CN107585555A - A kind of material carrying machine hand for production line - Google Patents
A kind of material carrying machine hand for production line Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及物料运输机械设备领域,具体的说是一种用于生产流水线的物料搬运机械手。The invention relates to the field of material transport machinery and equipment, in particular to a material transport manipulator used in production lines.
背景技术Background technique
流水线又称为装配线,是一种工业上的生产方式,指每一个生产单位只专注处理某一个片段的工作,以提高工作效率及产量,一般包括牵引件、承载构件、驱动装置、涨紧装置、改向装置和支承件等组成。流水线可扩展性高,可按需求设计输送量,输送速度,装配工位,辅助部件(包括快速接头、风扇,电灯,插座,工艺看板,置物台,24V电源,风批等,因此广受企业欢迎。流水线是人和机器的有效组合,最充分体现设备的灵活性,它将输送系统、随行夹具和在线专机、检测设备有机的组合,以满足多品种产品的输送要求。输送线的传输方式有同步传输的/(强制式),也可以是非同步传输/(柔性式),根据配置的选择,可以实现装配和输送的要求。The assembly line, also known as the assembly line, is an industrial production method. It means that each production unit only focuses on processing a certain segment of work to improve work efficiency and output. It generally includes traction parts, load-bearing components, driving devices, and tensioning devices. , Reversing device and support components. The assembly line has high scalability, and can design the conveying volume, conveying speed, assembly station, and auxiliary parts (including quick connectors, fans, lamps, sockets, craft boards, storage tables, 24V power supplies, air batches, etc.) according to requirements, so it is widely used by enterprises Welcome. The assembly line is an effective combination of man and machine, which fully reflects the flexibility of the equipment. It organically combines the conveying system, accompanying fixtures, online special planes, and testing equipment to meet the conveying requirements of various products. The transmission mode of the conveying line There are synchronous transmission/(mandatory type) and asynchronous transmission/(flexible type). According to the configuration selection, the assembly and delivery requirements can be realized.
在流水线模式的生产中,各条流水线之间的输送转运往往成为批量生产中的瓶颈,尤其是在一些大型设备生产中,由于物料体积大,重量重,如果通过传统方式的人工或借助简单辅助器械搬运,势必增加人工成本,降低生产效率,发挥不出流水线生产的高效率。In the production of the assembly line mode, the transportation and transshipment between the various assembly lines often become the bottleneck in mass production, especially in the production of some large-scale equipment. Equipment handling will inevitably increase labor costs, reduce production efficiency, and fail to exert the high efficiency of assembly line production.
发明内容Contents of the invention
本发明旨在提供一种用于降低人工成本,提高生产效率的用于生产流水线的物料搬运机械手。The present invention aims to provide a material handling manipulator used in a production line for reducing labor costs and improving production efficiency.
为了解决以上技术问题,本发明采用的技术方案为:一种用于生产流水线的物料搬运机械手,包括底座、竖直升降机构、第一旋转机构、水平移动机构、第二旋转机构以及机械手本体;竖直升降机构设置在底座上,第一旋转机构与竖直升降机构相连,竖直升降机构能够带动第一旋转机构进行竖直升降;水平移动机构与第一旋转机构相连接,能够随着第一旋转机构进行旋转;所述的机械手本体通过第二旋转机构与水平移动机构相连,能够在水平移动机构的带动下进行水平移动,并能在第二旋转机构的带动下进行二次旋转。In order to solve the above technical problems, the technical solution adopted by the present invention is: a material handling manipulator for production lines, including a base, a vertical lifting mechanism, a first rotating mechanism, a horizontal moving mechanism, a second rotating mechanism and a manipulator body; The vertical lifting mechanism is arranged on the base, the first rotating mechanism is connected with the vertical lifting mechanism, and the vertical lifting mechanism can drive the first rotating mechanism to carry out vertical lifting; the horizontal moving mechanism is connected with the first rotating mechanism, and can follow the second A rotating mechanism rotates; the manipulator body is connected with the horizontal moving mechanism through the second rotating mechanism, and can move horizontally under the drive of the horizontal moving mechanism, and can perform secondary rotation under the driving of the second rotating mechanism.
优选的,所述竖直升降机构包括垂直固定在底座上的立板以及沿高度方向转动设置在立板上的滚珠丝杠和沿高度方向固定设置在立板上的第一滑轨,滚珠丝杠上配合安装有丝杠螺母,第一滑轨上滑动设置有第一基座,第一基座与丝杠螺母固定连接。Preferably, the vertical lifting mechanism includes a vertical plate fixed vertically on the base, a ball screw that is rotated on the vertical plate along the height direction, and a first slide rail that is fixed on the vertical plate along the height direction. A lead screw nut is fitted on the bar, a first base is slidably arranged on the first slide rail, and the first base is fixedly connected with the lead screw nut.
