CN107499581A

CN107499581A - A kind of knockout support

Info

Publication number: CN107499581A
Application number: CN201710842369.0A
Authority: CN
Inventors: 赵金科; 王悦; 颜丽莉
Original assignee: HARBIN SANCTITY BIOLOGICAL PHARMACEUTICAL Co Ltd
Current assignee: HARBIN SANCTITY BIOLOGICAL PHARMACEUTICAL Co Ltd
Priority date: 2017-09-18
Filing date: 2017-09-18
Publication date: 2017-12-22
Anticipated expiration: 2037-09-18
Also published as: CN107499581B

Abstract

The invention discloses a kind of knockout support, including body, drive division and observing and controlling portion, the body includes base, the column on the base and the support plate on the column, the support plate two of which relative to side be folded upward at making the supporting plate-like into a curved surface, the top of the support plate is provided with the sleeve for being used for placing knockout, and the sleeve is used to place knockout；The drive division is used to drive the sleeve to rotate around the central shaft of its own；The observing and controlling portion is used to measure the anglec of rotation of the sleeve and then different work orders is assigned to drive division according to measurement result.The present invention is capable of the deflection angle of automatic detection and regulating sleeve, air inlet pipe in state straight up, is prevented in production process that upset causes decoction to be spilt from air inlet because bounce causes knockout all the time.

Description

A kind of knockout support

Technical field

The present invention relates to biological product technical field, and auxiliary equipment, tool are produced in batches further to a kind of biological products Body is related to a kind of knockout support.

Background technology

Knockout, it is that the ampoule wire-drawing filling and sealing machines such as pharmaceutical factory's liquid drugs injection, small pin, middle pin, train line, oral liquid need to use Important device, it is the critical component that makes decoction evenly distribute and be vented and buffer in embedding production that it, which is acted on,.It is existing Most of knockout is directly to be placed on board in use, and stability is bad, and knockout is in feed liquor or goes out liquid During may due to pump effect produce vibrations；Because knockout is glass container, when shaking larger, knockout is easy The dangerous situation such as collide with, crush occurs, so have certain customers that knockout is placed on support in process of production, but It is that this in general support typically only plays a part of supporting knockout；Due to the position on knockout with the same row of drain pipe Provided with an air inlet pipe, if knockout occurs bounce or other reasonses and causes air inlet pipe to deflect at work, liquid separation can be caused Decoction in device flows out from air inlet pipe, aside look at point so needing to arrange for special staff in actual use Liquid device, knockout is also manually adjusted when necessary.And because knockout has many different specifications, conventional has 4 Pipe, 6 pipes, 10 pipes etc., general also different according to its different size of the quantity of drain pipe, existing device can not ensure different model Knockout be stably placed above.

The content of the invention

In order to solve above-mentioned problems of the prior art, the invention provides one kind to prevent knockout from touching Damage is bad, stability is good, versatile and can complete the knockout support automatically adjusted, and concrete scheme is as follows：

A kind of knockout support, including body, drive division and observing and controlling portion, the body include base, located at described Column on base and the support plate on the column, the relative side of the support plate two of which are folded upward at making The supporting plate-like is provided with sleeve into a curved surface, the top of the support plate, and the sleeve is used to place knockout；The drive Dynamic portion is used to drive the sleeve to rotate around the central shaft of its own；The observing and controlling portion is used for the anglec of rotation for measuring the sleeve Then different work orders is assigned to drive division according to measurement result.

Further, offered in the side wall of the sleeve and be respectively used to knockout feed tube and drain pipe stretch out first Along the axial arranged of the sleeve, the length of first groove is institute for groove and the second groove, first groove and second groove The half of length sleeve is stated, the length of second groove is equal to the length of the sleeve；The drive division includes some pass through The driving wheel that the support plate is set is worn, the central shaft of the driving wheel is parallel with the central shaft of the sleeve, the driving wheel It is tangent with the outer wall of the sleeve；The lower section of the support plate is provided with the power transmission shaft with support plate parallel arrangement, the biography Moving axis is by bearing on the column, and one end of the power transmission shaft is connected with stepper motor, and each described driving wheel leads to Transmission device is crossed to be connected with the transmission shaft driven.

Further, two exhausting hole groups are offered on the support plate, each exhausting hole group includes some edges and two curved The side parallel direction of folding and the through hole being evenly arranged, the first wheel shaft are equipped with each described through hole, the driving wheel is worn On first wheel shaft, the diameter of the driving wheel is more than the thickness of the support plate.

