CN107498889A - Insert molding die, in-mould injection method and injecting product in mold - Google Patents
Insert molding die, in-mould injection method and injecting product in mold Download PDFInfo
- Publication number
- CN107498889A CN107498889A CN201610412199.8A CN201610412199A CN107498889A CN 107498889 A CN107498889 A CN 107498889A CN 201610412199 A CN201610412199 A CN 201610412199A CN 107498889 A CN107498889 A CN 107498889A
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- China
- Prior art keywords
- mould
- diaphragm
- dynamic model
- cavity region
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0025—Preventing defects on the moulded article, e.g. weld lines, shrinkage marks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C37/0032—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2669—Moulds with means for removing excess material, e.g. with overflow cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C2045/0079—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping applying a coating or covering
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention proposes a kind of insert molding die, in-mould injection method and injecting product in mold, insert molding die, including quiet membrane module, dynamic model component and push rod, mold cavity is located in the main insert of quiet mould of quiet membrane module, mold cores, diaphragm locating dowel and push rod are located in the main insert of dynamic model of dynamic model component, many places secondary cavity region is additionally provided with the quiet main insert of mould, secondary cavity region is connected with mold cavity, and mould glue-feeder is located therein at one in secondary cavity region；Diaphragm locating dowel is located at the periphery of the opening position or corresponding opening position corresponding with secondary cavity region at wherein one, and the opening position corresponding with secondary cavity region is corresponding in the main insert of dynamic model is laid with push rod.Using diaphragm of the present invention in plastic product matrix back side whole overlay film, avoid producing diaphragm and show money or valuables one carries unintentionally defect, improve production yield, reduce production cost, while do not interfere with the surface quality and outward appearance of product, realize the stereoscopic visual effect of product.
Description
Technical field
The invention belongs to inmold injection technique field, and in particular to a kind of injecting product in mold of back side overlay film and production should
The insert molding die of product.
Background technology
At present, the appearance member of household appliances, such as panel, upper lid etc., need to take into account its attractive in appearance in Design and manufacturing process
Property and practicality.In the prior art, the surface coating of such appearance member uses in-mould injection technique more.In-mould injection is actually
Be the diaphragm that will be printed after molding press cutting, be embedded in injection mold cavity and then mold-closing injection and the product produced, film
The usual overlay film of piece is in plastic product surface, from top to bottom the hardening PET materials transparent membrane including upper strata, middle printing successively
It ink design layer and the adhesive layer of lower floor, because ink is clipped in the middle, can prevent product surface from scratching, improve rub resistance
Can, and color clear can be kept to be not easy to fade for a long time.However, the product of this surface coating, which is also easy to produce diaphragm, is difficult to coated prod
There is about 0.2mm non-overlay film position in surface, i.e. product edge pack edge, cause production fraction defective higher, cause product indirectly
Production cost rises, and is difficult in adapt to the continuous upgrading of current household electric appliances market competition and the requirement that become more meticulous to product appearance
Lifting.
The content of the invention
The present invention proposes a kind of insert molding die, in-mould injection method and injecting product in mold, can solve existing skill
The problem of injecting product in mold fraction defective of art surface coating is high, production cost is high, appearance difference.
In order to reach above-mentioned technical purpose, the technical scheme of insert molding die proposed by the invention is：In a kind of mould
Injection mold, including quiet membrane module, dynamic model component and push rod, the quiet membrane module include the main insert of quiet mould, and mold cavity is located at
In the main insert of quiet mould, the dynamic model component includes the main insert of dynamic model, and mold cores, diaphragm locating dowel and the push rod are located at
In the main insert of dynamic model, it is additionally provided with the quiet main insert of mould positioned at many places auxiliary type alveolus of the mold cavity surrounding
Domain, the secondary cavity region are connected with the mold cavity, and mould glue-feeder is located therein at one in secondary cavity region；Institute
State diaphragm locating dowel and be located at opening position corresponding with the secondary cavity region at wherein one in the main insert of the dynamic model or institute
State the periphery of corresponding opening position, the opening position corresponding with the secondary cavity region is corresponding in the main insert of dynamic model
It is laid with the push rod.