优选的,在底座上设有用于驱动滚珠丝杠转动的第一伺服电机;所述第一伺服电机通过其输出轴上的第一同步轮、设置在滚珠丝杠的底端的第二同步轮以及第一同步皮带驱动滚珠丝杠转动。Preferably, the base is provided with a first servo motor for driving the ball screw to rotate; the first servo motor passes through the first synchronous wheel on its output shaft, the second synchronous wheel arranged at the bottom of the ball screw and The first synchronous belt drives the ball screw to rotate.
优选的,所述第一滑轨的数量为两条,每一条第一滑轨上均滑动设有两个第一滑块,四个第一滑块均与所述第一基座固定连接;所述滚珠丝杠的两端分别转动设置在固定于立板上的轴承座内。Preferably, the number of the first slide rails is two, each of the first slide rails is slidably provided with two first sliders, and the four first sliders are all fixedly connected to the first base; The two ends of the ball screw are respectively rotatably arranged in the bearing seat fixed on the vertical plate.
优选的,所述第一旋转机构包括转动设置在第一基座上的转轴,在第一基座上设有用于驱动转轴转动的第二伺服电机,所述第二伺服电机通过其输出轴上的第三同步轮、设置在转轴底端的第四同步轮以及第二同步皮带驱动转轴转动。Preferably, the first rotating mechanism includes a rotating shaft arranged on the first base, and a second servo motor for driving the rotating shaft is arranged on the first base, and the second servo motor passes through its output shaft The third synchronous wheel, the fourth synchronous wheel arranged at the bottom end of the rotating shaft and the second synchronous belt drive the rotating shaft to rotate.
优选的,所述水平移动机构包括一端固定在转轴顶端的主臂、分别设置在主臂两侧的第二滑轨、分别卡设滑动在两条第二滑轨上的第二滑块以及与两个第二滑块固定连接的第二基座;在主臂的两端分别转动设有通过第三同步皮带传动连接的第五同步轮和第六同步轮,第三同步皮带与第一基座固定连接,在主臂上位于第五同步轮的一端设有第三伺服电机,第三伺服电机的输出轴上设有第七同步轮,第七同步轮和第五同步轮通过第四传动皮带传动连接。Preferably, the horizontal movement mechanism includes a main arm with one end fixed on the top of the rotating shaft, second slide rails respectively arranged on both sides of the main arm, second sliders respectively clamped and slid on the two second slide rails, and The second base fixedly connected with the two second sliders; the fifth synchronous wheel and the sixth synchronous wheel connected by the third synchronous belt are respectively rotated at both ends of the main arm, and the third synchronous belt is connected with the first base The seat is fixedly connected, and the third servo motor is installed at the end of the fifth synchronous wheel on the main arm. The output shaft of the third servo motor is provided with the seventh synchronous wheel. The seventh synchronous wheel and the fifth synchronous wheel are driven Belt drive connection.
优选的,所述第二旋转机构包括一端与所述第二基座固定连接的从臂,从臂为条状且空心的盒体,在从臂盒体的外部设有第四伺服电机,第四伺服电机的输出轴位于从臂的内腔中并设有第八同步轮,在从臂内腔中的另一端设有第九同步轮,第九同步轮通过第五传动皮带与第八同步轮传动连接。Preferably, the second rotation mechanism includes a slave arm with one end fixedly connected to the second base, the slave arm is a bar-shaped and hollow box body, and a fourth servo motor is arranged outside the slave arm box body, the second The output shaft of the four servo motors is located in the inner chamber of the slave arm and is provided with the eighth synchronous wheel, and the other end of the inner chamber of the slave arm is provided with the ninth synchronous wheel, and the ninth synchronous wheel is synchronized with the eighth synchronous wheel through the fifth transmission belt. Wheel drive connection.
