CN107598064B - Forging and forming technology with handle flanged ball valve valve body - Google Patents
Forging and forming technology with handle flanged ball valve valve body Download PDFInfo
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- CN107598064B CN107598064B CN201710645382.7A CN201710645382A CN107598064B CN 107598064 B CN107598064 B CN 107598064B CN 201710645382 A CN201710645382 A CN 201710645382A CN 107598064 B CN107598064 B CN 107598064B
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Abstract
The present invention relates to the metal forming techniques in materials processing technology field, and in particular to a kind of forging and forming technology with handle flanged ball valve valve body includes the following steps：Make mold, blanking, heating, base, sub-material, finish-forging forming.Base mould includes base upper male mould, base lower cavity die, ejector beam and backing plate；Finisher includes finish-forging upper male mould, finish-forging lower punch, die holder, left half module and right half module；Left half module and right half module move toward one another close up after, while finish-forging upper male mould moves downward, finish-forging lower punch moves upwards, final forming belt handle flanged ball valve valve body forging, left flange is by finish-forging upper male mould, left half module and right half contour forming, by left half module and right half contour forming, intermediate cavity is shaped by finish-forging lower punch for right flange, handle flange.In conjunction with base mould and finisher, intermediate cavity is directly forged, and is processed without subsequent mechanical；Using closed molds, non-trimming is generated；Material is saved, process is reduced, manufacturing cost is reduced, improves production efficiency.
Description
Technical field
The present invention relates to the metal forming techniques in materials processing technology field, and in particular to a kind of band handle flange ball
The forging and forming technology of valve body.
Background technique
Band handle flanged ball valve valve body forging as shown in Figure 1, Figure 2, mainly by left flange a, right flange b, osculant
Chamber c and handle flange d composition.Intermediate cavity c abuts left flange a, and handle flange d is located at the surface of intermediate cavity c.Due to passing
The forging method of system cannot forge intermediate cavity c, be save the cost, and such valve body blank is substantially made using casting method
It makes.
Band handle flanged ball valve valve body, if using traditional forging and molding, process flow is：Blanking → heating → system
Base (sub-material) → upset right flange → blocking (preform) → finish-forging forming → trimming, totally 7 procedure.Its existing main problem
It is：
(1) intermediate cavity cannot forge, and need to be machined to complete, and manufacturing cost is high；
(2) it is forged using open type, blank has overlap, needs trimming；
(3) waste of material is serious, and the intermediate cavity shaped by machining and the overlap cut away are at waste material；
Summary of the invention
The present invention improves in view of the above technical problems, provides a kind of forging and molding work with handle flanged ball valve valve body
Skill, reduction process, non-trimming generation, part material utilization rate height, high production efficiency, manufacturing cost are low.
For this purpose, a kind of forging and forming technology with handle flanged ball valve valve body provided by the invention, includes the following steps：
The first step：Make mold, including base mould and finisher；
The base mould includes base upper male mould, base lower cavity die, ejector beam and backing plate；The base upper male mould includes top
Plate mounting plate, intermediolateral column and conical lower portion, the intermediolateral column includes cylinder and the pillar that extends laterally in cylindrical outer wall, and cylinder
It is flushed with the bottom surface of pillar；The inner cavity of the base lower cavity die is divided into type chamber top and type chamber lower part, type chamber top section
It being matched with the bottom surface of intermediolateral column, the height on type chamber top is greater than the height of conical lower portion, and type chamber lower part is cylindrical hole, and cylinder,
Conical lower portion, cylindrical hole coaxial arrangement, cylinder, cylindrical hole, conical lower portion, pillar cross-sectional area successively successively decrease；The backing plate
Positioned at the intracavity bottom of base lower cavity die, ejector beam passes through lower cavity die from bottom to top and is against on backing plate；
The finisher includes finish-forging upper male mould, finish-forging lower punch, die holder, left half module and right half module, finisher integral left
Right symmetrical, the finish-forging lower punch passes through die holder from bottom to top and protrudes into the cavity that left half module and right half module surround, the finish-forging
Upper male mould, finish-forging lower punch, die holder, left half module and right half module molding back wall at type chamber just and band handle flanged ball valve valve body
Forging matching；
Second step：Blanking, by blanking dividers lattice；
Third step：Heating, will be put into heating furnace by bar good under specification, come out of the stove after being heated to initial forging temperature；
4th step：The bar come out of the stove is put into the base lower cavity die of base mould by base, and base upper male mould is recessed towards base
Bar is pressed into blank shape until the bottom surface of intermediolateral column flushes realization molding with the inner cavity top surface of base lower cavity die by mould movement
After shape, base upper male mould is moved upwards, and returns to initial position, and ejector beam moves upwards, and is pushed backing plate and is driven workpiece upward
Workpiece is ejected lower cavity die, takes out workpiece, complete a working cycles by movement；
5th step：Sub-material will make the workpiece of base, be put into axis horizontal in two halves circle clamp, workpiece rotation makes work
The material of part left-right parts is evenly distributed, can be full of entire type chamber convenient for material when finish-forging forming；
6th step：Finish-forging forming, the workpiece that sub-material is completed is put on the finish-forging lower punch of finisher, left half module and right half
Mould moves toward one another close up after, while finish-forging upper male mould moves downward, finish-forging lower punch is moved upwards, final forming belt handle method
Blue ball valve body forging, left flange is by finish-forging upper male mould, left half module and right half contour forming, and right flange, handle flange are by left half module
With right half contour forming, intermediate cavity is shaped by finish-forging lower punch, first same by finish-forging upper male mould, finish-forging lower punch after component shaping
When return to initial position, then initial position is returned to by left half module and right half module, finally takes out workpiece, complete a job and follow
Ring.