The area in the secondary cavity region where the mould glue-feeder is less than other secondary cavity regions everywhere
Area.
The secondary cavity region where the mould glue-feeder and the auxiliary corresponding to the diaphragm locating dowel
Die cavity region is same secondary cavity region.
The invention also provides a kind of in-mould injection method based on above-mentioned insert molding die, comprise the following steps：
1）Mould mold, will be hot-forming after diaphragm be placed in the main insert of dynamic model, by the main insert of dynamic model diaphragm position
Post positioning is fixed, and diaphragm area is more than the area of mold cavity；
2）Mould matched moulds, injection machine fill mold cavity and secondary cavity by quiet membrane module side from mould glue-feeder injecting glue, sizing material
Region forms plastic product matrix, and diaphragm is coated on the back side of plastic product matrix, forms the injecting products of back side overlay film；
3）Mould is molded, and the injecting products after the overlay film of the back side are removed from the main insert of dynamic model；
4）Injecting products are post-processed, and part corresponding with secondary cavity region on injecting products is removed, is completely molded
Product.
The diaphragm includes diaphragm body and the extension auxiliary area to stretch out in the side of diaphragm body one, the diaphragm
Positioning hole be located on the extension auxiliary area.
The invention also provides one kind using injecting product in mold made of above-mentioned in-mould injection method, including transparent modeling
Expect product matrix and the diaphragm on the plastic product matrix back side.
Compared with prior art, the invention has the advantages that and good effect：Using insert molding die of the present invention and
In-mould injection method, diaphragm can be made in plastic product matrix back side overlay film, and secondary cavity region is set in the main insert of quiet mould,
And diaphragm area is more than the area of mold cavity, then ensure that diaphragm in product back side overlay film area whole overlay film, avoids producing diaphragm
Show money or valuables one carries unintentionally defect, improves production yield, reduces production cost；Meanwhile diaphragm locating dowel and push rod are in the main insert of dynamic model
Position it is corresponding with the position in secondary cavity region, and mould glue-feeder is located therein at one in secondary cavity region, then
The mold cavity region of shaped article shape is avoided, then diaphragm positioning hole left on product, ejection vestige and welding
Trace is respectively positioned on the auxiliary area of product surrounding, can be removed by cutting, not interfered with the surface quality and outward appearance of product；This hair
Injecting products obtained by bright, diaphragm are located at the product matrix back side, can be adjusted by the thickness of plastic product matrix, realize product
Stereoscopic visual effect.
Brief description of the drawings
Fig. 1 is the structural representation of insert molding die of the present invention；
Fig. 2 is the front view of the quiet membrane module of insert molding die of the present invention；
Fig. 3 is the three-dimensional structure diagram of the dynamic model component of insert molding die of the present invention；
Fig. 4 is the diaphragm structure figure used in in-mould injection method of the present invention；
Fig. 5 is using the structure chart before the injecting product in mold post-processing of the present invention obtained by in-mould injection method of the present invention
（The back side）；
Fig. 6 is using the final structure chart of the injecting product in mold of the present invention obtained by in-mould injection method of the present invention（The back side）；
Fig. 7 is using the final structure chart of the injecting product in mold of the present invention obtained by in-mould injection method of the present invention（Front）；
Fig. 8 is Fig. 7 thickness direction sectional drawing.
Embodiment
The embodiment of the present invention is described in more detail below in conjunction with the accompanying drawings.
