared detection. An infrared detector is used to detect the plate 100, and the detected data is received. If the detected data has obvious local position data If it is too small, it can be considered that there are cracks or voids in this area, and it is considered that the plate does not meet the quality standard. Therefore, it is necessary to consider replacing the plate to ensure the quality of the processed shell.
S200:对所述板材100进行锻压,形成壳体基体110和凸块120,所述壳体基体110包括第一表面110a和第二表面110b,所述凸块120设置在所述第一表面100a。参见图3。S200 : forging the plate 100 to form a housing base 110 and bumps 120 , the housing base 110 includes a first surface 110 a and a second surface 110 b , and the bumps 120 are disposed on the first surface 100 a . See Figure 3.
可选的,对所述壳体基体110抽样检测。Optionally, sampling and testing the housing base 110 .
本实施方式中,在批量制得多个所述壳体基体110后,对所述壳体基体110进行抽样。所述壳体基体110的抽样方法可以是,在预设周期内抽取预设数量的所述壳体基体110,测量预设数量的所述壳体基体110的尺寸,判断预设数量的壳体基体110的尺寸是否大于在允许值范围内。该允许值范围的最小值接近所述壳体100的尺寸,该允许值范围的最大值为所述壳体基体110的图纸要求尺寸加上允许误差值。通过所述壳体基体110的实际尺寸大于最小允许值,使得所述壳体基体110存在加工余量,方便所述壳体基体110的后续加工,避免所述壳体基体110在后续加工过程中缺料。而通过所述壳体基体110的实际尺寸小于最大允许值,使得所述壳体基体110后续加工过程中形变阻力减小。若所述壳体基体110的尺寸在允许值范围内,则进行下一步骤。若所述壳体基体110的尺寸超出允许值范围,则调整锻压模具对所述板材100的挤压参数,该挤压参数包括所述板材100的加热温度,对所述板材100的挤压力,对板材100的冲击速度,对所述板材100的挤压时间等。In this embodiment, after a plurality of the case bases 110 are produced in batches, the case bases 110 are sampled. The sampling method of the casing bases 110 may be as follows: sampling a preset number of the casing bases 110 in a preset period, measuring the size of the preset number of the casing bases 110 , and judging the preset number of casings Whether the size of the base body 110 is larger than the allowable value range. The minimum value of the allowable value range is close to the size of the housing 100 , and the maximum value of the allowable value range is the size required by the drawing of the housing base 110 plus the allowable error value. Because the actual size of the housing base 110 is larger than the minimum allowable value, the housing base 110 has a machining allowance, which facilitates the subsequent processing of the housing base 110 and prevents the housing base 110 from being processed in the subsequent process. Out of stock. However, because the actual size of the casing base 110 is smaller than the maximum allowable value, the deformation resistance of the casing base 110 during subsequent processing is reduced. If the size of the housing base 110 is within the allowable value range, proceed to the next step. If the size of the shell base 110 exceeds the allowable value range, adjust the extrusion parameters of the forging die to the plate 100, the extrusion parameters include the heating temperature of the plate 100, the extrusion force of the plate 100 , the impact speed on the plate 100, the extrusion time on the plate 100, and the like.
可选的,对所述板材100进行多次锻压,且对所述板材100进行多次锻压时,逐渐增大锻压时对所述板材100的冲击力度。Optionally, the plate 100 is forged multiple times, and when the plate 100 is forged multiple times, the impact force on the plate 100 during forging is gradually increased.
其中,对所述板材100进行多次锻压是为了改变所述板材100的金属特性,改变金属组织的晶相结构,获得更加优良的力学性能。The purpose of performing multiple forging on the plate 100 is to change the metal properties of the plate 100, change the crystal phase structure of the metal structure, and obtain better mechanical properties.
可选的,对所述板材100进行多次锻压时,逐渐增大锻压时对所述板材100的冲击力度。举例而言,对所述板材100进行n次锻压,每n次锻压的冲击力记为Fn,则满足Fn>Fn-1>...>F1,其中n为大于或等于2的整数。这样对所述板材100进行锻压时,第n-1次锻压对应的冲击力Fn-1小于第n次锻压对应的冲击力Fn,可以提高所述板材100的可塑性,即下一次锻压冲击力度大于上一次锻压的冲击力度,有助于提高所述板材100的可塑性,进而增加所述板材100的韧性,改善所述板材100的金属切削性能。Optionally, when the plate 100 is forged multiple times, the impact force on the plate 100 during forging is gradually increased. For example, when the plate 100 is forged for n times, the impact force of each n times of forging is denoted as Fn, then Fn>Fn-1>...>F1, where n is an integer greater than or equal to 2. In this way, when the plate 100 is forged, the impact force Fn-1 corresponding to the n-1th forging is smaller than the impact force Fn corresponding to the nth forging, which can improve the plasticity of the plate 100, that is, the impact force of the next forging is greater than The impact strength of the last forging helps to improve the plasticity of the plate 100 , thereby increasing the toughness of the plate 100 and improving the metal cutting performance of the plate 100 .
