CN107498275B

CN107498275B - A kind of automatic production process of solar thermal collector

Info

Publication number: CN107498275B
Application number: CN201710575385.8A
Authority: CN
Inventors: 璧典寒; 赵亮
Original assignee: Jiangsu Hagong Pharmaceutical Machine Technology Co Ltd
Current assignee: Jiangsu Hagong Pharmaceutical Machine Technology Co Ltd
Priority date: 2017-07-14
Filing date: 2017-07-14
Publication date: 2019-05-10
Anticipated expiration: 2037-07-14
Also published as: CN107498275A

Abstract

The invention discloses a kind of automatic production process of solar thermal collector comprising A, bottom plate frame assembly forming technique, the technique form painting gluing knot heat-preservation cotton after bottom frame by bottom plate, with four edges frame and corner brace group frame；B, core plate assembly forming technique, the technique include turn-over after all kinds of tubing to be welded into tube core and are welded with absorber plate；C, finished product assembly technology, the assembly technology will bond glass cover-plate and press strip, last quality inspection packaging after plate core and bottom frame assembling and gluing.Each component of solar thermal collector can be carried out automatic assembling by the production technology, to improve production efficiency, the quality stability of product is higher, saves a large amount of labour.

Description

A kind of automatic production process of solar thermal collector

Technical field

The present invention relates to a kind of automatic production process more particularly to a kind of automations for making plate-type solar thermal collector Production technology.

Background technique

Solar thermal collector is a kind of equipment that the radiation energy of the sun is converted to thermal energy.Since solar energy is more dispersed, It must try to it to put together, so, heat collector is the various key components using solar energy equipment.Solar thermal collector master Have absorber plate, glass plate, heat-preservation cotton layer, bottom plate frame component and a die assemblies, and current solar thermal collector these The assembling of component is man-made assembly, i.e., first heat-preservation cotton is then placed after gluing, in advance by tube core for after bottom plate and frame assembling Component and absorber plate welding are formed together plate core component, and plate core component is placed in heat-preservation cotton after then gluing and puts glass plate It sets, is bonded above absorber plate and with bottom plate frame component, glass plate covers entire heat collector, finally carries out strip of paper used for sealing and packet Dress.This manually-operated mode is influenced by craftsmanship's qualification, and low efficiency, of poor quality and quality is easy to stir, And cost of labor is very high.And there is not the automatic production process of special production solar thermal collector at present.

Summary of the invention

The technical problems to be solved by the present invention are: a kind of automatic production process of solar thermal collector is provided, the life Each component of solar thermal collector can be carried out automatic assembling by production. art, to improve production efficiency, the quality of product is steady It is qualitative higher, save a large amount of labour.

In order to solve the above technical problems, the technical scheme is that a kind of automatic production process of solar thermal collector, It includes

A, bottom plate frame assembly forming technique, the technique include

It carries out group frame with four edges frame and corner brace when A1, bottom plate are transported to group frame station and forms a bottom frame；

A2, the bottom frame organized, which are transported on a gluing station, carries out a gluing to bottom plate and scuncheon；

A3, the heat-preservation cotton of plate is conveyed and is placed on the bottom plate of bottom frame and bonds, the heat-preservation cotton of strip is placed simultaneously It is bonded in the inside of frame；

A4, the bottom frame for being bonded with heat-preservation cotton are transported to linking assembling station；

B, core plate assembly forming technique, the technique include

B1, all kinds of tubing for constituting tube core are processed；

B2, by all kinds of tubing assembling after and weld form tube core；

B3, the Large Diameter Pipeline tubing at the both ends of tube core is flattened, make the tow sides of Large Diameter Pipeline tubing with it is intermediate small The front and back sides of caliber tubing are corresponding concordant；

B4, the tube core of step B3 is carried out to airtight test, underproof tube core carries out repair welding operation until air-tightness is examined Look into qualification；

B5, qualified tube core are transferred on absorber plate and are welded and fixed to form plate core with absorber plate；

B6, plate core turn-over is made into absorber plate upward；

B7, the plate core of turn-over is sent the linking into A4 step assemble station；

C, finished product assembly technology；

C1, the bottom frame in the plate core and step A4 in step B7 is assembled, the die sections of plate core is made to place bottom frame Heat-preservation cotton on, the pipe fitting of tube core is stretched out from the jack of frame；

C2, second glue spreading is carried out in the heat absorption plate surface to the bottom frame plate core component in step C1；

C3, glass plate is bonded on the absorber plate in step C2；

C4, glass plate surrounding installation press strip make press strip and each frame fixation form solar thermal collector；

C5, quality inspection is carried out to the molding solar thermal collector of step C4, underproof product is rejected；

It is packed after C6, qualified solar thermal collector labeling.

As a preferred solution, in the assembling procedure of the step A1, the assembling region an of rectangle is defined, in group The each right angle for filling region is nearby provided with corner brace, and keeps the L-square portion of corner brace corresponding with the assembling right-angle side in region flat Row；Bottom plate from assembling region below be delivered to assembling region after jack, assembling region surrounding put respectively left frame, Left frame, front bezel and rear frame, the both ends of each frame are 45 ° of complementary mating surfaces；The height of each frame, corner brace and bottom plate It is adapted to satisfaction group reload request；Left frame to the right, left frame to the left, front bezel backward, rear frame synchronizing moving forward, in each frame Moving process in, 45 ° of mating surfaces at each frame both ends, which are first contacted with the correspondence L-square portion of corner brace, makes L-square portion enter side In the both ends port of the corner brace jack of frame, when then each frame continues to move to, corner brace is driven mobile to assembling regional center；And The backplane slot of frame is inserted on four sides of bottom plate in the moving process of each frame, when 45 ° of mating surface phases of adjacent frame Mutually the L-square portion of contact hour angle code, which is fully inserted into the hole of corresponding frame, completes assembling.

As a preferred solution, solid by upper layer corner brace and the inserting of lower layer's corner brace between adjacent frame in the bottom frame Fixed, upper layer corner brace and lower layer's corner brace pass through corner brace transplantation frame and the frame cooperation with upper channel and lower channel； A corner brace transfer frame is respectively set in four right angles in assembling region, and corner brace transplantation frame can be along the diagonal in assembling region It is mobile；Upper layer corner brace and lower layer's corner brace have respectively entered compress upper lock tongue and lower lock tongue respectively after upper channel and lower channel after Be limited at station to be installed, at the middle and upper levels corner brace by can up and down Elastic Sliding upper lock tongue and upper corner brace limited block be limited to it is to be installed Station, lower layer corner brace by can the lower lock tongue and lower corner brace limited block of Elastic Sliding up and down be limited to station to be installed；Each frame is moving During the entire process of dynamic, diagonal of the corner brace first with corner brace transplantation frame along assembling region moves simultaneously to assembling regional center In the corner brace jack of the L-square portion insertion frame of corner brace, then corner brace limited block and lower corner brace limited block make it on function of frame It shrinks, corner brace separates rear corner brace transplantation frame reversing reset with corner brace transplantation frame, and corner brace continues to move to assembling regional center with frame It moves until inserting completion completely.

As a preferred solution, also increase compaction step between the step A1 and step A2, the compaction step packet It includes

A11, it is squeezed from four right angles of bottom frame using L-square along its angular bisector；

A12, it is squeezed from the one pair of them frame of bottom frame；

A13, it is squeezed from another pair frame of bottom frame.

As a preferred solution, the main conveying roller line conveyor mat of bottom plate frame assembly forming technology utilization first and Bottom frame；Core plate assembly forming technology utilization tube core conveying roller line conveys tube core, conveys plate core using plate core conveying roller line, utilizes the Three main conveying roller lines convey absorber plate；The conveying direction and tube core conveying roller line of first main conveying roller line, plate core conveying roller line Conveying direction is parallel and in the same direction, and the main conveying roller line of third is parallel with plate core conveying roller line and conveying direction is on the contrary, the automatic production Manipulator in technique using the upstream that tube core conveying roller line is arranged in operates tube core pressing or airtight test or movement To tube core conveying roller line, and plate core welding position is arranged between the main conveying roller line of third and plate core conveying roller line, in tube core The outside of conveying roller line is provided with multiple tube core stations；It is slow provided with multiple absorber plates in the outside of the main conveying roller line of third Station is deposited, absorber plate is first sent to absorber plate station after being conveyed by the main conveying roller line of third and caches, meanwhile, tube core is by tube core It is sent to tube core station caching after the conveying of conveying roller line, then formerly absorber plate is sent to plate core welding position, then will Tube core is welded again after being placed on the top of plate core.