Referring to figs. 1 to Fig. 3, a kind of insert molding die of the present embodiment, including quiet membrane module 10, dynamic model component 20 and push rod
30, quiet membrane module 10 includes the main insert 11 of quiet mould, and mold cavity 111 is located in the main insert 11 of quiet mould, also includes quiet module certainly
The general quiet template of part, hot runner manifold, top plate, hot runner manifold etc., are fixedly connected between each part by screw, by guide pillar slide guide mould
The plate direction of motion；Dynamic model component 20 includes the main insert 21 of dynamic model, and mold cores 211, diaphragm locating dowel 212 and push rod 30 are positioned at dynamic
In the main insert 21 of mould, also include the general moving platen of dynamic model component, liftout plate, mould leg plate, bottom plate etc. certainly, between each part by
Screw is fixedly connected, by the guide pillar slide guide template direction of motion.Because the improvement of quiet membrane module 10 is mainly concerned with its quiet main edge of mould
On block 11, the improvement of dynamic model component 20 is mainly concerned with the main insert 21 of its dynamic model, then to quiet membrane module 10 and dynamic model component 20
Miscellaneous part structure repeat no more.Unlike the prior art, it is additionally provided with and is located in the quiet main insert 11 of mould in the present embodiment
The many places secondary cavity region 112 of the surrounding of mold cavity 111, secondary cavity region 112 connects with mold cavity 111, and mould enters
Glue mouth 113 is located therein at one in secondary cavity region 112, as shown in figure 3, mold cavity 111 is in approximate long in the present embodiment
Square, secondary cavity 112 has everywhere, is laid in four sides periphery of mold cavity 111, mould glue-feeder 113 is positioned at upper
In the secondary cavity region 112 of side；Diaphragm locating dowel 212 be located in the main insert 21 of dynamic model with wherein one at secondary cavity region
112 corresponding opening positions or in the main insert 21 of dynamic model with wherein one at the corresponding opening position in secondary cavity region 112
Periphery, the opening position corresponding with all secondary cavity regions 112 is corresponding in the main insert 21 of dynamic model is laid with push rod 30.
Injection molding material is allowed steadily to promote by setting secondary cavity region 112 around mold cavity 111, during injection, will be tired
The defects of gas, bubble, can rush to secondary cavity region 112, meanwhile, diaphragm locating dowel 212 and push rod 30 are in the main insert 21 of dynamic model
On position it is corresponding with the position in secondary cavity region 112, mould glue-feeder 113 is located therein secondary cavity region at one
In 112, then avoid the mold cavity region of shaping final products shape, then diaphragm positioning hole left on product,
Ejection vestige and weld mark are respectively positioned on the auxiliary area of product surrounding, can be removed by cutting, not interfered with the surface of product
Quality and outward appearance, ensure final products region without any defect.
Further, because the defects of trapped gas, bubble is typically accumulated in apart from the remote position of mould glue-feeder 113, get over
Easier generation trapped gas, bubble at a distance, and at the place of mould glue-feeder 113 due to the big injection molding material of injection pressure do not allow to be also easy to produce it is tired
Gas, bubble, then the area in the secondary cavity region 112 where mould glue-feeder 113 be less than other secondary cavity regions 112 everywhere
Area, i.e., in the present embodiment, the area in the top secondary cavity region 112 where mould glue-feeder 113 be less than other three
Locate the area in secondary cavity region 112, its area need to only meet that mould glue-feeder 113 can be set.
Further, as shown in Fig. 2 the secondary cavity region 112 at the place of mould glue-feeder 113 and diaphragm locating dowel
Secondary cavity region 112 corresponding to 212 is same secondary cavity region, and the quantity of diaphragm locating dowel 212 is two, auxiliary positioned at this
The left and right sides in die cavity region 112 is helped, diaphragm is hung in two diaphragm locating dowels 212 herein, and diaphragm positioning is located proximate to mould
Have glue-feeder 113, then diaphragm corrugated phenomenon can be avoided as much as when entering glue, ensure the quality of diaphragm back side overlay film.
