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CN107520297A - The manufacturing process and equipment of beam parts in a kind of Ti-Ni shape memory alloy glasses frame - Google Patents

The manufacturing process and equipment of beam parts in a kind of Ti-Ni shape memory alloy glasses frame Download PDF

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Publication number
CN107520297A
CN107520297A CN201710773149.7A CN201710773149A CN107520297A CN 107520297 A CN107520297 A CN 107520297A CN 201710773149 A CN201710773149 A CN 201710773149A CN 107520297 A CN107520297 A CN 107520297A
Authority
CN
China
Prior art keywords
inner tube
beam parts
hot
punching block
middle beam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710773149.7A
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Chinese (zh)
Inventor
杨钰峰
蒋兴东
袁丕红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wenzhou Shenglan Industry And Trade Co ltd
Original Assignee
Wenzhou Shenglan Industry & Trade Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wenzhou Shenglan Industry & Trade Co Ltd filed Critical Wenzhou Shenglan Industry & Trade Co Ltd
Priority to CN201710773149.7A priority Critical patent/CN107520297A/en
Publication of CN107520297A publication Critical patent/CN107520297A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/08Bending rods, profiles, or tubes by passing between rollers or through a curved die
    • B21D7/085Bending rods, profiles, or tubes by passing between rollers or through a curved die by passing through a curved die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D7/00Bending rods, profiles, or tubes
    • B21D7/16Auxiliary equipment, e.g. for heating or cooling of bends
    • B21D7/162Heating equipment

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

A kind of manufacturing process of the middle beam parts of Ti-Ni shape memory alloy glasses frame, including processes such as blanking, cleaning, roller, heat treatments, by the Ti-Ni alloy line segment through Overheating Treatment, the arrival end (11) of a hot-bending pipe (10) is pushed at 300 DEG C~400 DEG C, the port of export (12) for shifting the hot-bending pipe (10) onto in 5~10 seconds, then it is pushed into a setting punching block of port of export connection, less than 200 DEG C depannings is cooled in the punching block that shapes;The hot-bending pipe comprises at least an inner tube (13), a zone of heating (14), it is circular hole, its Circularhole diameter 0.1mm~0.2mm bigger than Ti-Ni alloy segment diameter round and smooth through hole (15) that said inner tube, which has a cross section, and the round and smooth through hole is the three dimensions spiral shape through hole of its curvature gradual change from small to large from arrival end to the port of export;Described punching block mould temperature is maintained at 100 DEG C~150 DEG C;The middle beam parts divided mould from setting punching block and gone out after setting.