As a preferred solution, the finished product assembly technology conveys solar energy heating using the 4th main conveying roller line Device, the 4th main conveying roller line include one section of main conveying roller line of upper section the 4th being connected with the first main conveying roller line straight line and with it is upper The main conveying roller line of lower section the 4th that the 4th main conveying roller line of section is vertically connected, the main conveying roller line of lower section the 4th and the master of upper end the 4th are defeated It send and is connected between roller line in quality inspection position, quality inspection position uses a rotatable finished product delivery platform, when artificial detection product When qualified, finished product delivery platform send qualified product to the main conveying roller line of lower section the 4th, when artificial detection product is unqualified, at The rotation of product delivery platform send rejected product to the faulty materials pipeline for being in line setting with the main conveying roller line of lower section the 4th.

As a preferred solution, the type of tubing is four kinds of three classes rule in the step B1 in the automatic production process Lattice；

A kind of tubing is the straight tube that both ends block, and is provided with several connecting holes on the pipe shaft of straight tube, one kind tubing benefit It is clamped in four-in-one molding machine with a kind of tubing manipulator and completes school circle alignment, fixed length sawing, pulls out hole and both ends rotation sealing head；

Two class tubing are the straight tube of both ends open, which completes school circle alignment and fixed length using two-in-one molding machine Sawing；

Three classes tubing is the bend pipe that one end connects that the pipe fitting other end blocks, and is provided with several connections on the pipe shaft of bend pipe Hole, there are two types of specification, which is clamped in five in one molding machine the length of the three classes tubing by three classes tubing manipulator It completes school circle alignment, fixed length sawing, pull out hole, after sealing head is revolved in bend pipe and one end, then sent by three classes tubing manipulator clamping to pipe Welded pipe joint is revolved to the other end in connector rotary welding machine；

The molding machine of three classes tubing is respectively positioned on the upstream side of plate core conveying roller line, and the tubing after processing is small by respective transport Vehicle is sent into die bond station.

As a preferred solution, the step B6, make the concrete operations mode of absorber plate upward be the plate core turn-over: The two lower clamping frames and upper clamping frame that can independently overturn are provided, multiple conveying roller lines that fall into are provided on upper clamping frame and lower clamping frame Parallel clamping bar between roller, initially clamping frame is in feed side at present, and upper clamping frame is in exit side, and plate core enters down after being conveyed The top of clamping frame, upper clamping frame is turned to feed side and clamps plate core together with lower clamping frame later, and then upper clamping frame and lower clamping frame are whole Synchronous overturning, plate core is just dropped on linking conveying roller line by turn-over, and is sent by linking conveying roller line to linking and assemble station.

After above-mentioned technical proposal, effect of the invention is: in the automatic production process, utilizing bottom plate frame component Moulding process, core plate assembly forming technique, finished product assembly technology three, which cooperate, to complete, wherein bottom plate frame assembly forming work Artistic skill is enough be assembled into gluing after bottom frame for discrete four frames, bottom plate and corner brace and places heat-preservation cotton, and core plate component Moulding process is welding to form plate core with absorber plate after tubing is welded into tube core, finally send plate core and tube core to finished product and assembles Installation glass plate is assembled and bonded in technique, and whole process can complete the automatic assembling of solar thermal collector, manually participate in journey Degree is few, to improve efficiency, improves the stability of product, reduces cost of labor.

Again due to defining the assembling region an of rectangle in the assembling procedure of the step A1, in each of assembling region Right angle is nearby provided with corner brace, and keeps the L-square portion of corner brace and the assembling right-angle side in region corresponding parallel；Bottom plate is from group It is jacked after being delivered to assembling region below dress region, the surrounding in assembling region has put left frame, left frame, front respectively Frame and rear frame, the both ends of each frame are 45 ° of complementary mating surfaces；The height adaptation of each frame, corner brace and bottom plate meets group Reload request；Left frame to the right, left frame to the left, front bezel backward, rear frame synchronizing moving forward, in the moving process of each frame In, 45 ° of mating surfaces at each frame both ends first contact the corner brace for making L-square portion enter frame with the correspondence L-square portion of corner brace and insert In the both ends port in hole, when then each frame continues to move to, corner brace is driven mobile to assembling regional center；And in each frame The backplane slot of frame is inserted on four sides of bottom plate in moving process, when 45 ° of mating surfaces of adjacent frame contact with each other hour angle The L-square portion of code, which is fully inserted into the hole of corresponding frame, completes assembling, which is made using the synchronizing moving of four edges frame 45 ° of mating surfaces at frame both ends are first covered during moving horizontally in the L-square portion of corner brace, then make corner brace with side Frame moves together, and the mobile of four edges frame can generate thrust to each corner brace, such as move right will be to corner brace for left frame Thrust to the right is generated, such corner brace completes inserting during frame is drawn close, and entire assemble method is in frame movement It synchronously completes in the process, to improve packaging efficiency.

Again due to the main conveying roller line conveyor mat of bottom plate frame assembly forming technology utilization first and bottom frame；Core plate component Moulding process conveys tube core using tube core conveying roller line, conveys plate core using plate core conveying roller line, utilizes the main conveying roller line of third Convey absorber plate；The conveying direction of first main conveying roller line is parallel with the conveying direction of tube core conveying roller line, plate core conveying roller line And in the same direction, the main conveying roller line of third is parallel with plate core conveying roller line and conveying direction on the contrary, using setting in the automatic production process The manipulator in the upstream of tube core conveying roller line is set to operate tube core pressing or airtight test or be moved to tube core conveying roller On line, and plate core welding position is arranged between the main conveying roller line of third and plate core conveying roller line, in the outer of tube core conveying roller line Side is provided with multiple tube core stations；Multiple absorber plate stations, heat absorption are provided in the outside of the main conveying roller line of third Plate is cached by being first sent to absorber plate station after the main conveying roller line conveying of third, meanwhile, tube core is defeated by tube core conveying roller line It is sent to tube core station caching after sending, then formerly absorber plate is sent to plate core welding position, is then placed on tube core It is welded again behind the top of plate core, this landline is reasonable, and the conveying beat of absorber plate and tube core is enable to coincide, and reduces Even avoid waiting for the time；Occupied area is small simultaneously.

Detailed description of the invention

Present invention will be further explained below with reference to the attached drawings and examples.

Fig. 1 is the top partial view diagram of the bottom plate frame component automatic moulding production line of the embodiment of the present invention；

Fig. 2 is the remainder top view of the bottom plate frame component automatic moulding production line of the embodiment of the present invention；

Fig. 3 is the top partial view diagram of finished product assembly line；

Fig. 4 is the remainder top view of finished product assembly line；

Fig. 5 is the top partial view diagram of plate core component automatic moulding production line；

Fig. 6 is the remainder top view of plate core component automatic moulding production line；

Fig. 7 is the perspective view of group frame apparatus；

Fig. 8 is another perspective view of group frame apparatus；

Fig. 9 is the perspective view that corner brace shifting apparatus is omitted of group frame apparatus；

Figure 10 is the perspective view that frame retained part is omitted of group frame apparatus；

Figure 11 is the left view of Figure 10

Figure 12 is the perspective view of corner brace shifting apparatus；

Figure 13 is the side schematic view of corner brace shifting apparatus；

Figure 14 is the left view of Figure 13；

Figure 15 is the three-dimensional cutaway view of upper lock tongue and lower lock tongue；

Figure 16 is the perspective view of upper corner brace limited block；

Figure 17 is the top view of upper corner brace limited block；

Figure 18 is the perspective view of intermediate support；

Figure 19 is the perspective view of micromatic setting；

Figure 20 is the perspective view of bottom plate positioning-lifting device；

Figure 21 is the perspective view of positioning device；

Figure 22 is the structural schematic diagram of tube core；

Figure 23 is the schematic diagram before not inserting in frame and corner brace assembling process；

Figure 24 is schematic diagram when corner brace has just enter into corner brace jack in frame and corner brace assembling process；

Figure 25 is that upper corner brace limited block and lower corner brace limited block shrink completion corner brace lagging edge in frame and corner brace assembling process It frames shift the dynamic schematic diagram that will be disengaged from corner brace limited block；

