CN107443223A - A kind of double metal increases material and milling composite manufacture device - Google Patents
A kind of double metal increases material and milling composite manufacture device Download PDFInfo
- Publication number
- CN107443223A CN107443223A CN201710842312.0A CN201710842312A CN107443223A CN 107443223 A CN107443223 A CN 107443223A CN 201710842312 A CN201710842312 A CN 201710842312A CN 107443223 A CN107443223 A CN 107443223A
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- axis
- material station
- axles
- axle
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C7/00—Milling devices able to be attached to a machine tool, whether or not replacing an operative portion of the machine tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
Abstract
A kind of double metal increases material and milling composite manufacture device, including increasings material station in inert gas shielding atmosphere and subtracts material station in air ambient, increases material station and subtracts and seals off between material station and be arranged at X-axis lathe bed top；Being provided with the vertical direction of X-axis lathe bed can switch along the A/C axle switch workbench that slide rail moves, A/C axle switches workbench between increasing material station and subtracting material station.The present invention is increased material station and accumulated using X-axis, Y-axis, Z axis, A axles, the multi-shaft interlocked increasing material that carries out of C axles, change the feed direction of cladding head using B axle dividing head, suitable for being shaped with the narrow complex parts of cantilevered feature or inner space, subtracting material station uses X-axis, V axles, W axles, A axles, C axles are multi-shaft interlocked to carry out subtracting material processing, the flexible conversion for increasing, subtracting process is realized on the basis of not destroying increasing, subtracting environment, it is compound to be advantageously implemented inter process.
Description
Technical field
The invention belongs to mechanical manufacturing field, and in particular to a kind of double metal increases material and milling composite manufacture device.
Background technology
Increases material manufacturing technology shapes suitable for complicated shape, but existing metal increasing material manufacturing technique still has surface matter
Amount and dimensional accuracy the problem of being difficult to reach part requirement, often also need to be processed to ensure part with subtracting material method
Surface quality and dimensional accuracy.However, for features such as complex profile, endoporus, inner chambers and with degree of precision requirement
Difficult processing part, cutter untouchable interference problem often be present during machining, make interior lumen type face and narrow external form
Face can not realize processing, can not guarantee precision and quality requirement.Moreover, carrying out subtracting material processing after increasing material manufacturing again needs to carry out
Again clamping, positioning, will necessarily influence manufacture efficiency.Material flexible extrusion molding technique can will be increased with subtracting by increasing and decreasing material composite manufacturing
The advantages of material processing ensures precision and surface quality effectively combines, and is adapted to the manufacture of high-precision complex parts, increases and decreases the compound system of material
Manufacturing apparatus can complete the processing of whole part by clamped one time, more suitable for the manufacture of high-precision complex parts.
At present, DMG companies have developed the 3D composite manufacturing lathes of LASERTEC 65, are integrated with laser melting coating and five axles
Computerized Numerical Control processing technology, realize the composite manufacturing of the materials such as stainless steel, nickel-base alloy, but can not carry out titanium alloy and aluminium alloy into
Shape.Hamuel Reichenbacher companies are integrated with high-speed milling, laser melting coating, detection, deburring and the techniques such as polishing and opened
The lathes of HYBRID HSTM 1500 are sent out.Mazak companies are proposed INTEGREX i-400AM multifunction machines, can be to increasing material system
The part made carries out turnning and milling and laser index carving.Domestic Dalian SanLei motors Co., Ltd also have developed compound five axle of increase and decrease
Lathe, it is integrated with laser melting coating and five-shaft numerical control process technology.
Chinese invention patent CN106425490A discloses a kind of increase and decrease material combined-machining equipment and its application, this it is compound plus
Construction equipment is arranged on to form on welding robot using welder system increases material system, is formed using multi-shaft interlocked precision machining system
Subtract material system, realize increase and decrease material it is compound, solve the bottle that existing precision machining method is difficult to automatic machining shape complex parts
Neck, the advantages of electric arc increasing material manufacturing efficiency high, energy consumption are low, environment adaptation is strong can be given full play to.
Chinese invention patent CN104384936A discloses a kind of increase and decrease material composite manufacturing lathe, the composite manufacturing lathe bag
Containing lathe bed, workbench, main shaft, digital control system, subtract material processing module and increasing material manufacturing module, pass through digital control system control and increase material system
Modeling block shapes required parts foundation structure on the table, then subtracts material processing module to increasing material by digital control system control
The foundation structure that manufacture obtains carries out subtracting material processing, can realize efficient, the accurate increase and decrease material composite manufacturing of parts, improve multiple
The manufacturability of miscellaneous parts, shorten the production cycle, ensure the complex partses accuracy of manufacture.