Beneficial effects of the present invention：In conjunction with base mould and finisher, intermediate cavity is directly forged, without subsequent mechanical plus
Work；Using closed molds, non-trimming is generated；By taking Fig. 1 product as an example, use the cutting stock weight of traditional forging forming method for
The cutting stock weight of 8.9Kg, this method are 6.01Kg, and in contrast, the material of this method saving is up to 32.4% compared with conventional method,
And reduce process, manufacturing cost is reduced, production efficiency is improved.
Detailed description of the invention
Fig. 1 is the structural schematic diagram with handle flanged ball valve valve body.
Fig. 2 is the A-A cross-sectional view of Fig. 1.
Fig. 3 is the state before the molding of base mould.
Fig. 4 is the state of Forming Workpiece after the molding of base mould.
Fig. 5 is the state before finisher molding.
Fig. 6 is the state after the left half module of finisher closes up with right half module.
Fig. 7 is the state of finisher Forming Workpiece.
Fig. 8 is the forging and forming technology flow chart with handle flanged ball valve valve body.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples：
Band handle flanged ball valve valve body forging as shown in Figure 1, Figure 2, mainly by left flange a, right flange b, osculant
Chamber c and handle flange d composition.Intermediate cavity c abuts left flange a, and handle flange d is located at the surface of intermediate cavity c, the forging
Intermediate cavity needs completed in forging and molding.
As shown in figure 8, the forging and forming technology with handle flanged ball valve valve body, carries out as follows：
The first step：Make mold, including base mould and finisher.
In conjunction with shown in Fig. 3, Fig. 4, base mould is mainly by base upper male mould 1, base lower cavity die 2, ejector beam 3 and 4 groups of backing plate
At.
Base upper male mould 1 includes mounting of roof plate plate 1a, intermediolateral column and conical lower portion 1c composition, three in one forming, top plate
For mounting plate 1a for being connected with power section, power section drives base upper male mould 1 to move up and down.Intermediolateral column include cylinder 1b and
In the pillar 1d that cylinder 1b outer wall extends laterally, and cylinder 1b is flushed with the bottom surface of pillar 1d.The bottom surface of cylinder 1b and pillar 1d
It is matched with the upper surface of preformed workpiece, preformed workpiece has the blank of handle flange.Conical lower portion 1c is used for preform work
The intermediate cavity of part.
The inner cavity of base lower cavity die 2 is divided into type chamber top 2a and type chamber lower part 2b, the type chamber top section 2a and intermediolateral column
Bottom surface matching, the workpiece of handle flange blank is had for preform.The height of type chamber top 2a is greater than the height of conical lower portion 1c
Degree, type chamber lower part 2b is cylindrical hole, and cylinder 1b, conical lower portion 1c, cylindrical hole are coaxially disposed, cylinder 1b, cylindrical hole, conical bottom
Portion 1c, pillar 1d cross-sectional area successively successively decrease.Backing plate 4 is located at the intracavity bottom of base lower cavity die 2, and ejector beam 3 is from bottom to top
It is against on backing plate 4 across lower cavity die 2, base upper male mould 1 is moved towards base lower cavity die 2, until under the bottom surface and base of intermediolateral column
The inner cavity top surface of cavity plate 2 flushes realization and molds, and after component shaping, base upper male mould 1 is moved upwards, and ejector beam 3 pushes backing plate 4 simultaneously
It drives workpiece to move upwards, realizes demoulding.