Description

The manufacturing process and equipment of beam parts in a kind of Ti-Ni shape memory alloy glasses frame
Technical field
The present invention relates to the manufacturing process of the glasses of the daily wearing of people, is closed particularly with regard to a kind of Ti-Ni shape memory The manufacturing process and equipment of beam parts in golden spectacle frame.
Background technology
Ti-Ni marmem as new material new technology is because having fabulous super-elasticity, eyeglasses-wearing can in using Make significantly flexural deformation and can resile and outstanding corrosion resistance and Bc and do not reacted with sweat Excellent material property and the consumer field in high-grade glasses has very big research and development and industrialization demand.Industry is generally by titanium nickel (TiNi) shape memory alloy wire is used for the leg of spectacles and central sill for making high-grade titanium alloy glasses.
In order to meet that consumer is pursued the specific Function of Ti-Ni shape memory alloy glasses frame, glasses industry dealer The Ti-Ni marmem eye for example shown in Fig. 1, Fig. 2 is proposed to manufacturer production manufacture Ti-Ni shape memory alloy glasses frame Mirror holder test request.The test request that Fig. 1 is represented includes:Two picture frames are clamped respectively with hand or test device, shown in Fig. 1 Arrow direction distortion spectacle frame, to the angle for forming 90 degree between two picture frame as depicted, allow mirror holder clear-cutting forestland to former Position, repeats such distortion for several times.The test request that Fig. 2 is represented includes:Spectacle frame is bent as depicted, such as schemed to being formed 90 degree of angle between two shown picture frames, mirror holder clear-cutting forestland is allowed to repeat such distortion for several times to original position.
These test request, the super-elasticity and intensity of the middle beam parts of Ti-Ni shape memory alloy glasses frame are proposed Higher requirement.Described " central sill " generally includes to refer to " bridge of the nose " being commonly called as.
Due to the material property of Ti-Ni marmem, bending technique is different, then stress and stress response are different, influence Material structure in Ti-Ni alloy section material, that is, the superelastic properties performance for the middle beam parts having influence on after shaping.In industry production The bending technique of generally use, by the central sill titanium nickel shape memory alloy line segment through Overheating Treatment, in both ends crane span structure in lower mould, upper mould From bending after placed in the middle pat.In such technique, stress raisers and mutation are easily formed in memorial alloy section material, Crystal defect is caused, influences the even property of Xiang Bian Zhuo of texture in section material, can not having for the central sill accessory after shaping is preferably super Elastic performance shows.
Product defects caused by therefrom, in foregoing test, mirror holder is unable to clear-cutting forestland to be held to original position, or central sill Frangibility.
The content of the invention
For the defects of beam parts bending technique, the present invention provides a kind of in existing Ti-Ni shape memory alloy glasses frame The manufacturing process and equipment of beam parts in improved Ti-Ni shape memory alloy glasses frame.
A kind of manufacturing process of the middle beam parts of Ti-Ni shape memory alloy glasses frame of the present invention, including blanking, cleaning, rolling The processes such as cylinder, heat treatment, it is characterised in that:By the Ti-Ni alloy line segment through Overheating Treatment, one is pushed at 300 DEG C~400 DEG C The arrival end (11) of hot-bending pipe (10), the port of export for shifting the hot-bending pipe (10) onto in 5~10 seconds (12), is then pushed into the port of export In one setting punching block of connection, less than 200 DEG C depannings are cooled in the punching block that shapes.The hot-bending pipe comprise at least an inner tube, One zone of heating.Said inner tube have a cross section be circular hole, its Circularhole diameter it is bigger 0.1mm than Ti-Ni alloy segment diameter~ 0.2mm round and smooth through hole, the round and smooth through hole are the three-dimensional spaces of its curvature gradual change from small to large from arrival end to the port of export Between spiral shape through hole.The zone of heating is cladding or is wrapped in outside inner tube for the resistance heating layer to inner tube heating.
The setting steel mold has the cross section to be formed in punching block for circular hole, its Circularhole diameter is than Ti-Ni alloy line segment Big 0.1mm~the 0.2mm of diameter, its curvature are equal to or less than the shaped form through hole or blind of the curvature of the middle beam parts of mirror holder requirement Hole.Described punching block mould temperature is maintained at 100 DEG C~150 DEG C.The middle beam parts divided mould from setting punching block and gone out after setting.