可选的,在所述步骤“对所述板材进行锻压”之前,在所述步骤“提供板材”之后,所述壳体制作方法还包括:Optionally, before the step of "forging the plate", and after the step of "providing the plate", the shell manufacturing method further includes:
S110:对所述板材100进行预热。S110: Preheating the plate 100.
其中,对所述板材100进行预热,促进所述板材100内金属分子的热运动,经过预热以后,分子结构进行重新排布,可以调整所述板材100的金属组织结构,消除应力,获得所述板材100更加优良的力学性能。The plate 100 is preheated to promote the thermal movement of metal molecules in the plate 100. After preheating, the molecular structure is rearranged, and the metal structure of the plate 100 can be adjusted to eliminate stress and obtain The plate 100 has more excellent mechanical properties.
S300:在所述第二表面110b形成正对所述凸块120的盲孔130。参见图4。为了便于看清楚所述盲孔130的结构,将所述盲孔130沿着图4的视图角度剖开,参见图5。S300: Form blind holes 130 facing the bumps 120 on the second surface 110b. See Figure 4. In order to make it easier to see the structure of the blind hole 130 , the blind hole 130 is cut along the view angle of FIG. 4 , see FIG. 5 .
可选的,所述步骤“S300:在所述第二表面110b形成正对所述凸块120的盲孔130”包括但不限于步骤S310、S320及S330,参见图6,详细说明如下。Optionally, the step "S300: forming blind holes 130 facing the bumps 120 on the second surface 110b" includes but is not limited to steps S310, S320 and S330, see FIG. 6 , the detailed description is as follows.
S310:确定所述凸块120的中心,并记为第一中心123。S310 : Determine the center of the bump 120 and record it as the first center 123 .
可选的,所述步骤“S310:确定所述凸块120的中心,并记为第一中心123”包括但不限于步骤S311、S312及S313,参见图7,详细说明如下。Optionally, the step "S310: determine the center of the bump 120 and record it as the first center 123" includes but is not limited to steps S311, S312, and S313, see FIG. 7, and the detailed description is as follows.
S311:探测所述壳体基体110的侧边上多个点的位置,根据所述壳体基体110的侧边上的多个点的位置确定所述凸块120的中心,并记为第一参考中心121。S311 : Detect the positions of multiple points on the side of the housing base 110 , determine the center of the bump 120 according to the positions of the multiple points on the side of the housing base 110 , and record it as the first Reference Center 121.
举例而言,根据所述壳体基体110的侧边上的三个点A1、A2和A3的位置,根据三个点A1、A2和A3与所述凸块120外形轮廓之间的距离,对三个点A1、A2和A3进行距离参数的隶属度分配,简言之,若A1与所述凸块120外形轮廓之间的距离较小,则分配给A1的距离参数的隶属度较大,从而增大A1点的权重。若A3与所述凸块120外形轮廓之间的距离较大,则分配给A3的距离参数的隶属度较小,从而减小A3点的权重,这样就可以减小与所述凸块120外形轮廓之间的距离较大的点对确定所述凸块120的中心产生的干扰,增加确定所述凸块120中心的准确度。结合模糊物元分析法确定所述凸块120的中心,并记为第一参考中心121。参见图8。For example, according to the positions of the three points A1 , A2 and A3 on the side of the housing base 110 , and according to the distances between the three points A1 , A2 and A3 and the outline of the bump 120 , The three points A1, A2 and A3 are assigned the degree of membership of the distance parameter. In short, if the distance between A1 and the outline of the bump 120 is small, the degree of membership of the distance parameter assigned to A1 is relatively large, Thereby increasing the weight of A1 point. If the distance between A3 and the outline of the bump 120 is large, the degree of membership of the distance parameter assigned to A3 is small, so that the weight of the point A3 is reduced, so that the outline of the bump 120 can be reduced. Points with a larger distance between contours interfere with determining the center of the bump 120 , increasing the accuracy of determining the center of the bump 120 . The center of the bump 120 is determined in combination with the fuzzy matter-element analysis method and recorded as the first reference center 121 . See Figure 8.