The present embodiment also proposed a kind of in-mould injection method, and the injection mold of use is to be noted in the mould described in the present embodiment
Mould, comprise the following steps：
1）Mould mold, will be hot-forming after diaphragm 40（As shown in Figure 4）It is placed in the main insert 21 of dynamic model, by the main edge of dynamic model
The positioning of diaphragm locating dowel 212 on block 21 is fixed, and the area of diaphragm 40 is more than the area of mold cavity 111；
2）Mould matched moulds, injection machine are filled by quiet membrane module side from the injecting glue of mould glue-feeder 113 in the main insert 11 of quiet mould, sizing material
Mold cavity 111 and secondary cavity region 112 form plastic product matrix, and diaphragm is coated on the back side of plastic product matrix,
The injecting products 50 of back side overlay film are formed, as shown in Figure 5；
3）Mould molds, and the injecting products 50 after the overlay film of the back side is removed from the main insert 21 of dynamic model, as shown in figure 5, the product back side
Circular vestige on each part corresponding with mold cavity region is push rod vestige, diaphragm locating dowel vestige, and line style vestige is molten
Lapping defect, thus scheme to can be seen that with reference to Fig. 6 and Fig. 7, such vestige does not influence the surface quality of final products；
4）Injecting products are post-processed, and part 51 corresponding with secondary cavity region 112 on injecting products 50 is removed（It can pass through
Digit Control Machine Tool working process）, complete injecting products are obtained, as shown in Figure 6 to 8.
As shown in figure 4, diaphragm 40 includes diaphragm body 41 and the extension auxiliary to stretch out in the side of diaphragm body 41 1
Region 42, the positioning hole 43 of diaphragm 40 are located on extension auxiliary area 42, positioning hole 43 and the position pair of diaphragm locating dowel 212
Should, it is arranged on extension auxiliary area 42, can avoids leaving positioning hole vestige on the injecting products diaphragm ultimately formed, ensures
Product quality.The area of diaphragm 40 is more than the area of mold cavity 111, then ensures that diaphragm 40 all covers in product back side overlay film area
Film, avoids producing diaphragm and shows money or valuables one carries unintentionally defect, improves production yield, reduces production cost
The present embodiment also proposed a kind of using injecting product in mold 50 made of above-mentioned in-mould injection method, including transparent modeling
Expect product matrix 51 and the diaphragm 52 on the plastic product matrix back side, as shown in Figure 6 to 8, product diaphragm without showing money or valuables one carries unintentionally and
Other surfaces defect, and diaphragm is located at the product matrix back side, can be adjusted by the thickness of plastic product matrix 51, realize product
Stereoscopic visual effect.
The above described is only a preferred embodiment of the present invention, being not the limitation for making other forms to the present invention, appoint
What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc.
Imitate embodiment.But it is every without departing from technical solution of the present invention content, the technical spirit according to the present invention is to above example institute
Any simple modification, equivalent variations and the remodeling made, still fall within the protection domain of technical solution of the present invention.
Claims (6)
1. a kind of insert molding die, including quiet membrane module, dynamic model component and push rod, the quiet membrane module includes the main edge of quiet mould
Block, mold cavity are located in the quiet main insert of mould, and the dynamic model component includes the main insert of dynamic model, mold cores, diaphragm positioning
Post and the push rod are located in the main insert of the dynamic model, it is characterised in that：It is additionally provided with the main insert of quiet mould positioned at the mould
Has many places secondary cavity region of die cavity surrounding, the secondary cavity region connects with the mold cavity, mould glue-feeder position
In at wherein one in secondary cavity region；The diaphragm locating dowel be located in the main insert of the dynamic model with wherein one at the auxiliary
The periphery of the corresponding opening position in die cavity region or the corresponding opening position, in the main insert of dynamic model with the auxiliary type
The corresponding opening position of cavity region is corresponding to be laid with the push rod.
2. insert molding die according to claim 1, it is characterised in that：The auxiliary where the mould glue-feeder
The area in die cavity region is less than the area in other secondary cavity regions everywhere.
3. insert molding die according to claim 2, it is characterised in that：The auxiliary where the mould glue-feeder
Die cavity region is same secondary cavity region with the secondary cavity region corresponding to the diaphragm locating dowel.
4. a kind of in-mould injection method based on insert molding die described in claim 1, comprises the following steps：
1）Mould mold, will be hot-forming after diaphragm be placed in the main insert of dynamic model, by the main insert of dynamic model diaphragm position
Post positioning is fixed, and diaphragm area is more than the area of mold cavity；
2）Mould matched moulds, injection machine fill mold cavity and secondary cavity by quiet membrane module side from mould glue-feeder injecting glue, sizing material
Region forms plastic product matrix, and diaphragm is coated on the back side of plastic product matrix, forms the injecting products of back side overlay film；
3）Mould is molded, and the injecting products after the overlay film of the back side are removed from the main insert of dynamic model；
4）Injecting products are post-processed, and part corresponding with secondary cavity region on injecting products is removed, is completely molded
Product.