优选的,所述机械手本体包括一个驱动单元、两根爪钳以及一个用于连接驱动单元和两根爪钳的力矩传递单元;所述驱动单元为直线气缸,在所述直线气缸的缸体上位于直线气缸腔内的活塞套的两侧分别开设有用于连接气管的通气孔,直线气缸的活塞杆伸出端与力矩传递单元相连,直线气缸的缸体尾端与所述第九同步轮相连;所述力矩传递单元包括与直线气缸的缸体固定连接的连接板,在连接板上转动设有两个相互啮合的齿轮,两个齿轮分别与两根第一连杆的一端对应铰接,两根第一连杆的另一端分别与两根第二连杆的一端对应铰接,两根第二连杆的另一端分别与直线气缸的活塞杆伸出端相铰接,在两个齿轮上还分别固定设有第三连杆,两根第三连杆远离相应齿轮的一端分别与两根爪钳的尾部相铰接,两根爪钳的中部与两根第四连杆的一端对应铰接,两根第四连杆的另一端分别铰接在连接板上。Preferably, the manipulator body includes a drive unit, two talons and a torque transmission unit for connecting the drive unit and the two talons; the drive unit is a linear cylinder, on the cylinder body of the linear cylinder The two sides of the piston sleeve located in the linear cylinder cavity are respectively provided with vent holes for connecting the air pipe, the piston rod extension end of the linear cylinder is connected with the torque transmission unit, and the cylinder tail end of the linear cylinder is connected with the ninth synchronous wheel ; The torque transmission unit includes a connecting plate fixedly connected to the cylinder body of the linear cylinder, and two gears meshing with each other are rotated on the connecting plate, and the two gears are respectively hinged with one end of the two first connecting rods. The other ends of the first connecting rod are respectively hinged with the corresponding ends of the two second connecting rods, and the other ends of the two second connecting rods are respectively hinged with the extending ends of the piston rods of the linear cylinder. The third connecting rod is fixed, and the ends of the two third connecting rods away from the corresponding gears are respectively hinged with the tails of the two claws, and the middle parts of the two claws are respectively hinged with the ends of the two fourth connecting rods. The other end of the fourth connecting rod is respectively hinged on the connecting plate.
优选的,所述第一连杆与齿轮之间、第一连杆与第二连杆之间、第二连杆与活塞杆之间、第三连杆与爪钳之间、第四连杆与连接板之间以及第四连杆与爪钳之间均通过销钉及销孔结构铰接连接;所述第三连杆上的销孔为条形孔,并沿对应齿轮的直径方向开设。Preferably, between the first connecting rod and the gear, between the first connecting rod and the second connecting rod, between the second connecting rod and the piston rod, between the third connecting rod and the talons, between the fourth connecting rod It is hingedly connected with the connection plate and between the fourth connecting rod and the talons by pins and pin hole structures; the pin hole on the third connecting rod is a strip hole, and is opened along the diameter direction of the corresponding gear.
优选的,所述缸体夹设在两块座板之间,两块座板通过多个螺栓固定连接;所述连接板通过两块横截面呈L形的连接件与两块座板连接,两块连接件的一面将连接板夹持并通过螺栓固定,另一面分别通过螺栓固定在两块座板的端部。Preferably, the cylinder body is interposed between two seat plates, and the two seat plates are fixedly connected by a plurality of bolts; the connecting plate is connected to the two seat plates by two connecting pieces with an L-shaped cross section, One side of the two connecting pieces clamps the connecting plate and is fixed by bolts, and the other side is respectively fixed on the ends of the two seat plates by bolts.
有益效果Beneficial effect
本发明具有转轴竖直升降、转轴旋转、第二基座绕转轴旋转、第二基座水平移动、机械手本体旋转以及机械手本体开合等多个自由度,可满足大部分生产线间的物料搬运,可设置在两条流水线的首尾相接位置,可大大降低人工成本,提高生产效率。The present invention has multiple degrees of freedom such as vertical lifting of the rotating shaft, rotating of the rotating shaft, rotation of the second base around the rotating shaft, horizontal movement of the second base, rotation of the manipulator body, opening and closing of the manipulator body, etc., which can satisfy most of the material handling between production lines, It can be installed at the end-to-end position of two assembly lines, which can greatly reduce labor costs and improve production efficiency.
本发明的机械手本体利用气管进行进气排气使直线气缸的缸体内腔中由活塞套分隔成的两个腔室内形成压力差,使得直线气缸的活塞杆伸缩,由力矩传递机构带动爪钳完成夹紧或放松,进而完成对工件的抓取、放置等动作。此外,为了减少速度的波动及不稳定性因素带来的影响,将前端的连杆设计成齿轮啮合式。这样一来,不仅可以减少速度损失,防止因死点而出现的机械手短暂性卡死,还能加强其运动稳定性,并且具有良好的运动对中性;驱动介质为空气,具有成本低廉,节能环保,易于加工及操作的优点。The manipulator body of the present invention uses air pipes to carry out air intake and exhaust, so that a pressure difference is formed in the two chambers separated by the piston sleeve in the inner cavity of the cylinder of the linear cylinder, so that the piston rod of the linear cylinder expands and contracts, and the talons are driven by the torque transmission mechanism. Complete clamping or loosening, and then complete the grasping and placing of the workpiece. In addition, in order to reduce the impact of speed fluctuations and instability factors, the connecting rod at the front end is designed as a gear meshing type. In this way, it can not only reduce the speed loss, prevent the short-term jamming of the manipulator due to the dead point, but also enhance its motion stability, and has good motion neutrality; the driving medium is air, which has the advantages of low cost and energy saving. Environmental protection, easy processing and operation advantages.