Above-mentioned prior art is by the way of integrating in same station and increasing material function and subtract material function, in titanium alloy and height
, it is necessary to carry out the atmosphere protection of inert gas to whole station when the oxidizable material such as temperature alloy part manufactures, cut in increase and decrease material
Can trouble the air environment when changing, and the time for again pulling up atmosphere protection environment is very long, therefore extremely inefficient, and this is also to increase at present
Subtract material composite manufacture device to be not easy to realize the main reason for parts such as titanium alloy increase and decrease material composite manufacturing.Meanwhile environment when increasing material
Belong to heated condition, then need to cool down when subtracting material, same station is not easy to realize temperature adjusting, is unfavorable for product control.It is in addition, right
In Process of Powder Feeding Laser Cladding and subtract that material is compound, and same station can be such that powder is mutually polluted with iron filings, be unfavorable for time of dusty material
Receive and utilize.
The content of the invention
It is an object of the invention to for above-mentioned the problems of the prior art, there is provided a kind of double metal increases material and milling
Composite manufacture device, using increasing, subtracting the method that double separately designs, make increasing, subtract and be environmentally isolated, chip and powder isolation,
Do not destroy increasing, subtract environment on the basis of realize and increase, subtract the flexible conversion of process, it is compound to be advantageously implemented inter process, while subtracts material
It is compound using milling, milling and grinding are carried out according to precision and surface quality requirements.
To achieve these goals, the technical solution adopted by the present invention is：Including in inert gas shielding atmosphere
Increase material station and subtract material station in air ambient, increase material station and subtract and seal off between material station and be respectively provided with
Above X-axis lathe bed；Being provided with the vertical direction of the X-axis lathe bed can be along the A/C axle switch workbench that slide rail moves, A/
C axle switches workbench can switch between increasing material station and subtracting material station, and A axles are the rotary shaft around X-axis, subtract material station and erect
The axle of straight vertical X axis is W axles, and C axles are the rotary shaft around W axles；The axle for increasing the vertical vertical X axis of material station is Z axis, increases material station
The axle of horizontal vertical X-axis is Y-axis, and the axle for subtracting material station horizontal vertical X-axis is V axles, installs in described Y-axis and consolidates with X-axis lathe bed
Fixed Y-axis lathe bed, the V axle lathe beds that installation is fixed with X-axis lathe bed on V axles, it is provided with by Y-axis column and guide rail on Y-axis lathe bed
Z axis slide that can be vertically moving, being provided with by V axles column and guide rail on V axle lathe beds can be vertically
The W axle slides of motion, Z axis slide on W axle slides with being separately installed with cladding head and electro spindle；The cladding head for increasing material station
Z axis slide is arranged on by B axle dividing head, B axle is the rotary shaft around Y-axis；The axis edge of the electro spindle for subtracting material station
Vertical direction.
Described increasing material station and subtract and be provided with seal isolation door and inert gas gas curtain between material station.
Water content sensor and oxygen level sensor are provided among described increasing material station.
The cladding head both sides for increasing material station are respectively equipped with ccd sensor and pyroscope.
The described electro spindle for subtracting material station installs milling cutter by tool changing or emery wheel realizes that milling is compound, or installation is wireless
Gauge head is used for workpiece N Reference Alignment.
Described subtracting in material station is provided with tool magazine and automatic tool changer.
Described subtracting in material station is provided with chip removal device and cooling device.
Described X-axis is -300mm~300mm increasing material station with the stroke for subtracting material station, and Y-axis stroke is 600mm, Z
Axle stroke is 500mm, and V axles stroke is 600mm, and W axles stroke is 500mm.
Described cladding head selects coaxial powder-feeding shower nozzle or inner-light powder-supplying spray head.
Described increases the powder recovering device for being provided with material station and being used for metal dust recovery.