S312:探测所述凸块120周缘上的多个点的位置,并根据所述凸块120周缘上多个点的位置确定所述凸块120的中心,并记为第二参考中心122。S312 : Detect the positions of multiple points on the periphery of the bump 120 , and determine the center of the bump 120 according to the positions of the multiple points on the periphery of the bump 120 , and record it as the second reference center 122 .
举例而言,根据所述凸块120的周缘上的三个点B1、B2和B3的位置,根据三个点B1、B2和B3与所述凸块120周缘之间的距离,对三个点B1、B2和B3进行距离参数的隶属度分配,简言之,若B1与所述凸块120周缘之间的距离较小,则分配给B1的距离参数的隶属度较大,从而增大B1点的权重。若B3与所述凸块120周缘之间的距离较大,则分配给B3的距离参数的隶属度较小,从而减小B3点的权重,这样就可以减小与所述凸块120周缘之间的距离较大的点对确定所述凸块120的中心产生的干扰,增加确定所述凸块120中心的准确度。结合模糊物元分析法确定所述凸块120的中心,并记为第二参考中心122。参见图9。For example, according to the positions of the three points B1 , B2 and B3 on the periphery of the bump 120 , and according to the distances between the three points B1 , B2 and B3 and the periphery of the bump 120 , for the three points B1, B2 and B3 are assigned the membership degree of the distance parameter. In short, if the distance between B1 and the periphery of the bump 120 is small, the membership degree of the distance parameter assigned to B1 is larger, thereby increasing B1 point weight. If the distance between B3 and the periphery of the bump 120 is large, the degree of membership of the distance parameter assigned to B3 is small, so that the weight of point B3 is reduced, so that the distance between B3 and the periphery of the bump 120 can be reduced. The larger distance between the points will interfere with the determination of the center of the bump 120 , which increases the accuracy of determining the center of the bump 120 . The center of the bump 120 is determined in combination with the fuzzy matter-element analysis method, and recorded as the second reference center 122 . See Figure 9.
S313:根据所述第一参考中心121及所述第二参考中心122得到所述第一中心123,所述第一中心123位于以所述第一参考中心121及所述第二参考中心122连线的中点M为中心的预设辐射范围S内。参见图10。S313 : Obtain the first center 123 according to the first reference center 121 and the second reference center 122 , and the first center 123 is located connected to the first reference center 121 and the second reference center 122 The midpoint M of the line is within the preset radiation range S with the center. See Figure 10.
S320:根据所述第一中心123确定所述板材100上所要形成盲孔130的位置。S320 : Determine the position of the blind hole 130 on the plate 100 to be formed according to the first center 123 .
可选的,所述第一中心123即为附图10中的点M,以点M为中心的预设辐射范围S都可以当做是所述凸块120的中心,都可以确定所要形成盲孔130的位置。Optionally, the first center 123 is the point M in FIG. 10 , and the preset radiation range S centered on the point M can be regarded as the center of the bump 120 , which can determine the blind hole to be formed. 130 location.
其中,所述预设辐射范围S可以是以M点为圆心,以R为半径的圆,这时确定所述预设辐射范围S就可以转化为确定半径R。以R为半径画圆,所述圆的区域即为预设辐射范围S,以R为半径的圆内的任意一点的位置都可以当做是所述凸块120的中心位置,都可以用于确定所要形成盲孔130的位置。这样所要形成的盲孔130的位置就是在一个预设范围内,浮动的区域,避免了将所述盲孔130的位置视为一个确定的位置,降低了在所述板材100这个不规则结构上寻找所述凸块120的中心位置的难度,增加了操作上的灵活性。The preset radiation range S may be a circle with point M as the center and R as the radius. In this case, the determination of the preset radiation range S can be converted into a determined radius R. Draw a circle with R as the radius, the area of the circle is the preset radiation range S, and the position of any point in the circle with R as the radius can be regarded as the center position of the bump 120, which can be used to determine The position of the blind hole 130 to be formed. In this way, the position of the blind hole 130 to be formed is a floating area within a preset range, which avoids considering the position of the blind hole 130 as a certain position, and reduces the need for the irregular structure of the plate 100 . The difficulty in finding the center position of the bump 120 increases the operational flexibility.
S330:根据所述板材100上所要形成盲孔的位置自所述第二表面110b对所述板材100进行加工以形成所述盲孔130。S330 : Process the board 100 from the second surface 110 b to form the blind holes 130 according to the positions on the board 100 where blind holes are to be formed.