Further, the side of the driving wheel is provided with drive that is concentric and being arranged on first wheel shaft, The diameter of the drive is less than the diameter of the driving wheel, and the transmission being evenly arranged is formed on the circumference of the drive Tooth；The transmission device includes gear frame, travelling gear and stepping band, and the gear frame is fixed on the lower section of the driving wheel, The travelling gear is arranged on the gear frame and engaged with the drive, and the stepping band is sheathed on the travelling gear Axle and the power transmission shaft on.

Further, the observing and controlling portion includes measuring unit, processor and the control unit of electrical connection, the measuring unit Including located at the sender unit of the sleeve lateral wall and the signal receiving device on the support plate, the signal Dispensing device is installed on the end of first groove；The signal that the processor is used to receive the signal receiving device enters Row processing, and adjustment attitude command is sent to described control unit according to result, described control unit is used for according to The instruction that processor is sent controls the drive division motion or stopped；The sender unit includes laser beam emitting head, described Signal receiving device include some laser pick-off sensor groups into signal receiving matrix, the laser pick-off sensor is in order It is arranged at the upper surface of the support plate.

Further, institute's processor includes：

Storage module, numbering and each laser for each laser pick-off sensor in storage assembly receiving matrix Receive sensor when receiving laser laser beam emitting head relative to vertical axes deflection angle α；

Judge module, the numbering of the laser pick-off sensor for judging to receive laser signal, then will determine that result It is sent to the first comparing module；

First comparing module, it will determine that the data in the model and storage module for the laser pick-off sensor that module is sent are entered Row comparison obtains now laser head and, relative to the deflection angle α of vertical axes, the angle then is sent into computing module；

Computing module, the angle [alpha] that the first comparing module is sent is subtracted 180 °, obtain a value β, then send the value To the second comparing module；

Second comparing module, if β ＞ 0, reversion β instruction is sent to drive division by control unit；If β≤0, lead to Cross control unit and the instruction for rotating forward α is sent to drive division.

Further, the edge forming of wherein one bending of the support plate has section for circular slide rail, the slide rail The sliding block that can be moved along the slide rail is provided with, the spacing band of arc is hinged with the sliding block, the spacing band corresponds to institute The side for stating sleeve is provided with assisting device, and the side of another bending of end and the support plate of the spacing band is connected.

Further, the assisting device is located at the spacing power-assist frame taken including some, is set on the power-assist frame There are two chutes perpendicular to the spacing band, the power-assist frame is provided with the power-assist axle also cross two chutes, institute State and be equipped with auxiliary driving wheel on power-assist axle；Elastomeric spring is additionally provided with the chute, the both ends of the elastomeric spring are connected to On the power-assist axle and the chute end.

Further, the side of another bending of the support plate, which extends downwardly, is shaped to locking bar, the spacing band End is provided with the buckle coordinated with the locking bar.

Further, the both ends of the locking bar and slide rail are equipped with limited block, and cushion pad is additionally provided with the sleeve.

The beneficial effects of the present invention are：A kind of knockout support proposed by the present invention, knockout is enclosed in sleeve, It is subsequently installed on the support plate coordinated with sleeve, support plate is capable of the deflection angle of automatic detection and then automatic adjustable sleeve, makes Air inlet pipe is prevented in production process because bounce causes knockout upset to cause decoction from entering all the time in state straight up Gas port is spilt；And it can coordinate with the spacing band of shift position and spacing takes the power-assist with spring because support plate is hinged with Wheel, makes to can be used for placing various various sizes of knockouts on support plate, applied widely.

Brief description of the drawings

The structural side view of Fig. 1 embodiment of the present invention 1,

The structural front view of Fig. 2 embodiment of the present invention 1,

The structural representation of Fig. 3 knockouts,

The structure upward view of the sleeve of Fig. 4 embodiment of the present invention 1,

The structure top view of the sleeve of Fig. 5 embodiment of the present invention 1,

The structure top view of the support plate of Fig. 6 embodiment of the present invention 1,

Schematic enlarged-scale view in Fig. 7 Fig. 1 at A,

Schematic enlarged-scale view in Fig. 8 Fig. 2 at B,

The block schematic illustration of the processor of Fig. 9 embodiment of the present invention 2,

The structural side view of Figure 10 embodiment of the present invention 3.

Figure number and title：1st, base, 2, column, 3, support plate, 4, sleeve, 5, driving wheel, 6, power transmission shaft, 7, transmission Frame, 8, travelling gear, 9, stepping band, 10, laser beam emitting head, 11, laser pick-off sensor, 12, signal receiving matrix, 13, sliding Rail, 14, sliding block, 15, spacing band, 16, power-assist frame, 17, auxiliary driving wheel, 18, power-assist axle, 19, elastomeric spring, 20, locking bar, 21, Buckle, 22, knockout, 23, feed tube, 24, drain pipe, 25, air inlet pipe.