5. one kind uses injecting product in mold made of in-mould injection method described in claim 4, it is characterised in that：The diaphragm
The extension auxiliary area to stretch out including diaphragm body and in the side of diaphragm body one, the positioning hole of the diaphragm is positioned at described
On extension auxiliary area.
6. one kind uses injecting product in mold made of in-mould injection method described in claim 4, it is characterised in that：Including transparent
Plastic product matrix and the diaphragm on the plastic product matrix back side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610412199.8A CN107498889A (en) | 2016-06-14 | 2016-06-14 | Insert molding die, in-mould injection method and injecting product in mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610412199.8A CN107498889A (en) | 2016-06-14 | 2016-06-14 | Insert molding die, in-mould injection method and injecting product in mold |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107498889A true CN107498889A (en) | 2017-12-22 |
Family
ID=60678351
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610412199.8A Pending CN107498889A (en) | 2016-06-14 | 2016-06-14 | Insert molding die, in-mould injection method and injecting product in mold |
Country Status (1)
| Country | Link |
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| CN (1) | CN107498889A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366884A (en) * | 2018-11-22 | 2019-02-22 | 麦格威饰件科技（苏州）有限公司 | A kind of two-sided IML overlay film injection mold |
| CN109968684A (en) * | 2019-03-13 | 2019-07-05 | 东莞涌韵音膜有限公司 | The manufacture craft of the compound ring of liquid |
| CN111605166A (en) * | 2020-04-20 | 2020-09-01 | 昆山易泰薄膜装饰有限公司 | Coating process and coating device for material adhesive film decoration |
| CN113352846A (en) * | 2021-08-10 | 2021-09-07 | 宁波林立电器有限公司 | Automatic automobile air conditioner control panel preparation system |
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| CN101224618A (en) * | 2007-01-17 | 2008-07-23 | 梁徽湖 | Ejection forming device of combination film and method thereof |
| CN102328389A (en) * | 2011-07-15 | 2012-01-25 | 凡嘉科技（无锡）有限公司 | Mould structure of plastic injection product |
| CN205148780U (en) * | 2015-11-17 | 2016-04-13 | 宁波朗迪叶轮机械有限公司 | Blade injection mold |
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2016
- 2016-06-14 CN CN201610412199.8A patent/CN107498889A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101224618A (en) * | 2007-01-17 | 2008-07-23 | 梁徽湖 | Ejection forming device of combination film and method thereof |
| CN102328389A (en) * | 2011-07-15 | 2012-01-25 | 凡嘉科技（无锡）有限公司 | Mould structure of plastic injection product |
| CN205148780U (en) * | 2015-11-17 | 2016-04-13 | 宁波朗迪叶轮机械有限公司 | Blade injection mold |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109366884A (en) * | 2018-11-22 | 2019-02-22 | 麦格威饰件科技（苏州）有限公司 | A kind of two-sided IML overlay film injection mold |
| CN109366884B (en) * | 2018-11-22 | 2024-03-15 | 麦格威饰件科技（苏州）有限公司 | Double-sided IML tectorial membrane injection mold |
| CN109968684A (en) * | 2019-03-13 | 2019-07-05 | 东莞涌韵音膜有限公司 | The manufacture craft of the compound ring of liquid |
| CN111605166A (en) * | 2020-04-20 | 2020-09-01 | 昆山易泰薄膜装饰有限公司 | Coating process and coating device for material adhesive film decoration |
| CN113352846A (en) * | 2021-08-10 | 2021-09-07 | 宁波林立电器有限公司 | Automatic automobile air conditioner control panel preparation system |
| CN113352846B (en) * | 2021-08-10 | 2021-11-05 | 宁波林立电器有限公司 | Automatic automobile air conditioner control panel preparation system |
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Application publication date: 20171222 |
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