Figure 26 be corner brace completely disengage corner brace limited block corner brace transfer frame reset after schematic diagram；

In attached drawing: 1. first main conveying roller lines 1；2. bottom plate feeding device；201. bottom plates stack region；202. bottom plates are fixed Position station；203. bottom plate shifting apparatus；

3. organizing frame apparatus；301. rack；302. first crossbeam；303. second cross beam；304. fixed mounting；305. second Be slidably installed seat；306. first are slidably installed seat；307. benchmark mounting bases；308. left pinch power devices；309. left frames folder Hold device；Power device is pinched after 310.；Frame clamping device after 311.；312. right pinch power devices；313. left frames folder Hold device；314. front bezel clamping devices；Power device is pinched before 315.；316. micromatic setting；31601. finely tuning pedestal； 31602. WidFin slide；31603. finely tuning slide vertically；31604. the first spiral micrometer head；31605. fixing seat； 31606. push block；31607. vertical latch；31608. vertical clamping screw；31609. the second spiral micrometer head；317. angle Code automatic charging device；318. corner brace shifting apparatus；31801. upper connecting base；31802. buffing pad；31803. buffering resets bullet Spring；31804. polished rod；31805. upper plate；31806. support top plate；31807. base-plate；31808. lower plate；31809. Intermediate support；318091. being vertically directed slot；318092. mounting groove；318093. the first guide groove；318094. the second guiding Slot；318095. third guide groove；318096. the 4th guide groove；31810. upper corner brace limited block；318101. limiting block body； 318102. link block；318103. guide pad；318104. first shrinks force inclined-plane；318105. second shrinks force inclined-plane； 31811. lower corner brace limited block；31812. the first force voussoir；31813. the second force voussoir；The voussoir 31814. third exerts a force； 31815. the 4th force voussoirs；31816. the first cushion block；31817. the second cushion block；31818. connecting lateral plate；31819. first Compressed spring；31820. upper lock tongue；The inclined-plane 318201. bolt retraction exerts a force；31821. lower lock tongue；31822. the second compression bullet Spring；319. bottom plate conveying devices；320. bottom plate positioning-lifting devices；32001. bottom plate lifting platform；32002. sucker；32003. end Portion's locating piece；321. first corner brace driving devices；322. crossbeam driving devices；323. second corner brace driving devices；

4. frame forming production line；5. frame feeding manipulator；6. four jiaos of pressing devices；7. pressing device；701. long side Frame pressing device；702. turntables one；703. short frame pressing devices 703；704. turntables two；8. a glue stations；9. Heat-preservation cotton feeding device；901. heat-preservation cotton storing units；902. heat-preservation cotton positional stations；903. heat-preservation cotton shifting apparatus；904. Rotate delivery platform；10. the 4th main conveying roller line；The main conveying roller line of 1001. upper section the 4th；The main conveying roller of 1002. lower section the 4th Line；11. linking assembling station；12. sealing ring storage area；13. second glue spreading device；14. glass plate feeding device；1401. Glass plate storage area；The first positioning device of 1402. glass plates；1403. glass plate positional stations；1404. glass plate shifting apparatus； 15. press strip assembling device；1501. press strip mounting device；1502. press strip compaction apparatus；16；Device for eliminating；17. faulty materials convey Line；18. edge-sealed packaging machine；19. shrink-packaging's machine；20. being packaged palletizing apparatus；21. a kind of tube forming all-in-one machine；2101. four Unify molding machine；2102. a kind of tubing manipulators；22, two class tube forming all-in-one machine；23. three classes tube forming one Machine；2301. five in one molding machine；2302. pipe fitting rotary welding machine；2303. three classes tubing manipulators；24. the second main conveying Roller line；2401. tube core conveying roller lines 2401；2402. plate core conveying roller lines 2402；25. die bond device；26. tube core flattens Device；27. air-tightness on-line measuring device；28. tube core mobile manipulator；29. corner brace saw cutting device；30. tube core cache shelf； 31. plate core welder；32. absorber plate cache shelf；33. tube core transport device；34. absorber plate transport device；35. on absorber plate Expect device；3501. absorber plate storage area；3502. absorber plate positional stations；3503. absorber plate shifting apparatus；36. turn-over fills It sets；37. being connected conveying roller line；38. corner brace；38-1. upper layer corner brace；38-2. lower layer's corner brace；39. end gauge；40. side Positioning plate；41. going up and down guide table；42. side datum plate；43. a kind of tubing；44. two class tubing；45. three classes tubing；46-1. Frame afterwards；46-2. left frame；A, upper channel；B, lower channel C；C, upper inserting gap；D, lower inserting gap；E, area is assembled Domain.

Specific embodiment

Below by specific embodiment, the present invention is described in further detail.

As shown in Figures 1 to 6, a kind of automatic production process of solar thermal collector comprising

A, bottom plate frame assembly forming technique, the technique include

It carries out group frame with four edges frame and corner brace 38 when A1, bottom plate are transported to group frame station and forms a bottom frame；

A2, the bottom frame organized, which are transported on a gluing station, carries out a gluing to bottom plate and scuncheon；Wherein one Secondary gluing carries out gluing operation using Glue Spreading Robot.

B, core plate assembly forming technique, the technique include

B1, all kinds of tubing for constituting tube core are processed；

B2, by all kinds of tubing assembling after and weld form tube core；

B3, the Large Diameter Pipeline tubing at the both ends of tube core is flattened, make the tow sides of Large Diameter Pipeline tubing with it is intermediate small The front and back sides of caliber tubing are corresponding concordant, and the tube core after pressing can integrally be contacted with absorber plate, keep heat transmitting more preferable.

B6, plate core turn-over is made into absorber plate upward；

C, finished product assembly technology；

C3, glass plate is bonded on the absorber plate in step C2；

It is packed after C6, qualified solar thermal collector labeling.

In the assembling procedure of the step A1, the assembling region E an of rectangle is defined, at each right angle of assembling region E It nearby is provided with corner brace 38, and keeps the L-square portion of corner brace 38 and the assembling right-angle side of region E corresponding parallel；Bottom plate is from group Dress region E below be delivered to assembling region E after jack, assembling region E surrounding put respectively left frame, left frame, Front bezel and rear frame, the both ends of each frame are 45 ° of complementary mating surfaces；The height of each frame, corner brace 38 and bottom plate is adapted to Satisfaction group reload request；Left frame to the right, left frame to the left, front bezel backward, rear frame synchronizing moving forward, in the shifting of each frame During dynamic, 45 ° of mating surfaces at each frame both ends, which are first contacted with the correspondence L-square portion of corner brace 38, makes L-square portion enter frame Corner brace jack both ends port in, when then each frame continues to move to, corner brace 38 is driven mobile to the assembling center region E； And the backplane slot of frame is inserted on four sides of bottom plate in the moving process of each frame, when 45 ° of mating surfaces of adjacent frame The L-square portion of corner brace 38, which is fully inserted into the hole of corresponding frame, when contacting with each other completes assembling.

It is fixed between adjacent frame by upper layer corner brace 38-1 and lower layer corner brace 38-2 inserting in the bottom frame, upper layer corner brace 38-1 and lower layer corner brace 38-2 passes through a corner brace transplantation frame and frame with upper channel A and lower channel C and cooperates；Group 38 transfer frame of a corner brace is respectively set in four right angles of dress region E, and corner brace transplantation frame (corner brace shifting apparatus) can be along assembling The diagonal of region E is mobile；Upper layer corner brace 38-1 and lower layer corner brace 38-2 has respectively entered upper channel A and lower layer is logical It is limited at station to be installed after compressing upper lock tongue and lower lock tongue after road C respectively, corner brace 38-1 elasticity can be slided up and down at the middle and upper levels Dynamic upper lock tongue and upper corner brace limited block 31810 are limited to station to be installed, and lower layer corner brace 38-2 is by can be up and down under Elastic Sliding Lock tongue and lower corner brace limited block 31811 are limited to station to be installed；Each frame during the entire process of movement, corner brace 38 first with Corner brace transplantation frame is moved along the diagonal of assembling region E to the assembling center region E and the L-square portion of corner brace 38 is inserted into side In the corner brace jack of frame, then corner brace limited block 31810 and lower corner brace limited block 31811 make its contraction, corner brace on function of frame 38 separate rear corner brace transplantation frame reversing reset with corner brace transplantation frame, and corner brace 38 continues mobile straight to the assembling center region E with frame It is completed to complete inserting.