In this beam parts by its with after the reprocessing of the connecting portion of lens frame, then after obtaining coating, or connection can Directly lead to the material components of lens frame welding, such as silk, turn into the middle beam parts that can be welded with spectacle-frame.
It should be appreciated that there is different heat treatment for the memory alloy material of different Ti-Ni components to obtain super-elasticity Technique, thus to realize above-mentioned manufacturing process, alloy line segment is being pushed into hot bending by the memory alloy material of different Ti-Ni components Heat treatment step before passage has different Technologies for Heating Processing.
The equipment for being used for the technique according to above-mentioned manufacturing process, the present invention, the material of the middle beam parts close for titanium nickel Gold thread, the machined parameters of the middle beam parts include the standard curvature processed that cooperated with mirror holder, and the manufacturing equipment includes One hot-bending pipe, certain shaped steel mould, the hot-bending pipe comprise at least an inner tube, a zone of heating;The cross section of said inner tube be circular hole, Its Circularhole diameter is bigger 0.1mm~0.2mm than Ti-Ni alloy linear diameter, and said inner tube includes the port of export and arrival end, the circle Hole is the three dimensions spiral shape through hole from its arrival end to port of export curvature gradual change from small to large, the song of the arrival end Rate is smaller, and the curvature of the port of export is equal to or less than the standard curvature of middle beam parts, and the zone of heating is cladding or winding There is the cross section to be formed in punching block in the resistance heating layer heated to inner tube, the setting steel mold for circle in inner tube external application Hole, the standard that its Circularhole diameter is bigger 0.1mm~0.2mm than Ti-Ni alloy segment diameter, its curvature is equal to or less than middle beam parts Curvature, the setting punching block include upper mould and lower mould, and the middle beam parts can divide mould to go out from sizing punching block.Also set including one Conduit in the vertical side where hot-bending pipe arrival end, and a flexibility are pushed pin and pushed pin with a rigidity;Conduit is used to guide peace treaty Beam flexibility is pushed pin to make it easier to the inner tube for promoting alloy line segment to enter the hot-bending pipe;Flexibility is pushed pin to be connected with rigid welding of pushing pin Connect or be socketed connection;Rigidity, which is pushed pin, to be made it easy to promote or takes out flexibility and push pin.Said inner tube is by bending metal pipe into being cladded with exhausted Edge heat-conducting layer, winds resistive heater, then overcoating insulating in thermal insulation layer, thermal insulation layer and resistive heater with And insulating forms zone of heating together.Said inner tube is made up of heat-resisting nonmetallic materials, and said inner tube is by heat resistant glass Or heat resisting ceramic materials are made.The upper mould of the setting punching block is respectively provided with the curved groove of semi-circular section with lower mould, in order to institute State beam parts divides mould to go out from setting punching block.
By above-mentioned manufacturing process and corresponding equipment, during Ti-Ni alloy line segment bending forming, enter from inner tube Mouthful end is introduced into the interior pipe through-hole close to the small curvature of straight line, i.e. a hot bending bend, gradually progressive to be advanced to deep camber hot bending Bend, Ti-Ni alloy line segment bend to deep camber from the small curvature progressive deformation close to straight line, until the middle beam portion of mirror holder requirement The camber of part;The distortional stress of Ti-Ni alloy line segment is gradually progressive generation, and gradually progressive is distributed to whole alloy wire Section, gradual change stress guiding alloy substrate deformation dislocation and grain growth orientation and distribution also it is progressive in order produce and The even distribution of Zhuo;It is beneficial to the uniformity of super-elasticity phase transformation so that super-elasticity has more preferable performance.Avoid simultaneously in alloy line segment Two ends or middle part produce the fault in material as caused by shear stress, avoid beam parts in this from easily snapping off.It is compared to existing Technology, hot-bending pipe of the invention, the hot bending of the punching block up and down passage of prior art is overcome due to dividing the not smooth of die slot gap formation, Overcome the inaccuracy, inconvenient of upper and lower punching block hot bending passage temperature adjustment insulation, and because the inner tube of the hot-bending pipe of the present invention The spiral shape hot bending passage of the curvature gradual change on three dimensions formed, the distortional stress of Ti-Ni alloy line segment by Gradually enter to produce and the gradually progressive effect for being distributed to whole alloy line segment is better, corresponding to foregoing test In various dimensions distortion bending, hot bending equipment of the invention, its gradual change stress guiding alloy substrate deformation dislocation and Grain growth is orientated and distribution is more preferable in the progressive effect for producing the even distribution of Bing Qie Zhuo in order;More it is beneficial to super-elasticity phase transformation Uniformity so that super-elasticity has more preferable performance.