可选的,自所述第二表面110b对所述板材100进行加工以形成所述盲孔130方式可以为打磨或者是切削加工,这里形成盲孔130的加工主要是减料加工,可选的减料加工方式有:车、刨、铣、钻、磨。如果需要对所述板材100减料较多,可以用切削加工,主要是采用计算机数字控制机床(Computernum ericalcontrol,CNC),对所述板材100进行车、铣、钻等等机械加工方法来获得的。如果需要对所述板材100减料较少,则采用打磨的方式,具体的,可以采用锉刀对所述板材100的表面进行打磨,或者是采用砂纸、砂轮对所述述板材100的表面进行打磨。本申请对形成盲孔130的方式不做限定。Optionally, the method of processing the plate 100 from the second surface 110b to form the blind hole 130 may be grinding or cutting. Here, the processing for forming the blind hole 130 is mainly material reduction processing. Subtractive processing methods include: turning, planing, milling, drilling and grinding. If it is necessary to reduce the material of the plate 100 more, it can be obtained by machining, mainly by using a computer numerical control machine tool (CNC) to perform machining methods such as turning, milling, drilling, etc. on the plate 100. . If it is necessary to reduce the material of the plate 100 less, the method of grinding is adopted. Specifically, the surface of the plate 100 may be polished with a file, or the surface of the plate 100 may be polished with sandpaper or a grinding wheel. . The present application does not limit the manner of forming the blind hole 130 .
S400:向所述盲孔130内填充胶体140,并固化所述胶体140。参见图11。S400 : Filling the colloid 140 into the blind hole 130 , and curing the colloid 140 . See Figure 11.
具体而言,所述胶体140可以为液态胶。因为液态胶具有较好的流动性,所以在对所述盲孔130进行填充胶体时,能够更好的填充所述盲孔130,可以防止产生漏胶、少胶等等问题,然后固化所述胶体140,从而对后续的减料加工过程形成支撑,避免所述盲孔的薄壁形成卷边或者是塌陷等问题。Specifically, the gel 140 may be a liquid gel. Because the liquid glue has good fluidity, when filling the blind holes 130 with colloid, the blind holes 130 can be better filled, which can prevent problems such as leakage of glue, less glue, etc., and then cure the blind holes 130. The colloid 140 forms a support for the subsequent material reduction process and avoids problems such as curling or collapse of the thin wall of the blind hole.
可选的,所述胶体140也可以为固体胶,固体胶经过固化以后,硬度较大,可以具备更好的支撑强度,从而对后续的减料加工过程形成稳定的支撑作用,避免所述盲孔130的薄壁形成卷边或者是塌陷等问题。Optionally, the colloid 140 can also be a solid glue. After the solid glue is cured, the hardness is relatively large and can have better supporting strength, thereby forming a stable supporting effect for the subsequent material reduction process and avoiding the blindness. The thin wall of the hole 130 forms a problem such as curling or collapse.
可选的,实现向所述盲孔130填充胶体140的方式可以是点胶机点胶,也可以是其他的填胶方式,本申请对向所述盲孔130填充胶体140的方式不做限定。Optionally, the method of filling the blind hole 130 with the colloid 140 may be a glue dispenser or other filling methods. The application does not limit the method of filling the blind hole 130 with the colloid 140. .
此外,需要特别说明的是,本申请对于点胶装置的个数不做限定,可以有一个点胶装置,也可以有多个点胶装置,具体的,可以结合填胶时候的效果来确定点胶装置的个数。In addition, it should be noted that this application does not limit the number of glue dispensing devices. There can be one glue dispensing device or multiple glue dispensing devices. Specifically, the point can be determined in combination with the effect of glue filling. The number of glue devices.