Embodiment

To describe technology contents, construction feature, institute's reached purpose and effect of the present invention in detail, embodiment is hereby enumerated below And accompanying drawing is coordinated to be explained in detail.

In the description of the invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", "front", "rear", The orientation of the instruction such as "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer ", " upper end ", " lower end " or position are closed It is based on orientation shown in the drawings or position relationship, to be for only for ease of the description present invention and simplified description, rather than instruction Or imply that signified device or element must have specific orientation, with specific azimuth configuration and operation, therefore be not understood that For limiting the scope of the invention.

Embodiment 1

As depicted in figs. 1 and 2, the present invention provides a kind of knockout support, including body, drive division and observing and controlling portion, this It is relative that body portion includes base 1, the column 2 on base 1 and the support plate 3 on column 2, the two of which of support plate 3 Side be folded upward at making support plate 3 to form a curved surface, the top of support plate 3 is provided with sleeve 4, and sleeve 4 is for placing liquid separation Device 22；With reference to Fig. 4 and Fig. 5, offered in the side wall of sleeve 4 and be respectively used to what the feed tube 23 of knockout 22 and drain pipe 24 stretched out First groove 401 and the second groove 402, the first groove 401 and the second groove 402 are along the axial arranged of sleeve 4, the length of the first groove 401 For the half of the length of sleeve 4, the length of the second groove 402 is equal to the length of sleeve 4；

With reference to Fig. 1, Fig. 2 and Fig. 6, drive division includes some driving wheels 5 set through support plate 3, the center of driving wheel 5 Axle is parallel with the central shaft of sleeve 4, and the outer wall of driving wheel 5 and sleeve 4 is tangent；The lower section of support plate 3 is provided with parallel with support plate 3 The power transmission shaft 6 of arrangement, for power transmission shaft 6 by bearing on column 2, one end of power transmission shaft 6 is connected with stepper motor, each drive Driving wheel 5 is connected by transmission device and power transmission shaft 6.Two exhausting hole groups are offered on support plate 3, each exhausting hole group includes The side parallel directions of some edges and two bendings and the through hole 301 that is evenly arranged, the first round is equipped with each through hole 301 Axle 501, driving wheel 5 are arranged on the first wheel shaft 501, and the diameter of driving wheel 5 is more than the thickness of support plate 3.

As depicted in figs. 1 and 2, one end of power transmission shaft 6 is connected with stepper motor (being not drawn into figure), each driving wheel 5 It is connected by transmission device and power transmission shaft 6；As shown in figure 8, the side outwardly convex of driving wheel 5 forms drive 502, pass The diameter of driving wheel 502 is less than the diameter of driving wheel 5, and the driving cog being evenly arranged is formed on the circumference of drive 502；Transmission dress Put including gear frame 7, travelling gear 8 and stepping band 9, gear frame 7 is fixed on the lower section of driving wheel 5, and travelling gear 8 is arranged in biography Engaged in moving frame 7 and with drive 502, stepping band 9 is sheathed on the axle and power transmission shaft 6 of travelling gear 8.

With reference to Fig. 1, Fig. 4 and Fig. 7, observing and controlling portion includes control unit, and control unit is used to control drive division to move or stop.

The workflow of the present invention is as follows：

Being sequentially inserted into sleeve according to feed tube the first groove of alignment first by knockout, then by sleeve together with liquid separation Device is put into supporting plate together, and stepper motor can drive power transmission shaft 6 to rotate, and is then revolved by stepping band band nutating gear Turn, so as to drive the drive engaged with travelling gear to rotate, covered finally by being driven with the concentric driving wheel being connected of drive Cylinder rotation.Operator can control the rotating forward reversion of drive division come the anglec of rotation of regulating sleeve by control unit so that i.e. Make knockout in the course of the work because when the vibrations of disengaging liquid pipeline cause the sleeve angle to change, can also make knockout Drain pipe road and outlet pipe adjust to positioned at state straight up, stability is same in the knockout course of work is ensured When, prevent decoction from being spilt from air inlet.

Embodiment 2

The difference of embodiment 2 and embodiment 1 is：With reference to Fig. 1, Fig. 4 and Fig. 7, observing and controlling portion also includes and control unit electricity The measuring unit and processor of connection, measuring unit are included located at the sender unit of the side wall of sleeve 4 and located at support plate 3 On signal receiving device, sender unit is installed on the end of the first groove 401；Processor is used to connect signal receiving device The signal received is handled, and sends adjustment attitude command to control unit according to result, and control unit is used for basis The instruction control drive division motion or stop that processor is sent.Sender unit includes laser beam emitting head 10, and signal receives dress Putting includes the signal receiving matrix 12 of some laser pick-off sensors 11 composition, and laser pick-off sensor 11 is sequentially arranged in branch The upper surface of board 3.