Brief description of the drawings
Fig. 1 is one of apparatus assembly for manufacturing process of the present invention, the schematic perspective view of hot-bending pipe;
Fig. 2 is the schematic perspective view of another angle of the hot-bending pipe shown in Fig. 1;
Fig. 3 is the schematic perspective view of the inner tube of the hot-bending pipe shown in Fig. 1;
Fig. 4 is the schematic perspective view of another angle of inner tube shown in Fig. 2.
Embodiment
Incorporated by reference to referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, it shows a kind of Ti-Ni shape memory alloy glasses frame part of the present invention Manufacturing process and equipment a specific embodiment in hot-bending pipe.Will be a diameter ofAtomic ratio containing Ti is 43.7% titanium-nickel shape memory alloy wire rod, it is cutting into the line segment that length is 30mm, cleaning, roller, in 420 DEG C of heat treatments 25 minutes, alloy line segment is pushed into the arrival end (11) of hot-bending pipe (10) as hereinafter described at 300 DEG C, is pushed into institute within 5~10 seconds The port of export (12) of hot-bending pipe (10) is stated, is then pushed into a setting punching block of port of export connection, is cooled down in the punching block that shapes Divide mould depanning to less than 150 DEG C.Setting punching block mould temperature is maintained at 100 DEG C.
To realize above-mentioned manufacturing process, the present embodiment uses equipment as described below:Hot-bending pipe (10) includes an inner tube (13) a, zone of heating (14).Inner tube has a cross section bigger 0.1mm than Ti-Ni alloy segment diameter for circular hole, its Circularhole diameter ~0.2mm through hole (15), the through hole be from arrival end (11) to the port of export (12) its curvature from small to large gradual change three Dimension space spiral shape through hole.Zone of heating (14) includes being wrapped in the resistance wire (16) that inner tube (13) is used to heat to inner tube outside.This In inner tube by bending metal pipe into being cladded with thermal insulation layer, resistive heater wound in thermal insulation layer, then be cladded with heat-insulated guarantor Warm layer.Thermal insulation layer forms zone of heating (14) together with resistive heater and insulating.In other embodiments, inner tube It can also be made up of heat-resisting nonmetallic materials, such as heat resistant glass or heat-stable ceramic.
In the present embodiment, the section of the round and smooth through hole of three-dimensional spiral shaped form of the inner tube is diameterCircular hole, With deformation glade plane space bigger 0.1mm than alloy strands diameter or so.
It is circular hole its Circularhole diameter than Ti-Ni alloy line segment that the setting steel mold, which has the cross section to be formed in punching block, The big 0.1mm of diameter, its curvature are equal to or slightly less than the shaped form through hole or blind hole of the curvature of the middle beam parts of mirror holder requirement;It is fixed Shape punching block includes detachable two halves, and its two halves is respectively provided with the curved groove of semi-circular section, in order to which the middle beam parts are from setting Mould is divided to go out in punching block.
For the equipment of foregoing manufacturing process, and also include the conduit of a vertical side being located at where hot-bending pipe arrival end, And one flexibility push pin with one rigidity push pin;Conduit is used to guide and constrain flexibility and push pin to enter to make it easier to propulsion alloy line segment Enter the inner tube of the hot-bending pipe;Flexibility, which pushes pin to push pin with rigidity, is welded to connect or is socketed connection;Rigidity, which is pushed pin, to be made it easy to promote Or take out flexibility and push pin.
In this beam parts by its with after the reprocessing of the connecting portion of lens frame, then after obtaining coating, or connection can Directly lead to the material components of lens frame welding, such as silk, turn into the middle beam parts that can be welded with spectacle-frame.Manufactured spectacle frame The test shown in foregoing Fig. 1, Fig. 2 can be passed through, and the deformation that can make beyond the test request is bigger curved Bent and distortion, super-elasticity perform better.For there is the spectacle frame central sill of other camber, the camber that this technique is produced may be selected The camber maximum as deflection in the test, remakes the deformation of another camber on this basis.