此外,需要特别说明的是,本申请对于点胶装置点胶的次数也不做限定,点胶装置点胶的次数可以是一次,也可以是多次。以两次点胶为例进行说明:所述胶体140包括第一胶体141和第二胶体142。具体的,可以结合填胶时候的效果来确定点胶装置点胶的次数。且在对所述盲孔130内填充的第一胶体141时,对向所述第一胶体141加压,以排除所述盲孔130中的气泡。对所述第一胶体141进行加压的方式可以为但不仅限于为配合一个增压装置,比方说:增压泵,对所述盲孔130内填充的第一胶体141进行加压处理。对所述第一胶体141进行加压可以帮助所述盲孔130内填充的第一胶体141更好的流动,将所述盲孔130内填充的第一胶体141内的气泡排出,防止漏胶、少胶等问题的产生,使得所述胶体140填充更加紧密,增加后续减料加工过程的支撑强度。In addition, it should be noted that the application does not limit the number of times of glue dispensing by the glue dispensing device, and the number of times of glue dispensing by the glue dispensing device may be one time or multiple times. Taking two dispensings as an example for illustration: the colloid 140 includes a first colloid 141 and a second colloid 142 . Specifically, the number of times of glue dispensing by the glue dispensing device can be determined in combination with the effect of glue filling. And when the first colloid 141 filled in the blind hole 130 is filled, the first colloid 141 is pressurized, so as to remove air bubbles in the blind hole 130 . The method of pressurizing the first colloid 141 may be, but not limited to, cooperating with a pressurizing device, such as a booster pump, to pressurize the first colloid 141 filled in the blind hole 130 . Pressurizing the first colloid 141 can help the first colloid 141 filled in the blind hole 130 to flow better, and discharge the air bubbles in the first colloid 141 filled in the blind hole 130 to prevent leakage of glue The occurrence of problems such as , less glue, etc., makes the colloid 140 fill more tightly, and increases the support strength of the subsequent material reduction process.
另一种实施方式中,在填充所述胶体140的过程中,还可以对所述胶体140进行吹气,可选的,实现吹气的装置可以是吹气机、高压喷嘴、气枪等等器械。本申请对实现吹气的方式不做限定,只要不违背本申请技术方案的本意,都在本申请要求保护的范围内,都认为是满足条件的吹气方式。In another embodiment, in the process of filling the colloid 140, the colloid 140 can also be blown. Optionally, the device for blowing can be an air blower, a high-pressure nozzle, an air gun, etc. . The present application does not limit the way to achieve air blowing, as long as it does not violate the original intention of the technical solution of the present application, it is within the scope of protection claimed in the present application, and it is considered to be an air blowing way that satisfies the conditions.
此外,需要特别说明的是,本申请对于吹气装置的个数不做限定,可以有一个吹气装置,也可以有多个吹气装置,具体的,可以结合填胶时候的效果来确定吹气装置的个数。In addition, it should be noted that this application does not limit the number of air blowing devices. There may be one air blowing device or multiple air blowing devices. Specifically, the blowing device can be determined in combination with the effect of the glue filling. The number of gas devices.
此外,需要特别说明的是,本申请对于吹气的次数也不做限定,吹气次数可以是一次,也可以是多次,具体的,可以结合填胶时候的效果来确定吹气次数。且在对所述盲孔130内填充的第一胶体141吹气时,对所述盲孔130内填充的第一胶体141进行加压处理,从而可以帮助所述盲孔130内填充的第一胶体141更好的流动,将所述盲孔130内填充的第一胶体141内的气泡排出,防止漏胶、少胶等问题的产生,增强后续减料加工过程的支撑强度。In addition, it should be noted that the application does not limit the number of times of air blowing, and the number of times of air blowing may be one or multiple times. And when the first colloid 141 filled in the blind hole 130 is blown, the first colloid 141 filled in the blind hole 130 is subjected to pressure treatment, so as to help the first colloid 141 filled in the blind hole 130. The colloid 141 flows better, and the air bubbles in the first colloid 141 filled in the blind hole 130 are discharged, preventing the occurrence of problems such as leakage of glue and lack of glue, and enhancing the support strength of the subsequent material reduction process.
可选的,对所述盲孔130中的胶体140进行固化的方式可以为紫外线固化。紫外线固化的原理:紫外线光固化是利用光引发剂(光敏剂)的感光性、在紫外线光照射下光引发形成激发生态分子,分解成自由基或是离子,使不饱和有机物进行聚合、接技、交联等化学反应达到固化的目的。对所述盲孔130中的胶体140进行固化的方式也可以为烘烤固化。烘烤固化是指材料的物理性质上的变化,通过化学反应,或有压/无压的对热反应。本申请对所述盲孔130中的胶体140进行固化的方式不做限定。Optionally, the method of curing the colloid 140 in the blind hole 130 may be ultraviolet curing. The principle of UV curing: UV photocuring is to use the photosensitivity of photoinitiators (photosensitizers) to form excited ecological molecules under UV light irradiation, decompose them into free radicals or ions, and make unsaturated organics polymerize and connect. , cross-linking and other chemical reactions to achieve the purpose of curing. The method of curing the colloid 140 in the blind hole 130 may also be baking curing. Bake curing refers to a change in the physical properties of a material, either by chemical reaction, or by pressure/no pressure to heat. The present application does not limit the manner in which the colloid 140 in the blind hole 130 is cured.