Processor includes：

Storage module, for storing the numbering of each laser pick-off sensor and each laser pick-off in receiving matrix When sensor receives laser laser beam emitting head relative to vertical axes deflection angle α；

Reference picture 9, workflow of the invention are as follows：

Being sequentially inserted into sleeve according to feed tube the first groove of alignment first by knockout, then by sleeve together with liquid separation Device is put into supporting plate together, then system starts.The laser beam emitting head for being now placed in the first groove end sends signal, branch Receiving matrix on fagging receives the signal, and processor calculates according to the numbering for the laser pick-off sensor for receiving signal Now laser head has deflected α ° relative to vertical direction, when α is more than 180, illustrate that now sleeve rotates in the counterclockwise direction (α- 180) ° laser head can be made downwards；When α is less than or equal to 180 °, illustrate that now sleeve is rotated in a clockwise direction α ° i.e. Laser head can be made downwards.Even if so cause knockout in the course of the work because the vibrations of disengaging liquid pipeline cause sleeve When angle changes, it can also be always positioned at by the self-control of system, the drain pipe road of knockout and outlet pipe State straight up, while stability in ensureing the knockout course of work, prevent decoction from being spilt from air inlet.

Embodiment 3

The difference of embodiment 3 and embodiment 1 is：The spacing dress of an adjustable position is provided with one end of support plate Put, be further ensured that the stability of knockout in the course of work, concrete technical scheme is as follows：

As shown in Figure 10, the edge forming of the bending of support plate 3 wherein one is that section is circular slide rail 13, on slide rail 13 Provided with the sliding block 14 that can be moved along slide rail 13, the spacing band 15 of arc is hinged with sliding block 14, the end of spacing band 15 can It is connected with the side of another bending of support plate 3.Spacing band 15 is provided with power-assist frame 16 close to the side of sleeve 4, on power-assist frame 16 Chute provided with two perpendicular to spacing band 15, power-assist frame 16 are provided with the power-assist axle 18 also cross two chutes, power-assist axle Auxiliary driving wheel 17 is equipped with 18；Elastomeric spring 19 is additionally provided with chute, the both ends of elastomeric spring 19 are connected to power-assist axle 18 Upper and chute end.The side of another bending of support plate 3, which extends downwardly, is shaped to locking bar 20, and the end of spacing band 15 is set There is the buckle 21 coordinated with locking bar 20.The both ends of locking bar 20 and slide rail 13 are equipped with the limited block for preventing spacing band abjection, Cushion pad is additionally provided with sleeve 4, plays a part of damping.

Relative to embodiment 1, the present embodiment further ensures stabilization during knockout work because adding spacing band Property, and spacing band can be along slide rail adjustment position, engagement height can be with the auxiliary driving wheel of self-control so that the present embodiment can be with It is wider suitable for the knockout of various different models, applicability.

In summary, only the preferred embodiments of the invention, does not limit protection scope of the present invention with this, all according to the present invention The equivalent changes and modifications that the scope of the claims and description are made, it is all within the scope of patent of the present invention covers.

Claims

A kind of 1. knockout support, it is characterised in that：Including body, drive division and observing and controlling portion, the body includes base (1), the column (2) on the base (1) and the support plate (3) on the column (2), the support plate (3) The relative side of two of which is folded upward at making the support plate (3) form a curved surface, and the top of the support plate (3) is provided with Sleeve (4), the sleeve (4) are used to place knockout (22)；

The drive division is used to drive the sleeve (4) to rotate around the central shaft of its own；

The observing and controlling portion is used to measure the anglec of rotation of the sleeve (4) and then assigned according to measurement result to drive division different Work order.
A kind of 2. knockout support according to claim 1, it is characterised in that：Offered in the side wall of the sleeve (4) It is respectively used to the first groove (401) and the second groove (402) that knockout (22) feed tube (23) and drain pipe (24) stretch out, described the Along the axial arranged of the sleeve (4), the length of first groove (401) is institute for one groove (401) and second groove (402) The half of sleeve (4) length is stated, the length of second groove (402) is equal to the length of the sleeve (4)；