Also increase compaction step between the step A1 and step A2, which includes

A12, it is squeezed from the one pair of them frame of bottom frame；

A13, it is squeezed from another pair frame of bottom frame.

Main 1 conveyor mat of conveying roller line of bottom plate frame assembly forming technology utilization first and bottom frame；Core plate assembly forming Technology utilization tube core conveying roller line 2401 conveys tube core, conveys plate core using plate core conveying roller line 2402, utilizes the main conveying of third Roller line conveys absorber plate；Conveying direction and tube core conveying roller line 2401, the plate core conveying roller line 2402 of first main conveying roller line 1 Conveying direction it is parallel and in the same direction, the main conveying roller line of third is parallel with plate core conveying roller line 2402 and conveying direction is on the contrary, be somebody's turn to do oneself Manipulator in dynamic production technology using the upstream that tube core conveying roller line 2401 is arranged in operates tube core pressing or air-tightness It checks or is moved on tube core conveying roller line 2401, and plate core welding position is arranged in the main conveying roller line of third and plate core conveying roller Between line 2402, multiple tube core stations are provided in the outside of tube core conveying roller line 2401；In the main conveying roller line of third Outside is provided with multiple absorber plate stations, and absorber plate is first sent to absorber plate caching work after being conveyed by the main conveying roller line of third Position caching, meanwhile, tube core is sent to tube core station and caches after being conveyed by tube core conveying roller line 2401, then formerly will heat absorption Plate is sent to plate core welding position, is then placed on tube core behind the top of plate core and is welded again.

The finished product assembly technology conveys solar thermal collector, the 4th main conveying roller line using the 4th main conveying roller line 10 10 include one section of main conveying roller line 1001 of upper section the 4th being connected with the first main 1 straight line of conveying roller line and lead with upper section the 4th defeated The main conveying roller line 1002 of lower section the 4th for sending roller line 1001 to be vertically connected, the main conveying roller line 1002 of lower section the 4th and upper end the 4th are main It is connected between conveying roller line 10 in quality inspection position, quality inspection position uses a rotatable finished product delivery platform, works as artificial detection When product qualification, finished product delivery platform send qualified product to the main conveying roller line 1002 of lower section the 4th, when artificial detection product not When qualified, the rotation of finished product delivery platform send rejected product to the flaw for the setting that is in line with the main conveying roller line 1002 of lower section the 4th On product pipeline.

The type of tubing is four kinds of specifications of three classes in step B1 in the automatic production process；

The molding machine of three classes tubing is respectively positioned on the upstream side of plate core conveying roller line 2402, and the tubing after processing is by respective fortune Trolley is sent to send into die bond station.

The step B6, make plate core turn-over the concrete operations mode of absorber plate to be upward: providing two can independently overturn Lower clamping frame and upper clamping frame, the parallel clamping bar being provided on upper clamping frame and lower clamping frame between multiple rollers for falling into conveying roller line, Initially clamping frame is in feed side at present, and upper clamping frame is in exit side, and plate core enters the top of lower clamping frame, Zhi Houshang after being conveyed Clamping frame is turned to feed side and clamps plate core together with lower clamping frame, then upper clamping frame and the overturning of lower clamping frame Integral synchronous, plate core just by Turn-over drops on linking conveying roller line, and is sent by linking conveying roller line to linking and assemble station.

The invention also discloses the automatic production lines for realizing above-mentioned automatic production process, should as shown in Fig. 1 to Fig. 6 Automatic production line includes

Bottom plate frame component automatic moulding production line comprising the first main conveying roller line 1, on the first main conveying roller line 1 It has been sequentially arranged bottom plate feeding station, group frame station, a gluing station, heat-preservation cotton assembly station, linking assembling station 11, the One main conveying roller line 1 is current existing conveying technology, is conveyed using roll-type and cooperates servo motor to drive, it can be achieved that accurate fixed Position and start and stop.

It is provided at the bottom plate feeding station and send bottom plate to the bottom plate feeding device 2 of bottom plate feeding station；Such as Fig. 1 institute It states, bottom plate feeding device 2 includes being set to the bottom plate storage rack that bottom plate stacks region 201, and bottom plate is placed on after storage rack the bottom of by Plate shifting apparatus 203 is moved on bottom plate positional stations 202, and bottom plate positioning device is arranged on the bottom plate positional stations 202 and is used to The structure of positioning plate, the structure of the positioning device and the positioning device mentioned hereinafter is substantially similar, in the bottom of conveying roller line Lifting guide table 41 is installed, idler wheel is provided on the lifting guide table 41 and facilitates bottom plate mobile, the roller frame of conveying roller line It is upper to be provided with end gauge 39, and it is also provided with side lay.Side lay includes by motor or without bar Electric cylinders or the side positioning plate 40 of cylinder driving, and cooperate the positioning of the fixed different realization bottom plate of side datum plate 42.Certainly exist It in the positioning device mentioned hereinafter, can be adjusted according to the position of required positioning, for example, when needing bottom plate (blue diaphragm plate, guarantor Wen Mian, glass plate) when being located in the middle part of conveying roller line, two mutually matched side positioning plates 40 can be set and realize. And the structure of bottom plate shifting apparatus 203 and the heat-preservation cotton shifting apparatus 903 mentioned hereinafter, glass plate shifting apparatus 1404, blue film Plate shifting apparatus, the structure of tube core shifting apparatus are similar.It is real using the Suction cup assembly that can be moved linearly in two stations Existing, Suction cup assembly is movable linearly and liftable, so that adsorbable bottom plate moves after being promoted；Certainly, it is only needed in mobile tube core The mode that Suction cup assembly is changed to clamp assemblies clamping is clamped into tube core and promotes movement, and this shifting apparatus can root It is selected according to those skilled in the art according to existing structure and shifting apparatus.

The group frame for carrying out bottom plate, four edges frame and corner brace to be assembled into rectangle bottom frame component is provided at described group of frame station Device.Wherein, as described in Figure 1, in this production line, described group of frame apparatus includes pre- for carrying out frame, corner brace and bottom plate The group frame apparatus 3 of inserting, the downstream of this group of frame apparatus 3 are provided with the pressing device for compressing frame, corner brace and bottom plate from surrounding 7.And pressing device 7 includes long margin frame pressing device 7017, short frame pressing device 703 and turntable 1 and turntable two 704, long margin frame pressing device 7017, short frame pressing device 703 are respectively intended to compress long margin frame and short frame, and for convenience Pressing device 7 preferably compresses, and is provided with quadrangle pressing device 76 in the upstream of long margin frame pressing device 7017, it is right in advance to be used to The quadrangle of rectangular frame is compressed.And turntable 1 and turntable 2 704 are used to carrying out border component into 90 ° of rotations, adjust The position of whole border component.

As shown in Fig. 7 to Figure 19, described group of frame apparatus 3 includes rack 301, and the group of rectangle is provided in the rack 301 Region E is filled, the first main conveying roller line 1 passes through assembling region E, the first main conveying roller line 1 in the lower section of assembling region E The upper underface vertical sliding for being located at assembling region E is equipped with bottom plate positioning-lifting device 320, for the convenience of description, first is main Conveying roller line 1 is referred to as bottom plate conveying device 319 in one section for assembling region E.The positioning-lifting device includes bottom plate lifting Platform 32001 is provided with several suckers 32002 on bottom plate lifting platform 32001, adsorbs fixed bottom plate using the principle of negative pressure, and And it is being provided with liftable end locating piece 32003 downstream, for bottom end is accurately positioned.And due to the side of bottom plate Positioning is positioned in bottom plate feeding, therefore is just positioned here without side.When needing to position, end locating piece 32003 Rise and stop bottom end, to realize that end positions.

Be located to be equipped on the left of assembling region E in the rack 301 drives left and right to slide by left pinch power device 308 Dynamic left frame clamping device 309 is equipped on the right side of the assembling region E and drives left and right to slide by right pinch power device 312 Dynamic left frame clamping device 313, the installed in front of the assembling region E has drives front and back sliding by preceding pinch power device 315 Dynamic front bezel clamping device 314 is equipped on rear side of the assembling region E and drives front and back sliding by rear pinch power device 310 Dynamic rear frame clamping device 311；In the present embodiment, the left back front and back mentioned is to stand in Fig. 7 in frame feeding manipulator 5 What opposite side determined.