S500:自所述第一表面110a对所述壳体基体110进行加工,以形成摄像头孔150。参见图12。S500 : Process the housing base 110 from the first surface 110 a to form the camera hole 150 . See Figure 12.
可选的,自所述第一表面110a对所述壳体基体110进行加工,以形成摄像头孔150方式可以为打磨或者是切削加工,这里形成摄像头孔150的加工主要是减料加工,可选的减料加工方式有:车、刨、铣、钻、磨。如果需要对所述板材100减料较多,可以用切削加工,主要是采用计算机数字控制机床(Computer numerical control,CNC),对所述板材100进行车、铣、钻等等机械加工方法来获得的。如果需要对所述板材100减料较少,则采用打磨的方式,具体的,可以采用锉刀对所述板材100的所述第一表面110a进行打磨,或者是采用砂纸、砂轮对所述述板材100的所述第一表面110a进行打磨。本申请对形成摄像头孔150的方式不做限定。Optionally, the casing base 110 is processed from the first surface 110a to form the camera hole 150 by grinding or cutting. Here, the processing for forming the camera hole 150 is mainly material reduction processing, optional The material reduction processing methods are: turning, planing, milling, drilling, grinding. If it is necessary to reduce the material of the plate 100 more, it can be obtained by machining, mainly by using a computer numerical control machine tool (Computer numerical control, CNC) to perform machining methods such as turning, milling, and drilling on the plate 100. of. If it is necessary to reduce the material of the plate 100 less, a grinding method can be used. Specifically, the first surface 110a of the plate 100 can be ground by using a file, or the plate can be ground with sandpaper or a grinding wheel. The first surface 110a of 100 is ground. The present application does not limit the manner of forming the camera hole 150 .
可选的,在所述步骤“S400:向所述盲孔内填胶充体,并固化所述胶体”之后,在所述步骤“S500:自所述第一表面对所述壳体基体进行加工,以形成摄像头孔”之前,所述壳体制作方法还包括但不限于步骤S410,步骤S410的详细描述如下。Optionally, after the step "S400: Filling the blind hole with a colloid and curing the colloid", in the step "S500: Performing on the shell base from the first surface" Before processing to form a camera hole", the housing manufacturing method further includes, but is not limited to, step S410. The detailed description of step S410 is as follows.
S410:检测所述盲孔130的壁厚,对于壁厚大于或等于预设厚度的部分采用铣削的方式进行加工,对于壁厚小于预设厚度的部分采用打磨的方式进行加工以形成所述摄像头孔150。参见图13。S410 : Detect the wall thickness of the blind hole 130 , process the part with the wall thickness greater than or equal to the preset thickness by milling, and process the part with the wall thickness less than the preset thickness by grinding to form the camera hole 150. See Figure 13.
可选的,检测所述盲孔130的壁厚的方法可以是红外感应的方法,也可以是采用图像识别的方法,还可以是三维地图重构的方法,本申请对检测所述盲孔130的壁厚的方法不做限定。Optionally, the method for detecting the wall thickness of the blind hole 130 may be an infrared sensing method, an image recognition method, or a three-dimensional map reconstruction method. The method of the wall thickness is not limited.
具体的,如果采用红外感应的方法检测所述盲孔130的壁厚,则需要在所述盲孔130的周缘位置设置若干个红外传感器,所述红外传感器用于发射红外线,根据发射出去的红外线,接收返回回来的红外线,就可以确定若干个红外传感器与所述盲孔130之间的大致距离,然后对若干个红外传感器检测到的距离进行统计运算,就可以确定所述盲孔130的壁厚参数。Specifically, if an infrared sensing method is used to detect the wall thickness of the blind hole 130, several infrared sensors need to be arranged at the peripheral position of the blind hole 130, and the infrared sensors are used for emitting infrared rays. , to receive the returned infrared rays, the approximate distance between several infrared sensors and the blind hole 130 can be determined, and then the distances detected by several infrared sensors can be statistically calculated to determine the wall of the blind hole 130. Thickness parameter.
具体的,如果采用图像识别的方法检测所述盲孔130的壁厚,则需要在所述盲孔130的周缘空间设置若干个摄像头对所述盲孔130进行拍照,然后接收拍到的照片,对所述照片进行像素分析,就可以确定若干个摄像头与所述盲孔130之间的大致距离,然后对若干个摄像头检测到的距离进行统计运算,就可以确定所述盲孔130的壁厚参数。Specifically, if the image recognition method is used to detect the wall thickness of the blind hole 130, it is necessary to set several cameras in the peripheral space of the blind hole 130 to take pictures of the blind hole 130, and then receive the taken pictures, By performing pixel analysis on the photo, the approximate distance between several cameras and the blind hole 130 can be determined, and then by performing statistical operations on the distances detected by several cameras, the wall thickness of the blind hole 130 can be determined parameter.