附图说明Description of drawings
图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2为本发明的竖直升降机构和第一旋转机构的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of vertical lifting mechanism and first rotating mechanism of the present invention;
图3为本发明的竖直升降机构和第一旋转机构的爆炸示意图;Fig. 3 is the exploded schematic view of the vertical lifting mechanism and the first rotating mechanism of the present invention;
图4为本发明的竖直升降机构中的第一导轨和滚珠丝杠的设置示意图;4 is a schematic diagram of the arrangement of the first guide rail and the ball screw in the vertical lifting mechanism of the present invention;
图5为本发明的水平移动机构的立体结构示意图;Fig. 5 is the schematic diagram of the three-dimensional structure of the horizontal movement mechanism of the present invention;
图6为本发明的第二旋转机构的立体结构示意图;Fig. 6 is a three-dimensional structural schematic diagram of a second rotating mechanism of the present invention;
图7为本发明的第二旋转机构的纵向剖面示意图;7 is a schematic longitudinal sectional view of a second rotating mechanism of the present invention;
图8为本发明的机械手本体的立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the manipulator body of the present invention;
图9为本发明的机械手本体的剖面图;Fig. 9 is a sectional view of the manipulator body of the present invention;
图中标记:1、底座,2、竖直升降机构,201、立板,202、滚珠丝杠,203、第一滑轨,204、丝杠螺母,205、第一基座,206、第一伺服电机,207、第一同步轮,208、第二同步轮,209、第一滑块,210、轴承座,3、第一旋转机构,301、转轴、302、第二伺服电机,303、第三同步轮,304、第四同步轮,4、水平移动机构,401、主臂,402、第二滑轨,403、第二滑块,404、第二基座,405、第五同步轮,406、第六同步轮,407、第三伺服电机,408、第七同步轮,5、第二旋转机构,501、从臂,502、第四伺服电机,503、第八同步轮,504、第九同步轮,6、机械手本体,601、驱动单元,601-1、缸体,601-2、活塞套,601-3、通气孔,601-4、活塞杆,601-5、座板,601-6、连接件,602、爪钳,603、力矩传递机构,603-1、连接板,603-2、齿轮,603-3、第一连杆,603-4、第二连杆,603-5、第三连杆,603-6、第四连杆。Marks in the figure: 1, base, 2, vertical lifting mechanism, 201, vertical plate, 202, ball screw, 203, the first slide rail, 204, screw nut, 205, the first base, 206, the first Servo motor, 207, the first synchronous wheel, 208, the second synchronous wheel, 209, the first slide block, 210, bearing block, 3, the first rotating mechanism, 301, rotating shaft, 302, the second servo motor, 303, the first Three synchronous wheels, 304, the fourth synchronous wheel, 4, horizontal movement mechanism, 401, the main arm, 402, the second slide rail, 403, the second slide block, 404, the second base, 405, the fifth synchronous wheel, 406, the sixth synchronous wheel, 407, the third servo motor, 408, the seventh synchronous wheel, 5, the second rotating mechanism, 501, the slave arm, 502, the fourth servo motor, 503, the eighth synchronous wheel, 504, the first Nine synchronous wheels, 6, manipulator body, 601, drive unit, 601-1, cylinder body, 601-2, piston sleeve, 601-3, air vent, 601-4, piston rod, 601-5, seat plate, 601 -6, connector, 602, talons, 603, torque transmission mechanism, 603-1, connecting plate, 603-2, gear, 603-3, first connecting rod, 603-4, second connecting rod, 603- 5. The third connecting rod, 603-6, the fourth connecting rod.
具体实施方式detailed description
如图至图所示,本发明的一种用于生产流水线的物料搬运机械手,包括底座1、竖直升降机构2、第一旋转机构3、水平移动机构4、第二旋转机构5以及机械手本体6;竖直升降机构2设置在底座1上,第一旋转机构3与竖直升降机构2相连,竖直升降机构2能够带动第一旋转机构3进行竖直升降;水平移动机构4与第一旋转机构3相连接,能够随着第一旋转机构3进行旋转;所述的机械手本体6通过第二旋转机构5与水平移动机构4相连,能够在水平移动机构4的带动下进行水平移动,并能在第二旋转机构5的带动下进行二次旋转。As shown in the figure to figure, a material handling manipulator for a production line of the present invention includes a base 1, a vertical lifting mechanism 2, a first rotating mechanism 3, a horizontal moving mechanism 4, a second rotating mechanism 5 and a manipulator body 6; the vertical lifting mechanism 2 is arranged on the base 1, the first rotating mechanism 3 is connected with the vertical lifting mechanism 2, and the vertical lifting mechanism 2 can drive the first rotating mechanism 3 to carry out vertical lifting; the horizontal moving mechanism 4 and the first The rotating mechanism 3 is connected and can rotate with the first rotating mechanism 3; the manipulator body 6 is connected with the horizontal moving mechanism 4 through the second rotating mechanism 5, and can move horizontally under the drive of the horizontal moving mechanism 4, and The secondary rotation can be carried out under the drive of the second rotation mechanism 5 .