Compared with prior art, the present invention increases material station using X-axis, Y simultaneously there is provided increasing material station and subtracting material station
Axle, Z axis, A axles, C axles are multi-shaft interlocked to carry out increasing material accumulation, changes the feed direction of cladding head using B axle dividing head, suitable for tool
Have cantilevered feature or inner space it is narrow complex parts shaping.Subtract material station using X-axis, V axles, W axles, A axles, C axles multiaxis connection
It is dynamic to carry out subtracting material processing.Increase material station to be in inert gas shielding atmosphere, subtract material station and be in air ambient.The present invention is logical
Material station will be increased by crossing isolates with subtracting material station, also causes chip and powder isolation, is realized on the basis of not destroying increasing, subtracting environment
Increase, subtract the flexible conversion of process, it is compound to be advantageously implemented inter process.Wireless gauge head can be installed by subtracting material station, subtract material shaping
Post-equalization product benchmark is completed, facilitates the positioning of next step.Before the present invention increases applied to part, subtracts material composite manufacturing, to part
Feature decomposition is carried out, Partial Feature is first accumulated during manufacture, milling and grinding process is determined further according to precision and surface quality requirements,
It is further continued for accumulating after carrying out milling processing, repeats this process, until completes whole part manufacture.
Further, increasing material station of the invention and subtract seal isolation door and inert gas gas are provided between material station
Curtain, increase material station design inert gas shielding atmosphere, it is air ambient to subtract material station, when part switches between station,
Inert gas gas curtain can prevent to increase the destruction of material station inert gas atmosphere, reduce the structure time of atmosphere protection environment, improve
Efficiency.
Brief description of the drawings
The overall structure diagram of Fig. 1 present invention；
The reference axis schematic diagram of Fig. 2 present invention；
The increasing material station structure schematic diagram of Fig. 3 present invention：(a) front view；(b) side view；
Fig. 4 present invention's subtracts material station structure schematic diagram；(a) front view；(b) side view；
The seal isolation door and inert gas gas curtain schematic diagram of Fig. 5 present invention；
In accompanying drawing：1-X axle lathe beds；2-Y axle lathe beds；3- increases material station；301-Y axle columns；302-Z axle slides；303-B axles
Dividing head；304-CCD sensors；305- pyroscopes；306- cladding heads；4-V axle lathe beds；5- seals off door；501- indifferent gas
Body gas curtain；6- subtracts material station；601-V axle columns；602-W axle slides；603- electro spindles；7-A/C axle switch workbench.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
Referring to Fig. 1,2, the present invention includes X-axis lathe bed 1, Y-axis lathe bed 2 in structure, increases material station 3, V axles lathe bed 4, sealing
Isolating door 5, subtract material station 6 and A/C axle switches workbench 7, wherein, increase material station 3 and subtract material station 6 and be arranged at X-axis lathe bed 1
Top, between seal isolation door 5 is arranged at increasing material station 3 and subtracts material station 6, A/C axle switches workbench 7 is installed on by guide rail
The top of X-axis lathe bed 1, it can seal off the vertically slide-open of door 5 along the horizontal direction side-to-side movement of X-axis lathe bed 1, open
A/C axles switch workbench 7 can switch between increasing material station 3 and subtracting material station 6 when opening.
Referring to Fig. 3 (a) and Fig. 3 (b), increasing material station 3 includes Y-axis lathe bed 2, Y-axis column 301, Z axis slide 302, B axle point
Degree first 303 and cladding head 306, wherein, Y-axis column 301 is installed on the top of Y-axis lathe bed 2 by guide rail, front and rear in the horizontal direction
Motion, Y-axis lathe bed 2 are arranged at the rear of X-axis lathe bed 1, are fixedly connected with X-axis lathe bed 1, and Z axis slide 302 is installed on by guide rail
The front side of Y-axis column 301, vertically moving, B axle dividing head 303 is arranged on Z axis slide 302, and cladding head 306 is fixed
It is connected on B axle dividing head 303, the axis of cladding head 306 is vertical with the axis of B axle dividing head 303, and cladding head 306 can be with B axle
Dividing head 303 swings around Y-direction and realizes indexing.Referring to Fig. 4 (a) and Fig. 4 (b), subtracting material station 6 includes V axles lathe bed 4, V axle columns
601st, W axles slide 602 and electro spindle 603, wherein, V axles column 601 is installed on the top of V axles lathe bed 4 by guide rail, along level side
Move forwards, backwards, V axles lathe bed 4 is placed on the right side of Y-axis lathe bed 2 and is fixedly connected with X-axis lathe bed 1, and W axles slide 602 passes through guide rail
The front side of V axles column 601 is installed on, vertically moving, electro spindle 603 is arranged on W axles slide 602, the axle of electro spindle 603
Line is vertically.