Wherein left frame clamping device 309, left frame clamping device 313, front bezel clamping device 314, the clamping of rear frame The structure of device 311 can be the same or different, in the present embodiment, by taking left frame clamping device 309 as an example, and the left frame Clamping device 309 includes the left crossbeam being installed in rack 301 that horizontally slips, and is slidably installed along the longitudinal direction on the left crossbeam Have an active slide unit and at least one driven slide unit, each driven slide unit is respectively positioned on the same side of active slide unit, active slide unit with It is passed sequentially through between driven slide unit, each driven slide unit and facilitates each slide unit close or separated linkage mechanism connection, the left crossbeam On left slide unit driving device is installed, left slide unit driving device is motor, and is driven by leadscrew-nut mechanism and active slide unit Connection, is sequentially connected, wherein active slide unit and driven slide unit between the left slide unit driving device and most marginal active slide unit On be mounted on left fixture for clamping left frame, left fixture clamps frame by the way of clamping up and down, is arranged on fixture There is clip slot, edge is provided with the fixture block driven by clamping cylinder on clip slot.

Similarly, it is identical that left frame clamping device 309 can be used in front bezel clamping device 314 and rear frame clamping device 311 Structural clamp frame, and 313 structure of left frame clamping device is similar to its, only the structure of fixture is different, left frame clamping The right fixture of device 313 clamps frame by the way of the clamping of left and right, and right fixture includes the left side of the side clamping plate and left frame Cooperation, be equipped on the side clamping plate can horizontal extension turnover side fixture block, the side fixture block clamp power by overturning simultaneously Device driving and side clip board engagement are from horizontal sandwich left frame.The overturning clamps power device and uses rotary cylinder.

The rack 301 is fixed with the first crossbeam 302 extended along the longitudinal direction, and the first crossbeam 302 is located at assembling The downstream side of region E, one end of the first crossbeam 302 are fixed with benchmark mounting base 307, and the other end is equipped with by the first corner brace Driving device 321 drives slide along the longitudinal direction first to be slidably installed seat 306, which uses nothing Other driving methods, such as linear motor can also be used certainly in the driving of bar electric cylinders, and the rack 301 is located at assembling region E Upstream side horizontally slip second cross beam 303 be installed, the mobile cross of driving second cross beam 303 is provided in the rack 301 Beam driving device 322, one end of the second cross beam 303 are fixed with fixed mounting 304, and the other end is equipped with by the second corner brace Driving device 323 drives slide along the longitudinal direction second to be slidably installed seat 305；The crossbeam driving device 322 and the second corner brace Driving device 323 is also driven using no bar electric cylinders, and the benchmark mounting base 307, fixed mounting 304, first are slidably installed seat 306 and second the horizontal resiliency that is slidably installed on seat 305 be slidably fitted with and facilitate frame to move in level for placing two layers of corner brace The corner brace shifting apparatus 318 inserted during dynamic with corner brace；The moving direction of the corner brace shifting apparatus 318 is with assembling region E's The angular bisector for corresponding to right angle at this is parallel, the height for the upper layer corner brace 38-1 that each corner brace shifting apparatus 318 is placed and each frame Upper jack height it is corresponding；The lower jack height of lower layer's corner brace 38-2 height and each frame that each corner brace shifting apparatus 318 is placed Corresponding, four right angles that assembling region E is located in the rack 301 are provided with for corner brace to be sent into corner brace transfer dress Set 318 corner brace automatic charging device 317.

Wherein corner brace is moved in corner brace automatic charging device 317 by the 29 sawing final finishing of corner brace saw cutting device, corner brace Corner brace is pushed into the caching storage for taking caching channel and lower caching channel by automatic charging device 317 by the way of horizontal push Expect block, and cache storing block and cooperated with corner brace shifting apparatus 318, so that corner brace is sent to corner brace shifting apparatus 318 In.

As shown in Figure 11 to Figure 19, the corner brace shifting apparatus 318 include upper plate 31805, support top plate 31806, in Between support 31809, base-plate 31807 and lower plate 31808；The support top plate 31806 and base-plate 31807 are solid respectively Due to the top and bottom of intermediate support 31809, the upper plate 31805, intermediate support 31809 and lower plate 31808 pass through Connecting lateral plate 31818 is fixed as one, and is provided between the upper plate 31805 and support top plate 31806 and facilitates corner brace along angle The angular bisector direction of code runs the upper channel A passed through, is provided between the lower plate 31808 and base-plate 31807 Corner brace is facilitated to run the lower channel B passed through along the angular bisector direction of corner brace；Wherein, the downstream end of upper channel A is L Type, and the downstream of lower channel B is W type.Wherein, the top of upper plate 31805 is equipped with buffing pad 31802, buffing pad It is slidably mounted on upper connecting base 31801 on 31802 by two polished rods 31804, and buffing pad 31802 and upper connecting base Buffering reset spring 31803 is provided between 31801, such buffing pad 31802 can be relative to 31801 elasticity of upper connecting base Sliding, and upper connecting base 31801 is fixed by micromatic setting 316 directly between corresponding mounting base.On lower plate 31808 Elastic Sliding is equipped with the first cushion block 31816 and the second cushion block 31817, the cunning of the first cushion block 31816 and the second cushion block 31817 Dynamic direction is parallel with two L-square portions of corner brace respectively, and the upper surface branch of the first cushion block 31816 and the second cushion block 31817 Lower layer's corner brace 38-2 is supportted, may insure that lower layer's corner brace 38-2 placement state is stablized in this way, and the first cushion block 31816 and the second cushion block It is enough that 31817 elastic shrinkage can be convenient the mobile stroke of frame.

Vertical sliding is equipped with the upper corner brace limited block 31810 moved synchronously and lower corner brace on the intermediate support 31809 Limited block 31811, the upper corner brace limited block 31810 is identical with the structure of lower corner brace limited block 31811 and upper and lower mirror settings, The first vertical compressed spring 31819, institute are provided between the upper corner brace limited block 31810 and lower corner brace limited block 31811 Corner brace limited block 31810 and lower corner brace limited block 31811 is stated to expose from intermediate support 31809 and be respectively protruding into upper channel A With the right angle inside for stopping corner brace in the range of lower channel B；The upper corner brace limit of drive is provided on the intermediate support 31809 The synchronous driving structure of position block 31810 and lower 31811 synchronization telescope of corner brace limited block.

As shown in Figure 16 and Figure 17, upper corner brace limited block 31810 includes limit block body 318101, limits block body 318101 be square prism, and the lower part of the adjacent right-angled side faces of the limit block body 318101 is provided with link block 318102, institute It states the first contraction force inclined-plane 318104 and the second contraction force inclined-plane 318105 to be set on link block 318102, the connection Horizontal-extending guide pad 318103 is additionally provided on block 318102, guide pad 318103 is the guide pad 318103 of T shape and erects It is directly slidably mounted at the interior angle of the intermediate support 31809 and is vertically directed slot 318091, as shown in figure 18, the intermediate support 31809 for a section be L-shaped column structure, the interior right angle of the intermediate support 31809, which is provided with, is vertically directed slot 318091, this is vertically directed the guide pad of slot 318091 convenient upper corner brace limited block 31810 and lower corner brace limited block 31811 318103 be slidably installed, is provided with mounting groove positioned at the two sides for being vertically directed slot 318091 on the intermediate support 31809 318092, for installing upper lock tongue 31820 and lower lock tongue 31821.The first guide groove is provided on intermediate support 31809 318093, the second guide groove 318094, third guide groove 318095 and the 4th guide groove 318096.

Vertical sliding is equipped with a pair of of upper lock tongue 31820 and lower lock tongue 31821, Mei Duishang on the intermediate support 31809 The second vertical compressed spring 31822, upper lock tongue 31820 and lower lock tongue are provided between lock tongue 31820 and lower lock tongue 31821 31821 extend through support top plate 31806 and base-plate 31807 protrudes within the scope of upper channel A and lower channel B, locking Tongue 31820 and lower lock tongue 31821 are located in the corner brace traveling of corner brace limited block 31810 and lower corner brace limited block 31811 Side is swum, the upstream side of the corner brace traveling of the upper lock tongue 31820 and lower lock tongue 31821 is provided with the convenient lock tongue with corner brace cooperation Force inclined-plane 318201 is shunk, two upper lock tongues 31820 and upper corner brace limited block 31810, which cooperate, limits upper layer corner brace 38- 1 two L-square portions are at station to be installed, and the lower corner brace limited block 31811 of two lower lock tongues 31821, which cooperates, to be limited Two L-square portions of lower layer corner brace 38-2 are at station to be installed, when corner brace is in the station to be installed of upper channel A, corner brace Two L-square portions and upper channel A corner brace advance downstream end between be provided with facilitate frame insert upper inserting between Gap C, equally, when corner brace is in the station to be installed of lower channel B, two L-square portions of corner brace and the corner brace row of lower channel B Into downstream end between be provided with facilitate frame insert lower inserting clearance D.