竖直升降机构2包括垂直固定在底座1上的立板201以及沿高度方向转动设置在立板201上的滚珠丝杠202和沿高度方向固定设置在立板201上的第一滑轨203,滚珠丝杠202上配合安装有丝杠螺母204,第一滑轨203上滑动设置有第一基座205,第一基座205与丝杠螺母204固定连接。滚珠丝杠202的两端分别转动设置在固定于立板201上的轴承座210内。在底座1上设有用于驱动滚珠丝杠202转动的第一伺服电机206。第一伺服电机206通过其输出轴上的第一同步轮207、设置在滚珠丝杠202的底端的第二同步轮208以及第一同步皮带驱动滚珠丝杠202转动,通过滚珠丝杠202的转动使丝杠螺母204沿滚珠丝杠202轴向上下移动,从而带动第一基座205上下移动升降。The vertical lifting mechanism 2 includes a vertical plate 201 vertically fixed on the base 1, a ball screw 202 that is rotatably arranged on the vertical plate 201 along the height direction, and a first slide rail 203 that is fixedly arranged on the vertical plate 201 along the height direction, A screw nut 204 is mounted on the ball screw 202 , and a first base 205 is slidably disposed on the first slide rail 203 , and the first base 205 is fixedly connected to the screw nut 204 . The two ends of the ball screw 202 are respectively rotatably arranged in the bearing housing 210 fixed on the vertical plate 201 . A first servo motor 206 for driving the ball screw 202 to rotate is arranged on the base 1 . The first servo motor 206 drives the ball screw 202 to rotate through the first synchronous wheel 207 on its output shaft, the second synchronous wheel 208 arranged at the bottom of the ball screw 202, and the first synchronous belt. The screw nut 204 is moved up and down along the axis of the ball screw 202 , thereby driving the first base 205 to move up and down.
本实施例中,第一滑轨203的数量为两条,每一条第一滑轨203上均滑动设有两个第一滑块209,四个第一滑块209均与第二基座404固定连接,以保证第一基座205在升降过程中的稳定性。In this embodiment, the number of the first slide rails 203 is two, each of the first slide rails 203 is slidably provided with two first sliders 209, and the four first sliders 209 are connected to the second base 404 The connection is fixed to ensure the stability of the first base 205 during the lifting process.
第一旋转机构3包括转动设置在第一基座205上的转轴301,在第一基座205上设有用于驱动转轴301转动的第二伺服电机302,第二伺服电机302通过其输出轴上的第三同步轮303、设置在转轴301底端的第四同步轮304以及第二同步皮带驱动转轴301转动,从而使转轴301转动。The first rotating mechanism 3 includes a rotating shaft 301 that is rotatably arranged on the first base 205, on the first base 205 is provided with a second servo motor 302 for driving the rotating shaft 301 to rotate, and the second servo motor 302 passes through its output shaft The third synchronous wheel 303, the fourth synchronous wheel 304 arranged at the bottom of the rotating shaft 301, and the second synchronous belt drive the rotating shaft 301 to rotate, so that the rotating shaft 301 rotates.
水平移动机构4包括一端固定在转轴301顶端的主臂401、分别设置在主臂401两侧的第二滑轨402、分别卡设滑动在两条第二滑轨402上的第二滑块403以及与两个第二滑块403固定连接的第二基座404,可带动第二基座404沿主臂401的长度方向滑动;在主臂401的两端分别转动设有通过第三同步皮带传动连接的第五同步轮405和第六同步轮406,第三同步皮带与第一基座205固定连接,在主臂401上位于第五同步轮405的一端设有第三伺服电机407,第三伺服电机407的输出轴上设有第七同步轮408,第七同步轮408和第五同步轮405通过第四传动皮带传动连接。通过第二基座404在主臂401上的滑动,使第二基座404以不同的旋转半径围绕转轴301转动,从而对与转轴301距离不同的物料进行搬运或将物料搬运至与转轴301距离不同的位置。The horizontal movement mechanism 4 includes a main arm 401 with one end fixed on the top of the rotating shaft 301, second slide rails 402 respectively arranged on both sides of the main arm 401, and second sliders 403 respectively clamped and slid on the two second slide rails 402. And the second base 404 fixedly connected with the two second sliders 403 can drive the second base 404 to slide along the length direction of the main arm 401; The fifth synchronous wheel 405 and the sixth synchronous wheel 406 connected by transmission, the third synchronous belt is fixedly connected with the first base 205, and the end of the fifth synchronous wheel 405 on the main arm 401 is provided with a third servo motor 407, the second The output shaft of the three servo motors 407 is provided with a seventh synchronous wheel 408, and the seventh synchronous wheel 408 and the fifth synchronous wheel 405 are connected through the fourth transmission belt. Through the sliding of the second base 404 on the main arm 401, the second base 404 rotates around the rotating shaft 301 with different radii of rotation, so as to carry materials with different distances from the rotating shaft 301 or transport materials to a distance from the rotating shaft 301 different locations.