Claims (6)

1. a kind of a kind of manufacturing process of the middle beam parts of Ti-Ni shape memory alloy glasses frame of invention, including blanking, cleaning, rolling The processes such as cylinder, heat treatment, it is characterised in that:By the Ti-Ni alloy line segment through Overheating Treatment, one is pushed at 300 DEG C~400 DEG C The arrival end (11) of hot-bending pipe (10), the port of export for shifting the hot-bending pipe (10) onto in 5~10 seconds (12), is then pushed into the port of export In one setting punching block of connection, less than 200 DEG C depannings are cooled in the punching block that shapes;The hot-bending pipe comprises at least an inner tube (13) a, zone of heating (14), said inner tube have a cross section bigger than Ti-Ni alloy segment diameter for circular hole, its Circularhole diameter 0.1mm~0.2mm round and smooth through hole (15), the round and smooth through hole are the progressive change from small to large of its curvature from arrival end to the port of export The three dimensions spiral shape through hole of change;The zone of heating is cladding or is wrapped in be used to add to the resistance of inner tube heating outside inner tube Thermosphere;The setting steel mold has the cross section to be formed in punching block more straight than Ti-Ni alloy line segment for circular hole, its Circularhole diameter Big 0.1mm~the 0.2mm in footpath, its curvature are equal to or less than the shaped form through hole or blind of the curvature of the middle beam parts of mirror holder requirement Hole;Described punching block mould temperature is maintained at 100 DEG C~150 DEG C;The middle beam parts divided mould from setting punching block and gone out after setting.
2. the manufacturing equipment of the middle beam parts used joined together by technique according to claim 1, for hot bending Ti-Ni shape memory The middle beam parts of alloy glasses frame, the materials of the middle beam parts are Ti-Ni alloy line, the machined parameters bag of the middle beam parts The standard curvature for the processing that cooperated with mirror holder is included, to be characterized in that:The manufacturing equipment includes a hot-bending pipe, certain shaped steel Mould, the hot-bending pipe comprise at least an inner tube, a zone of heating;The cross section of said inner tube is circular hole, its Circularhole diameter than titanium nickel Big 0.1mm~the 0.2mm of alloy linear diameter, said inner tube include the port of export and arrival end, the circular hole be from its arrival end to The three dimensions spiral shape through hole of port of export curvature gradual change from small to large, the curvature of the arrival end is smaller, the outlet The curvature at end is equal to or less than the standard curvature of middle beam parts, and the zone of heating is cladding or be wrapped in outside inner tube to be used for interior The resistance heating layer of pipe heating, the setting steel mold have the cross section to be formed in punching block for circular hole, its Circularhole diameter ratio Big 0.1mm~the 0.2mm of Ti-Ni alloy segment diameter, its curvature are equal to or less than the standard curvature of middle beam parts, the setting steel Mould includes upper mould and lower mould, and the middle beam parts can divide mould to go out from sizing punching block.
3. manufacturing equipment according to claim 2, it is characterised in that:Also it is located at including one where hot-bending pipe (10) arrival end Vertical side conduit, and a flexibility push pin with one rigidity push pin;Conduit is pushed pin so that its is easy for guiding and constraining flexibility In the inner tube for promoting Ti-Ni alloy line to enter the hot-bending pipe, flexibility, which pushes pin to push pin with rigidity, is welded to connect or is socketed connection, just Property, which is pushed pin, to be made it easy to promote or takes out flexibility and push pin.
4. the manufacturing equipment according to Claims 2 or 3, it is characterised in that:Said inner tube is by bending metal pipe into being cladded with exhausted Edge heat-conducting layer, winds resistive heater, then overcoating insulating in thermal insulation layer, thermal insulation layer and resistive heater with And insulating forms zone of heating together.
5. the manufacturing equipment according to Claims 2 or 3, it is characterised in that:Said inner tube is by heat-resisting nonmetallic materials system Into said inner tube is made up of heat resistant glass or heat resisting ceramic materials.
6. the manufacturing equipment according to Claims 2 or 3, it is characterised in that:The upper mould of the setting punching block is respectively set with lower mould There is the curved groove of semi-circular section, in order to which the middle beam parts divide mould to go out from setting punching block.
CN201710773149.7A 2017-08-31 2017-08-31 The manufacturing process and equipment of beam parts in a kind of Ti-Ni shape memory alloy glasses frame Pending CN107520297A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112410700A (en) * 2020-12-07 2021-02-26 温州圣蓝工贸有限公司 Heat treatment device for elastic titanium-nickel alloy glasses leg linear blank

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN112410700A (en) * 2020-12-07 2021-02-26 温州圣蓝工贸有限公司 Heat treatment device for elastic titanium-nickel alloy glasses leg linear blank
CN112410700B (en) * 2020-12-07 2024-03-01 温州升蓝工贸有限公司 Heat treatment device for linear blank material of elastic titanium-nickel alloy glasses leg

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