具体的,如果采用三维地图重构的方法检测所述盲孔130的壁厚,则需要在所述盲孔130的周缘空间设置若干个传感器,利用传感器探测出壳体基体110的轮廓形状,以及所述盲孔130在所述壳体基体110上的大致位置,将所述壳体基体110以及所述盲孔130等等三维模型的轮廓模拟出来,把整个所述板材100的三维模型的轮廓模拟出来以后,所述板材100上任意位置各个点的坐标都可以确定出来,进而确定所述盲孔130的壁厚参数。Specifically, if the method of three-dimensional map reconstruction is used to detect the wall thickness of the blind hole 130, several sensors need to be arranged in the peripheral space of the blind hole 130, and the contour shape of the casing base 110 is detected by the sensors, and The approximate position of the blind hole 130 on the housing base 110 is simulated by simulating the outlines of the three-dimensional models of the housing base 110 and the blind hole 130, and the outline of the three-dimensional model of the entire plate 100 After the simulation, the coordinates of each point at any position on the plate 100 can be determined, and then the wall thickness parameters of the blind hole 130 can be determined.
可选的,对于壁厚大于或等于预设厚度的部分采用铣削的方式进行加工,在所述盲孔130的周缘空间设置若干个摄像头对所述盲孔130进行拍照,对于壁厚小于预设厚度的部分采用打磨的方式进行加工以形成所述摄像头孔150的方式可以为打磨或者是切削加工,这里形成摄像头孔150的加工主要是减料加工,可选的减料加工方式有:车、刨、铣、钻、磨。如果需要对所述板材100减料较多,可以用切削加工,主要是采用计算机数字控制机床(Computer numerical control,CNC),对所述板材100进行车、铣、钻等等机械加工方法来获得的。如果需要对所述板材100减料较少,则采用打磨的方式,具体的,可以采用锉刀对所述板材100的所述第一表面110a进行打磨,或者是采用砂纸、砂轮对所述述板材100的所述第一表面110a进行打磨。本申请对形成摄像头孔150的方式不做限定。Optionally, milling is used to process the part whose wall thickness is greater than or equal to the preset thickness, and several cameras are arranged in the peripheral space of the blind hole 130 to take pictures of the blind hole 130. The thickness of the part is processed by grinding to form the camera hole 150, which can be grinding or cutting. Here, the processing to form the camera hole 150 is mainly material reduction processing. The optional material reduction processing methods are: car, Planing, milling, drilling, grinding. If it is necessary to reduce the material of the plate 100 more, it can be obtained by machining, mainly by using a computer numerical control machine tool (Computer numerical control, CNC) to perform machining methods such as turning, milling, and drilling on the plate 100. of. If it is necessary to reduce the material of the plate 100 less, a grinding method can be used. Specifically, the first surface 110a of the plate 100 can be ground by using a file, or the plate can be ground with sandpaper or a grinding wheel. The first surface 110a of 100 is ground. The present application does not limit the manner of forming the camera hole 150 .
S600:去除固化后的胶体140。参见图14。S600: Remove the cured colloid 140. See Figure 14.
其中,去除固化后的胶体140的方法是:将加工完成后的所述板材100放置在化学溶液中,所述化学溶液用于将所述胶体溶解。所述化学溶液有两个作用,第一,对所述胶体140进行溶解处理,避免了CNC加工周期长、成本高的缺点;第二,对所述板材100进行清洗,可以去除油污等,避免进行额外的清洗,节省了清洗的步骤。The method for removing the cured colloid 140 is: placing the processed board 100 in a chemical solution, and the chemical solution is used to dissolve the colloid. The chemical solution has two functions. First, dissolving the colloid 140 to avoid the disadvantages of long CNC machining cycle and high cost; Performing additional cleaning saves cleaning steps.