第二旋转机构5包括一端与所述第二基座404固定连接的从臂501,从臂501为条状且空心的盒体,在从臂501盒体的外部设有第四私服电机502,第四私服电机502的输出轴位于从臂501的内腔中并设有第八同步轮503,在从臂501内腔中的另一端设有第九同步轮504,第九同步轮504通过第五传动皮带与第八同步轮503传动连接。The second rotating mechanism 5 includes a slave arm 501 whose end is fixedly connected to the second base 404. The slave arm 501 is a bar-shaped and hollow box body, and a fourth private motor 502 is arranged outside the slave arm 501 box body. The output shaft of the fourth private server motor 502 is located in the inner cavity of the slave arm 501 and is provided with the eighth synchronous wheel 503, and the other end in the inner cavity of the slave arm 501 is provided with the ninth synchronous wheel 504, and the ninth synchronous wheel 504 passes through the first synchronous wheel. The five transmission belts are connected in transmission with the eighth synchronous wheel 503 .
机械手本体6包括一个驱动单元601、两根爪钳602以及一个用于连接驱动单元601和两根爪钳602并根据驱动单元601的输出情况控制两根爪钳602完成夹紧或放松的力矩传递单元603。驱动单元601为直线气缸,驱动介质为压缩空气,力矩传递单元603为机械式,不仅制造成本低廉,且结构稳定,具有较长的使用寿命。直线气缸的缸体601-1与第九同步带轮连接,从而通过第四私服电机的转动以第九同步带轮中心未圆心转动,可改变机械手本体6相对于物料的夹取角度,使用十分灵活。The manipulator body 6 includes a drive unit 601, two talons 602 and a torque transmission for connecting the drive unit 601 and the two talons 602 and controlling the two talons 602 to complete clamping or loosening according to the output of the drive unit 601 Unit 603. The driving unit 601 is a linear cylinder, the driving medium is compressed air, and the torque transmission unit 603 is mechanical, which not only has low manufacturing cost, but also has a stable structure and a long service life. The cylinder body 601-1 of the linear cylinder is connected with the ninth synchronous pulley, so that the rotation of the fourth motor can rotate with the center of the ninth synchronous pulley, which can change the gripping angle of the manipulator body 6 relative to the material, and is very convenient to use. flexible.
驱动单元601包括一端开设有轴孔的缸体601-1以及轴径与该轴孔相对应的活塞杆601-4。活塞杆601-4通过动密封滑动设置在轴孔内,其一端设置在缸体601-1内腔中,另一端伸出缸体601-1内腔以外并与力矩传递单元603相连。活塞杆601-4位于缸体601-1内腔中的一端设有活塞套601-2,活塞套601-2与缸体601-1内腔沿周向贴合设置并可沿缸体601-1内腔的长度方向滑动。活塞套601-2将缸体601-1的内腔分为两个相互隔绝的腔室,在缸体601-1的外壁上位于两个腔室相互远离的一端分别设有用于连通气管的通气孔601-3,可通过向两个通气孔601-3中通入不同流速的空气由活塞套601-2带动活塞杆601-4相对于缸体601-1做往复伸缩运动。The driving unit 601 includes a cylinder 601-1 with a shaft hole at one end and a piston rod 601-4 with a shaft diameter corresponding to the shaft hole. The piston rod 601-4 is slidably set in the shaft hole through a dynamic seal, one end of which is set in the inner cavity of the cylinder body 601-1, and the other end extends out of the inner cavity of the cylinder body 601-1 and is connected with the torque transmission unit 603. One end of the piston rod 601-4 located in the inner cavity of the cylinder body 601-1 is provided with a piston sleeve 601-2. 1 Sliding along the length of the lumen. The piston sleeve 601-2 divides the inner chamber of the cylinder body 601-1 into two chambers isolated from each other. On the outer wall of the cylinder body 601-1, one end of the two chambers away from each other is respectively provided with a vent for communicating with the trachea. The air hole 601-3 can pass air of different flow rates into the two air holes 601-3, and the piston sleeve 601-2 drives the piston rod 601-4 to perform reciprocating telescopic movement relative to the cylinder body 601-1.