As shown in Fig. 5-Fig. 7, finisher is mainly by finish-forging upper male mould 5, finish-forging lower punch 6, die holder 7, left half module 8 and the right side
Half module 9, the whole bilateral symmetry of finisher.Finish-forging lower punch 6 is in the shape of a rod, passes through die holder 7 from bottom to top and protrudes into left half module 8 and right half
In the cavity that mould 9 surrounds.Left half module 8 is moved toward one another with right half module 9 close up after, while finish-forging upper male mould 5 moves downward, finish-forging
Lower punch 6 moves upwards, final forming belt handle flanged ball valve valve body forging.Finish-forging upper male mould 5, finish-forging lower punch 6, die holder 7,
Left half module 8 and right half module 9 mold back wall at type chamber just matched with the forging with handle flanged ball valve valve body.
Preferably, cushion block 10 is additionally provided at the top of the die holder 7 of finisher.
Second step：Blanking, by blanking dividers lattice.
Third step：Heating, will be put into heating furnace by bar good under specification, come out of the stove after being heated to initial forging temperature.
4th step：The bar come out of the stove is put into the base lower cavity die 2 of base mould by base, and base upper male mould 1 is towards under base
Cavity plate 2 moves, until the bottom surface of intermediolateral column flushes realization molding with the inner cavity top surface of base lower cavity die 2, bar is pressed into base
After expecting shape, base upper male mould 1 is moved upwards, and returns to initial position, and ejector beam 3 moves upwards, and pushes backing plate 4 and band is started building
Part moves upwards, and workpiece is ejected lower cavity die, workpiece is taken out, completes a working cycles.
5th step：Sub-material will make the workpiece of base, be put into axis horizontal in two halves circle clamp, workpiece rotation makes work
The material of part left-right parts is evenly distributed, can be full of entire type chamber convenient for material when finish-forging forming.Sub-material is also known as had a waistline, and is pinched
Waist is the process often having in forging forming, and details are not described herein, in the forging and molding of conventional belt handle flanged ball valve valve body forging
Also there is the step in technique.
6th step：Finish-forging forming, the workpiece that sub-material is completed is put on the finish-forging lower punch 6 of finisher, stamp forging hydraulic press
Left and right die cylinder to intermediary movements, drive left half module 8 to move toward one another the left half module closed up, after closing up, right half with right half module 9
Mould is locked.Later, while stamp forging hydraulic press master cylinder drives finish-forging upper male mould 5 to move downward, oil cylinder under stamp forging hydraulic press
Drive finish-forging lower punch 6 move upwards, final forming belt handle flanged ball valve valve body forging, left flange a by finish-forging upper male mould 5,
Left half module 8 and right half module 9 shape, and right flange b, handle flange d are shaped by left half module 8 and right half module 9, and intermediate cavity c is by finish-forging
Lower punch 6 shapes, and after component shaping, first returns to initial position simultaneously by finish-forging upper male mould 5, finish-forging lower punch 6, then by left half
Mould 8 and right half module 9 return to initial position, finally take out workpiece, complete a working cycles.
Claims (2)
1. a kind of forging and forming technology with handle flanged ball valve valve body, which is characterized in that include the following steps：
The first step：Make mold, including base mould and finisher；
The base mould includes base upper male mould (1), base lower cavity die (2), ejector beam (3) and backing plate (4)；The base is convex
Mould (1) includes mounting of roof plate plate (1a), intermediolateral column and conical lower portion (1c), and the intermediolateral column includes cylinder (1b) and in cylinder
The pillar (1d) that (1b) outer wall extends laterally, and cylinder (1b) is flushed with the bottom surface of pillar (1d)；The base lower cavity die (2)
Inner cavity is divided into type chamber top (2a) and type chamber lower part (2b), and the type chamber top section (2a) is matched with the bottom surface of intermediolateral column, type
The height on chamber top (2a) is greater than the height of conical lower portion (1c), and type chamber lower part (2b) is cylindrical hole, and cylinder (1b), conical bottom
Portion (1c), cylindrical hole coaxial arrangement, cylinder (1b), cylindrical hole, conical lower portion (1c), pillar (1d) cross-sectional area successively pass
Subtract；The backing plate (4) is located at the intracavity bottom of base lower cavity die (2), and ejector beam (3) passes through lower cavity die (2) from bottom to top and is against
On backing plate (4)；
The finisher includes finish-forging upper male mould (5), finish-forging lower punch (6), die holder (7), left half module (8) and right half module (9), end