In the present embodiment, synchronous driving structure includes that the synchronous driving structure includes being slidably mounted on intermediate support The the first force force of voussoir 31812, second voussoir 31813, third force voussoir 31814 and the 4th force voussoir on 31809 31815, voussoir 31814 is symmetrical above and below is set to corner brace limited block 31810 for the first force voussoir 31812 and third force With the side of lower corner brace limited block 31811, the glide direction and angle of the first force voussoir 31812 and third force voussoir 31814 One L-square portion of code is parallel, and voussoir 31815 is symmetrical above and below is set to for the second force voussoir 31813 and the 4th force The other side of upper corner brace limited block 31810 and lower corner brace limited block 31811, the second force voussoir 31813 and the 4th force voussoir 31815 glide direction is parallel with another L-square portion of corner brace, is provided with guiding surface on each voussoir that exerts a force, the guiding is oblique Face is used to cooperate with the force inclined-plane of corresponding upper corner brace limited block 31810.In the assembling process of corner brace and frame completely by Frame control, when corner brace is in station to be installed, frame horizontal is pushed, since the both ends of frame have 45 ° of inclined-planes, frame Level Promoting during will generate the active force along frame length direction, then frame first with the L-square portion part of corner brace Insertion can make entire corner brace transfer frame mobile when then frame is mobile, while frame can squeeze four force voussoirs, and the wedge that exerts a force Block will act on corner brace limited block 31810 and lower corner brace limited block 31811, to make its synchronous, in this way, corner brace is just It can be detached from corner brace shifting apparatus 318, then corner brace is just as frame is integrally mobile, in this way, the spacing between frame gradually contracts Small, the insertion depth of corner brace is gradually deepened, and is finally completed inserting.

And it is as shown in figure 19, micromatic setting 316 includes fine tuning pedestal 31601, and level is sliding on the fine tuning pedestal 31601 It is dynamic that WidFin slide 31602 is installed, it is fixed with push block 31606 on WidFin slide 31602, finely tunes pedestal 31601 On be fixed with fixing seat 31605, horizontally disposed first spiral micrometer head 31604 is rotatably equipped in fixing seat 31605, should First spiral micrometer head 31604 is contacted with push block 31606；Horizontal latch, level locking are fixed on fine tuning pedestal 31601 It is provided with horizontal-extending horizontal bar hole on plate, horizontal clamping screw is installed in horizontal bar hole and is used to lock WidFin slide 31602.It is provided with guide sleeve on WidFin slide 31602, vertical slide 31603 of finely tuning is by four vertical guide rod sliding peaces On WidFin slide 31602, guide sleeve is provided on WidFin slide 31602, vertical guide rod is inserted into guide sleeve, Reset spring is set between vertical guide rod and guide sleeve.By perpendicular between vertical fine tuning slide 31603 and WidFin slide 31602 Straight latch 31607 and vertical clamping screw 31608 are locked, and are rotatably equipped with crank in WidFin slide 31602, should Crank includes driving end and promotes end, and the second spiral with the driving end cooperation of crank is equipped on WidFin slide 31602 Micrometer head 31609.

Automatic assembling process as shown in Figure 23 to Figure 26, between frame and corner brace are as follows:

1, as shown in figure 23, left frame, left frame 46-2, front bezel, rear frame 46-1 are respectively by corresponding clamping device Clamping movement, frame is consistent with the assembling situation of corner brace at four angles, therefore, with left frame 46-2 described in Figure 23 with after For the assembling of frame 46-1, left frame 46-2 is moved to the left, rear frame 46-1 is moved forward, and since upper layer inserts gap The presence in gap is inserted with lower layer, and the both ends of frame are 45 ° of inclined-planes, in this way when frame, which is moved to, to be contacted with corner brace 38, The rear L-square portion and right L-square portion of corner brace 38 are just corresponding with the jack position of rear frame 46-1 and left frame 46-2 respectively, Short transverse is upper layer corner brace 38-1 and lower layer corner brace 38-2 corresponding with upper jack and lower jack position respectively.

2, as shown in figure 24, left frame 46-2 and rear frame 46-1 are continued to move to, left frame 46-2 can act on corner brace 38 to It moving left, rear frame 46-1 can act on the forward movement of corner brace 38, so that corner brace 38 will receive crowded thrust and be inserted into jack, and The limit of upper corner brace limited block 31810 and lower corner brace limited block 31811, entire corner brace transfer frame 18 can be driven at the same time Reset spring 31803 is buffered along 31804 sliding compression of polished rod, until the end of frame is contacted with four force voussoirs；

3, as shown in figure 25, left frame 46-2 and rear frame 46-1 are continued to move to, corner brace 38 by same active force after In continuous insertion jack, the end of frame just will push corresponding force voussoir movement and force 31810 He of corner brace limited block at this time Lower corner brace limited block 31811 is shunk, and entire corner brace transfer frame 318 can still be moved until upper 31810 He of corner brace limited block at this time After lower corner brace limited block 31811 is shunk completely, corner brace transfer frame 318 can be separated with corner brace 38, the frame of corner brace transfer at this time 318 stop movement；Left frame 46-2 and rear frame 46-1 are continued to move to, and corner brace 38 is continued into jack by same active force It is interior, at this point, corner brace 38 is not by any constraint under the top and lower corner brace limited block 31811 of upper corner brace limited block 31810 Side removes and is detached from it, and at this point, corner brace transfer frame 318 is gradually resetted by the effect to buffering reset spring 31803；

As shown in figure 26, left frame 46-2 and rear frame 46-1 are continued to move to, and corner brace 38 continues into jack, and corner brace is moved Carrier 318 resets completely and can be driven to be moved to be cooperated with corner brace automatic charging device 17, and then completes next group of corner brace 38 feeding, left frame 46-2 and rear frame 46-1 are continued to move to, and 38 corner brace of corner brace drives with it and runs, until corner brace 38 is complete Rectangle right angle mount structure is formed after insertion, to complete the inserting of entire frame bottom plate.

The frame of group frame apparatus 3 is clamped using frame feeding manipulator 5, the frame feeding manipulator 5 be it is current on the market The six axis robot occurred.And frame forming production line 4, frame molding life are provided in the side of frame feeding manipulator 5 The process equipment of producing line 4 is current conventional equipment, mainly carries out the simple profile such as fixed length beveling, punching to profile and adds Work operation.

Be provided on gluing station on the inside of the bottom plate of the rectangle bottom frame component for having organized frame and frame surrounding into Glue stations 8 of row gluing, a glue stations 8 are operated using Glue Spreading Robot, and Glue Spreading Robot is to adopt on the market The product of purchase, known to specific structure.

It is provided at the heat-preservation cotton assembly station and send heat-preservation cotton to the heat-preservation cotton on the bottom plate of rectangle bottom frame component Expect device 9；Heat-preservation cotton feeding device 9 is identical with the structure of bottom plate feeding device 2, including heat-preservation cotton storing unit 901 and heat preservation Cotton transplantation device, heat-preservation cotton positional stations 902 are arranged positioning device and position bottom frame component, only, heat-preservation cotton feeding device 9 A rotation delivery platform 904 is further comprised, bottom plate frame component is transported to rotation delivery platform 904 after having bonded heat-preservation cotton Surrounding heat preservation sliver can be manually placed after upper.