本实施例中为了减少作业环境的影响并使气管与通气孔601-3之间的连接得到适当的保护,缸体601-1夹设在两块座板601-5之间,两块座板601-5通过多个螺栓固定连接,缸体601-1上的通气孔601-3均开设在两块座板601-5的间隙之间。In this embodiment, in order to reduce the impact of the working environment and properly protect the connection between the air pipe and the air hole 601-3, the cylinder body 601-1 is sandwiched between two seat plates 601-5, and the two seat plates 601-5 is fixedly connected by a plurality of bolts, and the ventilation holes 601-3 on the cylinder body 601-1 are set between the gaps between the two seat plates 601-5.
力矩传递单元603包括固定在缸体601-1上的连接板603-1,连接板603-1通过两块横截面呈L形的连接件601-6与两块座板601-5连接,两块连接件601-6的一面将连接板603-1夹持并通过螺栓固定,另一面分别通过螺栓固定在两块座板601-5的端部。在连接板603-1上转动设有两个啮合连接的齿轮603-2,且两个齿轮603-2对称设置在活塞杆601-4延长线的两侧。在两个齿轮603-2上分别铰接有第一连杆603-3,两根第一连杆603-3远离齿轮603-2的一端分别铰接有第二连杆603-4,两根第二连杆603-4远离对应第一连杆603-3的一端分别铰接在活塞杆601-4上位于缸体601-1外的一端,在两个齿轮603-2上还分别设有与对应齿轮603-2一体成型的第三连杆603-5,两根第三连杆603-5远离对应齿轮603-2的一端分别与两根爪钳602的尾部相铰接,连接板603-1上远离缸体601-1的一端铰接有两根第四连杆603-6,两根第四连杆603-6远离连接板603-1的一端分别铰接在两根爪钳602的中部,且两根第四连杆603-6与连接板603-1的铰接点位于活塞杆601-4的延长线上。The torque transmission unit 603 includes a connecting plate 603-1 fixed on the cylinder body 601-1. The connecting plate 603-1 is connected with two seat plates 601-5 through two connecting pieces 601-6 with an L-shaped cross section. One side of the block connecting piece 601-6 clamps the connecting plate 603-1 and is fixed by bolts, and the other side is respectively fixed on the ends of the two seat plates 601-5 by bolts. On the connecting plate 603-1, there are two meshingly connected gears 603-2, and the two gears 603-2 are symmetrically arranged on both sides of the extension line of the piston rod 601-4. The first connecting rods 603-3 are respectively hinged on the two gears 603-2, the ends of the two first connecting rods 603-3 away from the gear 603-2 are respectively hinged with the second connecting rods 603-4, and the two second connecting rods 603-3 One end of the connecting rod 603-4 away from the corresponding first connecting rod 603-3 is respectively hinged on the end of the piston rod 601-4 outside the cylinder 601-1, and the two gears 603-2 are respectively provided with corresponding gears. The third connecting rod 603-5 integrally formed by 603-2, the ends of the two third connecting rods 603-5 away from the corresponding gear 603-2 are respectively hinged with the tails of the two talons 602, and the connecting plate 603-1 is away from One end of the cylinder body 601-1 is hinged with two fourth connecting rods 603-6, and the ends of the two fourth connecting rods 603-6 away from the connecting plate 603-1 are respectively hinged in the middle of the two claws 602, and the two The hinge point between the fourth connecting rod 603-6 and the connecting plate 603-1 is located on the extension line of the piston rod 601-4.
本实施例中,第一连杆603-3与齿轮603-2之间、第一连杆603-3与第二连杆603-4之间、第二连杆603-4与活塞杆601-4之间、第三连杆603-5与爪钳602之间、第四连杆603-6与连接板603-1之间以及第四连杆603-6与爪钳602之间均通过销钉及销孔结构铰接连接,保证所有连杆的转动轨迹位于同一个或者相互平行的平面上,从而具有较高的精度及准确度。其中在第三连杆603-5上用于与爪钳602尾部相铰接的销孔为条形孔,且该条形孔沿对应齿轮603-2的直径方向开设。通过此条形孔形的销孔可通过调节第三连杆603-5与爪钳602的铰接位置,即调节第三连杆603-5带动爪钳602尾部以对应齿轮603-2为中心的旋转半径,从而调整两根爪钳602夹紧或放松的极限角度,使本发明具有更宽的适用性,用于抓取各种形状规格的物件。In this embodiment, between the first connecting rod 603-3 and the gear 603-2, between the first connecting rod 603-3 and the second connecting rod 603-4, between the second connecting rod 603-4 and the piston rod 601- 4, between the third connecting rod 603-5 and the talons 602, between the fourth connecting rod 603-6 and the connecting plate 603-1, and between the fourth connecting rod 603-6 and the talons 602 through pins It is hingedly connected with the pin-hole structure to ensure that the rotation tracks of all the connecting rods are located on the same or parallel plane, thus having high precision and accuracy. Wherein the pin hole on the third connecting rod 603-5 for hinged connection with the tail of the talons 602 is a bar-shaped hole, and the bar-shaped hole is opened along the diameter direction of the corresponding gear 603-2. By adjusting the hinged position of the third connecting rod 603-5 and the talons 602 through the pin hole of the strip hole shape, that is, adjusting the third connecting rod 603-5 to drive the tail of the talons 602 to be centered on the corresponding gear 603-2 The radius of rotation is used to adjust the clamping or loosening limit angles of the two talons 602, so that the present invention has wider applicability for grabbing objects of various shapes and specifications.