The whole bilateral symmetry of forging die, the finish-forging lower punch (6) pass through die holder (7) from bottom to top and protrude into left half module (8) and right half module (9)
In the cavity surrounded, the finish-forging upper male mould (5), finish-forging lower punch (6), die holder (7), left half module (8) and right half module (9) molding
Back wall at type chamber just matched with the forging with handle flanged ball valve valve body；
Second step：Blanking, by blanking dividers lattice；
Third step：Heating, will be put into heating furnace by bar good under specification, come out of the stove after being heated to initial forging temperature；
4th step：The bar come out of the stove is put into the base lower cavity die (2) of base mould by base, and base upper male mould (1) is towards under base
Cavity plate (2) movement suppresses bar until the bottom surface of intermediolateral column flushes realization molding with the inner cavity top surface of base lower cavity die (2)
After blank shape, base upper male mould (1) is moved upwards, and returns to initial position, and ejector beam (3) moves upwards, and pushes backing plate
(4) and workpiece is driven to move upwards, workpiece is ejected into lower cavity die, workpiece is taken out, completes a working cycles；
5th step：Sub-material will make the workpiece of base, be put into axis horizontal in two halves circle clamp, workpiece rotation, keep workpiece left
The material of right half is evenly distributed, can be full of entire type chamber convenient for material when finish-forging forming；
6th step：Finish-forging forming, the workpiece that sub-material is completed is put on the finish-forging lower punch (6) of finisher, left half module (8) and the right side
Half module (9) moves toward one another close up after, while finish-forging upper male mould (5) moves downward, finish-forging lower punch (6) is moved upwards, finally
Forming belt handle flanged ball valve valve body forging, left flange (a) are shaped by finish-forging upper male mould (5), left half module (8) and right half module (9),
Right flange (b), handle flange (d) are shaped by left half module (8) and right half module (9), intermediate cavity (c) by finish-forging lower punch (6) at
Shape after component shaping, first returns to initial position by finish-forging upper male mould (5), finish-forging lower punch (6), then by left half module (8) simultaneously
Initial position is returned to right half module (9), workpiece is finally taken out, completes a working cycles.
2. the forging and forming technology described in accordance with the claim 1 with handle flanged ball valve valve body, it is characterised in that：The finish-forging
Cushion block (10) are additionally provided at the top of the die holder (7) of mould.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710645382.7A CN107598064B (en) | 2017-07-31 | 2017-07-31 | Forging and forming technology with handle flanged ball valve valve body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710645382.7A CN107598064B (en) | 2017-07-31 | 2017-07-31 | Forging and forming technology with handle flanged ball valve valve body |
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| Publication Number | Publication Date |
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| CN107598064A CN107598064A (en) | 2018-01-19 |
| CN107598064B true CN107598064B (en) | 2018-11-16 |
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| CN201710645382.7A Active CN107598064B (en) | 2017-07-31 | 2017-07-31 | Forging and forming technology with handle flanged ball valve valve body |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363205B (en) * | 2017-07-31 | 2024-03-15 | 四川凯茨阀门制造有限公司 | Forging forming die set of valve body forging piece of flange ball valve with handle |
| CN107671217A (en) * | 2017-11-21 | 2018-02-09 | 四川凯茨阀门制造有限公司 | A kind of flanged ball valve valve body forging forming method and its base mould of use |
| CN109926541B (en) * | 2019-04-24 | 2020-04-03 | 四川弘信能源装备制造有限公司 | Forging forming method of two-piece flange connection ball valve cover blank |
| CN113000775B (en) * | 2021-03-15 | 2023-05-02 | 大庆市顺康石油科技开发有限公司 | Forging method for multi-way valve at wellhead of oil production well |
| CN113878318B (en) * | 2021-11-22 | 2023-08-22 | 山东徐氏重工有限公司 | Production process of auxiliary valve body of spherical fixed ball valve |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001096334A (en) * | 1999-09-27 | 2001-04-10 | Honda Motor Co Ltd | Die apparatus for sizing and processing |
| CN102198481A (en) * | 2011-04-20 | 2011-09-28 | 大连大高阀门有限公司 | Technology for integrally forging valve with flange |
| CN103264137A (en) * | 2012-08-17 | 2013-08-28 | 大连大高阀门股份有限公司 | Flange ball valve body forging technology |
| CN203044770U (en) * | 2013-01-07 | 2013-07-10 | 苏州昆仑重型装备制造有限公司 | Automatic cooling forging die |
| CN104259753B (en) * | 2014-08-07 | 2017-05-10 | 钟颂国 | Angle valve shell manufacturing process |
| CN205816685U (en) * | 2016-07-20 | 2016-12-21 | 苏州昆仑重型装备制造有限公司 | Valve body forging mold |
| CN106734841B (en) * | 2016-12-20 | 2018-09-18 | 郑州机械研究所有限公司 | A kind of multidirectional precision forming device of I-shaped stainless steel body of double flanges |
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