The drive division includes some driving wheels (5) set through the support plate (3), the central shaft of the driving wheel (5) Parallel with the central shaft of the sleeve (4), the driving wheel (5) and the outer wall of the sleeve (4) are tangent；The support plate (3) Lower section be provided with power transmission shaft (6) with the support plate (3) parallel arrangement, the power transmission shaft (6) is by bearing located at described vertical On post (2), one end of the power transmission shaft (6) is connected with stepper motor, and each described driving wheel (5) passes through transmission device and institute State power transmission shaft (6) drive connection.
A kind of 3. knockout support according to claim 2, it is characterised in that：Two rows are offered on the support plate (3) Sets of vias, the through hole (301) that each exhausting hole group includes the side parallel direction on some edges and two bendings and is evenly arranged, often The first wheel shaft (501) is equipped with one through hole (301), the driving wheel (5) is arranged in first wheel shaft (501) On, the diameter of the driving wheel (5) is more than the thickness of the support plate (3).
A kind of 4. knockout support according to claim 3, it is characterised in that：The side of the driving wheel (5) be provided with Its drive (502) that is concentric and being arranged on first wheel shaft (501), the diameter of the drive (502) is less than described The diameter of driving wheel (5), the driving cog being evenly arranged is formed on the circumference of the drive (502)；The transmission device bag Gear frame (7), travelling gear (8) and stepping band (9) are included, the gear frame (7) is fixed on the lower section of the driving wheel (5), institute State travelling gear (8) to be arranged on the gear frame (7) and engage with the drive (502), the stepping band (9) is sheathed on On the axle and the power transmission shaft (6) of the travelling gear (8).
A kind of 5. knockout support according to claim 1, it is characterised in that：The observing and controlling portion includes the measurement of electrical connection Unit, processor and control unit, the measuring unit include being located at the sender unit of the sleeve (4) side wall and set Signal receiving device on the support plate (3), the sender unit are installed on the end of first groove (401)； The processor is used for the signal that is received to the signal receiving device and handled, and according to result to the control Unit sends adjustment attitude command, and the instruction that described control unit is used to be sent according to the processor controls the drive division to transport Dynamic or stopping；

The sender unit includes laser beam emitting head (10), and the signal receiving device includes some laser pick-off sensors (11) the signal receiving matrix (12) of composition, the laser pick-off sensor (11) are sequentially arranged in the support plate (3) Upper surface.
6. a kind of knockout support according to claim 5, it is characterised in that the processor includes：

Storage module, for the numbering of each laser pick-off sensor and each laser pick-off in storage assembly receiving matrix When sensor receives laser laser beam emitting head relative to vertical axes deflection angle α；

Judge module, the numbering of the laser pick-off sensor for judging to receive laser signal, it then will determine that result is sent To the first comparing module；

First comparing module, it will determine that the data in the model and storage module for the laser pick-off sensor that module is sent are compared , relative to the deflection angle α of vertical axes, the angle is then sent to computing module to obtaining now laser head；

Computing module, the angle [alpha] that the first comparing module is sent is subtracted 180 °, obtain a value β, the value is then sent to Two comparing modules；

Second comparing module, if β ＞ 0, reversion β instruction is sent to drive division by control unit；If β≤0, pass through control Unit processed sends the instruction for rotating forward α to drive division.
A kind of 7. knockout support according to claim 1, it is characterised in that：Described wherein one bending of support plate (3) Edge forming have section for circular slide rail (13), the slide rail (13) is provided with the cunning that can be moved along the slide rail (13) Block (14), is hinged with the spacing band (15) of arc on the sliding block (14), and the one of the corresponding sleeve (4) of spacing band (15) Side is provided with assisting device, and the side of another bending of end and the support plate (3) of the spacing band (15) is connected.
A kind of 8. knockout support according to claim 7, it is characterised in that：The assisting device is located at institute including some The power-assist frame (16) on spacing band (15) is stated, the power-assist frame (16) is provided with two cunnings perpendicular to the spacing band (15) Groove, the power-assist frame (16) are provided with the power-assist axle (18) also cross two chutes, worn on the power-assist axle (18) There is auxiliary driving wheel (17)；Elastomeric spring (19) is additionally provided with the chute, the both ends of the elastomeric spring (19) are connected to institute State the end with the chute on power-assist axle (18).
A kind of 9. knockout support according to claim 8, it is characterised in that：Described another bending of support plate (3) Side, which extends downwardly, is shaped to locking bar (20), and the end of the spacing band (15) is provided with the card coordinated with the locking bar (20) Detain (21).
A kind of 10. knockout support according to claim 9, it is characterised in that：The locking bar (20) and the slide rail (13) both ends are equipped with limited block, and cushion pad is additionally provided with the sleeve (4).