下面结合附图说明对机械手本体6的实施作进一步详细描述。The implementation of the manipulator body 6 will be further described in detail below with reference to the accompanying drawings.
抓取机械手初始状态为图所示,在缸体601-1的两个通气孔601-3外部均连有气管。可将整个夹取运动过程大致分为三个过程,下面将结合图作详细介绍:The initial state of the grasping manipulator is as shown in the figure, and the two vent holes 601-3 of the cylinder body 601-1 are all connected with air pipes outside. The entire gripping movement process can be roughly divided into three processes, which will be described in detail below with reference to the figure:
一、当向两个通气孔601-3中同时通入速度相同的气体时,由于两个通气孔601-3所处的两腔室密闭体积不同,由气压学知识可知,右侧腔室所形成的气压力将大于左侧腔室的压力,此时会使得活塞杆601-4向左移动,两根第二连杆603-4的张开角度增大,又由于连接板603-1的位置是固定的,由力学知识可知,两根第一连杆603-3的张开角度大,并由两根第一连杆603-3带动上方的齿轮603-2顺时针旋转,下方的齿轮603-2逆时针旋转,接下来的部分相当于一个四杆机构,不难看出,爪钳602此时将张开。1. When the gas with the same speed is introduced into the two vent holes 601-3 at the same time, since the sealed volumes of the two chambers where the two vent holes 601-3 are located are different, it can be known from the knowledge of pneumatics that the chamber on the right side The formed air pressure will be greater than the pressure of the left chamber, which will make the piston rod 601-4 move to the left, and the opening angle of the two second connecting rods 603-4 will increase, and due to the connection plate 603-1 The position is fixed. It can be seen from the knowledge of mechanics that the opening angle of the two first connecting rods 603-3 is large, and the upper gear 603-2 is driven by the two first connecting rods 603-3 to rotate clockwise, and the lower gear 603-2 rotates counterclockwise, and the next part is equivalent to a four-bar mechanism. It is not difficult to see that the talons 602 will open at this time.
二、当活塞杆601-4移动到使得在缸体601-1内两个腔室体积相同时,此时爪钳602张开的角度最大。接下来先将通向右侧通气孔601-3的气体速度渐变为原来气体速度的一半,则此时左侧腔室内所形成的内腔压力将大于右侧腔室的内腔压力,活塞杆601-4将向右移动。两根第二连杆603-4的张开角度减小,带动连根第一连杆603-3的张开角度减小,带动上方的齿轮603-2逆时针旋转,下方的齿轮603-2顺时针选装,爪钳602此时将闭合。2. When the piston rod 601-4 moves to make the two chambers in the cylinder 601-1 have the same volume, the angle at which the talons 602 open is the largest. Next, the gas velocity leading to the right air hole 601-3 is gradually changed to half of the original gas velocity, then the inner cavity pressure formed in the left chamber will be greater than the inner cavity pressure of the right chamber, and the piston rod will 601-4 will move right. The opening angle of the two second connecting rods 603-4 decreases, which drives the opening angle of the first connecting rod 603-3 to decrease, driving the upper gear 603-2 to rotate counterclockwise, and the lower gear 603-2 Clockwise, the talons 602 will now be closed.
三、当机械爪钳602完全接触到目标物体时,将右侧通气孔601-3所连的气管通道关闭,则此时活塞杆601-4将较快的向右移动,运动传递过程和过程相同,直至完全夹紧目标物体时关闭左侧通气孔601-3的气管通道即可将目标物体夹紧。3. When the mechanical talons 602 fully touch the target object, close the trachea channel connected to the right air hole 601-3, then the piston rod 601-4 will move to the right quickly at this time, and the motion transmission process and process Similarly, the target object can be clamped by closing the trachea channel of the left air hole 601-3 until the target object is completely clamped.
当需松开目标物件时,按照上述步骤相反操作即可,不再赘述。When it is necessary to release the target object, just follow the above steps in reverse and do not repeat them.
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