Plate core component automatic moulding production line comprising tube core forming production line, absorber plate feeding production line and plate core weldering Connection device 31,

Tube core forming production line include for conveying the second of tube core the main conveying roller line 24, the second main conveying roller line 24 it is upper Trip end is provided with die bond device 25, and the side of second primary transfer line is provided with tube core mobile manipulator 28, in pipe Tube core pressuring flat device 26 and air-tightness on-line measuring device 27, the tube core are provided in the opereating specification of core mobile manipulator 28 Mobile manipulator 28 clamps tube core between tube core pressuring flat device 26, air-tightness on-line measuring device 27 and the second conveying roller line It is mobile；The second main conveying roller line 24 includes the tube core conveying roller line 2401 and plate core conveying roller line 2402 being parallel to each other, institute The side for stating tube core conveying roller line 2401 is provided with tube core station, is provided with tube core cache shelf in the tube core station 30, the main conveying roller line of third is parallel with plate core conveying roller line 2402, and it is defeated that the plate core welder 31 is set to third master It send between roller line and plate core conveying roller line 2402, the side of the main conveying roller line of third is provided with absorber plate station, inhales Absorber plate cache shelf 32 is provided in hot plate station, the tube core transport device 33 is defeated across tube core by tube core station Roller line 2401 and plate core conveying roller line 2402 is sent to extend to plate core welder 31, the absorber plate transport device 34 is by absorbing heat Plate station is across the main conveying roller line of third and extends to plate core welder 31.The tube core conveying roller line 2401 and plate The conveying direction of core conveying roller line 2402 is identical, conveying direction and the plate core conveying roller line 2402 of the main conveying roller line of third Conveying direction is opposite.Tube core transport device 33 is similar with the structure of bottom plate feeding device 2 with the structure of plate core transport device, only It is promoted using fixture clamping tube core.

And the arrangement of above-mentioned second main conveying roller line 24 and the main conveying roller line of third can make the welding and plate core of tube core Welding rhythm coincide, shorten the waiting time.

Die bond device 25 is welded using flame welding machine, and plate core welder 31 uses double-station Laser Welding It picks and is welded.The upstream of die bond device 25 is additionally provided with the one of a kind of tube forming for processing tube core one kind pipe Machine 21, the two class tube forming all-in-one machines 22 for processing two class pipe of tube core and the three classes tubing for processing tube core three classes pipe at Type all-in-one machine 23, one kind tube forming all-in-one machine 21, two class tube forming all-in-one machines 22 and three classes tube forming all-in-one machine 23 by corresponding tubing manipulator clipping operation, one kind tube forming all-in-one machine 21, two class tube forming all-in-one machines 22 and three classes tube forming all-in-one machine 23 sent by corresponding transport trolley to die bond device 25.

As shown in figure 5, a kind of tube forming all-in-one machine 21 includes four-in-one molding machine 2101 comprising tubing unreels school Circle, fixed length cutting pull out hole (drilling) and both ends spinning welding end socket；And the Switch of working position of this kind of four-in-one molding machine 2101 this Using a kind of tubing manipulator 2102；And two class tube forming all-in-one machines 22 are relatively simple for structure, it is only necessary to unreel school circle With customized cut-off.And three classes tube forming all-in-one machine 23 includes five in one molding machine 2301；The five in one molding machine 2301 School circle, fixed length cutting are unreeled including tubing, pull out hole (drilling), bend pipe, one end spinning welding end socket；The other end is moved to pipe fitting It is welded in rotary welding machine 2302；The process of entire Switch of working position is completed by three classes tubing manipulator 2303, the tubing Molding equipment can using on the market tubular object extruding equipment complete；

The absorber plate feeding production line includes the main conveying roller line of third, the upstream end setting of the main conveying roller line of third There is absorber plate feeding device 35, absorber plate feeding device includes absorber plate shifting apparatus 3503, and absorber plate shifting apparatus 3503 will Absorber plate on absorber plate storage area 3501 is moved at the absorber plate positional stations 3502 of the main conveying roller line of third and positions.

Between the main conveying roller line of the third and plate core welder 31, the second main conveying roller line 24 and plate core welding dress It sets and is respectively arranged with tube core transport device 33 and absorber plate transport device 34 between 31；Under the second main conveyor line roller line Trip end is provided with the turn-over rig 36 to soldered plate core component turn-over, and the turn-over downstream of the turn-over rig 36 is provided with It is being connected the linking conveying roller line 37 being connected at assembling station 11 with the first main conveying roller line 1；The turn-over of the turn-over rig 36 is remote Include the overturning seat that can be overturn from being, is provided with horizontally movable about two clamping frames, clamping frame water on overturning seat Dynamic sleeve is translated in the two sides of plate core, is being moved horizontally after afterwards turning over seat overturning and making plate core turn-over far from plate core.

It needs manually to be placed on plate core is mobile on bottom plate frame component and by three classes tubing at linking conveying roller line 37 Pipe fitting be pierced by from the through-hole of one of frame, the linking of the first main conveying roller line 1 assembling station 11 is nearby also It is placed with sealing ring storage area 12, worker operation is facilitated to add sealing ring.

Finished product assembly line comprising the 4th main conveying roller line 10 being connected with the first main 1 phase of conveying roller line, the 4th is main Second glue spreading station, glass plate feeding station, press strip assembling station, part eject station and packaging have been sequentially arranged on conveying roller line 10 Station, the 4th main conveying roller line 10 include the main conveying roller line 100110 of upper section the 4th and the main conveying roller line of lower section the 4th 100210, the first main conveying roller line 1 is identical as the parallel and conveying direction of the second main conveying roller line 24, the upper section the 4th Main conveying roller line 100110 and the linking of the first conveying roller line straight line, the main conveying roller line 100210 of the lower section the 4th and upper end the 4th Main conveying roller line 10 is vertical, and the device for eliminating 16 is set to the main conveying roller line 100210 of lower section the 4th and upper section the 4th is main The joining place of conveying roller line 100110, the device for eliminating 16 include a rotatable finished product delivery platform, the rejecting dress The other side for setting 16 is provided with faulty materials pipeline 17, and the faulty materials pipeline 17 is conllinear with the 4th conveying roller line of lower section.It is described The second glue spreading that gluing is carried out to the upper surface of the absorber plate of the bottom frame plate core component after assembling is provided on second glue spreading station Device 13, the structure of second glue spreading device 13 are identical with 8 structure of glue stations.

The glass plate feeding device that glass plate is placed on to the top of absorber plate is provided on the glass plate feeding station 14, wherein glass plate feeding device 14 includes glass plate storage area 1401, for storing glass plate, and glass plate storage area Glass plate just positioning device 1402 is provided between domain 1401 and the 4th main conveying roller line 10；Glass plate just adopt by positioning device 1402 Location structure is similar with the location structure of Figure 21, which does not still position glass plate, and facilitates glass The protective paper of glass plate bottom is separated with glass plate, and glass plate positional stations 1403 are provided on the 4th main conveying roller line 10, is used Discharge position on glass plate is positioned, fixed positioning device is with positioning device above-mentioned similar at this, and glass plate shifting apparatus 1404 are used to movable glass plate, and structure is similar with the structure of heat-preservation cotton transplantation device, bottom plate transplantation device.

The press strip assembling that press strip is placed on to the scuncheon of bottom frame plate core component is provided on the press strip assembling station Device 15 is provided with device for eliminating 16 in the part eject station, carries out on the multiple package position to the solar thermal collector of finished product The packing device of packaging.Device for eliminating 16 uses rotatable rejecting platform selecting landline, manually checks the sun of assembling The quality of energy heat collector then enters the main conveying roller line 100210 of lower section the 4th for qualified product, if unqualified, it is defeated to enter faulty materials Line sending 17.

Press strip assembling device 15 includes press strip mounting device 1501 and press strip compaction apparatus 1502, and the installation of press strip uses people Work is put, directly compacting after being well placed.And packing device is also current conventional equipment using edge-sealed packaging machine 18 and heat The cooperation of contracting packing machine 19 is packed.The downstream of packing device, which may be provided with, is packaged palletizing apparatus 20, is used to stacking.

Whole automatic production line can also carry out various process tracking using Radio Frequency Identification Technology, in the assembling of each component Multiple RFID read-write heads are set in process, and the RFID label tag paper for being put into or being bonded in real time is cooperated to be tracked.

The executive devices such as cylinder, the motor mentioned in the present embodiment, gear and rack teeth mechanism, leadscrew-nut mechanism are current Routine techniques, it is detailed in " mechanical design handbook the 5th edition " of the 28th printing in April, 2008 Beijing the 5th edition The specific structure and principle and other design of cylinder, motor and other transmission mechanisms are disclosed, belongs to the prior art, ties Structure is cheer and bright, the 3rd edition SMC training of modern times practical pneumatics published by China Machine Press on 08 01st, 2008 With regard to the detailed gas circuit structure for disclosing vacuum unit, gas return path and process control, showing in the present embodiment in teaching material It is existing technology, it is cheer and bright, in " motor driven and the speed regulation " that on 07 01st, 2015 is published by Chemical Industry Press Also the detailed control for describing motor and travel switch in book, therefore, circuit, air circuit connection are all clear.