Increase material station 3 and design inert gas atmosphere protection system, its internal setting water content sensor and oxygen content sensing
Device, it is air ambient to subtract material station 6, increases material station 3 and subtracts design inert gas gas curtain 501 between material station 6.
Referring to Fig. 5, after seal isolation door 5 is opened, when A/C axle switches workbench 7 switches station, inert gas gas curtain
501 open and prevent to increase the inert gas atmosphere destruction of material station 3.Increase material station 3 using X-axis, Y-axis, Z axis, A axles, C axles multiaxis connection
It is dynamic to carry out increasing material accumulation, laser melting coating feed direction is changed using B axle dividing head 303, cladding head 306 can use powder feeding or wire feed
Form.Subtracting material station 6 uses X-axis, V axles, W axles, A axles, C axles are multi-shaft interlocked to carry out subtracting material processing, and electro spindle 603 can pass through tool changing
Installation milling cutter or emery wheel realize that milling is compound, can also install wireless gauge head and be used for workpiece N Reference Alignment.
The both sides of cladding head 306 set ccd sensor 304 and pyroscope 305 to detect molten bath state respectively；Cladding head is from same
Axle powder-supplying spray head or inner-light powder-supplying spray head.X-axis stroke is 3300mm, wherein comprising the respective impulse stroke of two stations and
The stroke switched between station, the impulse stroke of each station is preferably -300~300mm, and Y-axis stroke is 600mm, and Z axis stroke is
500mm, V axle stroke are 600mm, and W axles stroke is 500mm.Preferably, increasing material station also includes powder recovering device, can be real
The recovery of existing metal dust.Subtracting material station also includes tool magazine and automatic tool changer, and automatic tool changer can be achieved, sand is included in tool magazine
Wheel, can carry out grinding as needed.Subtracting material station also includes chip removal device and coolant system etc..
The present invention is applied to part increase and decrease material composite manufacturing, carries out feature decomposition to part before manufacture, first accumulates during manufacture
Partial Feature, milling processing is carried out immediately, milling and grinding process is determined according to precision and surface quality requirements, is further continued for heap
Product, this process is repeated, until completing whole part manufacture.In the present invention, the connection sides such as welding, screw can be used by being fixedly connected
Formula.
The present invention is not defined and the device or operating method that illustrate are the common knowledge of this area.
Example described above is only a kind of embodiment of the present invention, but protection scope of the present invention is not limited to
This, any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme
And its inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (10)
1. a kind of double metal increases material and milling composite manufacture device, it is characterised in that：Including in inert gas shielding gas
Increasing material station (3) in atmosphere and subtract material station (6) in air ambient, increase material station (3) and subtract between material station (6)
Seal off and be arranged above X-axis lathe bed (1)；Being provided with the vertical direction of the X-axis lathe bed (1) can be along slide rail
Mobile A/C axle switch workbench (7), A/C axle switch workbench (7) can be between increasing material station (3) and subtracting material station (6)
Switching, A axles are the rotary shaft around X-axis, and the axle for subtracting the vertical vertical X axis of material station (6) is W axles, and C axles are the rotation around W axles
Axle；The axle for increasing the vertical vertical X axis of material station (3) is Z axis, and the axle for increasing material station (3) horizontal vertical X-axis is Y-axis, subtracts material station
(6) axle of horizontal vertical X-axis is V axles, and the Y-axis lathe bed (2) fixed with X-axis lathe bed (1) is installed in described Y-axis, is installed on V axles
The fixed V axles lathe bed (4) with X-axis lathe bed (1), being provided with by Y-axis column (301) and guide rail on Y-axis lathe bed (2) can be along perpendicular
For Nogata to the Z axis slide (302) of motion, being provided with by V axles column (601) and guide rail on V axles lathe bed (4) can be along vertical
The W axles slide (602) of direction motion, Z axis slide (302) on W axles slide (602) with being separately installed with cladding head (306) and electricity
Main shaft (603)；The cladding head (306) for increasing material station (3) is arranged on Z axis slide (302), B by B axle dividing head (303)
Axle is the rotary shaft around Y-axis；The axis of the electro spindle (603) for subtracting material station (6) is vertically.