具体的,可以是将批量加工完成后的壳体基体110放进一个装有化学溶液的器皿中,然后等待若干时间,比方说:10min、20min或者是半小时。本申请对将所述板材100放进化学溶剂中的时间长度不做限定,能够达到将所述胶体140完全溶解的目的,即为符合要求的溶解时间。最后再将所述壳体基体110从装有化学溶液的器皿中取出即可。Specifically, the shell substrate 110 after batch processing can be put into a vessel containing a chemical solution, and then wait for a certain period of time, for example, 10 minutes, 20 minutes, or half an hour. The present application does not limit the length of time for placing the plate 100 in the chemical solvent, and the purpose of completely dissolving the colloid 140 can be achieved, that is, the required dissolving time. Finally, the shell base 110 can be taken out from the vessel containing the chemical solution.
本申请提供的壳体制作方法,通过先对板材100进行锻压,形成壳体基体110和凸块120,所述凸块120设置在所述板材110的第一表面110a,然后在所述板材110的第二表面110b形成正对所述凸块120的盲孔130。由于凸块120结构设置在第一表面110a,因此在对所述第二表面110b加工盲孔130的过程中,所述凸块120能对所述壳体基体110形成支撑,避免在加工所述盲孔130的过程中,所述壳体基体110产生变形。接着向所述盲孔130内填充胶体140,并对所述胶体140进行固化处理,然后再从第一表面110a对壳体基体110进行减料处理,加工出所需的外形轮廓,形成摄像头孔150。在对所述第一表面110a进行减料处理时,所述胶体140可以对所述壳体基体110形成支撑,这时可以避免在所述第一表面110a加工外形轮廓时,所述壳体基体110产生变形。最后将固化后的胶体140采用化学溶液去除掉,获得具有摄像头孔150的壳体。此外采用化学溶液溶解所述胶体140可以避免CNC加工周期长、成本高的缺点。In the case manufacturing method provided by the present application, a case base 110 and bumps 120 are formed by first forging the plate 100 . The blind holes 130 facing the bumps 120 are formed on the second surface 110 b of the . Since the structure of the bumps 120 is disposed on the first surface 110a, during the process of machining the blind holes 130 on the second surface 110b, the bumps 120 can form a support for the housing base 110, so as to avoid the process of machining the blind holes 130. During the process of forming the blind hole 130 , the housing base 110 is deformed. Then, the colloid 140 is filled into the blind hole 130, and the colloid 140 is cured, and then the shell base 110 is subjected to material reduction treatment from the first surface 110a to process the required outline to form a camera hole 150. When the first surface 110a is subjected to the material reduction treatment, the colloid 140 can form a support for the shell base 110, and at this time, it can be avoided that the shell base 110 is formed when the outer contour of the first surface 110a is processed. 110 is deformed. Finally, the cured colloid 140 is removed with a chemical solution to obtain a casing with a camera hole 150 . In addition, using a chemical solution to dissolve the colloid 140 can avoid the disadvantages of long CNC machining cycle and high cost.
请参阅图15,图15是本申请实施例提供的一种移动终端200,所述移动终端200可以是任何具备通信和存储功能的设备。例如:平板电脑、手机、电子阅读器、遥控器、个人计算机(Personal Computer,PC)、笔记本电脑、车载设备、网络电视、可穿戴设备等具有网络功能的智能设备。所述移动终端200包括所述壳体基体110和所述摄像头孔150。Please refer to FIG. 15 . FIG. 15 is a mobile terminal 200 provided by an embodiment of the present application, and the mobile terminal 200 may be any device with communication and storage functions. For example: tablet computer, mobile phone, electronic reader, remote control, personal computer (Personal Computer, PC), notebook computer, in-vehicle device, Internet TV, wearable device and other smart devices with network functions. The mobile terminal 200 includes the housing base 110 and the camera hole 150 .
以上对本发明实施例进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The embodiments of the present invention have been introduced in detail above, and specific examples are used to illustrate the principles and implementations of the present invention. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present invention; at the same time, for Persons of ordinary skill in the art, according to the idea of the present invention, will have changes in the specific embodiments and application scope. To sum up, the contents of this specification should not be construed as limiting the present invention.
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CN106944797A (en) * | 2017-03-07 | 2017-07-14 | 广东长盈精密技术有限公司 | Terminal housing and manufacturing method thereof |
CN106964943A (en) * | 2017-04-18 | 2017-07-21 | 广州三星通信技术研究有限公司 | A kind of metal shell preparation method and metal shell and use its electronic equipment |
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CN106944797A (en) * | 2017-03-07 | 2017-07-14 | 广东长盈精密技术有限公司 | Terminal housing and manufacturing method thereof |
CN106964943A (en) * | 2017-04-18 | 2017-07-21 | 广州三星通信技术研究有限公司 | A kind of metal shell preparation method and metal shell and use its electronic equipment |
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