Claims

1. a kind of automatic production process of solar thermal collector comprising

A, bottom plate frame assembly forming technique, the technique include

A3, the heat-preservation cotton of plate is conveyed and is placed on the bottom plate of bottom frame and bonds, the heat-preservation cotton of strip is placed and bonded In the inside of frame；

B, core plate assembly forming technique, the technique include

B1, all kinds of tubing for constituting tube core are processed；

B2, by all kinds of tubing assembling after and weld form tube core；

B3, the Large Diameter Pipeline tubing at the both ends of tube core is flattened, makes the tow sides of Large Diameter Pipeline tubing and the small diameter tube of centre The front and back sides of tubing are corresponding concordant；

B4, the tube core of step B3 is carried out to airtight test, underproof tube core carries out repair welding operation until airtight test closes Lattice；

B6, plate core turn-over is made into absorber plate upward；

C, finished product assembly technology；

C1, the bottom frame in the plate core and step A4 in step B7 is assembled, the die sections of plate core is made to place the guarantor of bottom frame On warm cotton, the pipe fitting of tube core is stretched out from the jack of frame；

C3, glass plate is bonded on the absorber plate in step C2；

It is packed after C6, qualified solar thermal collector labeling.

2. a kind of automatic production process of solar thermal collector as described in claim 1, it is characterised in that: the step A1's In assembling procedure, the assembling region an of rectangle is defined, is provided with corner brace near each right angle in assembling region, and make The L-square portion of corner brace and the assembling right-angle side in region are corresponding parallel；After bottom plate is delivered to assembling region below assembling region Jacking, the surrounding in assembling region have put left frame, left frame, front bezel and rear frame respectively, and the both ends of each frame are 45 ° of complementary mating surfaces；The height of each frame, corner brace and bottom plate is adapted to satisfaction group reload request；Left frame to the right, left frame to Left, front bezel backward, rear frame synchronizing moving forward, in the moving process of each frame, 45 ° of mating surface elder generations at each frame both ends In the both ends port for contacting the corner brace jack for making L-square portion enter frame with the correspondence L-square portion of corner brace, then each frame after When continuous mobile, corner brace is driven mobile to assembling regional center；And the backplane slot of frame is inserted in the moving process of each frame On four sides of bottom plate, when 45 ° of mating surfaces of adjacent frame contact with each other, the L-square portion of corner brace is fully inserted into corresponding sides Assembling is completed in the hole of frame.

3. a kind of automatic production process of solar thermal collector as claimed in claim 2, it is characterised in that: adjacent in the bottom frame It is fixed between frame by upper layer corner brace and the inserting of lower layer's corner brace, upper layer corner brace and lower layer's corner brace pass through one and lead to upper layer The cooperation of the corner brace transplantation frame and frame of road and lower channel；A corner brace transfer is respectively set in four right angles in assembling region Frame, corner brace transplantation frame can be moved along the diagonal in assembling region；It is logical that upper layer corner brace and lower layer's corner brace have respectively entered upper layer It is limited at station to be installed after compressing upper lock tongue and lower lock tongue behind road and lower channel respectively, corner brace quilt can upper and lower bullet at the middle and upper levels Property sliding upper lock tongue and upper corner brace limited block be limited to station to be installed, lower layer's corner brace by can up and down the lower lock tongue of Elastic Sliding and Lower corner brace limited block is limited to station to be installed；For each frame during the entire process of movement, corner brace is first as corner brace transplantation frame is along group The diagonal in region is filled into the corner brace jack of the L-square portion insertion frame of the mobile simultaneously corner brace of assembling regional center, then Corner brace limited block and lower corner brace limited block make its contraction on function of frame, and it is anti-that corner brace separates rear corner brace transplantation frame with corner brace transplantation frame To reset, corner brace continues mobile until inserting completion completely to assembling regional center with frame.

4. a kind of automatic production process of solar thermal collector as claimed in claim 3, it is characterised in that: the step A1 and Also increase compaction step between step A2, which includes

A12, it is squeezed from the one pair of them frame of bottom frame；

A13, it is squeezed from another pair frame of bottom frame.

5. a kind of automatic production process of solar thermal collector as claimed in claim 4, it is characterised in that: the bottom plate frame group Part moulding process utilizes the first main conveying roller line conveyor mat and bottom frame；Core plate assembly forming technology utilization tube core conveying roller line is defeated Tube core is sent, conveys plate core using plate core conveying roller line, conveys absorber plate using the main conveying roller line of third；First main conveying roller line Conveying direction is parallel with the conveying direction of tube core conveying roller line, plate core conveying roller line and in the same direction, the main conveying roller line of third and plate core Conveying roller line is parallel and conveying direction is on the contrary, utilize the operation for the upstream that tube core conveying roller line is arranged in the automatic production process The pressing of manipulator operation tube core or airtight test are moved on tube core conveying roller line, and plate core welding position is arranged in third Between main conveying roller line and plate core conveying roller line, multiple tube core stations are provided in the outside of tube core conveying roller line；? The outside of three main conveying roller lines is provided with multiple absorber plate stations, and absorber plate is first sent after being conveyed by the main conveying roller line of third It is cached to absorber plate station, meanwhile, tube core is sent to tube core station and caches after being conveyed by tube core conveying roller line, then Formerly absorber plate is sent to plate core welding position, then tube core is placed on behind the top of plate core and is welded again.

6. a kind of automatic production process of solar thermal collector as claimed in claim 5, it is characterised in that: the finished product dress Solar thermal collector is conveyed with the main conveying roller line of technology utilization the 4th, the 4th main conveying roller line includes one section and the first main conveying roller The main conveying roller line of upper section the 4th of line straight line linking and the master of lower section the 4th being connected vertical with the main conveying roller line of upper section the 4th are defeated Roller line is sent, is connected between the main conveying roller line of the main conveying roller line of lower section the 4th and upper end the 4th in quality inspection position, quality inspection position uses One rotatable finished product delivery platform, when artificial detection product qualification, finished product delivery platform send qualified product to lower section On four main conveying roller lines, when artificial detection product is unqualified, the rotation of finished product delivery platform by rejected product send to lower section the Four main conveying roller lines are in line on the faulty materials pipeline of setting.

7. a kind of automatic production process of solar thermal collector as claimed in claim 6, it is characterised in that: this produces work automatically The type of tubing is four kinds of specifications of three classes in step B1 in skill；

A kind of tubing is the straight tube that both ends block, and is provided with several connecting holes on the pipe shaft of straight tube, which utilizes one Class tubing manipulator, which is clamped in four-in-one molding machine, to be completed school circle alignment, fixed length sawing, pulls out hole and both ends rotation sealing head；

Two class tubing are the straight tube of both ends open, which completes school circle alignment using two-in-one molding machine and fixed length is sawed It cuts；

Three classes tubing is the bend pipe that one end connects that the pipe fitting other end blocks, and is provided with several connecting holes on the pipe shaft of bend pipe, There are two types of specifications for the length of the three classes tubing, which is clamped in five in one molding machine by three classes tubing manipulator completes School justifies alignment, fixed length sawing, pulls out hole, after sealing head is revolved in bend pipe and one end, then is sent by three classes tubing manipulator clamping to pipe fitting Welded pipe joint is revolved to the other end in rotary welding machine；

The molding machine of three classes tubing is respectively positioned on the upstream side of plate core conveying roller line, and the tubing after processing is sent by respective transport trolley Into die bond station.

8. a kind of automatic production process of solar thermal collector as claimed in claim 7, it is characterised in that: the step B6, Make the concrete operations mode of absorber plate upward be plate core turn-over: the two lower clamping frames and upper clamping frame that can independently overturn are provided, on The parallel clamping bar being provided between multiple rollers for falling into conveying roller line on clamping frame and lower clamping frame, initially clamping frame is in charging at present Side, upper clamping frame are in exit side, and plate core enters the top of lower clamping frame after being conveyed, and upper clamping frame is turned to feed side under later Clamping frame clamps plate core together, and then upper clamping frame and the overturning of lower clamping frame Integral synchronous, plate core just drop into linking conveying roller by turn-over On line, and is sent by linking conveying roller line to linking and assemble station.