2. double metal according to claim 1 increases material and milling composite manufacture device, it is characterised in that：Described increasing
Material station (3) and subtract seal isolation door (5) and inert gas gas curtain (501) are provided between material station (6).
3. double metal according to claim 1 increases material and milling composite manufacture device, it is characterised in that：Described increasing
Water content sensor and oxygen level sensor are provided among material station (3).
4. the double metal according to claim 1 or 3 increases material and milling composite manufacture device, it is characterised in that：It is described
Cladding head (306) both sides for increasing material station (3) are respectively equipped with ccd sensor (304) and pyroscope (305).
5. double metal according to claim 1 increases material and milling composite manufacture device, it is characterised in that：Described subtracts
The electro spindle (603) of material station (6) installs milling cutter by tool changing or emery wheel realizes that milling is compound, or the wireless gauge head of installation is used for
Workpiece N Reference Alignment.
6. double metal according to claim 5 increases material and milling composite manufacture device, it is characterised in that：Described subtracts
Tool magazine and automatic tool changer are provided with material station (6).
7. the double metal according to claim 1 or 6 increases material and milling composite manufacture device, it is characterised in that：It is described
Subtract and be provided with chip removal device and cooling device in material station (6).
8. double metal according to claim 1 increases material and milling composite manufacture device, it is characterised in that：Described X
Axle is -300mm~300mm increasing material station (3) with the stroke for subtracting material station (6), and Y-axis stroke is 600mm, and Z axis stroke is
500mm, V axle stroke are 600mm, and W axles stroke is 500mm.
9. double metal according to claim 1 increases material and milling composite manufacture device, it is characterised in that：Described is molten
Cover head (306) and select coaxial powder-feeding shower nozzle or inner-light powder-supplying spray head.
10. double metal according to claim 1 increases material and milling composite manufacture device, it is characterised in that：Described
Increase the powder recovering device for being provided with material station (3) and being used for metal dust recovery.
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|---|---|---|---|
| CN201710842312.0A CN107443223B (en) | 2017-09-18 | 2017-09-18 | A kind of double-station metal increases material and milling composite manufacture device |
Applications Claiming Priority (1)
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| CN201710842312.0A CN107443223B (en) | 2017-09-18 | 2017-09-18 | A kind of double-station metal increases material and milling composite manufacture device |
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| CN107443223A true CN107443223A (en) | 2017-12-08 |
| CN107443223B CN107443223B (en) | 2019-06-11 |
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| CN108380878A (en) * | 2018-04-23 | 2018-08-10 | 广东大族粤铭激光集团股份有限公司 | A kind of increase and decrease material complex forming equipment and processing method |
| CN108381176A (en) * | 2018-04-23 | 2018-08-10 | 广东大族粤铭激光集团股份有限公司 | A kind of coaxial powder-feeding increase and decrease material combined shaper and processing method with external axis |
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| CN109227318A (en) * | 2018-11-06 | 2019-01-18 | 深圳市创世纪机械有限公司 | Double-station numerical control lathe |
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| CN109262268A (en) * | 2018-11-21 | 2019-01-25 | 广东省焊接技术研究所（广东省中乌研究院） | A kind of increase and decrease material integration system manufacturing apparatus and its increase and decrease manufacture process |
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| CN111112840A (en) * | 2019-12-31 | 2020-05-08 | 苏州协同创新智能制造装备有限公司 | Laser polishing equipment |
| CN112453920A (en) * | 2020-10-30 | 2021-03-09 | 南京工程学院 | Method for manufacturing intelligent equipment and machining parts by adding and reducing materials in composite mode |
| CN112296360A (en) * | 2020-11-06 | 2021-02-02 | 吉林大学 | Local gas sealing device for material increase and decrease manufacturing |
| CN113319724A (en) * | 2021-05-31 | 2021-08-31 | 浙江兰溪市海钜智能装备有限公司 | Bottle shoulder special plane of polishing |
| CN113319724B (en) * | 2021-05-31 | 2023-04-07 | 浙江兰溪市海钜智能装备有限公司 | Bottle shoulder special plane of polishing |
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| CN116809973A (en) * | 2022-11-18 | 2023-09-29 | 苏州中科煜宸激光智能科技有限公司 | Material increasing and decreasing integrated processing system and processing method |
| CN116809973B (en) * | 2022-11-18 | 2024-10-18 | 苏州中科煜宸激光智能科技有限公司 | Material increasing and decreasing integrated processing system and processing method |
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